Original Instructions
Second Edition
Fourth Printing
Part No. 1299254GT
Operator's Manual Supplement Second Edition • Fourth Printing
Complies with EC Directive 2006/42/EC
See EC Declaration of Conformity
Supply of Machinery (Safety) Regulations 2008
Introduction
Introduction
Important
Read, understand and obey these safety rules and
operating instructions before operating this
machine. Only trained and authorized personnel
shall be permitted to operate this machine. This
manual should be considered a permanent part of
your machine and should remain with the machine
at all times. If you have any questions, contact us.
Contact Us:
Internet: www.genielift.com
E-mail: awp.techpub@terex.com
Manufacturer: CE & UKCA
Terex Global GmbH
Bleicheplatz 2
Schaffhausen, 8200
Switzerland
Genie, "S" and "Z" are registered trademarks of Terex South
Dakota, Inc. in the U.S.A. and many other countries.
"XC" is a trademark of Terex South Dakota, Inc.
This accessory complies with
ANSI/SAIA A92.20
CAN/CSA B.354.6
Second Edition • Fourth Printing Operator's Manual Supplement
Z-45 XC
Z-60
Z-62
Z-80
ZX-135
Z-45 DC
Z-45 FE
S-40/45 XC
S-60 J
S-60/65 XC
S-60X
S-60/65 TRAX
S-80/85 XC
S-80X
S-80/85 HF
SX-105 XC
SX-125 XC
SX-135 XC
Z-45/25 DC/BE (to serial number Z4525F-61999)
Z-45 XC
Z-45 DC
Z-45 FE
Z-60
Z-62
Z-80
S-40/45 XC
S-60 J
S-60/65 XC
S-60/65 TRAX
S-80/85 XC
SX-105 XC
SX-125 XC
SX-135 XC
Do not install a panel cradle
assembly on any Genie boom
product other than the
designated models for each
market.
Introduction
Modification Approval:
These instructions constitute authorization to
modify a Genie machine listed below by attaching
hardware to the platform rails for the purpose of
lifting solid panels, provided the criteria herein is
strictly adhered to.
Models approved for use in ANSI/CSA market:
Models approved for use in CE/UK market:
Part No. 1299254GT Panel Cradle S® and Z® Booms 3
Operator's Manual Supplement Second Edition • Fourth Printing
Installation Instructions
Installation Instructions
Observe and Obey:
This procedure shall be completed by a
person authorized to install the Panel Cradle.
Immediately tag and remove from service a
damaged or malfunctioning machine.
Repair any machine damage or malfunction
before operating the machine.
Before Starting Installation:
Read, understand and obey the safety rules
and operating instructions in the appropriate
operator's manual.
Be sure that all necessary tools and parts are
available and ready for use.
Read this procedure completely and adhere to
the instructions. Attempting shortcuts may
produce hazardous conditions.
4 Panel Cradle S® and Z® Booms Part No. 1299254GT
Second Edition • Fourth Printing Operator's Manual Supplement
Bodily injury hazard. Failure to
use the Genie Panel Cradle
according to the instructions and
safety rules listed here and in
the Operator's and
Responsibilities Manual could
result in serious injury.
Installation Instructions
Panel Cradle Safety
Read, understand and obey all warnings and
instructions provided with the panel cradle.
Do not exceed the rated platform capacity. The
combined weight of the cradle, panels, occupants,
tools and any other equipement must not exceed
rated capacity.
The panel cradle assembly weighs 30 lbs/13.6 kg.
The maximum capacity of the panel cradle is
250 lbs/113 kg.
The weight of the panel cradle and the load in the
panel cradle may limit the maximum number of
occupants in the platform to one person.
Secure the panel(s) to the platform railing using
the straps provided.
Tools Required
Ratchet
Ratchet extension
3/8 inch socket
1/2 inch socket
3/8 inch wrench
1/2 inch wrench
Do not operate unless you are adequately
instructed and are aware of all hazards associated
with lifting panels.
Do not cause a horizontal force or side load to
machine by raising or lowering a fixed or
overhanging load.
Maximum vertical height of panels: 4 ft/1.2 m.
Maximum wind speed: 15 mph/6.7 m/sec.
Maximum panel area: 32 sq ft/3 m2.
Part No. 1299254GT Panel Cradle S® and Z® Booms 5
Operator's Manual Supplement Second Edition • Fourth Printing
Description
Genie part
number
Qty.
Clamp, 1.25 x 0.5 inches, rubbercushion
56424GT
1
Adjustable-strap assembly
77664GT
1
Screw, HHF, 5/16-18 x 1, 8, ZAG
824086GT
2
Screw, 1/4-20 x 0.625, 8, ZAG
1256855GT
1
Nylock flange nut, 5/16-18,F,ZAG
1274167GT
2
Nylock flange nut, 1/4-20,F,ZAG
1277924GT
1
Foam pad
1298850GT
2
Operator's Manual Supplement
1299254GT
1
Tray, Panel Cradle, Symbol
1322810GT
1
Description
Genie part
number
Qty.
Clamp, 1.25 x 0.5 inches, rubbercushion
56424GT
1
Adjustable-strap assembly
77664GT
1
Screw, HHF, 5/16-18 x 1, 8, ZAG
824086GT
2
Screw, 1/4-20 x 0.625, 8, ZAG
1256855GT
1
Nylock flange nut, 5/16-18,F,ZAG
1274167GT
2
Nylock flange nut, 1/4-20,F,ZAG
1277924GT
1
Foam pad
1298850GT
2
Operator's Manual Supplement
1299254GT
1
Tray, Panel Cradle, Word
1322811GT
1
Installation Instructions
Contents of Kit 1299220GT
Contents of Kit 1298841GT
6 Panel Cradle S® and Z® Booms Part No. 1299254GT
Second Edition • Fourth Printing Operator's Manual Supplement
2
3
11
Installation Instructions
Panel Cradle Installation:
Note: Perform this procedure on a firm, level
surface with the boom in the stowed position.
1 Adjust the platform so that the toe board at the
front of the platform is at a comfortable
working height.
2 Place the Panel Cradle Tray over the toe
board and push it down until the tray is flush
across the top of the toe board with the slots
on the back of the tray aligned with
corresponding slots in the toe board.
Genie part number 1322810GT or 1322811GT
3 Use the provided fasteners to secure the tray
to the platform. Tighten the fasteners.
Genie part numbers 824086GT, 1274167GT
NOTE: Kit decals should already be installed onto
the tray.
1 Using Illustration 1 as a guide, install the foam
pads onto the top rail of the platform.
Genie part number 1298850GT
2 Using Illustration 1 as a guide, position the
clamp onto front vertical rail. Install the
adjustable strap assembly onto the clamp and
secure using the provided fasteners. Tighten
until the clamp is snug but still able to slide
freely on the vertical rail.
NOTE: The strap assembly must be secured
between the clamp.
NOTE: The strap assembly should be able to
slide freely up and down the platform rail.
Genie part numbers 56424GT, 77664GT,
1256855GT, 1277924GT
3 Connect the hook of the adjustable strap
assembly to the front vertical rail at the
opposite end of the platform.
1 foam pad x 2
2 panel cradle tray
3 clamp
Part No. 1299254GT Panel Cradle S® and Z® Booms 7
Operator's Manual Supplement Second Edition • Fourth Printing
Part No. Decal Description
Qty
1298467GT Decal, Symbol, Read the Manual*
2
1298849GT Decal, Panel Cradle, Word*
2
*1298467GT
Decal Inspection
Decal Inspection
Decal Inspection
Use the inspection to verify that all decals are
legible and in place.
*These decals are model, option or configuration
specific.
8 Panel Cradle S® and Z® Booms Part No. 1299254GT
Second Edition • Fourth Printing Operator's Manual Supplement
Panel Cradle S® and Z® Booms
Part No. 1299254GT
Operator's Manual Supplement
Second Edition • Fourth Printing
Operating Instructions
Operating Instructions
Operating Instructions:
1 Secure the panel cradle and strap assembly to
the platform.
2 Center the load on the platform.
3 Secure the load to the platform using the
strap.
4 Tighten the strap.
Part No. 1299254GT Panel Cradle S® and Z® Booms 9
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.