Genie Supplements Operator's Manual

Operator's Manual Supplement
Panel Cradle
S® and Z® Booms
ANSI/CSA
North America South America Asia
CE
Original Instructions Second Edition Fourth Printing Part No. 1299254GT
Operator's Manual Supplement Second Edition • Fourth Printing
Complies with EC Directive 2006/42/EC See EC Declaration of Conformity
Supply of Machinery (Safety) Regulations 2008
Introduction
Introduction
Important
Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, contact us.
Contact Us:
Internet: www.genielift.com
E-mail: awp.techpub@terex.com
Manufacturer: CE & UKCA
Terex Global GmbH Bleicheplatz 2 Schaffhausen, 8200 Switzerland
EU Authorized representative:
Genie Industries B.V. Boekerman 5 4751 XK OUD GASTEL The Netherlands
UK Authorized representative:
Genie UK Limited The Maltings Wharf Road Grantham NG31 6BH UK
2 Panel Cradle S® and Z® Booms Part No. 1299254GT
Copyright © 2020 by Terex Corporation
Second Edition: Fourth Printing, November 2023
Genie, "S" and "Z" are registered trademarks of Terex South Dakota, Inc. in the U.S.A. and many other countries.
"XC" is a trademark of Terex South Dakota, Inc.
This accessory complies with ANSI/SAIA A92.20 CAN/CSA B.354.6
Second Edition • Fourth Printing Operator's Manual Supplement
Z-45 XC
Z-60
Z-62
Z-80
ZX-135
Z-45 DC
Z-45 FE
S-40/45 XC
S-60 J
S-60/65 XC
S-60X
S-60/65 TRAX
S-80/85 XC
S-80X
S-80/85 HF
SX-105 XC
SX-125 XC
SX-135 XC
Z-45/25 DC/BE (to serial number Z4525F-61999)
Z-45 XC
Z-45 DC
Z-45 FE
Z-60
Z-62
Z-80
S-40/45 XC
S-60 J
S-60/65 XC
S-60/65 TRAX
S-80/85 XC
SX-105 XC
SX-125 XC
SX-135 XC
Do not install a panel cradle assembly on any Genie boom product other than the designated models for each market.
Introduction
Modification Approval:
These instructions constitute authorization to modify a Genie machine listed below by attaching hardware to the platform rails for the purpose of lifting solid panels, provided the criteria herein is strictly adhered to.
Models approved for use in ANSI/CSA market:
Models approved for use in CE/UK market:
Part No. 1299254GT Panel Cradle S® and Z® Booms 3
Operator's Manual Supplement Second Edition • Fourth Printing
Installation Instructions
Installation Instructions
Observe and Obey:
This procedure shall be completed by a
person authorized to install the Panel Cradle.
Immediately tag and remove from service a
damaged or malfunctioning machine.
Repair any machine damage or malfunction
before operating the machine.
Before Starting Installation:
Read, understand and obey the safety rules
and operating instructions in the appropriate operator's manual.
Be sure that all necessary tools and parts are
available and ready for use.
Read this procedure completely and adhere to
the instructions. Attempting shortcuts may produce hazardous conditions.
4 Panel Cradle S® and Z® Booms Part No. 1299254GT
Second Edition • Fourth Printing Operator's Manual Supplement
Bodily injury hazard. Failure to use the Genie Panel Cradle according to the instructions and safety rules listed here and in the Operator's and Responsibilities Manual could result in serious injury.
Installation Instructions
Panel Cradle Safety
Read, understand and obey all warnings and instructions provided with the panel cradle.
Do not exceed the rated platform capacity. The combined weight of the cradle, panels, occupants, tools and any other equipement must not exceed rated capacity.
The panel cradle assembly weighs 30 lbs/13.6 kg.
The maximum capacity of the panel cradle is 250 lbs/113 kg.
The weight of the panel cradle and the load in the panel cradle may limit the maximum number of occupants in the platform to one person.
Secure the panel(s) to the platform railing using the straps provided.
Tools Required
Ratchet
Ratchet extension
3/8 inch socket
1/2 inch socket
3/8 inch wrench
1/2 inch wrench
Do not operate unless you are adequately instructed and are aware of all hazards associated with lifting panels.
Do not cause a horizontal force or side load to machine by raising or lowering a fixed or overhanging load.
Maximum vertical height of panels: 4 ft/1.2 m.
Maximum wind speed: 15 mph/6.7 m/sec.
Maximum panel area: 32 sq ft/3 m2.
Part No. 1299254GT Panel Cradle S® and Z® Booms 5
Operator's Manual Supplement Second Edition • Fourth Printing
Description
Genie part
number
Qty.
Clamp, 1.25 x 0.5 inches, rubber­cushion
56424GT
1
Adjustable-strap assembly
77664GT
1
Screw, HHF, 5/16-18 x 1, 8, ZAG
824086GT
2
Screw, 1/4-20 x 0.625, 8, ZAG
1256855GT
1
Nylock flange nut, 5/16-18,F,ZAG
1274167GT
2
Nylock flange nut, 1/4-20,F,ZAG
1277924GT
1
Foam pad
1298850GT
2
Operator's Manual Supplement
1299254GT
1
Tray, Panel Cradle, Symbol
1322810GT
1
Description
Genie part
number
Qty.
Clamp, 1.25 x 0.5 inches, rubber­cushion
56424GT
1
Adjustable-strap assembly
77664GT
1
Screw, HHF, 5/16-18 x 1, 8, ZAG
824086GT
2
Screw, 1/4-20 x 0.625, 8, ZAG
1256855GT
1
Nylock flange nut, 5/16-18,F,ZAG
1274167GT
2
Nylock flange nut, 1/4-20,F,ZAG
1277924GT
1
Foam pad
1298850GT
2
Operator's Manual Supplement
1299254GT
1
Tray, Panel Cradle, Word
1322811GT
1
Installation Instructions
Contents of Kit 1299220GT
Contents of Kit 1298841GT
6 Panel Cradle S® and Z® Booms Part No. 1299254GT
Second Edition • Fourth Printing Operator's Manual Supplement
2
3
11
Installation Instructions
Panel Cradle Installation:
Note: Perform this procedure on a firm, level surface with the boom in the stowed position.
1 Adjust the platform so that the toe board at the
front of the platform is at a comfortable working height.
2 Place the Panel Cradle Tray over the toe
board and push it down until the tray is flush across the top of the toe board with the slots on the back of the tray aligned with corresponding slots in the toe board.
Genie part number 1322810GT or 1322811GT
3 Use the provided fasteners to secure the tray
to the platform. Tighten the fasteners.
Genie part numbers 824086GT, 1274167GT
NOTE: Kit decals should already be installed onto the tray.
1 Using Illustration 1 as a guide, install the foam
pads onto the top rail of the platform.
Genie part number 1298850GT
2 Using Illustration 1 as a guide, position the
clamp onto front vertical rail. Install the adjustable strap assembly onto the clamp and secure using the provided fasteners. Tighten until the clamp is snug but still able to slide freely on the vertical rail.
NOTE: The strap assembly must be secured between the clamp.
NOTE: The strap assembly should be able to slide freely up and down the platform rail.
Genie part numbers 56424GT, 77664GT, 1256855GT, 1277924GT
3 Connect the hook of the adjustable strap
assembly to the front vertical rail at the opposite end of the platform.
1 foam pad x 2 2 panel cradle tray 3 clamp
Part No. 1299254GT Panel Cradle S® and Z® Booms 7
Operator's Manual Supplement Second Edition • Fourth Printing
Part No. Decal Description
Qty
1298467GT Decal, Symbol, Read the Manual*
2
1298849GT Decal, Panel Cradle, Word*
2
*1298467GT
Decal Inspection
Decal Inspection
Decal Inspection
Use the inspection to verify that all decals are legible and in place.
*These decals are model, option or configuration specific.
8 Panel Cradle S® and Z® Booms Part No. 1299254GT
Second Edition • Fourth Printing Operator's Manual Supplement
Panel Cradle S® and Z® Booms
Part No. 1299254GT
Operator's Manual Supplement
Second Edition • Fourth Printing
Operating Instructions
Operating Instructions
Operating Instructions:
1 Secure the panel cradle and strap assembly to
the platform.
2 Center the load on the platform.
3 Secure the load to the platform using the
strap.
4 Tighten the strap.
Part No. 1299254GT Panel Cradle S® and Z® Booms 9
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