Genie S-65 XC, S-65 Trax, S-60 HF, S-65 HF, S-60 XC User Manual

S®-

C

S®-

C

S®-

S

Operator's Manual

60 X 65 X

60 HF 65 HF

™

Serial Number Range

from S60XCH-45001

from S65XCM-101

ANSI/CSA North America South America Asia

®

-60 TRAX™

®

-65 TRAX™

with Maintenance Information

First Edition Second Printing Part No. 1286584GT

Operator's Manual First Edition • Second Printing

Front Matter

Contents

Introduction ........................................................... 1

Symbol and Hazard Pictorials Definitions ............. 5

General Safety ...................................................... 7

Personal Safety ................................................... 13

Work Area Safety ................................................ 14

Legend ................................................................ 24

Controls ............................................................... 25

Inspections .......................................................... 33

Operating Instructions ......................................... 50

Towing Instructions ............................................. 64

Transport and Lifting Instructions ....................... 65

Maintenance ....................................................... 68

Specifications ...................................................... 72

First Edition: Second Printing, June 2019

Genie and "S" are registered trademarks of Terex South Dakota, Inc. in the U.S.A. and many other countries.

"XC" and "TraX" are trademarks of Terex South Dakota, Inc.

These machines comply with ANSI/SAIA A92.20 CAN/CSA B.354.6

S

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX

™

Part No. 1286584GT

First Edition • Second Printing Operator's Manual

Introduction

About this manual

Genie appreciates your choice of our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. This book is an operation and daily maintenance manual for the user or operator of a Genie machine.

This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, contact Genie.

Product Identification

The machine serial number is located on the serial label.

Serial label (located under cover)

Serial number stamped on

chassis

Intended Use and Familiarization Guide

The intended use of this machine is to lift personnel, including tools, and materials to an aerial work site. Before operating the machine, it’s the operator’s responsibility to read and understand this familiarization guide.

 Each person must be trained to operate a

MEWP.

 Familiarization with the MEWP must be given

to each person who is authorized, competent and trained.

 Only trained and authorized personnel should

be permitted to operate the machine.

 The operator is responsible to read,

understand, and obey the manufacturer’s instructions and safety rules provided in the Operator’s Manual.

 The Operator’s Manual is located in the

manual storage container, at the platform.

 For specific product applications, see

Contacting The Manufacturer on the next

page.

Part No. 1286584GT S

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX™ 1

Operator's Manual First Edition • Second Printing

j

Introduction

Platform controls symbology and related machine movement:

Ground controls symbology and related machine movement:

Platform level

Platform rotate

Jib boom up/down

Boom up/down

Boom extend/retract

Turntable rotate

Drive forward/reverse

Platform level,

ib boom up/down, boom extend/retract, and boom up/down

Turntable rotate and platform rotate

Sequential functions and movement:

• Drive and steer.

Interlocked functions:

• Elevated drive speed.

• Elevated drive in an off-level condition.

• Drive enable when the boom is rotated past the

non-steer wheels, or non-steer tracks.

• All platform and ground controls.

Limitations of use:

• The intended use of this machine is to lift

personnel, including tools, and materials to an aerial work site.

• Do not elevate the platform unless the machine

is on firm level ground.

Stability enhancing means:

• Foam filled tires

• Tracks

Steer right/left

2 S

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX

Restricted operating envelope:

• 1,000 lbs/454 kg platform capacity.

™

Part No. 1286584GT

First Edition • Second Printing Operator's Manual

Introduction

Bulletin Distribution and Compliance

Safety of product users is of paramount importance to Genie. Various bulletins are used by Genie to communicate important safety and product information to dealers and machine owners.

The information contained in the bulletins is tied to specific machines using the machine model and serial number.

Distribution of bulletins is based on the most current owner on record along with their associated dealer, so it is important to register your machine and keep your contact information up to date.

To ensure safety of personnel and the reliable continued operation of your machine, be sure to comply with the action indicated in a respective bulletin.

To view any open bulletins for your machine, visit us on the web at www.genielift.com.

Contacting the Manufacturer

At times it may be necessary to contact Genie. When you do, be ready to supply the model number and serial number of your machine, along with your name and contact information. At minimum, Genie should be contacted for:

Accident reporting

Questions regarding product applications and safety

Standards and regulatory compliance information

Current owner updates, such as changes in machine ownership or changes in your contact information. See Transfer of Ownership, below.

Transfer of Machine Ownership

Taking a few minutes to update owner information will ensure that you receive important safety, maintenance and operating information that applies to your machine.

Please register your machine by visiting us on the web at www.genielift.com or by calling us toll free at 1-800-536-1800.

Part No. 1286584GT S

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX™ 3

Operator's Manual First Edition • Second Printing

NOTICE

Introduction

Safety Sign Maintenance

Danger

Failure to obey the instructions and safety rules in this manual will result in death or serious injury.

Do Not Operate Unless:

 You learn and practice the principles of safe

machine operation contained in this operator’s manual.

1 Avoid hazardous situations. Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

 You read, understand and obey the

manufacturer’s instructions and safety rules–safety and operator’s manuals and machine decals.

Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.

Hazard Classification

Decals on this machine use symbols, color coding, and signal words to identify the following:

Safety alert symbol–used to alert you to potential personal injury

DANGER

WARNING

CAUTION

hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

Indicates a property damage message.

 You read, understand and obey employer’s

safety rules and worksite regulations.

 You read, understand and obey all applicable

governmental regulations.

 You are properly trained to safely operate the

machine.

4 S

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX

™

Part No. 1286584GT

First Edition • Second Printing Operator's Manual

Symbol and Hazard Pictorials Definitions

Fire hazard Explosion hazard Explosion hazard

Fire extinguisher No smoking Explosion hazard Electrocution hazard

Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Tire specifications

Do not use ether or other high energy starting aids on machines equipped with glow plugs.

No smoking. No flame. Stop engine.

Maintain required clearance

Wheel load Wind speed Maximum capacity Manual force

Tie-down point Lifting point

Part No. 1286584GT S

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX™ 5

Platform tie-down instructions

Lifting & tie down instructions

Weight of welder reduces capacity

Lanyard anchorage points

+

Operator's Manual First Edition • Second Printing

Symbol and Hazard Pictorials Definitions

Runaway hazard Collision hazard Overhead obstruction

Corrosive acid.

Color coded direction arrows

Electrocution hazard Avoid contact Disconnect battery

Crush hazard

Recovery procedure if tilt alarm sounds while elevated.

Support the platform or boom during maintenance

Read the service manual

Voltage rating for power to platform

Pressure rating for air line to platform

Explosion hazard Relieve all pressure

Platform downhill: Retract boom. Lower boom.

Platform uphill: Lower boom. Retract boom.

Replace tracks with same tracks.

Tracks load

6 S

Read the operator’s manual

Emergency lowering

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX

Access by trained and authorized personnel only

™

Part No. 1286584GT

First Edition • Second Printing Operator's Manual

General Safety

* These decals are model, option or configuration specific.

Pictures in this manual may show a boom with tires and wheels instead of tracks. All safety information and operating instructions still apply to the S-60 TRAX and the S-65 TRAX, even if the picture does not show the tracks.

114258

*1288407

114390

DANGER

*133250

31788 1263543

DANGER

Explosion / Burn Hazard Ignition of explosive gases or contact with corrosive acid will cause death, burns or blindness

Keep all open flames and sparks away. Wear personal protective equipment, including face shield, gloves and long sleeve shirt.

READ MANUALS Read all manuals prior to operation.

DO NOT OPERATE equipment if you do not understand the information in the manuals.

Consult your supervisor, the owner or the manufacturer.

31788 C

97865*147792

WARNING

Electrocution/BurnHazard Failure to disconnect all the batteries before performing service on this machine may result in death or serious injury.

Disconnect all the batteries before performing service on this machine.

97865 B

12671211284981

31060

114258

114390

1284981

1263543

*147792 *133250 *1288407

Part No. 1286584GT S

31788

31606

1267121

97865

31060

*147792 *133250 *1288407

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX™ 7

Operator's Manual First Edition • Second Printing

General Safety

* These decals are model, option or configuration specific.

Pictures in this manual may show a boom with tires and wheels instead of tracks. All safety information and operating instructions still apply to the S-60 TRAX and the S-65 TRAX, even if the picture does not show the tracks.

8 S

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX

™

Part No. 1286584GT

First Edition • Second Printing Operator's Manual

General Safety

* These decals are model, option or configuration specific.

Pictures in this manual may show a boom with tires and wheels instead of tracks. All safety information and operating instructions still apply to the S-60 TRAX and the S-65 TRAX, even if the picture does not show the tracks.

114258

*147792

*133250

114390

DANGER

1263543

*1288407

82237

31060

97602 1267121

Part No. 1286584GT S

1267121

114258

82237

*147792 *133250 *1288407

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX™ 9

1263543

114390

*147792 *133250 *1288407

97602

31060

Operator's Manual First Edition • Second Printing

General Safety

* These decals are model, option or configuration specific.

Pictures in this manual may show a boom with tires and wheels instead of tracks. All safety information and operating instructions still apply to the S-60 TRAX and the S-65 TRAX, even if the picture does not show the tracks.

114251

114249 A

*133263

114251

133067

1284982

1263542

114252

133205

82481

114252

133205 1263542

82481*114249

1284982

1286362

82487

1286362

82487

*114249 *133263

10 S

114252

*114249 *133263

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX

™

Part No. 1286584GT

First Edition • Second Printing Operator's Manual

General Safety

* These decals are model, option or configuration specific.

Pictures in this manual may show a boom with tires and wheels instead of tracks. All safety information and operating instructions still apply to the S-60 TRAX and the S-65 TRAX, even if the picture does not show the tracks.

219958

*1284103 S-60 XC, S-60 TRAX

*1284098 S-65 XC, S-65 TRAX

*1293617 S-60 HF

*1293616 S-65 HF

*1284099

*1256425

*1284099 *1294340

*82487

114473

219956

114473

*1284103 *1284098 *1293617 *1293616

133067

219958

82487

82487*

133067

219956

*1294340

Part No. 1286584GT S

82487*

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX™ 11

Operator's Manual First Edition • Second Printing

General Safety

* These decals are model, option or configuration specific.

Pictures in this manual may show a boom with tires and wheels instead of tracks. All safety information and operating instructions still apply to the S-60 TRAX and the S-65 TRAX, even if the picture does not show the tracks.

114251

*114249

114249 A

*133263

133067

114252

*1256425

1286362

1263542

*1256425

114251

133067

1263542

114252

12 S

*114249 *133263

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX

*114249 *133263

™

Part No. 1286584GT

First Edition • Second Printing Operator's Manual

Personal Safety

Personal Fall Protection

Personal fall protection equipment (PFPE) is required when operating this machine.

Occupants must wear a safety belt or harness in accordance with governmental regulations. Attach the lanyard to the anchor provided in the platform.

Operators must comply with employer, job site and governmental rules regarding the use of personal protective equipment.

All PFPE must comply with applicable governmental regulations, and must be inspected and used in accordance with the PFPE manufacturer’s instructions.

Part No. 1286584GT S

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX™ 13

Operator's Manual First Edition • Second Printing

Work Area Safety

Pictures in this manual may show a boom with tires and wheels instead of tracks. All safety information and operating instructions still apply to the S-60 TRAX and the S-65 TRAX, even if the picture does not show the tracks.

Electrocution Hazards

This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current.

Obey all local and governmental regulations regarding required clearance from electrical power lines. At a minimum, the required clearance contained in the chart below must be followed.

Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off.

Do not operate the machine during lightning or storms.

Do not use the machine as a ground for welding.

Tip-over Hazards

Occupants, equipment and materials shall not exceed the maximum platform capacity for the restricted or unrestricted range of motion.

Line Voltage Required Clearance

0 to 50KV 10 ft 3.05 m

50 to 200KV 15 ft 4.60 m

200 to 350KV 20 ft 6.10 m

350 to 500KV 25 ft 7.62 m

500 to 750KV 35 ft 10.67 m

750 to 1000KV 45 ft 13.72 m

Allow for platform movement, electrical line sway or sag, and beware of strong or gusty winds.

S-60 XC, S-65 XC, S-60 TRAX and S-65 TRAX Maximum platform capacity

Unrestricted range of motion S-60 HF and S-65 HF Maximum platform capacity

Unrestricted range of motion Maximum occupants

S-60 XC, S-65 XC, S-60 HF, S-65HF, S-60 TRAX and S-65 TRAX

Maximum platform capacity Restricted range of motion

Maximum occupants

660 lbs 300 kg

600 lbs 272 kg

1000 lbs 454 kg

2

3

14 S

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX

™

Part No. 1286584GT

First Edition • Second Printing Operator's Manual

Work Area Safety

S-60 XC, S-65 XC, S-60 TRAX, S-65 TRAX: If the

platform load is greater than 660 lbs/300 kg, do not move the platform into the unrestricted range of motion zone.

S-60 HF, S-65 HF: If the platform load is greater

than 600 lbs/272 kg, do not move the platform into the unrestricted range of motion zone.

Do not exceed the maximum platform capacity.

S-60 XC, S-65 XC, S-60 TRAX, S-65 TRAX: Do

not attach a platform rated at 660 lbs/300 kg (unrestricted range of motion) or 1000 lbs/454 kg (restricted range of motion) to machines with any other rated load. See the serial label for the maximum rated load.

S-60 HF, S-65 HF: Do not attach a platform rated

at 600 lbs/272 kg (unrestricted range of motion) or 1000 lbs/454 kg (restricted range of motion) to machines with any other rated load. See the serial label for the maximum rated load.

The weight of options and accessories such as pipe cradles and welders will reduce the rated platform capacity, and must be subtracted from the platform capacity. See the decals with the options and accessories.

If using accessories, read, understand and obey the decals, instructions and manuals with the accessory.

Do not raise or extend the boom unless the machine is on a firm, level surface.

Do not depend on the tilt alarm as a level indicator. The tilt alarm sounds in the platform only when the machine is on a severe slope.

If the tilt alarm sounds while the boom is lowered: Do not extend, rotate or raise the boom above horizontal. Move the machine to a firm, level surface before raising the platform.

If the tilt alarm sounds when the platform is raised, use extreme caution. The machine not level indicator light will come on and the drive function in one or both directions will not operate. Identify the condition of the boom on the slope as shown below. Follow the steps to lower the boom before moving to a firm, level surface. Do not rotate the boom while lowering.

Part No. 1286584GT S

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX™ 15

Operator's Manual First Edition • Second Printing

–

Work Area Safety

The recovery mode should be used only by trained and authorized personnel.

If the tilt alarm sounds with the platform uphill:

1 Lower the boom. 2 Retract the boom.

If the tilt alarm sounds with the platform downhill:

1 Retract the boom. 2 Lower the boom.

Do not raise the boom when wind speeds may exceed 28 mph/12.5 m/s. If wind speeds exceed 28 mph/12.5 m/s when the boom is raised, lower the boom and do not continue to operate the machine.

Do not operate the machine in strong or gusty winds. Do not increase the surface area of the platform or the load. Increasing the area exposed to the wind will decrease machine stability.

Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain, debris, unstable or slippery surfaces and near holes and drop-offs.

Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions with the boom raised or extended.

Do not use the machine as a crane.

Do not push the machine or other objects with the boom.

Do not contact adjacent structures with the boom.

Do not tie the boom or platform to adjacent structures.

Do not place loads outside the platform perimeter.

Do not push off or pull toward any object outside of the platform.

Maximum manual force

ANSI and CSA 90 lbs/400 N

Do not alter or disable machine components that in any way affect safety and stability.

Do not replace items critical to machine stability with items of different weight or specification.

16 S

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX

™

Part No. 1286584GT

First Edition • Second Printing Operator's Manual

Work Area Safety

S-60 XC and S-65 XC: Do not replace

factory-installed tires with tires of different specification or ply rating. Do not use air-filled tires. These machines are equipped with foam-filled tires. Wheel weight is critical to stability.

S-60 TRAX and S-65 TRAX: Do not replace tracks

with tires. Track weight is critical to stability. Do not replace factory-installed tracks with tracks of different specification.

Do not allow any object to come near moving parts. The object could be thrown out of the Trax undercarriage.

Do not use the platform controls to free a platform that is caught, snagged, or otherwise prevented from normal motion by an adjacent structure. All personnel must be removed from the platform before attempting to free the platform using the ground controls.

Do not alter or modify a mobile elevating work platform without prior written permission from the manufacturer. Mounting attachments for holding tools or other materials onto the platform, toeboards, or guard rail system can increase the weight in the platform and the surface area of the platform or the load.

Do not place or attach fixed or overhanging loads to any part of this machine.

Do not place ladders or scaffolds in the platform or against any part of this machine.

Do not transport tools and materials unless they are evenly distributed and can be safely handled by person(s) in the platform.

Do not use the machine on a moving or mobile surface or vehicle.

Be sure the tires are in good condition and the lug nuts tightened.

Be sure all track lug nuts are properly tightened.

Part No. 1286584GT S

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX™ 17

Operator's Manual First Edition • Second Printing

Work Area Safety

Operation on Slopes Hazards

Do not drive the machine on a slope that exceeds the maximum uphill, downhill or side slope rating of the machine. Slope rating applies only to machines in the stowed position.

Maximum slope rating, stowed position, 4WD S-60 XC, S-65 XC, S-60 TRAX, S-65 TRAX

Platform downhill 45% (24°)

Platform uphill 30% (17°)

Side slope 25% (14°)

Maximum slope rating, stowed position, 4WD S-60 HF, S-65 HF

Platform downhill 40% (22°)

Platform uphill 40% (22°)

Side slope 25% (14°)

Note: Slope rating is subject to ground conditions with one person in the platform and adequate traction. Additional platform weight may reduce slope rating. See Driving on a Slope in the Operating Instructions section.

Fall Hazards

Occupants must wear a safety belt or harness in accordance with governmental regulations. Attach the lanyard to the anchor provided in the platform.

Do not sit, stand, or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times.

Do not climb down from the platform when raised.

18 S

Keep the platform floor clear of debris.

Lower the platform entry mid-rail or close the entry gate before operating.

Do not enter or exit the platform unless the machine is in the stowed position and the platform is at ground level.

Hazards related with the specific product application of exiting at height have been considered in the design of the machine, for further information contact Genie (see section Contacting the Manufacturer).

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX

™

Part No. 1286584GT

First Edition • Second Printing Operator's Manual

r

Work Area Safety

Collision Hazards

Be aware of limited sight distance and blind spots when driving or operating.

Be aware of the boom position and tailswing when rotating the turntable.

Check the work area for overhead obstructions or other possible hazards.

Be aware of crushing hazards when grasping the platform guard rail.

Observe and use the color-coded direction arrows on the platform controls and drive chassis for drive and steer functions.

Do not lower the boom unless the area below is clear of personnel and obstructions.

Limit travel speed according to the condition of the ground surface, congestion, slope, location of personnel, and any othe factors which may cause collision.

Do not operate a boom in the path of any crane unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision.

Operators must comply with employer, job site, and governmental rules regarding use of personal protective equipment.

Part No. 1286584GT S

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX™ 19

No stunt driving or horseplay while operating a machine.

Operator's Manual First Edition • Second Printing

Work Area Safety

Bodily Injury Hazard

Always operate the machine in a well-ventilated area to avoid carbon monoxide poisoning.

Do not operate the machine with a hydraulic oil or air leak. An air leak or hydraulic leak can penetrate and/or burn skin.

Improper contact with components under any cover will cause serious injury. Only trained maintenance personnel should access compartments. Access by the operator is only advised when performing a pre-operation inspection. All compartments must remain closed and secured during operation.

Explosion and Fire Hazards

Do not start the engine if you smell or detect liquid petroleum gas (LPG), gasoline, diesel fuel or other explosive substances.

Do not refuel the machine with the engine running.

Refuel the machine and charge the battery only in an open, well-ventilated area away from sparks, flames and lighted tobacco.

Do not operate the machine or charge the battery in hazardous locations or locations where potentially flammable or explosive gases or particles may be present.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.

Conduct a thorough pre-operation inspection of the machine and test all functions before each work shift. Immediately tag and remove from service a damaged or malfunctioning machine.

Be sure all maintenance has been performed as specified in this manual and the appropriate Genie service manual.

Be sure all decals are in place and legible.

Be sure the operator's, safety, and responsibilities manuals are complete, legible, and in the storage container located on the machine.

Component Damage Hazards

Do not use any battery or charger greater than 12V to jump-start the engine.

Do not use the machine as a ground for welding.

Do not operate the machine in locations where extremely high magnetic fields may be present.

Do not spray ether into engines equipped with glow plugs.

20 S

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX

™

Part No. 1286584GT

First Edition • Second Printing Operator's Manual

Work Area Safety

Battery Safety

Burn Hazards

Explosion Hazards

Batteries contain acid. Always wear protective clothing and eye wear when working with batteries.

Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water.

Keep sparks, flames, and lighted tobacco away from batteries. Batteries emit explosive gas.

Contact Alarm Safety

Read, understand and obey all warnings and instructions provided with the contact alarm.

Do not exceed the rated platform capacity. The weight of the contact alarm assembly will reduce the rated platform capacity and must be subtracted from the total platform load.

The contact alarm assembly weighs 10 lbs/4.5 kg.

Be sure the contact alarm is securely installed.

Electrocution Hazard

Avoid contact with electrical terminals.

Part No. 1286584GT S

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX™ 21

Operator's Manual First Edition • Second Printing

Work Area Safety

Pipe Cradle Safety

Read, understand, and obey all warnings and instructions provided with the pipe cradles.

Do not exceed the rated platform capacity. The pipe cradle assembly and the weight in the pipe cradles will reduce rated platform capacity and must be factored into total platform load.

The pipe cradle assembly weighs 21 lbs/9.5 kg.

The maximum capacity of the pipe cradle assembly is 200 lbs/91 kg.

The weight of the pipe cradle assembly and the load in the pipe cradles may limit the maximum number of occupants in platform.

Center the load within the perimeter of the platform.

Secure the load to the platform.

Do not obstruct the entrance or the exit of the platform.

Do not obstruct the ability to operate the platform controls or the red Emergency Stop button.

Do not operate unless you are adequately instructed and are aware of all of the hazards associated with movement of the platform with an overhanging load.

Do not cause a horizontal force or side load to machine by raising or lowering a fixed or overhanging load.

Panel Cradle Safety

Read, understand and obey all warnings and instructions provided with the panel cradles.

Do not exceed the rated platform capacity. The combined weight of the cradles, panels, occupants, tools and any other equipment must not exceed rated capacity.

The panel cradle assembly weighs 30 lbs/13.6 kg.

The maximum capacity of the panel cradles is 250 lbs/113 kg.

The weight of the panel cradles and the load in the panel cradles may limit the maximum number of occupants in platform to one person.

Secure the cradles to the platform. Secure the panel(s) to the platform railing using the straps provided.

Do not operate unless you are adequately instructed and are aware of all hazards associated with lifting panels.

Do not cause a horizontal force or side load to machine by raising or lowering a fixed or overhanging load.

Maximum vertical height of panels: 4 ft/1.2 m.

Maximum wind speed: 15 mph/6.7 m/sec.

2

Maximum panel area: 32 sq ft/3 m

.

Electrocution Hazard: Keep pipes away from all

energized electrical conductors.

22 S

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX

™

Part No. 1286584GT

First Edition • Second Printing Operator's Manual

Work Area Safety

Tow Package Safety

Read, understand and obey all warnings and instructions provided with the tow package.

When vehicle is in free-wheel configuration, there are no brakes and machine may move, resulting in death, serious injury or property damage.

Do not exceed maximum towing speed, or maximum towing time.

Maximum tow speed Maximum towing time at

8 mph/13 km/h Maximum towing time at

6 mph/10 km/h

8 mph/13 km/h

30 minutes

60 minutes

Welder Safety

Read, understand and obey all warnings and instructions provided with the welding power unit.

Do not connect weld leads or cables unless the welding power unit is turned off at the platform controls.

Lockout After Each Use

1 Select a safe parking location–firm level

surface, clear of obstruction and traffic.

2 Retract and lower the boom to the stowed

position.

3 Rotate the turntable so that the boom is

between the non-steer wheels, or non-steer tracks.

4 Turn the key switch to the off position and

remove the key to secure from unauthorized use.

Do not operate unless the weld cables are properly connected and the welder is properly grounded.

The weight of the welder will reduce the rated platform capacity and must be factored into the total platform load. The welder power supply weighs 75 lbs/34 kg.

Do not operate the welder unless a fire extinguisher is immediately available for instant use, per OSHA regulation 1926.352(d).

Part No. 1286584GT S

®

-60/65 XC™ • S®-60/65 HF • S®-60/65 TRAX™ 23