Genie QuietLift 800 Owner's Manual

ALWAYS AT YOUR COMMAND
Installer:
Leave this manual with homeowner.
Homelink® is a registered trademark of Johnson Controls Technology Company.
®
is a registered trademark of
Car2U Lear Corporation.
© GMI Holdings, Inc. d/b/a The Genie Company
PN# 37026500123, 5/15/2009
Models 2022/2024/2042
GARAGE DOOR OPENERS
Includes: 2-Bulb Light System Wall Console
Includes INTELLICODE® Remote Control Safe-T-Beam
®
System must be installed to close door.
Homelink® and Car2U® compatible
For Answers and Assistance:
1.800.354.3643
or visit www.geniecompany.com
SAVE THIS MANUAL FOR FUTURE REFERENCE
PN# 37026500123 05/15/2009
2
OVERVIEW OF POTENTIAL HAZARDS
READ THIS SAFETY INFORMATION
Garage doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under tension, and electric motors can cause injuries, your safety and the safety of others depend on the owner or user of this system to read, understand and implement the information in this manual. If you have questions or do NOT understand the information presented, contact The Genie Company or an authorized Genie
®
Dealer.
The safety alert symbol and following signal words DANGER, WARNING, and CAUTION are used throughout this manual to call attention to and identify different levels of hazard and special instructions.
This is the safety alert symbol. This symbol is placed next to signal words and messages to help you identify
important safety information
The word:
DANGER indicates an imminently hazardous situation which, if NOT avoided, will result in death or serious injury. WARNING indicates a potentially hazardous situation which, if NOT avoided, could result in death or serious injury. CAUTION indicates a potentially hazardous situation which, if NOT avoided, may result in injury or property damage.
The word
NOTE is used to indicate important steps to be followed, important considerations, or location of parts.
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
SAFETY INFORMATION
POTENTIAL
HAZARD
EFFECT PREVENTION
Keep people clear of opening while door is moving.
Do NOT allow children to play with the door operator. Do NOT operate a door that jams or one that has a broken spring.
MOVING DOOR
WARNING:
Could result in Death
or Serious Injury
Turn OFF power before removing operator cover. When replacing cover, make sure wires are not pinched or near
moving parts. Operator must be properly grounded.
ELECTRICAL
SHOCK
WARNING:
Could result in Death
or Serious Injury
Do NOT try to remove, install, repair or adjust springs or anything to which door spring parts are fastened, such as, wood blocks, steel brackets, cables or other like items.
Installations, repairs and adjustments must be done by a trained door system technician using proper tools and instructions.
HIGH
SPRING
TENSION
WARNING:
Could result in Death
or Serious Injury
PN# 37026500123 05/15/2009
3
TABLE OF CONTENTS
OPENER FEATURES
INTELLICODE®Rolling Code Security System.
An electronic rolling code system that enhances the security of the door opener by continuously changing the access code each time the remote control is used. The door opener responds to each new code only once. An access code copied from a working system and tried again will not control the door opener.
Lighted Wall Control*
Operates door opener from inside garage.
(Refer to section 3)
and Car2U®compatible.
Follow the Homelink
®
or Car2U®instructions in your car
owner’s manual.
*Opener MUST be installed with the
included Wall Control.
SAFETY FEATURES
Safe-T-Beam®Non-Contact Reversing System**.
Puts an invisible beam across the door opening. The door stops and reverses to the full open position if anything passes through the beam. Red or green LED indicator lights on the power head provide a self diagnostic code if an operational problem exits. (Refer to Section 10.)
Safe-T-Reverse
®
Contact Reversing System.
Automatically stops and reverses a closing door within 2 seconds of contact with an object. (Refer to Section 6.)
Safe-T-Stop
®
Timed Reversed System.
Automatically opens a closing door if it fails to close completely within 30 seconds.
ForceGuard
Control.
Features adjustable open and close force settings. For maximum safety, these must be set to the minimum force required to fully open and close the door. (Refer to Section 6.)
Relay Monitoring System.
Automatically stops and reverses a closing door if the closing relay malfunctions.
Watch Dog
Monitoring System.
Automatically stops and reverses a closing door if the Safe-T-Beam®System** notes an operational problem.
Automatic Lighting System.
Twin bulb lighting supplies up to 120 watts of light for safer evening exits and entries. Turns ON when door is activated and automatically turns OFF 3 minutes later.
Manual Emergency Release.
Manually releases door from door opener. Use during a power failure or other emergency to allow manual opening and closing of door. (Refer to Section 6.)
**Safe-T-Beam®Safety Reverse System
MUST be installed to close door.
SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE
SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
OPENER FEATURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SAFETY FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PRE-INSTALLATION CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . 4-5
RECOMMENDED TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PARTS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
KEY ILLUSTRATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SAFETY INSTALLATION INFORMATION. . . . . . . . . . . . . . . . . . . . 9
INSTALLATION
1 OPENER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
2 OPENER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 12-14
3 WALL CONTROL INSTALLATION . . . . . . . . . . . . . . . . . 15-16
4 SAFE-T-BEAM
®
SYSTEM INSTALLATION . . . . . . . . . . . 17-18
5 CONNECTING TO POWER . . . . . . . . . . . . . . . . . . . . . . . . . 19
ADJUSTMENTS
6 LIMIT SWITCHES & FORCE ADJUSTMENT . . . . . . . . . 20-22
KEYED EMERGENCY RELEASE . . . . . . . . . . . . . . . . . . . . 21
CONTACT REVERSE TEST . . . . . . . . . . . . . . . . . . . . . . . . . 22
7 PROGRAMMING REMOTE CONTROLS. . . . . . . . . . . . . . . 23
8 BATTERY/ VISOR CLIP INSTALLATION . . . . . . . . . . . . . . . 24
9 LIGHT BULB AND LENS INSTALLATION . . . . . . . . . . . . . . 24
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
MAINTENANCE & TROUBLESHOOTING
10 ROUTINE MONTHLY MAINTENANCE . . . . . . . . . . . . . . . . 25
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
TROUBLESHOOTING GUIDE - OPENER. . . . . . . . . . . . . . 27
TROUBLESHOOTING GUIDE - POWER HEAD LED . . . . . 28
TRANSMITTER COMPLIANCE STATEMENT . . . . . . . . . . . . . . . 29
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
PN# 37026500123 05/15/2009
6
To avoid damage to your door and/or
opener, make sure you disable and/or remove any door locks, ropes, and/or cables (NOT door lift cables) prior to installing your opener
. (
Refer to Section 1.)
4
PRE-INSTALLATION CHECK LIST
FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM
Things to consider if you are planning to "Do-it-yourself."
This opener is designed for use with SECTIONAL doors only.
In many cases you will be replacing an existing door opener with a new one, however, if this will be the first opener installed there are some pre-installation issues which need to be addressed. They are as follows:
The Genie Company recommends that you read and fully understand all information and instructions contained herein before choosing a "Do-it-yourself" installation. Any questions should be directed to The Genie Company or an authorized Genie
®
Dealer.
1
Check your ceiling where the power head of your new unit will be mounted.
Plan how you will be mounting the power head. It is possible that ceiling joists may not be in the position needed with respect to the garage door opener. It may be necessary to add an additional bracket and
fasteners (not included
with your new door opener kit).
(Refer to Section 2.)
2
Check the wall directly above the garage door
. The door opener’s header bracket
must be securely fastened to this wall. Insure that the structure will provide a strong mounting location. (
Refer to Section 2.)
3
Check to see if the mounting location for the Safe-T-Beam
®
System is clear from obstruction and has a wood surface available for attaching the mounting brackets
. The
brackets may be attached to concrete if necessary but extra tools and special fasteners (not supplied) will be required.
(Refer to Section 4 and 5.)
NOTE: Mounting brackets must be installed within code specifications.
4
Is your sectional garage door made of
aluminum, light-weight steel, fiberglass
or glass panels
? Additional support bracing
must be added to these type doors. If this is the case, please contact the door manufacturer or authorized dealer so that they can furnish you with a "bracing kit."
(Refer to Section 2.)
7
Insure that your door is properly balanced and moving freely. (
Refer to Section 10.)
If your door jams, binds, is improperly balanced or has a broken spring, have it repaired or adjusted by a trained door system technician. Door springs, cables, pulleys, brackets and associated hardware are under extreme tension and can cause serious injury or death.
WARNING
(
The issue numbers below refer to the circled numbers in the illustrations on page 5.
)
8
(NOT SHOWN) If your garage does not have
a separate entry door, you should consider an emergency release kit (GER-2)for installation on your garage door.
DO NOT USE AN EXTENSION CORD! DO NOT USE A PORTABLE GENERATOR! This product is designed to operate on standard house current. DO NOT USE ALTERNATE POWER SUPPLIES.
WARNING
5
You need a properly grounded 110-120 Volt
power supply available
. The outlet should be
no more than 3 feet from the power head once it is mounted.
(Refer to Section 5.)
Remove
Remove
To reduce the risk of injury to persons or damage to property - Use this opener only with sectional doors.
WARNING
PN# 37026500123 05/15/2009
5
TYPICAL SECTIONAL DOOR INSTALLATION
FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM
TYPICAL SUPPORT
BRACKET
(NOT PROVIDED)
EXTENSION SPRING
OR
TORSION SPRING
SAFE-T-BEAM
®
SENSORS
BRACES
ADDED HEADER BRACKET MOUNTING BOARD
POWER CORD
(APPROX. 45 IN.)
TO 120V GROUNDED
OUTLET
4
1
3
6
2
3
5
SECTIONAL DOOR
Pg. 19
Pg. 13
Pg. 12-13
Pg. 14
Pg. 11
Pg. 17-18
Pg. 17-18
MAX. 6" MIN. 5"
Pg. 25
To reduce the risk of injury to persons or damage to property - Use this opener only with sectional doors.
WARNING
7
NOTE: This opener is designed for use with SECTIONAL doors only.
PN# 37026500123 05/15/2009
6
RECOMMENDED TOOLS
FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM
3/16" Drill Bit
1/4", 7/16", 3/8" and
1/2" Sockets
Step ladder
Drill
Ratchet
Carpenter’s level
Pencil
Tape measure
Wire strippers
Phillips screwdriver
Adjustable wrench
PARTS IDENTIFICATION
-
Not Shown Full Size .
Three-button
Remote Control
Safety Brochures
Entrapment Warning
Label
Safe-T-Beam
®
Source
with wire
(Red LED)
Safe-T-Beam
®
Sensor
with wire
(Green LED)
Wire
Insulated Staple
Door
Bracket
Header Bracket
Rail Section Clamp
Safe-T-Beam
®
Source/Sensor Bracket
ARRANGING BOX CONTENTS FOR ASSEMBLY
ORGANISATION DU CONTENU DE LA BOÎTE POUR LE MONTAGE
DISPOSICIÓN DEL CONTENIDO DE LA BOLSA PARA EL MONTAJE
Remove internal boxes.
Enlever les boîtes internes.
Quite las cajas internas.
Arrange three small boxes for easy access.
Arranger les trois petites boîtes de manière à
pouvoir y accéder facilement.
Disponga las tres cajas pequeñas para tener
acceso fácil.
Arrange rails in line and pull plastic sleeve off chain
or plastic tie off belt.
Arranger les rails en ligne et tirer sur le manchon en plastique
pour le dégager de la chaîne ou cravate en plastique
outre de courroie.
Disponga los rieles en línea y estire la camisa de plástico fuera
de la cadena o lazo plástico de la correa.
Remove lens Box and motor power head.
Enlever la boîte des lentilles et la tête motorisée.
Quite la caja de la lente y el motor de la caja de control.
Carefully remove third rail (with chain or belt
attached) and place on floor.
Enlever soigneusement le troisième rail (avec la chaîne ou courroie attachée) et le placer sur le sol.
Cuidadosamente quite el tercer riel (con la
cadena o correa acoplada) y ponga en el
piso.
Remove rail sections not connected
to chain or belt.
Enlever les sections de rail non connectées
à la chaîne ou courroie.
Quite las secciones de riel no conectadas a
la cadena o correa.
Follow instructions in the Installation Manual for assembly steps.
Procéder selon les instructions stipulées dans le manuel d'installation pour les étapes de
©Overhead Door Corporation 02/2009
Box Contents Sheet
Head Rail (Chain) Section
Center Rail Section
End Rail Section
Door Arm
Hammer
Safety Glasses
Head Rail (Belt) Section
Pro Rail (Chain) Section
Pro Rail (Belt) Section
OR
Wall Control
Child canbe pinned under automatic garage Death or serious injury can result.
Never let child walk or run under moving door.
Never let child use door opener controls.
Always keep moving door in sight.
If person is pinned, push control button or use
emergency release.
Test do or op en e r mo n th ly :
Refer to your owner'’smanual.
1
Place 1
/2-inch object (or 2x4 laid flat) on floor. If door fails to reverse on contact, adjust opener. If opener still fails to reverse door, repair or replace opener.
Do not remove or paint over this label.
Mount wall control out of child's reach
Place next to wall control.
(at least 5 feet above floor).
door.
.
©1999
PN# 37026500123 05/15/2009
FASTENERS
-
Shown Full size (
See Parts List below for full description.)
Lag screw - 5/16" x 2"
Self-drilling Screw
1/4 -20 x 3/4"
Hex Flange Nut
1/4 -20
Cotter pin
Clevis pin
5/16" x 3/4"
Hex Bolt - 5/16 -18 x 3/4"
Hex Flange Nut
5/16 -18
Rail Clamp Bolt - 5/16 -18 x 5/8"
#10-16 x 1-1/4" Phillips Hex Screw
Hex Bolt - 5/16 -18 x 1/2"
#4-24 x 1" Pan Head
Phillips Screw
Clevis pin, long 5/16" x 3"
7
BAG NO. DESCRIPTION QUANTITY
0 RAIL SECTION CLAMP 2
RAIL CLAMP BOLT – 5/16 -18 x 5/8'' 8
HEX FLANGE NUT – 5/16 -18 8
1 BOLT – 5/16 -18 x 1/2'' 3
2 CLEVIS PIN, LONG – 5/16" x 3" 1
COTTER PIN 1
HEADER BRACKET 1
LAG SCREW – 5/16'' x 2'' 2
3 HEX BOLT – 5/16 -18 x 3/4'' 5
HEX FLANGE NUT – 5/16 -18 5
LAG SCREW – 5/16'' x 2'' 2
4 SELF DRILLING SCREW – 1/4 -20 x 3/4'' 3
DOOR BRACKET 1
5 HEX BOLT – 5/16 -18 x 3/4'' 3
SELF LOCKING NUT – 5/16 -18 1
HEX FLANGE NUT – 5/16 -18 2
CLEVIS PIN – 5/16" x 3/4" 1
COTTER PIN 1
6 WALL CONTROL ASSEMBLY 1
PAN HEAD PHILLIPS SCREW – #4-24 x 1'' 2
7 13 MM INSULATED STAPLE 30
8 Safe-T-Beam®SOURCE/SENSOR BRACKET 2
PHILLIPS HEX SCREW – #10-16 x 1- 1/4'' 4
WIRE NUT (GREY) 4
NO NUMBER
REMOTE WITH BATTERY 1
NO BAG Safe-T-Beam®SOURCE/SENSOR & WIRE SET 1
NO NUMBER
LIGHT COVER - WHITE 2
Self Locking Nut
5/16 -18
Wire Nut
MISSING ANY PARTS?
Please call toll free - 1.800.354.3643 DO NOT RETURN TO POINT OF PURCHASE. IMPORTANT! - Information needed when calling
• Model number - (located on packaging)
• Store, city, state, and date of purchase
Shoulder Bolt
5/16 -18 x 1"
PN# 37026500123 05/15/2009
8
1-PIECE RAIL HARDWARE ASSEMBLED VIEW
FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM
3-PIECE RAIL HARDWARE ASSEMBLED VIEW
Tensioner
Rail with chain
Chain
Carriage Slide
Release Knob
Header Bracket
Power Head
Power Cord
Clevis Pin, Long & Cotter Pin
N
O
T
E
Som
e do
ors need
b
ra
cin
g. Con
tac
t
doo
r distr
ibutor or
manufac
tur
er
for
instr
uctions
.
HIGH SPRING
TENSION
C
an
C
au
se
Serio
u
s I
n
ju
r
y
o
r D
e
ath
R
e
p
a
i
r
s
o
r
a
d
j
u
s
t
m
e
n
t
s
m
u
s
t
b
e
m
a
d
e
b
y
a
t
r
a
i
n
e
d
s
e
r
v
ic
e
p
e
r
s
o
n
u
s
i
n
g
p
r
o
p
e
r
t
o
o
l
s
a
n
d
i
n
s
t
r
u
c
t
i
o
n
s
Rail with belt
Belt
Carriage Slide
Belt Clamp
Rail Clamps
Rail Clamp Bolts
Rail Clamp Nuts
Tensioner
Rail with chain
Center Rail
End Rail
Chain
Carriage Slide
Release Knob
Header Bracket
Clevis Pin, Long & Cotter Pin
Power Head
Power Cord
N
O
T
E
Som
e doors
need
bra
cing.
Con
tac
t
doo
r distr
ibutor or
manufac
turer
for
instr
uct
ions
.
H
IG
H
S
P
R
ING
TEN
SI
O
N
Can
Cau
se Se
rio
u
s I
nju
r
y o
r Death
Rep
airs
or
ad
jus
tme
nts
mu
st be
made by a t
rai
ned
service
per
son using
p
rop
er too
ls
and i
nstr
uct
ion
s
Rail with belt
Center Rail
End Rail
Belt
Release Knob
N
O
T
E
Som
e do
ors need
bracing.
Con
tac
t
doo
r distr
ibut
or or
manu
fac
turer
for
instr
uct
ions
.
HIG
H
S
PR
ING
TEN
SI
O
N
C
an
Cause Se
rio
u
s I
nju
r
y or Death
Rep
airs
or adjus
tme
nts
mu
st be
made
by
a t
rai
ned
service per
son using
p
rop
er too
ls
and i
nstr
uct
ion
s
CHAIN
CHAIN
BELT
BELT
PN# 37026500123 05/15/2009
9
OPENER ASSEMBLY
FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM
1
NOTE: Three (3) piece rail assemblies are for a 7 foot high sectional door.
Clear a workspace area to unpack and organize box and contents for assembly.
1. There are 4 boxes inside the carton. Each box is numbered 1 - 4. Note that some openers will
contain the same parts and be packaged with fewer boxes. Carefully remove the three
internal boxes (Labeled #1, 2, and 3) and place them on the floor for easy access (Fig. 1-1).
These boxes contain assembly parts and the contents are organized by assembly tasks. For quick reference inside the lid of each box there is a label illustrating the components inside.
2. Remove the motor power head and place it on the floor for later use. Remove box #4 and place it on the floor for later use.
Do NOT run until opener is fully assembled and
instructed to do so.
CAUTION
FIG. 1-1 Internal boxes.
RAIL ASSEMBLY: Use a clean, flat surface.
Rail Connectors
Rail Connector Bolts
Rail Connector Nuts
Box Label Example
#4
1.
READ AND FOLLOW ALL SAFETY, INSTALLATION AND OPERATION INSTRUCTIONS.
(If you have questions or do not understand an instruction, call The Genie Company or an authorized Genie
®
Dealer.)
2. Install only on a properly balanced sectional garage door. An improperly balanced door could cause severe injury. Have a trained door system technician make repairs or adjustments to cables, spring assemblies, and other hardware before installing the opener.
3. Remove all ropes and remove or make inoperative all locks connected to the garage door before installing opener.
4. Where possible, install the door opener 7 feet or more above the floor. For products having an emergency release, mount the emergency release 6 feet above the floor.
IMPORTANT INSTALLATION INSTRUCTIONS
WARNING:
To reduce the risk of severe injury or death:
5. Do NOT connect the opener to source of power until instructed to do so.
6. Locate the Wall Control:
• Within sight of door,
• At minimum height of 5 feet so small children are not
able to reach it, and
• Away from all moving parts of the door.
7. Install the Entrapment WARNING Label next to the Wall Control in a prominent location. Install the Emergency Release Tag on or next to the emergency release.
8. After installing the opener, the door must reverse within 2 seconds when it contacts a 1-1/2 inch high object (or a 2 x 4 board laid flat) on the floor.
To reduce the risk of injury to persons or damage to property - Use this opener only with sectional doors.
WARNING
NOTE: For 1-piece rail—skip to POWER HEAD & RAIL ASSEMBLY.
NOTE: Please follow ALL instructions in their NUMBERED sequence. Use wall control and safety sensors provided with this unit. Do NOT substitute wall control or safety sensors.
Bag 0
Rail
Bolts
Power head
Bag 2
Header Bracket
Bag 3Bag 1
Bolts
5/16" Nuts
& Bolts
Header Bracket
Lag Srews
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