Genie S-100 / S-105 CE Operator's Manual

Operator's Manual Fifth Edition • Second Printing

Important

Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual should
be considered a permanent part of your machine and
should remain with the machine at all times. If you
have any questions, call Genie Industries.

Contents

Page

Introduction ............................................................... 1

Symbol and Hazard Pictorials Definitions................. 3

General Safety .......................................................... 5

Personal Safety ......................................................... 8

Work Area Safety ...................................................... 9

Legend ...................................................................... 20

Controls .................................................................... 21

Inspections ............................................................... 29

Operating Instructions.............................................. 44

Transport and Lifting Instructions ............................ 56

Maintenance ............................................................. 59

Specifications ........................................................... 62

Contact us:

Internet: http://www.genielift.com
E-mail: [e-mail]

Copyright © 2000 by Genie Industries

Fifth Edition: Second Printing, January 2012

"Genie" is a registered trademark of
Genie Industries in the U.S.A. and many other
countries. "S" is a trademark of Genie
Industries.

Complies with EC Directive 2006/42/EC

See EC Declaration of Conformity

Printed on recycled paper

Printed in U.S.A.

S-100 • S-105 • S-120 • S-125 Part No. 228459

Owners, Users and Operators:

Genie appreciates your choice of our machine for
your application. Our number one priority is user
safety, which is best achieved by our joint efforts.
We feel that you make a major contribution to
safety if you, as the equipment users and
operators:

Operator's ManualFifth Edition • Second Printing

Introduction

Danger

1 Comply with employer, job site and

governmental rules.

2 Read, understand and follow the instructions

in this and other manuals supplied with this
machine.

3 Use good safe work practices in a

commonsense way.

4 Only have trained/certified operators, directed

by informed and knowledgeable supervision,
running the machine.

If there is anything in this manual that is not clear
or which you believe should be added, please
contact us.

Internet: www.genielift.com

E-mail: [e-mail]

Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.

Know and understand the above principle

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer's instructions and safety rules—
safety and operator's manuals and machine
decals.

You read, understand and obey employer's

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

Part No. 228459 S-100 • S-105 • S-120 • S-125 1

Operator's Manual Fifth Edition • Second Printing

Introduction

Hazard Classification

Genie uses symbols, color coding and signal
words to identify the following:

Safety alert symbol—used to alert
you to potential personal injury
hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.

Indicates a hazardous situation

Red

Orange

Yellow

Blue

which, if not avoided, will result in
death or serious injury.

Indicates a hazardous situation
which, if not avoided, could result
in death or serious injury.

Indicates a hazardous situation
which, if not avoided, could result
in minor or moderate injury.

Indicates a property damage
message.

Intended Use

This machine is intended to be used only to lift
personnel, along with their tools and materials to an
aerial work site.

Safety Sign Maintenance

Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use mild
soap and water to clean safety signs. Do not use
solvent-based cleaners because they may damage
the safety sign material.

2 S-100 • S-105 • S-120 • S-125 Part No. 228459

Operator's ManualFifth Edition • Second Printing

Symbol and Hazard Pictorials Definitions

Crush Hazard

Maintain required
clearance.

Only trained
maintenance
personnel should
access
compartments.

Keep away from
moving parts.

Crush Hazard

Read the
operator’s
manual.

Explosion Hazard

Keep away from
path of moving
platform.

Fall Hazard

No smoking.
No flame.
Stop engine.

Fall Hazard

Do not overload
platform. Welder
power supply
weighs
75 lbs / 34 kg

Electrocution
Hazard

Keep off this
surface.

Tip-over Hazard

Recovery procedure if tilt alarm
sounds while elevated.

Tip-over Hazard

Part No. 228459 S-100 • S-105 • S-120 • S-125 3

Platform downhill:

1. Retract boom.

2. Lower boom.

Platform uphill:

1. Lower boom.

2. Retract boom.

Tip-over Hazard

No Step

Operator's Manual Fifth Edition • Second Printing

Symbol and Hazard Pictorials Definitions

Lanyard
attachment point

Electrocution
Hazard

Explosion Hazard

Wheel load

Avoid contact.

Do not use ether
or other high
energy starting
aids on machines
equipped with
glow plugs.

Fire Hazard

Tie-down
instructions

Explosion / Burn
Hazard

Have fire
extinguisher near.

Tie-down
instructions

Keep all open
flames and
sparks away.

Voltage rating for
power to platform

Pressure rating for
air line to platform

Read service
manual.

Replace
extension cylinder
cover before
operating
machine.

4 S-100 • S-105 • S-120 • S-125 Part No. 228459

Replace tires with
same tire.

Operator's ManualFifth Edition • Second Printing

General Safety

Part No. 228459 S-100 • S-105 • S-120 • S-125 5

Operator's Manual Fifth Edition • Second Printing

General Safety

6 S-100 • S-105 • S-120 • S-125 Part No. 228459

Operator's ManualFifth Edition • Second Printing

General Safety

Part No. 228459 S-100 • S-105 • S-120 • S-125 7

Operator's Manual Fifth Edition • Second Printing

Personal Safety

Fall Protection

Personal fall protection equipment (PFPE) is
required when operating this machine.

Occupants must wear a safety belt or harness in
accordance with governmental regulations. Attach
the lanyard to the anchor provided in the platform.

Operators must comply with employer, job site and
governmental rules regarding the use of personal
protective equipment.

All PFPE must comply with applicable
governmental regulations, and must be inspected
and used in accordance with the PFPE
manufacturer’s instructions.

8 S-100 • S-105 • S-120 • S-125 Part No. 228459

Operator's ManualFifth Edition • Second Printing

Work Area Safety

Electrocution Hazards

This machine is not
electrically insulated
and will not provide
protection from
contact with or
proximity to electrical
current.

Maintain safe
distances from
electrical power lines
and apparatus in
accordance with
applicable
governmental
regulations and the
following chart.

Line Voltage Required Clearance

0 to 50KV 3.0 m

50KV to 200KV 4.6 m

200KV to 350KV 6.1 m

Allow for platform movement, electrical line sway
or sag and beware of strong or gusty winds.

Keep away from the
machine if it contacts
energized power lines.
Personnel on the
ground or in the
platform must not
touch or operate the
machine until
energized power lines
are shut off.

Do not use the
machine as a ground
for welding unless the
machine is equipped
with the weld line to
platform option and it
is properly connected.

Tip-over Hazards

Occupants, equipment and materials shall not
exceed the maximum platform capacity.

350KV to 500KV 7.6 m

500KV to 750KV 10.6 m

750KV to 1000KV 13.7 m

Maximum platform capacity

S-100 340 kg
S-105 227 kg
S-120 340 kg
S-125 227 kg

Maximum occupants 2

Part No. 228459 S-100 • S-105 • S-120 • S-125 9

Operator's Manual Fifth Edition • Second Printing

Work Area Safety

The weight of options and accessories, such as
pipe cradles, panel cradles, welders and overhead
protection will reduce the rated platform capacity
and must be factored into the total platform load.
See the decals with the options and accessories.

If using accessories,
read, understand and
obey the decals and
instructions with the
accessory.

Do not raise or extend
the boom unless the
machine is on a firm,
level surface.

Do not depend on the
tilt alarm as a level
indicator. The tilt alarm
sounds in the platform
only when the machine
is on a severe slope.

If the tilt alarm sounds while the boom is lowered:
Do not extend, rotate or raise the boom above
horizontal. Move the machine to a firm, level
surface before raising the platform.

If the tilt alarm sounds while the boom is raised:
Use extreme caution. Identify the condition of the
boom on the slope as shown below. Follow the
steps to lower the boom before moving to a firm,
level surface. Do not rotate the boom while
lowering.

If the tilt alarm sounds with
the platform uphill:
First lower the boom, then
retract the boom.

If the tilt alarm sounds with
the platform downhill:
First retract the boom,
then lower the boom.

Do not raise the boom when wind speeds may
exceed 12.5 m/s. If wind speeds exceed 12.5 m/s
when the boom is raised, lower the boom and do
not continue to operate the machine.

10 S-100 • S-105 • S-120 • S-125 Part No. 228459

Operator's ManualFifth Edition • Second Printing

Work Area Safety

Do not operate the
machine in strong or
gusty winds. Do not
increase the surface
area of the platform or
the load. Increasing
the area exposed to
the wind will decrease
machine stability.

Use extreme care and
slow speeds while
driving the machine in
the stowed position
across uneven terrain,
debris, unstable or
slippery surfaces and
near holes and drop­offs.

Do not drive the
machine on or near
uneven terrain,
unstable surfaces or
other hazardous
conditions with the
boom raised or
extended.

Do not contact
adjacent structures
with the boom.

Do not tie the boom or
platform to adjacent
structures.

Do not place loads
outside the platform
perimeter.

Do not alter or disable
the limit switches.

Do not push off or pull
toward any object
outside of the platform.

Maximum allowable manual force 400 N

Do not alter or disable machine components that
in any way affect safety and stability.

Do not replace items critical to machine stability
with items of different weight or specification.

Do not use the machine as a crane.

Do not push the machine or other objects with the
boom.

Part No. 228459 S-100 • S-105 • S-120 • S-125 11

Operator's Manual Fifth Edition • Second Printing

Work Area Safety

Do not modify or alter an aerial work platform
without prior written permission from the
manufacturer. Mounting attachments for holding
tools or other materials onto the platform,
toeboards or guard rail system can increase the
weight in the platform and the surface area of the
platform or the load.

Do not place or attach
overhanging loads to
any part of this
machine.

Do not place ladders
or scaffolds in the
platform or against any
part of this machine.

Do not transport tools
and materials unless
they are evenly
distributed and can be
safely handled by
person(s) in the
platform.

Operation on Slopes Hazards

Do not drive the machine on a slope that exceeds
the maximum uphill, downhill or side slope rating
of the machine. Slope rating applies to machines
in the stowed position.

Maximum slope rating, stowed position

Platform downhill 40% (22°)

Platform uphill 40% (22°)

Side slope 25% (14°)

Note: Slope rating is subject to ground conditions
and adequate traction.

Do not use the
machine on a moving
or mobile surface or
vehicle.

Do not use air-filled tires. These machines are
equipped with foam-filled tires. Wheel weight is
critical to stability.

Be sure all tires are in good condition, and lug
nuts are properly tightened.

Do not use the platform controls to free a platform
that is caught, snagged or otherwise prevented
from normal motion by an adjacent structure. All
personnel must be removed from the platform
before attempting to free the platform using the
ground controls.

12 S-100 • S-105 • S-120 • S-125 Part No. 228459

Operator's ManualFifth Edition • Second Printing

Work Area Safety

Fall Hazards

Occupants must wear a
safety belt or harness
in accordance with
governmental
regulations. Attach the
lanyard to the
anchorage point
provided in the
platform.

Do not sit, stand or
climb on the platform
guard rails. Maintain a
firm footing on the
platform floor at all
times.

Do not climb down
from the platform when
raised.

Keep the platform floor
clear of debris.

Lower the platform
entry mid-rail or close
the entry gate before
operating.

Do not enter or exit the platform unless the
machine is in the stowed position and the platform
is at ground level.

Collision Hazards

Be aware of limited
sight distance and
blind spots when
driving or operating.

Be aware of the boom
position and tailswing
when rotating the
turntable.

Check the work area
for overhead
obstructions or other
possible hazards.

Be aware of crushing
hazards when
grasping the platform
guard rail.

Operators must
comply with employer,
job site and
governmental rules
regarding the use of
personal protective
equipment.

Observe and use the color-coded direction arrows
on the platform controls and drive chassis for
drive and steer functions.

Part No. 228459 S-100 • S-105 • S-120 • S-125 13

Operator's Manual Fifth Edition • Second Printing

Work Area Safety

Do not lower the boom
unless the area below
is clear of personnel
and obstructions.

Limit travel speed
according to the
condition of the ground
surface, congestion,
slope, location of
personnel, and any
other factors which
may cause collision.

Do not operate a boom
in the path of any
crane unless the
controls of the crane
have been locked out
and/or precautions
have been taken to
prevent any potential
collision.

No stunt driving or horseplay while operating a
machine.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can
penetrate and/or burn skin.

Always operate the machine in a well-ventilated
area to avoid carbon monoxide poisoning.

Do not operate the machine unless the secondary
extend cylinder cover is properly installed.

Improper contact with components under any
cover will cause serious injury. Only trained
maintenance personnel should access
compartments. Access by the operator is only
advised when performing a pre-operation
inspection. All compartments must remain closed
and secured during operation.

Explosion and Fire Hazards

Do not start the engine if you smell or detect
liquid petroleum gas (LPG), gasoline, diesel fuel
or other explosive substances.

Do not refuel the machine with the engine running.

Refuel the machine and charge the battery only in
an open, well-ventilated area away from sparks,
flames and lighted tobacco.

Do not operate the machine in hazardous
locations or locations where potentially flammable
or explosive gases or particles may be present.

Do not spray ether into engines equipped with
glow plugs.

14 S-100 • S-105 • S-120 • S-125 Part No. 228459

Operator's ManualFifth Edition • Second Printing

Work Area Safety

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.

Conduct a thorough pre-operation inspection of
the machine and test all functions before each
work shift. Immediately tag and remove from
service a damaged or malfunctioning machine.

Be sure all maintenance has been performed as
specified in this manual and the appropriate Genie
service manual.

Be sure all decals are in place and legible.

Be sure the operator's, safety and responsibilities
manuals are complete, legible and in the storage
container located on the platform.

Component Damage Hazards

Do not use any battery or charger greater than
12V to jump-start the engine.

Do not use the machine as a ground for welding.

Battery Safety

Burn Hazards

Batteries contain acid.
Always wear
protective clothing and
eye wear when
working with batteries.

Avoid spilling or contacting battery acid.
Neutralize battery acid spills with baking soda and
water.

Explosion Hazard

Keep sparks, flames
and lighted tobacco
away from batteries.
Batteries emit
explosive gas.

The battery tray
should remain open
during the entire cycle.

Do not contact the
battery terminals or
the cable clamps with
tools that may cause
sparks.

Electrocution/Burn Hazards

Avoid contact with electrical terminals.

Part No. 228459 S-100 • S-105 • S-120 • S-125 15

Operator's Manual Fifth Edition • Second Printing

Work Area Safety

Overhead Platform Protection

Safety

The maximum weight for overhead platform
protection is 11.5 kg and does not have to be
subtracted from the total capacity of the platform.

Do not exceed the rated platform capacity. If the
weight of overhead platform protection exceeds

11.5 kg, it will reduce the rated platform capacity
of the machine and must be factored into the total
platform load.

The weight of the overhead platform protection
may limit the maximum number of occupants in
the platform.

Secure overhead platform protection to the
provided platform attachment points.

Do not obstruct the entrance or exit of the
platform.

Do not obstruct the ability to operate the platform
controls or the red Emergency Stop button.

Lower Platform Protection

Safety

The maximum weight for lower platform protection
is 13 kg and does not have to be subtracted from
the total capacity of the platform.

Do not exceed the rated platform capacity. If
the weight of lower platform protection exceeds
13 kg, it will reduce the rated platform capacity of
the machine and must be factored into the total
platform load.

The weight of the lower platform protection may
limit the maximum number of occupants in the
platform.

Secure lower platform protection to the provided
platform attachment points.

Do not obstruct the entrance or exit of the
platform.

Do not obstruct the ability to operate the platform
controls or the red Emergency Stop button.

Do not operate unless you are adequately
instructed and are aware of all the hazards
associated with movement with platform overhead
protection.

Do not operate unless you are adequately
instructed and are aware of all the hazards
associated with movement with platform overhead
protection.

16 S-100 • S-105 • S-120 • S-125 Part No. 228459

Operator's ManualFifth Edition • Second Printing

Work Area Safety

Welder Safety

Read, understand and obey all warnings and
instructions provided with the welding power unit.

Do not connect weld leads or cables unless the
welding power unit is turned off at the platform
controls.

Do not operate unless the weld cables are
properly connected and the welder is properly
grounded.

The weight of the welder will reduce the rated
platform capacity and must be factored into the
total platform load. The welder power supply
weighs 34 kg.

Do not operate the welder unless a fire
extinguisher is immediately available for instant
use, per OSHA regulation 1926.352(d).

Weld Line to Platform Safety

Read, understand and obey all warnings and
instructions provided with the welding power unit.

Do not connect weld leads or cables unless the
welding power unit is turned off at the platform
controls.

Do not operate unless the weld cables are
properly connected.

Connect the positive lead to the twist-lock
connector at the turntable and platform.

Clamp the negative lead to the ground post at the
turntable and platform.

Part No. 228459 S-100 • S-105 • S-120 • S-125 17

Operator's Manual Fifth Edition • Second Printing

Work Area Safety

Pipe Cradle Safety

Read, understand and obey all warnings and
instructions provided with the pipe cradles.

Do not exceed the rated platform capacity. The
pipe cradle assembly and the weight in the pipe
cradles will reduce rated platform capacity and
must be factored into total platform load.

The pipe cradle assembly weighs 9.5 kg.

The maximum capacity of the pipe cradle
assembly is 90.7 kg.

The weight of the pipe cradle assembly and the
load in the pipe cradles may limit the maximum
number of occupants in platform.

Center the load within the perimeter of the platform.

Secure the load to the platform.

Do not obstruct the entrance or the exit of the
platform.

Do not obstruct the ability to operate the platform
controls or the red Emergency Stop button.

Do not operate unless you are adequately
instructed and are aware of all of the hazards
associated with movement of the platform with an
overhanging load.

Do not cause a horizontal force or side load to the
machine by raising or lowering a fixed or
overhanging load.

Panel Cradle Safety

Read, understand and obey all warnings and
instructions provided with the panel cradles.

Do not exceed the rated platform capacity. The
combined weight of the cradles, panels,
occupants, tools and any other equipment must
not exceed rated capacity.

The panel cradle assembly weighs 13.6 kg.

The maximum capacity of the panel cradles is
113 kg.

The weight of the panel cradles and the load in the
panel cradles may limit the maximum number of
occupants in platform to one person.

Secure the cradles to the platform. Secure the
panel(s) to the platform railing using the straps
provided.

Do not operate unless you are adequately
instructed and are aware of all hazards
associated with lifting panels.

Do not cause a horizontal force or side load to
machine by raising or lowering a fixed or
overhanging load.

Maximum vertical height of panels: 1.2 m

Maximum wind speed: 6.7 m/sec

Maximum panel area: 3 m

2

Electrocution Hazard: Keep pipes away from all
energized electrical conductors.

18 S-100 • S-105 • S-120 • S-125 Part No. 228459

Lockout After Each Use

1 Select a safe parking location—firm level

surface, clear of obstruction and traffic.

2 Retract and lower the boom to the stowed

position.

3 Rotate the turntable so that the boom is

between the wheels at the circle end of the
machine.

4 Turn the key switch to the off position and

remove the key to secure from unauthorized
use.

5 Chock the wheels.

Operator's ManualFifth Edition • Second Printing

Work Area Safety

Part No. 228459 S-100 • S-105 • S-120 • S-125 19

Operator's Manual Fifth Edition • Second Printing

Legend

S-100 &
S-120

S-105 & S-125

1 Circle-end tire (yellow arrow)

2 Square-end tire (blue arrow)

3 Ground controls

4 Boom

5 Platform controls

6 Platform

7 Jib boom (S-105 and S-125)

20 S-100 • S-105 • S-120 • S-125 Part No. 228459

8 Lanyard anchorage point

9 Sliding mid-rail

10 Manual storage container

11 Foot switch

Operator's ManualFifth Edition • Second Printing

Controls

Ground Control Panel

1 Boom down button

2 Boom extend/retract buttons

3 Boom up button

4 Engine speed select button

5 LCD screen control buttons

6 Gasoline/LPG select button

7 LCD readout screen

8 Diesel models: Glow plug button

Gasoline/LPG models: Choke button

9 Red Emergency Stop button

10 Key switch for off/platform/ground selection

Part No. 228459 S-100 • S-105 • S-120 • S-125 21

11 Engine start button

12 Emergency power button

13 High speed function enable button

14 Low speed function enable button

15 Alarm

16 Platform level up/down buttons

17 S-105 and S-125 models: Jib boom up/down

buttons

18 Platform rotate left/right buttons

19 Turntable rotate left/right buttons

Operator's Manual Fifth Edition • Second Printing

Controls

1 Boom down button

Push the boom down

button and the boom
will lower.

2 Boom extend/retract buttons

Push the boom extend

button and the boom
will extend.
Push the boom retract
button and the boom
will retract.

3 Boom up button

Push the boom up

button and the boom
will raise.

4 Engine speed select button

Push the engine speed select button to select

the engine speed. When the arrow above the
rabbit is lit, the engine is in high idle speed.
When the arrow above the turtle is lit, the
engine is in low idle speed.

5 LCD screen control buttons

6 Gasoline/LPG select button

Push the fuel select button to select the engine

fuel source. When the arrow above the LPG
tank is lit, the engine will run on LPG. When
the arrow above the gas tank is lit, the engine
will run on gasoline.

7 LCD readout screen

a b c d e f

a low fuel indicator

b engine oil pressure indicator

c water temperature indicator

d emergency power indicator

e high engine rpm indicator

f hour meter

8 Diesel models: Glow plug button

Gasoline/LPG models: Choke button

Push the glow plug button and hold for 3 to 5

seconds.

9 Red Emergency Stop button

Push in red Emergency Stop button to the off

position to stop all functions and turn the engine
off. Pull out the red Emergency Stop button to
the on position to operate the machine.

10 Key switch for off/ground/platform selection

Turn the key switch to the off position and the

machine will be off. Turn the key switch to the
ground position and the ground controls will
operate. Turn the key switch to the platform
position and the platform controls will operate.

22 S-100 • S-105 • S-120 • S-125 Part No. 228459

Operator's ManualFifth Edition • Second Printing

Controls

11 Engine start button

Push the engine start button and the engine

will start.

12 Emergency power button

Use emergency power if the primary power

source (engine) fails.
Simultaneously push the emergency power
button and activate the desired function.

13 High speed function enable button

Push the high speed function enable switch to

enable the functions on the ground control
panel to operate at high speed.

14 Low speed function enable button

Push the low speed function enable switch to

enable the functions on the ground control
panel to operate at low speed.

15 Alarm

16 Platform level up/down buttons

Push the platform level

up button and the level
of the platform will
raise.
Push the platform level
down button and the
level of the platform will
lower.

18 Platform rotate left/right buttons

Push the platform rotate

left button and the
platform will rotate to
the left.
Push the platform
rotate right button and
the platform will rotate
to the right.

19 Turntable rotate left/right buttons

Push the turntable

rotate left button and
the turntable will rotate
to the left.
Push the turntable
rotate right button and
the turntable will rotate
to the right.

17 S-105 and S-125 models:

Jib boom up/down buttons

Push the jib boom up

button and the jib boom
will raise.
Push the jib boom down
button and the jib boom
will lower.

Part No. 228459 S-100 • S-105 • S-120 • S-125 23

Operator's Manual Fifth Edition • Second Printing

Controls

1

2

43

65 7 8

9

10

29

Platform Control Panel

1 Platform rotate switch

2 Platform level switch

3 Platform not level indicator

light

4 Machine not level indicator

light

5 Retract boom indicator light

6 Raise boom indicator light

7 Horn button

8 Generator button with

9 Emergency power button

with indicator light

10 Diesel models: Glow plug

button with indicator light
Gasoline/LPG models: Choke
button with indicator light

11 Engine start button with

indicator light

12 Engine idle (rpm) select

button with indicator lights:

· Rabbit & Foot Switch: foot
switch activated high idle

· Turtle: low idle

· Rabbit: high idle

13 Gasoline/LPG models:

Fuel select button with
indicator lights

14 Fault indicator light

15 Low fuel indicator light

16 Check engine indicator light

indicator light (option)

24 S-100 • S-105 • S-120 • S-125 Part No. 228459

2425262728

Operator's ManualFifth Edition • Second Printing

Controls

11 12 13 1514 17

16

1819

25 Axle retract button with

indicator light

26 Used for optional equipment

27 Drive enable button with

indicator light

28 Dual axis proportional control

handle for boom up/down and
turntable rotate left/right
functions

29 S-105 and S-125 models only:

Jib boom up/down toggle
switch

17 Red Emergency Stop button

18 Dual axis proportional

control handle for drive and
steer functions
OR Proportional control
handle for drive function and
thumb rocker for steer
function

19 Power indicator light

20 Platform overload indicator

light

21 Steer mode select buttons

with indicator lights

20212223

22 Drive select button with

indicator lights:
Machine on incline symbol:
Low range operation for
inclines
Machine on level surface
symbol: High range operation
for maximum drive speed

23 Single axis proportional

control handle for boom
extend/retract function

24 Axle extend button with

indicator light

Part No. 228459 S-100 • S-105 • S-120 • S-125 25

Operator's Manual Fifth Edition • Second Printing

Controls

Platform Control Panel

1 Platform rotate switch

Move the platform

rotate switch to the
right and the platform
will rotate to the right.
Move the platform
rotate switch to the left
and the platform will
rotate to the left.

2 Platform level switch

Move the platform level

switch up and the level
of the platform will
raise.
Move the platform level
switch down and the
level of the platform will
lower.

3 Platform not level indicator light

Light is on when the platform is not level. The

tilt alarm will be sounding. The Platform Level
switch will only work in the direction that will
level the platform. Level the platform until the
light goes off.

4 Machine not level indicator light

Light is on when the tilt alarm is sounding. Move

the machine to level ground.

5 Retract boom indicator light

6 Raise boom indicator light

To continue extending, raise the boom until the

indicator light goes out.

7 Horn button

Push the horn button and the horn will sound.

Release the horn button and the horn will stop.

8 Generator button with indicator light (option)

Push the generator button to activate the

generator. The light will be on. Push the button
again to turn off the light and restore machine
functions.

9 Emergency power button with indicator light

Use emergency power if the primary power

source (engine) fails.
Simultaneously push the emergency power
button and step on the foot switch. Activate the
desired function. The indicator light will be on
when emergency power is being used.

10 Diesel models: Glow plug button with indicator

light

Push the glow plug button and hold for 3 to 5

seconds. The glow plug indicator light will be on
when the glow plugs are being used.

Gasoline/LPG models: Choke button with

indicator light

Push the choke button and hold for 3 to 5

seconds. The choke indicator light will be on
when the choke is being used.

To continue lowering, retract boom until the

indicator light goes out.

26 S-100 • S-105 • S-120 • S-125 Part No. 228459

11 Engine start button with indicator light

Push the engine start button and the engine

will start. The engine start button indicator light
will be on when the button is being pushed.

Operator's ManualFifth Edition • Second Printing

Controls

12 Engine idle (rpm) select button with indicator

lights

Push the engine idle select button to choose

engine rpm setting. The indicator light next to
the current setting will be on.

13 Gasoline/LPG models: Fuel select button with

indicator lights

When the indicator light next to the LPG tank is

lit, the engine will run on LPG. When the
indicator light next to the gas tank is lit, the
engine will run on gasoline.

14 Fault indicator light

Light on indicates the machine has one or more

faults. Faults are abnormal conditions that exist
due to component failure or system misuse.
See the appropriate service manual.

15 Low fuel indicator light

Light on indicates the machine is low on fuel.

16 Check engine indicator light

Light on indicates an engine fault.

17 Red Emergency Stop button

Push in red Emergency Stop button to the off

position to stop all functions and turn the engine
off. Pull out the red Emergency Stop button to
the on position to operate the machine.

18 Dual axis proportional control handle for drive

and steer functions
OR Proportional control handle for drive function
and thumb rocker switch for steer function

Move the control handle in the direction

indicated by the blue arrow on the control panel
and the machine will drive forward. Move the
control handle in the direction indicated by the
yellow arrow and the machine will drive
backwards. Move the control handle in the
direction indicated by the blue triangle and the
machine will steer to the left. Move the control
handle in the direction indicated by the yellow
triangle and the machine will steer to the right.
OR
Move the control handle in the direction
indicated by the blue arrow on the control panel
and the machine will drive forward. Move the
control handle in the direction indicated by the
yellow arrow and the machine will drive
backwards. Press the left side of the rocker
switch and the machine will steer to the left.
Press the right side of the rocker switch and the
machine will steer to the right.

19 Power indicator light

Light is on when the red Emergency Stop

button is pulled out to the on position.

20 Platform overload indicator light

Flashing light indicates the platform is

overloaded. The engine will stop and no
functions will operate.

Remove the weight from the platform until the

light goes off and then restart the engine.

21 Steer mode select buttons with indicator lights

Push the steer mode select button to choose

steer mode. The indicator light next to the
current steer mode will be on.

Part No. 228459 S-100 • S-105 • S-120 • S-125 27

Operator's Manual Fifth Edition • Second Printing

Controls

22 Drive select button with indicator lights

Push the drive select button to choose drive

setting. The indicator light next to the current
setting will be on.

23 Single axis proportional control handle for

boom extend/retract function

Move the control handle

up and the boom will
retract.

Move the control handle

down and the boom will
extend.

24 Axle extend button with indicator light

Push the axle extend button to extend the

axles. The indicator light will flash while the
axles are extending and stay on when the
axles are fully extended.

25 Axle retract button with indicator light

Push the axle retract button to retract the

axles. The indicator light will flash while the
axles are retracting and stay on when the
axles are fully retracted.

26 Used for optional equipment.

28 Dual axis proportional control handle for boom

up/down and turntable rotate left/right functions

Move the control handle

up and the boom will
raise.
Move the control
handle down and the
boom will lower.

Move the control
handle to the left and
the turntable will rotate
to the left.
Move the control
handle to the right and
the turntable will rotate
to the right.

29 S-105 and S-125 models: Jib boom up/down

toggle switch

Move the jib boom

switch up and the jib
will raise.
Move the jib boom
switch down and the jib
will lower.

27 Drive enable button with indicator light

Light on indicates that the primary boom has

moved past either circle-end wheel and the
drive function is turned off. To drive, push the
drive enable button and slowly move the drive/
steer control handle off center.

28 S-100 • S-105 • S-120 • S-125 Part No. 228459

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

Know and understand the pre-operation

inspection before going on to the next
section.

3 Always perform function tests prior to use.

4 Inspect the workplace.

Operator's ManualFifth Edition • Second Printing

Inspections

Pre-operation Inspection
Fundamentals

It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.

The pre-operation inspection is a visual inspection
performed by the operator prior to each work shift.
The inspection is designed to discover if anything
is apparently wrong with a machine before the
operator performs the function tests.

The pre-operation inspection also serves to
determine if routine maintenance procedures are
required. Only routine maintenance items specified
in this manual may be performed by the operator.

Refer to the list on the next page and check each
of the items.

If damage or any unauthorized variation from
factory delivered condition is discovered, the
machine must be tagged and removed from
service.

5 Only use the machine as it was intended.

Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.

Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications and
the requirements listed in the responsibilities
manual.

Part No. 228459 S-100 • S-105 • S-120 • S-125 29

Operator's Manual Fifth Edition • Second Printing

Inspections

Pre-operation Inspection





Be sure that the operator’s, safety and

responsibilities manuals are complete, legible
and in the storage container located in the
platform.



Be sure that all decals are legible and in place.

See Inspections section.



Check for engine oil leaks and proper oil level.

Add oil if needed. See Maintenance section.



Check for hydraulic oil leaks and proper oil

level. Add oil if needed. See Maintenance
section.



Check for engine coolant leaks and proper

level of coolant. Add coolant if needed. See
Maintenance section.



Check for battery fluid leaks and proper fluid

level. Add distilled water if needed. See
Maintenance section.

Check the following components or areas for
damage, improperly installed or missing parts and
unauthorized modifications:



Electrical components, wiring and
electrical cables

Boom and axle wear pads



Tires and wheels



Engine and related components



Limit switches and horn



Alarms and beacons (if equipped)



Nuts, bolts and other fasteners



Platform entry mid-rail or gate

Check the entire machine for:



Cracks in welds or structural components



Dents or damage to machine



Excessive rust, corrosion or oxidation



Be sure that all structural and other critical

components are present and all associated
fasteners and pins are in place and properly
tightened.

Secondary Extend
Cylinder Cover



Hydraulic hoses, fittings, cylinders and
manifolds



Fuel and hydraulic tanks



Drive and turntable motors and drive hubs

30 S-100 • S-105 • S-120 • S-125 Part No. 228459



Be sure the secondary extend cylinder cover

is properly installed.



After you complete your inspection, be sure

that all compartment covers are in place and
latched.

Operator's ManualFifth Edition • Second Printing

Inspections

Function Test Fundamentals

The function tests are designed to discover any
malfunctions before the machine is put into service.
The operator must follow the step-by-step
instructions to test all machine functions.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to

use.

Know and understand the function tests

before going on to the next section.

4 Inspect the workplace.

5 Only use the machine as it was intended.

A malfunctioning machine must never be used. If
malfunctions are discovered, the machine must be
tagged and removed from service. Repairs to the
machine may only be made by a qualified service
technician, according to the manufacturer's
specifications.

After repairs are completed, the operator must
perform a pre-operation inspection and function
tests again before putting the machine into service.

1 Select a test area that is firm, level and free of

obstruction.

At the Ground Controls

2 Turn the key switch to ground control.

3 Pull out the red Emergency Stop button to

the on position.

Result: The LCD screen will come on and

display no error messages. The beacon (if
equipped) should flash.

Note: In cold climates, the LCD readout screen will
need to warm up before the display appears.

4 Start the engine (see Operating Instructions

section).

Part No. 228459 S-100 • S-105 • S-120 • S-125 31

Operator's Manual Fifth Edition • Second Printing

Inspections

Test Emergency Stop

5 Push in the red Emergency Stop button to the

off position.

Result: The engine should turn off and no

functions should operate.

6 Pull out the red Emergency Stop button to

the on position and restart the engine.

Test the Hydraulic Oil Return Filter

7 Press the engine idle speed select button until

the indicator light next to high idle (rabbit
symbol) is on.

8 Lift the tank side turntable cover to locate and

check the hydraulic filter condition indicator.

Result: The indicator should be in the green

area.

9 Close and secure the tank side turntable cover.

10 Press the engine idle speed select button until

the indicator light next to low idle (turtle symbol)
is on.

Test the Extendable Axles

Note: Start this test with the axles retracted.

11 At the ground controls, push

and hold a function enable/
speed select button and push
the boom up button.

Result: The boom should raise

to 10° above horizontal and
then stop. The boom should
not raise above the limit switch
unless both axles are
extended.

12 Push and hold a function enable/speed select

button and push the boom down button.

Result: The boom should lower and return to

the stowed position.

13 Push and hold a function enable/speed select

button and press the boom extend button.

Result: The boom should not extend.

14 Turn the key switch to platform

control. At the platform
controls, step on the foot
switch and move the drive
control handle in the forward
direction and push the extend
axle button.

Result: The machine should drive and the

axles should extend. The indicator light will
flash while the axles are moving and stay on
when the axles are fully extended.

Note: The extend axle function will only work
while the machine is moving.

32 S-100 • S-105 • S-120 • S-125 Part No. 228459

Operator's ManualFifth Edition • Second Printing

Inspections

15 Return to the ground controls. Turn the key

switch to ground control. Push and hold a
function enable/speed select button and push
the boom up button and then the boom down
button.

Result: The boom should raise and lower

normally.

16 At the ground controls, push and hold a function

enable/speed select button and push the boom
extend button and the boom retract button.

Result: The boom should extend and retract

normally.

Test the Machine Functions

17 Do not press and hold a function enable/speed

select button. Attempt to activate each boom
and platform function button.

Result: No boom and platform functions should

operate.

18 Press and hold a function enable/speed select

button and activate each boom and platform
function button.

Result: All boom and platform functions should

operate through a full cycle. The descent
alarm (if equipped) should sound while the
boom is lowering.

Test Emergency Controls

19 Turn the key switch to ground control and shut

the engine off.

20 Pull out the red Emergency Stop button to the

on position.

21 Simultaneously push and hold

the emergency power button
and push each boom function
button or activate each boom
function toggle switch.

Note: To conserve battery power, test each
function through a partial cycle.

Result: All boom functions should operate.

Test the Tilt Sensor

22 Push one of the LCD

screen buttons until
TURNTABLE LEVEL
SENSOR X-DIRECTION
appears.

Result: The LCD screen should display the

angle in degrees.

23 Push one of the LCD screen buttons until

TURNTABLE LEVEL SENSOR Y-DIRECTION
appears.

Result: The LCD screen should display the

angle in degrees.

24 Push one of the LCD screen buttons until

PLATFORM LEVEL SENSOR DEGREES
appears.

Result: The LCD screen should display the

angle in degrees.

Part No. 228459 S-100 • S-105 • S-120 • S-125 33

Operator's Manual Fifth Edition • Second Printing

Inspections

Test the Operating Envelope

25 Simultaneously push and

then release the LCD
screen buttons shown to
activate status mode.

26 Push one of the LCD

screen buttons shown until
BOOM ANGLE is
displayed.

27 Raise the boom and observe the LCD screen.

Result: The LCD screen should display:

< 10
>= 10
>= 53

> 68

28 Push one of the LCD

screen buttons shown until
BOOM LENGTH is
displayed.

29 Extend the boom and observe the LCD screen.

At the Platform Controls

Test Emergency Stop

31 Turn the key switch to platform control.

32 Push in the platform red Emergency Stop

button to the off position.

Result: The engine should turn off and no

functions should operate.

33 Pull out the red Emergency Stop button and

restart the engine.

Test the Horn

34 Push the horn button.

Result: The horn should sound.

Test the Tilt Sensor Alarm

35 Push a button, such as the engine RPM button

or the fuel select button.

Result: The alarm should sound at the platform

controls.

Result: The LCD screen should display:

at 0
> 0
> 75
= 100

> 100

30 Retract the boom.

34 S-100 • S-105 • S-120 • S-125 Part No. 228459

Operator's ManualFifth Edition • Second Printing

Inspections

Test the Foot Switch

36 Push in the platform red Emergency Stop

button to the off position.

37 Pull out the red Emergency Stop button to

the on position but do not start the engine.

38 Press down the foot switch and attempt to

start the engine by pushing the engine start
button.

Result: The engine should not start.

39 Do not press down the foot switch and restart

the engine.

40 Do not press down the foot switch and test each

machine function.

Result: No machine functions should operate.

Test Machine Functions

41 Press down the foot switch.

42 Activate each machine function control handle,

toggle switch or button.

Result: All functions should operate through a

full cycle.

Test the Steering

43 Push the steer

mode select
button for
square-end (blue
arrow) steer.

44 Press down the foot switch.

45 Slowly move the drive/steer control handle in

the direction indicated by the blue triangle on
the control panel OR press the thumb rocker
switch in the direction indicated by the blue triangle.

Result: The square-end wheels should turn in

the direction that the blue triangles point on the
drive chassis.

46 Push the steer

mode select
button for
circle-end
(yellow arrow)
steer.

47 Press down the foot switch.

48 Slowly move the drive/steer control handle in

the direction indicated by the yellow triangle on
the control panel OR press the thumb rocker
switch in the direction indicated by the yellow
triangle.

Result: The circle-end wheels should turn in the

direction that the yellow triangles point on the
drive chassis.

49 Push the steer

mode select
button for crab
steer.

50 Press down the foot switch.

51 Slowly move the drive/steer control handle in

the direction indicated by the blue triangle on
the control panel OR press the thumb rocker
switch in the direction indicated by the blue triangle.

Result: All wheels should turn in the direction

that the blue triangles point on the drive
chassis.

Part No. 228459 S-100 • S-105 • S-120 • S-125 35

Operator's Manual Fifth Edition • Second Printing

Inspections

52 Push the steer

mode select
button for
coordinated steer.

53 Press down the foot switch.

54 Slowly move the drive/steer control handle in

the direction indicated by the blue triangle on
the control panel OR press the thumb rocker
switch in the direction indicated by the blue
triangle.

Result: The square-end wheels should turn in

the direction that the blue triangles point on the
drive chassis. The circle-end wheels should
turn in the direction that the yellow triangles
point on the drive chassis.

Test Drive and Braking

55 Press down the foot switch.

56 Slowly move the drive/steer control handle in

the direction indicated by the blue arrow on the
control panel until the machine begins to
move, then return the handle to the center
position.

Result: The machine should move in the

direction that the blue arrow points on the drive
chassis, then come to an abrupt stop.

57 Slowly move the drive/steer control handle in

the direction indicated by the yellow arrow on
the control panel until the machine begins to
move, then return the handle to the center
position.

Result: The machine should move in the

direction that the yellow arrow points on the
drive chassis, then come to an abrupt stop.

Note: The brakes must be able to hold the
machine on any slope it is able to climb.

36 S-100 • S-105 • S-120 • S-125 Part No. 228459

Operator's ManualFifth Edition • Second Printing

Inspections

Test the Drive Enable System

58 Press down the foot switch and lower the

boom to the stowed position.

59 Rotate the turntable until the boom moves past

one of the circle-end tires.

Result: The drive enable

indicator light should come
on while the boom is
anywhere in the range
shown.

60 Move the drive/steer control handle off center.

Result: No drive function should operate.

61 Push the drive enable button and slowly move

the drive/steer control handle off center.

Result: The drive function should operate.

Note: When the drive enable system is in use, the
machine may drive in the opposite direction that
the drive and steer control handle is moved.

Use the color-coded
direction arrows on the
platform controls and the

Blue

drive chassis to identify the
direction of travel.

Test Limited Drive Speed

62 Press down the foot switch.

63 Raise the boom to 10° above horizontal.

64 Slowly move the drive control handle to the full

drive position.

Result: The maximum achievable drive speed

with the boom raised should not exceed 30 cm
per second.

Note: The machine will travel 12.2 m in 40
seconds.

65 Lower the boom to the stowed position.

66 Extend the boom 1.2 m.

67 Slowly move the drive control handle to the full

drive position.

Result: The maximum achievable drive speed

with the boom extended should not exceed
30 cm per second.

Note: The machine will travel 12.2 m in 40
seconds.

If the drive speed with the boom raised or
extended exceeds 30 cm per second, immediately
tag and remove the machine from service.

If the drive/steer control
handle is not moved within

Yellow

68 Raise the boom to horizontal. Extend the boom

as far as it will go.

two seconds of pushing the
drive enable button, the drive
function will not operate.

69 Slowly move the drive control handle to the full

drive position.

Result: The maximum achievable drive speed

with the boom fully extended should not
exceed 18 cm per second.

Note: The machine will travel 12.2 meters in 70
seconds.

Part No. 228459 S-100 • S-105 • S-120 • S-125 37

Operator's Manual Fifth Edition • Second Printing

Inspections

Test Emergency Controls

70 Shut off the engine.

71 Pull out the red Emergency Stop button to

the on position.

72 Press down the foot switch.

73 Simultaneously press and hold

the emergency power button
and activate each function
control handle, toggle switch
or button.

Note: To conserve battery power, test each
function through a partial cycle.

Result: All boom and steer functions should

operate.

38 S-100 • S-105 • S-120 • S-125 Part No. 228459

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

Know and understand the workplace

inspection before going on to the next
section.

Operator's ManualFifth Edition • Second Printing

Inspections

Workplace Inspection

Be aware of and avoid the following hazardous
situations:

• drop-offs or holes

• bumps, floor obstructions or debris

• sloped surfaces

• unstable or slippery surfaces

• overhead obstructions and high voltage
conductors

• hazardous locations

• inadequate surface support to withstand all load
forces imposed by the machine

• wind and weather conditions

• the presence of unauthorized personnel

• other possible unsafe conditions

5 Only use the machine as it was intended.

Fundamentals

The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the
workplace.

It is the operator's responsibility to read and
remember the workplace hazards, then watch for
and avoid them while moving, setting up and
operating the machine.

Part No. 228459 S-100 • S-105 • S-120 • S-125 39

Operator's Manual Fifth Edition • Second Printing

Inspections

Inspection for Decals with
Symbols

Determine whether the decals on your machine
have words or symbols. Use the appropriate
inspection to verify that all decals are legible and in
place.

Part No. Description Quantity

27204 Arrow - Blue 1

27205 Arrow - Yellow 1

27206 Triangle - Blue 4

27207 Triangle - Yellow 4

28159 Label - Diesel 1

28174 Label - Power to Platform, 230V 2

28235 Label - Power to Platform, 115V 2

40434 Label - Lanyard Anchorage Point 3

44981 Label - Air Line to Platform (option) 2

61227 Ground Control Panel 1

65182 Platform Control Panel 1

65264 Cosmetic - Genie S-125 1

65265 Cosmetic - S-125 1

65266 Cosmetic - 4 x 4 1

65267 Cosmetic - Genie S-120 1

Part No. Description Quantity

72147 Cosmetic - Genie S-100 1

72148 Cosmetic - Genie S-105 1

72149 Cosmetic - S-100 1

72150 Cosmetic - S-105 1

72152 Label - Range of Motion,

S-100 and S-105 1

82240 Label, Noise Level 1

82422 Label - Work Lights or

Driving Lights (option) 1

82472 Label - Crushing Hazard 6

82473 Label - Compartment Access 1

82481 Label - Battery Safety 1

82487 Label - Read the Manual 2

82487 Label - Read the Manual,

Panel Cradle (option) 2

82487 Label - Read the Manual,

Pipe Cradle (option) 2

65268 Cosmetic - S-120 1

65278 Label - No Step 4

72119 Label - Range of Motion,

S-120 and S-125 1

82547 Label - Maximum Capacity, 340 kg,

S-100/S-120 1

82548 Label - Crushing Hazard, Platform 2

82577 Label - Platform Overload Patch 1

This inspection continues on the next page.

40 S-100 • S-105 • S-120 • S-125 Part No. 228459

Operator's ManualFifth Edition • Second Printing

Inspections

82487

82487

40434

82548

T114286
114249

82472
65268

or 65265
or 72149
or 72150

27206

65278

27204

27207

65278

27207
27205

65278

27206

65266

114247

114252

T114286

65264
or 65267

133067

82472

or 72147
or 72148

Shading indicates decal is
hidden from view, i.e.
under covers

28159

114251

133205

82481

133067

114252

82473

114112

114249

82472

146418
or 146419
or 146420
or 146421

82422
82603
65182
82577

114473

44981

97815

82487

28174

or 28235

82601

or 82547

82671

82604

Serial
Label

82240
97757
82487

133067

T114286
72119
or 72152

40434
61227
237886

T110549CS

133067

114249

146418
or 146419
or 146420

82472 82472

or 146421

114112

146418
or 146419
or 146420
or 146421

114249

82671

44981

28174
or 28235

82472

T114286

82548

114252

Part No. 228459 S-100 • S-105 • S-120 • S-125 41

Operator's Manual Fifth Edition • Second Printing

Inspections

Inspection for Decals with
Symbols

Determine whether the decals on your machine have
words or symbols. Use the appropriate inspection to
verify that all decals are legible and in place.

This inspection is a continuation from the
previous page.

Part No. Description Quantity

82601 Label - Maximum Capacity, 227 kg,

S-105 and S-125 1

82603 Label - Drive Enable Patch 1

82604 Label - Max Manual Force, 400 N 1

82671 Label - Weld Line to Platform (option) 2

97757 Label - Hydraulic Oil Level 1

97815 Label - Lower Mid-rail 1

114112 Label - Transport Diagram 2

114247 Label - No Step or Ride 1

114249 Label - Tip-Over Hazard, Tires 4

114251 Label - Explosion Hazard 1

114252 Label - Tip-Over Hazard, Limit Switch 4

114473 Label - Tip-Over Hazard, Tilt Alarm 1

133067 Label - Electrocution Hazard 4

133205 Label - Electrocution Hazard, Battery 1

Part No. Description Quantity

146418 Label - Wheel Load, S-100 4

146419 Label - Wheel Load, S-105 4

146420 Label - Wheel Load, S-120 4

146421 Label - Wheel Load, S-125 4

T110549CS Label - Fault Code Chart 1

T114286 Label - Install Cover/Read the Manual 8

237886 Label - Emergency Lowering 1

42 S-100 • S-105 • S-120 • S-125 Part No. 228459

Operator's ManualFifth Edition • Second Printing

Inspections

82487

82487

40434

82548

T114286
114249

82472
65268

or 65265
or 72149
or 72150

27206

65278

27204

27207

65278

27207
27205

65278

27206

65266

114247

114252

T114286

65264
or 65267

133067

82472

or 72147
or 72148

Shading indicates decal is
hidden from view, i.e.
under covers

28159

114251

133205

82481

133067

114252

82473

114112

114249

82472

146418
or 146419
or 146420
or 146421

82422
82603
65182
82577

114473

44981

97815

82487

28174

or 28235

82601

or 82547

82671

82604

Serial
Label

82240
97757
82487

133067

T114286
72119
or 72152

40434
61227
237886

T110549CS

133067

114249

146418
or 146419
or 146420

82472 82472

or 146421

114112

146418
or 146419
or 146420
or 146421

114249

82671

44981

28174
or 28235

82472

T114286

82548

114252

Part No. 228459 S-100 • S-105 • S-120 • S-125 43

Operator's Manual Fifth Edition • Second Printing

Operating Instructions

Fundamentals

The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator's responsibility to follow all the
safety rules and instructions in the operator's,
safety and responsibilities manuals.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

Using the machine for anything other than lifting
personnel, along with their tools and materials, to
an aerial work site is unsafe and dangerous.

Only trained and authorized personnel should be
permitted to operate a machine. If more than one
operator is expected to use a machine at different
times in the same work shift, they must all be
qualified operators and are all expected to follow all
safety rules and instructions in the operator's,
safety and responsibilities manuals. That means
every new operator should perform a pre-operation
inspection, function tests, and a workplace
inspection before using the machine.

44 S-100 • S-105 • S-120 • S-125 Part No. 228459

Operator's ManualFifth Edition • Second Printing

Operating Instructions

Starting the Engine

1 At the ground controls, turn the key switch to

the desired position.

2 Be sure both ground and platform control red

Emergency Stop buttons are pulled out to the
on position.

Diesel models

3 Press the engine start button.

Note: In cold conditions, 10°C and
below, push and hold the glow plug
button for 10 to 20 seconds before
starting the engine.

Gasoline/LPG models

3 Choose fuel by pressing the fuel select button.

4 Push the engine start button.

Note: In cold conditions, -6°C and below, the
machine should be started on gasoline and
warmed for 2 minutes, then switched to LPG.
Warm engines can be started on LPG.

All models

Emergency Stop

Push in either the ground or platform red
Emergency Stop button to the off position to stop
all functions and turn the engine off.

Repair any function that operates when the red
Emergency Stop button is pushed in.

Selecting and operating the ground controls will
override the platform red Emergency Stop button.

Emergency Controls

Use emergency power if the primary power
source (engine) fails.

1 Turn the key switch to ground or platform

control.

2 Pull out the red Emergency Stop button to the

on position.

3 Press down the foot switch when operating the

emergency controls from the platform.

4 Simultaneously hold the

emergency power button and
activate the desired function.

If the engine fails to start or dies, the restart delay
will disable the start switch for 3 seconds.

If the engine fails to start after 15 seconds of
cranking, determine the cause and repair any
malfunction. Wait 60 seconds before trying to
start again.

In cold conditions, -6°C and below, warm the
engine for 5 minutes before operating to prevent
hydraulic system damage.

In extreme cold conditions, -18°C and below,
machines should be equipped with optional cold
start kits. Attempting to start the engine when
temperatures are below -18°C may require the
use of a booster battery.

Part No. 228459 S-100 • S-105 • S-120 • S-125 45

The drive function will not operate with emergency
power.

Operator's Manual Fifth Edition • Second Printing

Operating Instructions

Operation from Ground

1 Turn the key switch to ground control.

2 Pull out the red Emergency Stop button to

the on position.

3 Gasoline/LPG models: Choose fuel by

pressing the fuel select button.

4 Start the engine.

To Position Platform

1 Push and hold a function enable/

speed select button.

2 Push the appropriate function button

according to the markings on the
control panel.

Drive and steer functions are not
available from the ground controls.

Operation from Platform

1 Turn the key switch to platform control.

2 Pull out both ground and platform red

Emergency Stop buttons to the on position.

3 Gasoline/LPG models: Choose fuel by pressing

the fuel select button.

4 Start the engine. Do not press down the foot

switch when starting the engine.

To Position Platform

1 Press down the foot switch.

2 Slowly move the appropriate function control

handle or toggle switch or press the appropriate
button according to the markings on the control
panel.

To Steer

1 Press down the foot switch.

2 Select the steer mode by pressing a steer

mode button. The indicator light next to the
current steer mode will be on.

3 Slowly move the drive/steer control handle in

the direction of the blue or yellow triangle
OR press the thumb rocker switch located on
top of the drive control handle.

Use the color-coded direction
triangles on the platform controls
and the drive chassis to identify
the direction the wheels will turn.

To Drive

1 Press down the foot switch.

2 Increase speed: Slowly move the drive/steer

control in the blue or yellow arrow direction.

Decrease speed: Slowly move the drive/steer

control handle toward center.

Stop: Return the drive/steer control handle to

center or release the foot switch.

Use the color-coded direction arrows on
the platform controls and the drive
chassis to identify the direction the
machine will travel.

Machine travel speed is restricted when the boom
is raised or extended.

46 S-100 • S-105 • S-120 • S-125 Part No. 228459

Operator's ManualFifth Edition • Second Printing

Operating Instructions

Driving on a slope

Determine the uphill, downhill and side slope
ratings for the machine and determine the slope
grade.

Maximum slope rating,
platform downhill
(gradeability):
40% (22°)

Maximum slope rating,
platform uphill:
40% (22°)

Maximum side slope rating:
25% (14°)

Note: Slope rating is subject to ground conditions
and adequate traction. The term gradeability
applies to the platform downhill configuration only.

Be sure the boom is below horizontal and the
platform is between the non-steer wheels.

To determine the slope grade:

Measure the slope with a digital inclinometer OR
use the following procedure.

Lay the piece of wood on the slope.

At the downhill end, lay the level on the top edge
of the piece of wood and lift the end until the piece
of wood is level.

While holding the piece of wood level, measure
the distance from the bottom of the piece of wood
to the ground.

Divide the tape measure distance (rise) by the
length of the piece of wood (run) and multiply by

100.

Example:

run

rise

Piece of wood = 3.6 m

Run = 3.6 m

Rise = 0.3 m

0.3 m  3.6 m = 0.083 x 100 = 8.3% grade

You will need:

carpenter’s level

straight piece of wood, at least 1 m long

tape measure

Part No. 228459 S-100 • S-105 • S-120 • S-125 47

If the slope exceeds the maximum uphill, downhill
or side slope rating, then the machine must be
winched or transported up or down the slope. See
Transport and Lifting Instructions section.

Operator's Manual Fifth Edition • Second Printing

Operating Instructions

Drive Enable

Light on indicates that the
boom has moved past either
circle-end wheel and drive
function has been interrupted.

To drive, push the drive enable button and slowly
move the drive/steer control handle off center.

If the drive/steer control handle is not moved
within two seconds of pushing the drive enable
button, the drive function will not operate. Release
and push the drive enable button again.

Be aware that the machine may move in the
opposite direction that the drive and steer controls
are moved.

Always use the color-coded direction arrows on
the platform controls and the drive chassis to
identify the direction the machine will travel.

Engine Idle Select (rpm)

Select the engine idle (rpm) by pressing the
select button. The indicator light next to the
current setting will be on.

Check Engine Light

Light on and engine stopped:
Tag the machine and remove
from service.

Light on and engine still running:
Contact service personnel
within 24 hours.

Operating Envelope Indicator Lights

The operating envelope indicator lights will come
on to notify the operator that a function has been
interrupted and/or an action is required by the
operator.

Raise Boom indicator light
flashing: To continue extending
the boom, raise the boom until
the indicator light is off.

Retract Boom indicator light
flashing: To continue lowering
the boom, retract the boom until
the indicator light is off.

Machine Not Level indicator
light flashing: The tilt alarm will
be sounding when this light is
flashing. Move the machine to a
firm level surface.

· Rabbit and foot switch symbol:

foot switch activated high idle

· Turtle symbol: low idle

· Rabbit symbol: high idle

48 S-100 • S-105 • S-120 • S-125 Part No. 228459

Platform Not Level indicator
light flashing: The tilt alarm will
be sounding when this light is
flashing. The Platform Level
toggle switch will only work in
the direction that will level the
platform. Level the platform until
the indicator light is off.

Operator's ManualFifth Edition • Second Printing

Operating Instructions

Platform Overload

Flashing light indicates the platform is
overloaded. The engine will stop and
no functions will operate.

Remove the weight from the platform
until the light goes off and then restart
the engine.

Out of Operational Envelope
Recovery

If all functions stop operating, you may have
exceeded the operational envelope.

Retract Boom indicator light is flashing: Use the
Auxiliary Power Unit at the platform to retract the
boom until the indicator light is off. Restart the
engine to continue operation.

Raise Boom indicator light is flashing: Use the
Auxiliary Power Unit at the platform to raise the
boom until the indicator light is off. Restart the
engine to continue operation.

Generator (if equipped)

To operate the generator, press the generator
button. The indicator light will come on and the
engine will continue to run.

Plug power tools into the power to platform GFCI
outlet.

To turn off the generator, push the generator
button. The indicator light will turn off.

If the Auxiliary Power Unit at the platform
does not function, a trained operator on the
ground will need to lower the platform from
the ground controls. Please see the Service
Bypass / Recovery Key Switch section in the
service manual.

Part No. 228459 S-100 • S-105 • S-120 • S-125 49

Operator's Manual Fifth Edition • Second Printing

Operating Instructions

Fault Code Indicator Readout

If the ground controls LCD readout displays
a fault code, the fault source will display as
Fault XXX and fault type as xx Source. See
example below.

Fault 006_12 Source

If a fault code is identified, the machine must be
tagged, taken out of service and repaired by a
qualified technician before the machine is used
again.

Fault Source

ID Description

6 Boom Up/Down Speed
8 Controller Area Network

9 Engine
18 Drive Controller - Controller Area Network
20 Boom Extend/Retract Joystick
21 Boom Up/Down Joystick
28 Boom Up/Down Direction Switch
29 Boom Extend/Retract Direction Switch
30 Propel Joystick
35 Propel Valve
39 Propel Valve - High Current
40 Turntable Rotate Joystick
48 Jib Valve
49 Jib Direction Switch
50 Jib Valve
52 Steer Joystick
53 Left Front Steer Sensor
54 Right Front Steer Sensor
55 Left Rear Steer Sensor
56 Right Rear Steer Sensor
61 Axle Direction Switch
62 Axle Valve
63 Turntable Level Sensor X-Direction
64 Turntable Level Sensor Y-Direction
70 Turntable Controller - Platform Controller

Software Version
73 Engine Pressure Sensor
74 Engine Temperature Sensor
81 Boom Up/Down Valve
82 Boom Extend/Retract Valve
85 Boom Extend/Retract Speed
91 Turntable Rotate Direction Switch
92 Turntable Rotate Valve
94 Turntable Speed
98 Platform Controller - Platform Level Sensor
99 Platform Level Direction Switch

110 Platform Rotate Direction Switch
117 Platform Overload Switches
119 Multi Function Valve
120 Safety Switch P3
121 Safety Switch P6R1

Fault Type

ID Description

11 Value at 5V
12 Value too High
13 No Response
15 Value too Low
16 Value at 0V
17 Not Calibrated
21 Fault

Fault Source

ID Description

122 Safety Switch P6R2
123 Safety Switch P7
124 Safety Switch P7R
125 Safety Switch P9A
126 Safety Switch P9B
127 Safety Switch P10
128 Safety Switch P11
129 Safety Switch P12
130 Safety Switch P14
131 Safety Switch P18
132 Safety Switch P22
133 Safety Switch P22R
134 Drive Controller - Safety Switch P7R
135 Safety Switch LSB8AS
136 Safety Switch LSB9AS
137 Safety Switch LSB4ES
138 Safety Switch LSB2RS
141 Shut Down Mode
145 Turntable Clockwise Valve
146 Turntable Counter Clockwise Valve
147 Turntable Flow Valve
150 Boom Extend Valve
151 Boom Retract Valve
152 Boom Up Valve
153 Boom Down Valve
154 Boom Extend/Retract Flow Valve
155 Boom Up/Down Flow Valve
156 Primary Lockout P1 Valve
157 Primary Lockout P2 Valve
158 Boom Angle Switches
159 Boom Length Switches
160 Left Front Steer Valve(s)
161 Right Front Steer Valve(s)
162 Left Rear Steer Valve(s)
163 Right Rear Steer Valve(s)
165 Propel Valve — High Current Only
166 Brake Valve
167 Motor Coil Valve
175 Platform Level Valve
176 Platform Rotate Valve

50 S-100 • S-105 • S-120 • S-125 Part No. 228459

After Each Use

1 Select a safe parking location—firm level

surface, clear of obstruction and traffic.

2 Retract and lower the boom to the stowed

position.

3 Rotate the turntable so that the boom is

between the circle-end wheels.

4 Turn the key switch to the off position and

remove the key to secure from unauthorized
use.

5 Chock the wheels.

Operator's ManualFifth Edition • Second Printing

Operating Instructions

Part No. 228459 S-100 • S-105 • S-120 • S-125 51

Operator's Manual Fifth Edition • Second Printing

Operating Instructions

Pipe Cradle Instructions

The pipe cradle assembly consists of 2 pipe
cradles positioned at either side of the platform and
mounted to the guardrails with U-bolts.

Observe and Obey:

Pipe cradles must be installed on the inside of

the platform.

Pipe cradles must not obstruct the platform

controls or the platform entrance.

The bottom of the pipe cradle tube must rest on

the platform floor.

Be sure the platform is level before installing a

pipe cradle.

Pipe Cradle Installation

1 Install a pipe cradle on each side of the

platform. Refer to the illustration on the left.
Make sure the bottom of the pipe cradle tube
rests on the platform floor.

2 Install two U-bolts from the outside of the

platform rails through each pipe cradle mount.

3 Secure each U-bolt with 2 washers and 2 nuts.

a strap

b U-bolts

c pipe cradle mount

d upper platform

railing

52 S-100 • S-105 • S-120 • S-125 Part No. 228459

e pipe cradle

weldment

f middle platform

railing

g flat washers

3

h

/8-inch nylock nuts

Pipe Cradle Operation

1 Be sure the pipe cradle assembly and

installation instructions have been followed
properly and that the pipe cradles are secured to
the platform railings.

2 Place the load so that it rests in both pipe

cradles. The length of the load should be
parallel with the length of the platform.

3 Center the load in the pipe cradles.

4 Secure the load to each pipe cradle. Pass the

nylon strap over the load. Depress the buckle
and slide the strap through. Tighten the strap.

5 Gently push and pull on the load to make sure

the pipe cradles and load are secure.

6 Keep the load secured when the machine is

moving.

Operator's ManualFifth Edition • Second Printing

Operating Instructions

Tip-over hazard. The weight of the pipe cradle
assembly and the load in the pipe cradles will
reduce the rated platform capacity of the
machine and must be factored into the total
platform load.

Tip-over hazard. The weight of the pipe cradle
assembly and the load in the pipe cradles may
limit the maximum number of occupants in the
platform.

Maximum Pipe Cradle Capacity

All models 90.7 kg

Pipe Cradle Assembly Weight 9.5 kg

Part No. 228459 S-100 • S-105 • S-120 • S-125 53

Operator's Manual Fifth Edition • Second Printing

Operating Instructions

Panel Cradle Assembly

1 Apply the warning decal to the front of each

panel cradle (if needed).

2 Install rubber bumper 1 in the panel cradle

base. See the illustration.

3 Secure the bumper with 2 high profile lock nuts

and 2 washers.

Panel Cradle Installation

1 Insert the hook piece through the slots in the

panel cradle base.

2 Hook the panel cradle to the bottom platform

tube in the desired location.

3 Install rubber bumper 2 through the panel cradle

base and the hook piece. See the illustration.

4 Secure with 2 low profile lock nuts.

5 If the panel cradle is installed at a platform floor

support tube, insert the U-bolt through the floor,
around the tube and into the panel cradle base.

Installation of Padding

1 Install the 2 pieces of padding on the platform

rails. Position the padding to protect the panels
from contact with the platform rails.

Installation of Strap

1 Open the clamp and install it around a vertical

platform rail tube.

2 Insert a bolt with a washer through one side of

the clamp.

3 Install the strap assembly end plate onto the

bolt.

4 Insert the bolt through the other side of the

clamp.

5 Secure with a washer and a nut. Do not

over-tighten. The strap assembly end plate
should be able to slide on the platform rail.

6 Secure the U-bolt with 2 nuts and 2 washers.

Proceed to step 9.

7 If the panel cradle is not installed at a platform

floor support tube, use the aluminum tube
provided.

8 Place the tube between the panel cradle and the

platform floor. Insert the U-bolt through the floor,
around the tube and into the panel cradle base.

9 Repeat above for the second set of parts.

54 S-100 • S-105 • S-120 • S-125 Part No. 228459

Panel Cradle Operation

Operator's ManualFifth Edition • Second Printing

Operating Instructions

1 Secure both panel cradles to the platform.

2 Place the load so that it rests in both panel

cradles.

3 Center the load on the platform.

4 Secure the load to the platform using the strap.

Tighten the strap.

rubber
bumper 1

decal

hook
piece

rubber

bumper 2

U-bolt

mounting

slots

panel

cradle

base

padding

clamp

hook

Part No. 228459 S-100 • S-105 • S-120 • S-125 55

Operator's Manual Fifth Edition • Second Printing

Transport and Lifting Instructions

Be sure the turntable is secured with the

turntable rotation lock before transporting. Be
sure to unlock the turntable for operation.

Do not drive the machine on a slope that

exceeds the slope or side slope rating. See
Driving on a Slope in the Operating Instructions
section.

Transport Instructions
Observe and Obey:

Genie Industries provides this securement

information as a recommendation. Drivers are
solely responsible for making sure machines are
properly secured and the correct trailer is
selected pursuant to US Department of
Transportation regulations, other localized
regulations, and their company policy.

Genie customers needing to containerize any lift

or Genie product should source a qualified
freight forwarder with expertise in preparing,
loading and securing construction and lifting
equipment for international shipment.

Only qualified aerial lift operators should move

the machine on or off the truck.

Transport vehicle must be parked on a level

surface.

Transport vehicle must be secured to prevent

rolling while machine is being loaded.

If the slope of the transport vehicle bed exceeds

the uphill or downhill maximum slope rating, the
machine must be loaded and unloaded using a
winch as described.

Free-wheel Configuration for
Winching

Chock the wheels to prevent the machine from
rolling.

Release the wheel
brakes by turning
over all four torque
hub disconnect
caps.

Be sure the winch line is properly secured to the
drive chassis tie points and the path is clear of all
obstructions.

Reverse the procedures described to re-engage the
brakes.

Disengage

Engage

Be sure vehicle capacity, loading surfaces and

chains or straps are sufficient to withstand the
machine weight. Genie lifts are very heavy
relative to their size. See the serial label for the
machine weight. See the Decals section for the
serial label location.

56 S-100 • S-105 • S-120 • S-125 Part No. 228459

Operator's ManualFifth Edition • Second Printing

Transport and Lifting Instructions

Securing to Truck or Trailer

for Transit

Always use the turntable rotation lock pin each time
the machine is transported.

turntable rotation

lock pin

Turn the key switch to the off position and remove
the key before transporting.

Inspect the entire machine for loose or unsecured
items.

Securing the Chassis

Use chains of ample load capacity.

Use a minimum of 5 chains.

Securing the Platform - S-100 and S-120

Lower the boom to the stowed position.

Raise the platform as far as it will go (see below).

Run a strap through the platform support between
the plates next to the rotator.

Anchor the strap to each corner of the truck bed.

The platform will hang over the end of the truck.

Truck bed

Securing the Platform - S-105 and S-125

Lower the jib to the stowed position.

Adjust the rigging to prevent damage to the chains.

Truck bed

Lower the platform as far as it will go, so that the
jib and platform are tucked underneath the boom.

Run a strap through the platform support between
the plates next to the rotator.

Anchor the strap to each corner of the truck bed.

The platform will hang over the end of the truck.

Truck bed

Part No. 228459 S-100 • S-105 • S-120 • S-125 57

Operator's Manual Fifth Edition • Second Printing

Transport and Lifting Instructions

Lifting Instructions

Fully lower and retract the boom. Move the jib
boom (if equipped) parallel with the ground. Remove
all loose items on the machine.

Use the turntable rotation lock to secure the

Observe and Obey:

Only qualified riggers should rig and lift the

machine.

Be sure the crane capacity, loading surfaces

and straps or lines are sufficient to withstand
the machine weight. See the serial plate for the
machine weight.

turntable.

Determine the center of gravity of your machine
using the table and the picture on this page.

Attach the rigging only to the designated lifting
points on the machine. There are two lifting points
on the chassis and two on the turntable.

Adjust the rigging to prevent damage to the
machine and to keep the machine level.

Turntable lifting

points (2)

Use a spreader bar to keep the rigging from
damaging the machine.

Center of Gravity Location

X Axis Y Axis

S-100 2.08 m 1.30 m

S-105 2.02 m 1.51 m

S-120 2.0 m 1.34 m

S-125 1.93 m 1.55 m

Y Axis

Chassis lifting
points (2) -

X Axis

58 S-100 • S-105 • S-120 • S-125 Part No. 228459

behind tires

Observe and Obey:

Only routine maintenance items specified in this

manual shall be performed by the operator.

Operator's ManualFifth Edition • Second Printing

Maintenance

Check the Engine Oil Level

Maintaining the proper engine oil level is essential
to good engine performance and service life.
Operating the machine with an improper oil level
can damage engine components.

Note: Check the oil level with the engine off.

Scheduled maintenance inspections shall be

completed by qualified service technicians,
according to the manufacturer's specifications
and the requirements specified in the
responsibilities manual.

Maintenance Symbols Legend

The following symbols have been used in this
manual to help communicate the intent of the
instructions. When one or more of the symbols
appear at the beginning of a maintenance
procedure, it conveys the meaning below.

Indicates that tools will be required to
perform this procedure.

Indicates that new parts will be required
to perform this procedure.

1 Check the engine oil dipstick. Add oil as needed.

Cummins B3.3C80 Engine

Oil type 15W-40

Oil type - cold conditions 10W-30

Deutz TD2011L04i Engine

Oil type 15W-40

Oil type - cold conditions 5W-30

Perkins 804D-33T Engine

Oil type 15W-40

Oil type - cold conditions 5W-40

Indicates that a cold engine is required
before performing this procedure.

Part No. 228459 S-100 • S-105 • S-120 • S-125 59

Operator's Manual Fifth Edition • Second Printing

Maintenance

Check the Hydraulic Oil Level

Maintaining the hydraulic oil at the proper level is
essential to machine operation. Improper hydraulic
oil levels can damage hydraulic components. Daily
checks allow the inspector to identify changes in oil
level that might indicate the presence of hydraulic
system problems.

1 Be sure that the boom is in the stowed position,

then visually inspect the sight gauge located
on the side of the hydraulic oil tank. Add oil as
needed.

Result: The hydraulic oil level should be within

the top 5 cm of the sight gauge.

Hydraulic oil specifications

Hydraulic oil type Chevron Rando equivalent

Check the Batteries

Proper battery condition is essential to good engine
performance and operational safety. Improper fluid
levels or damaged cables and connections can
result in engine component damage and hazardous
conditions.

Electrocution hazard. Contact with hot or live
circuits may result in death or serious injury.
Remove all rings, watches and other jewelry.

Bodily injury hazard. Batteries contain acid.
Avoid spilling or contacting battery acid.
Neutralize battery acid spills with baking soda
and water.

Note: The controls battery is below the start
battery.

1 Put on protective clothing and eye wear.

2 Be sure that the battery cable connections are

tight and free of corrosion.

3 Be sure that the battery hold-down bar is secure.

4 Remove the battery vent caps.

5 Check the battery acid level. If needed,

replenish with distilled water to the bottom of the
battery fill tube. Do not overfill.

6 Install the vent caps.

Note: Adding terminal protectors and a corrosion
preventative sealant will help eliminate corrosion on
the battery terminals and cables.

60 S-100 • S-105 • S-120 • S-125 Part No. 228459

Operator's ManualFifth Edition • Second Printing

Maintenance

Check the Engine Coolant Level

- Liquid Cooled Models

Maintaining the engine coolant at the proper level is
essential to engine service life. Improper coolant
level will affect the engine's cooling capability and
damage engine components. Daily checks will
allow the inspector to identify changes in coolant
level that might indicate cooling system problems.

Burn hazard. Beware of hot engine parts and
coolant. Contact with hot engine parts and/or
coolant may cause severe burns.

1 Check the fluid level in the coolant recovery

tank. Add fluid as needed.

Result: The fluid level should be at the

FULL mark.

Note: Do not remove the radiator cap.

Scheduled Maintenance

Maintenance performed quarterly, annually and
every two years must be completed by a person
trained and qualified to perform maintenance on
this machine according to the procedures found in
the service manual for this machine.

Machines that have been out of service for more
than three months must receive the quarterly
inspection before they are put back into service.

Part No. 228459 S-100 • S-105 • S-120 • S-125 61

Operator's Manual Fifth Edition • Second Printing

Specifications

S-100

Height, working maximum 32.5 m

Height, platform maximum 30.5 m

Height, stowed maximum 3.1 m

Horizontal reach maximum 22.9 m

Width, axles retracted 2.5 m

Width, axles extended 3.35 m

Length, stowed 13 m

Maximum load capacity 340 kg

Maximum wind speed 12.5 m/s

Wheelbase 3.7 m

Turning radius, inside, 2.74 m
axles extended

Turning radius, outside, 6.05 m
axles extended

Turning radius, inside, 4.14 m
axles retracted

Turning radius, outside, 6.58 m
axles retracted

Turntable rotation (degrees) 360o, continuous

Turntable tailswing, 1.68 m
axles retracted

Turntable tailswing 1.22 m
axles extended

Controls 12V DC proportional

Platform dimensions,
length x width 2.4 m x 91 cm

Tire size, foam-filled tires 385/65 D22.5 16 ply

Tire size, solid rubber tires 385/65 D24

Ground clearance 35.6 cm

Fuel tank capacity 151 liters

Weight 18,008 kg
(Machine weights vary with option configurations)

Drive speeds

Drive speed, stowed 4.8 km/h

12.2 m/9.1 sec

Drive speed, 1.1 km/h
raised or extended 12.2 m/40 sec

Drive speed, 0.6 km/h
fully extended 12.2 m/70 sec

Maximum slope rating, stowed position

Platform downhill 40% (22°)

Platform uphill 40% (22°)

Side slope 25% (14°)

Note: Slope rating is subject to ground conditions and
adequate traction.

Floor loading information

Tire load, maximum 8460 kg

Tire contact pressure 7.4 kg/cm

724 kPa

Occupied floor pressure 1172 kg/m
axles extended 11.5 kPa

Occupied floor pressure 1552 kg/m
axles retracted 15.2 kPa

2

2

2

Platform leveling self-leveling

Note: Floor loading information is approximate and does
not incorporate different option configurations. It should be

Platfo rm rotatio n 160°

used only with adequate safety factors.

AC outlet in platform standard

Hydraulic pressure, maximum 293 bar
(drive functions)

System voltage 12V

Vibration value does not exceed 2.5 m/s

2

Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
without notice or obligation.

62 S-100 • S-105 • S-120 • S-125 Part No. 228459

Operator's ManualFifth Edition • Second Printing

Specifications

S-105

Height, working maximum 34 m

Height, platform maximum 32 m

Height, stowed maximum 3.1 m

Horizontal reach maximum 24.7 m

Width, axles retracted 2.5 m

Width, axles extended 3.35 m

Length, stowed 14 m

Maximum load capacity 227 kg

Maximum wind speed 12.5 m/s

Wheelbase 3.7 m

Turning radius, inside, 2.74 m
axles extended

Turning radius, outside, 6.05 m
axles extended

Turning radius, inside, 4.14 m
axles retracted

Turning radius, outside, 6.58 m
axles retracted

Turntable rotation (degrees) 360o, continuous

Turntable tailswing, 1.68 m
axles retracted

Turntable tailswing 1.22 m
axles extended

Controls 12V DC proportional

Platform dimensions,
length x width 2.4 m x 91 cm

Platform leveling self-leveling

Tire size, foam-filled tires 385/65 D22.5 16 ply

Tire size, solid rubber tires 385/65 D24

Ground clearance 35.6 cm

Fuel tank capacity 151 liters

Weight 18,144 kg
(Machine weights vary with option configurations)

Drive speed, stowed 4.8 km/h

12.2 m/9.1 sec

Drive speed, 1.1 km/h
raised or extended 12.2 m/40 sec

Drive speed, 0.6 km/h
fully extended 12.2 m/70 sec

Maximum slope rating, stowed position

Platform downhill 40% (22°)

Platform uphill 40% (22°)

Side slope 25% (14°)

Note: Slope rating is subject to ground conditions and
adequate traction.

Floor loading information

Tire load, maximum 9617 kg

Tire contact pressure 7.4 kg/cm

724 kPa

Occupied floor pressure 1172 kg/m
axles extended 11.5 kPa

Occupied floor pressure 1552 kg/m
axles retracted 15.2 kPa

Note: Floor loading information is approximate and does
not incorporate different option configurations. It should be
used only with adequate safety factors.

2

2

2

Platfo rm rotatio n 160°

AC outlet in platform standard

Hydraulic pressure, maximum 293 bar
(drive functions)

System voltage 12V

Vibration value does not exceed 2.5 m/s

2

Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
without notice or obligation.

Part No. 228459 S-100 • S-105 • S-120 • S-125 63

Operator's Manual Fifth Edition • Second Printing

Specifications

S-120

Height, working maximum 38.6 m

Height, platform maximum 36.6 m

Height, stowed maximum 3.1 m

Horizontal reach maximum 22.9 m

Width, axles retracted 2.5 m

Width, axles extended 3.35 m

Length, stowed 13 m

Maximum load capacity 340 kg

Maximum wind speed 12.5 m/s

Wheelbase 3.7 m

Turning radius, inside, 2.6 m
axles extended

Turning radius, outside, 5.7 m
axles extended

Turning radius, inside, 4.01 m
axles retracted

Turning radius, outside, 6.7 m
axles retracted

Turntable rotation (degrees) 360o, continuous

Turntable tailswing, 1.68 m
axles retracted

Turntable tailswing 1.24 m
axles extended

Controls 12V DC proportional

Platform dimensions,
length x width 2.4 m x 91 cm

Platform leveling self-leveling

Platfo rm rotatio n 160°

Tire size, foam-filled tires 445/65 D22.5 18 ply

Tire size, solid rubber tires 445/65 D24

Ground clearance 35.6 cm

Fuel tank capacity 151 liters

Weight 20,112 kg
(Machine weights vary with option configurations)

Drive speeds

Drive speed, stowed 4.8 km/h

12.2 m/9.1 sec

Drive speed, 1.1 km/h
raised or extended 12.2 m/40 sec

Drive speed, 0.6 km/h
fully extended 12.2 m/70 sec

Maximum slope rating, stowed position

Platform downhill 40% (22°)

Platform uphill 40% (22°)

Side slope 25% (14°)

Note: Slope rating is subject to ground conditions and
adequate traction.

Floor loading information

Tire load, maximum 9639 kg

Tire contact pressure 7.4 kg/cm

724 kPa

Occupied floor pressure 1299 kg/m
axles extended 12.7 kPa

Occupied floor pressure 1723 kg/m
axles retracted 16.9 kPa

Note: Floor loading information is approximate and does
not incorporate different option configurations. It should be
used only with adequate safety factors.

2

2

2

AC outlet in platform standard

Hydraulic pressure, maximum 293 bar
(drive functions)

System voltage 12V

Vibration value does not exceed 2.5 m/s

2

Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
without notice or obligation.

64 S-100 • S-105 • S-120 • S-125 Part No. 228459

Operator's ManualFifth Edition • Second Printing

Specifications

S-125

Height, working maximum 40.1 m

Height, platform maximum 38.1 m

Height, stowed maximum 3.1 m

Horizontal reach maximum 24.4 m

Width, axles retracted 2.5 m

Width, axles extended 3.35 m

Length, stowed 14.2 m

Maximum load capacity 227 kg

Maximum wind speed 12.5 m/s

Wheelbase 3.7 m

Turning radius, inside, 2.6 m
axles extended

Turning radius, outside, 5.7 m
axles extended

Turning radius, inside, 4.01 m
axles retracted

Turning radius, outside, 6.7 m
axles retracted

Turntable rotation (degrees) 360o, continuous

Turntable tailswing, 1.68 m
axles retracted

Turntable tailswing 1.24 m
axles extended

Controls 12V DC proportional

Platform dimensions,
length x width 2.4 m x 91 cm

Platform leveling self-leveling

Platfo rm rotatio n 160°

Tire size, foam-filled tires 445/65 D22.5 18 ply

Tire size, solid rubber tires 445/65 D24

Ground clearance 35.6 cm

Fuel tank capacity 151 liters

Weight 20,248 kg
(Machine weights vary with option configurations)

Drive speeds

Drive speed, stowed 4.8 km/h

12.2 m/9.1 sec

Drive speed, 1.1 km/h
raised or extended 12.2 m/40 sec

Drive speed, 0.6 km/h
fully extended 12.2 m/70 sec

Maximum slope rating, stowed position

Platform downhill 40% (22°)

Platform uphill 40% (22°)

Side slope 25% (14°)

Note: Slope rating is subject to ground conditions and
adequate traction.

Floor loading information

Tire load, maximum 10,773 kg

Tire contact pressure 7.4 kg/cm

724 kPa

Occupied floor pressure 1294 kg/m
axles extended 12.7 kPa

Occupied floor pressure 1723 kg/m
axles retracted 16.9 kPa

Note: Floor loading information is approximate and does
not incorporate different option configurations. It should be
used only with adequate safety factors.

2

2

2

AC outlet in platform standard

Hydraulic pressure, maximum 293 bar
(drive functions)

System voltage 12V

Vibration value does not exceed 2.5 m/s

2

Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
without notice or obligation.

Part No. 228459 S-100 • S-105 • S-120 • S-125 65

Operator's Manual Fifth Edition • Second Printing

Specifications

Airborne noise emissions

Sound pressure level at ground workstation 83 dBA

Sound pressure level at platform workstation 71 dBA

Guaranteed sound power level 105 dBA

66 S-100 • S-105 • S-120 • S-125 Part No. 228459

Operator's ManualFifth Edition • Second Printing

Specifications

S-105 Range of Motion ChartS-100 Range of Motion Chart

S-125 Range of Motion ChartS-120 Range of Motion Chart

Part No. 228459 S-100 • S-105 • S-120 • S-125 67

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contains chemicals known to

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or other reproductive harm.

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