Genie PMX-IC B, GPS-IC User Manual
Automatic
Chain Drive/Belt Drive
Garage Door Operator
System
Owner’s Manual
SAVE FOR FUTURE REFERENCE
Customer Service
CALL: 1-800-354-3643
VISIT: WWW.GENIECOMPANY.com
3507535556
GPS-IC Series
PMX-IC B Series
AUTOMATIC GARAGE DOOR OPERATOR SYSTEMS
HANG MANUAL NEAR YOUR WALL CONTROL
Complete with Remote Control
and SERIES II Electronics
Operator MUST be installed with the included SERIES II Wall Control!
Self-diagnostic Electronic Sensory Protection System
(SAFE-T-BEAM SYSTEM) MUST Be Installed To Close Door!
TABLE OF CONTENTS
SECTION PAGE
SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
PARTS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
ASSEMBLY
1 OPERATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
1A Channel and Power Head Assembly . . . . . . . . . . .10
1B Rail and Power Head Assembly . . . . . . . . . . . . .10-11
INSTALLATION
2 DETERMINE DOOR TYPE AND MOUNTING METHOD . . . 11
2A Installation on Track Guided Doors . . . . . . . . . 12-14
2B Installation on Trackless Doors . . . . . . . . . . . . 15-17
3 SAFE-T-BEAM®(STB) SYSTEM INSTALLATION . . . . . 18-19
Self-diagnostic “STB” System Troubleshooting . . . . 19
4WALL CONTROL INSTALLATION . . . . . . . . . . . . . . . . . . . . 20
5 CONNECT OPERATOR TO POWER . . . . . . . . . . . . . . . . . . 21
6 MAIN LIMIT SWITCH SETTINGS . . . . . . . . . . . . . . . . . . . . . 22
OPERATION
7 FORCE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Contact Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8 FINE LIMIT SWITCH ADJUSTMENTS . . . . . . . . . . . . . . . . . 24
9 REMOTE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25
10 BATTERY & VISOR CLIP INSTALLATION . . . . . . . . . . . . . . 25
11 LIGHT BULB AND LENS INSTALLATION . . . . . . . . . . . . . . 26
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Things to consider if you are planning to “do-it-yourself.”
Whether you are replacing an existing garage door operator or installing an operator in your
garage for the first time, there are some pre-installation issues which need to be addressed.
They are as follows:
The Genie Company recommends that you read and fully understand all
information and instructions contained herein before choosing a “Do-It-Yourself ”
installation. Any questions should be directed to the Genie Company or an authorized
Genie Dealer.
6
To avoid damage to your door and/or
operator, make sure you disable any door
locks prior to installing your operator
.
2
PRE-INSTALLATION CHECK LIST
FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM
1
Check your ceiling where the power
head of your new unit will be mounted.
Plan how you will be mounting the power head.
It is possible that ceiling joists may not be in the
exact position needed with respect to the garage
door operator. In any case, it may be necessary
to add an additional bracket and
fasteners (not
included with your new door operator kit).
2
Check the wall directly above the garage
door
. The door operator’s header bracket
must be securely fastened to this wall. Insure
that the structure will provide a strong mounting
location.
3
Check to see if the mounting location
for the Safe-T-Beam
®
System (STB) is
clear from obstruction and has a wood
surface available for attaching the STB
brackets
. The brackets may also be attached to
concrete if necessary but extra tools and special
fasteners (not supplied) will be required.
NOTE: 1-1/2" “STB” bracket adapters
are available through your local Genie Dealer.
4
Is your garage door made of
light-weight steel, aluminum, fiberglass
or glass panels
? Additional support bracing
must be added to these type doors. If this is the
case, please contact the door distributor or
manufacturer so that they can furnish you with a
“bracing kit.”
7
Insure that your door is properly balanced
and moving freely. SEE WARNING BELOW.
If your door sticks, binds, or is out of
balance, have it adjusted by a professional.
Door springs, cables, pulleys, brackets and
associated hardware are under extreme
tension and can cause serious injury or
death.
WARNING
(
The issue numbers below refer to the circled numbers in the illustrations on page 3.
)
8
(NOT SHOWN) If your garage does not have
a separate entry door, you might want to
consider an emergency release kit (GER-2)for
installation on your garage door. See page 30.
DO NOT USE EXTENSION CORD!
Extension cords can cause dangerous
overheating conditions.
DO NOT USE PORTABLE GENERATOR!
This product is designed to operate on
standard house current. Do not use
alternate power supplies.
WARNING
5
You need a 110-120 Volt power supply
available
. If you plan to plug the unit into a
standard electrical outlet, is one available? The
outlet should be no more than about 3 feet from the
power head once it is mounted. (The cord is 4 ft. in
length.) SEE WARNING BELOW.
3
TYPICAL SECTIONAL DOOR INSTALLATION
5
TYPICAL
SUPPORT
BRACKET
EXTENSION SPRING
OR
TORSION SPRING
SAFE-T-BEAM
®
BRACES
ADDED
HEADER BRACKET
MOUNTING BOARD
36” POWER CORD
TO
120V GROUNDED
OUTLET
6
4
3
1
2
3
TYPICAL (TRACK GUIDED)
1-PIECE DOOR INSTALLATION
7
SECTIONAL DOOR
ONE-PIECE DOOR
TYPICAL (TRACKLESS)
1-PIECE DOOR INSTALLATION
4
WARNING
:
Garage doors are large, heavy objects that move with the help of springs
under high tension and electric motors. Since moving objects, springs under
tension, and electric motors can cause injuries, your safety and the safety of
others depend on you reading the information in this manual. If you have
questions or do not understand the information presented, call your nearest
service representative
In this section and those that follow, the words Danger, Warning, and
Caution are used to emphasize important safety information.
The word:
DANGER means that severe injury or death will result from failure
to follow instructions.
WARNING means that severe injury or death can result from failure
to follow instructions.
CAUTION means that property damage or injury can result from failure
to follow instruction.
The word NOTE is used to indicate important steps to be followed
or important considerations.
OVERVIEW OF
POTENTIAL HAZARDS
POTENTIAL
HAZARD
EFFECT PREVENTION
Keep people clear of opening while door is
moving.
Do Not allow children to play with the door
operator.
Do Not operate a door that jams or one that
has a broken spring.
MOVING
DOOR
WARNING:
Can Cause
Serious Injury
or Death
Turn off power before removing operator cover.
When replacing cover, make sure wires are not
pinched or near moving parts.
Operator must be properly grounded.
ELECTRICAL
SHOCK
WARNING:
Can Cause
Serious Injury
or Death
Do Not try to remove, repair or adjust springs
or anything to which door spring parts are
fastened, such as, wood blocks, steel
brackets, cables or other like items.
Repairs and adjustments must be made by a
trained service person using proper tools and
instructions.
HIGH
SPRING
TENSION
WARNING:
Can Cause
Serious Injury
or Death
Safe-T-Beam®(STB) Non-Contact Reversing System
Places an invisible beam across door opening that reverses the door during down travel to the fully open
position if anything passes through beam.
Safe-T-Reverse
®
Contact Reversing System
Automatically stops and reverses a closing door within 2 seconds of contact with an object.
Safe-T-Stop
®
Timed Reversed System
Automatically opens a closing door, if door does not close within 30 seconds.
Force Guard
®
Control
Used to set the force required for opening and closing door. For maximum safety, set the minimum force
required to fully open and close door.
Automatic Lighting System
One or two light bulbs (depending on model) up to 100 Watts max. each are used for safer entries and exits.
The light turns on when door is activated and automatically turns off 4.5 minutes later.
Manual Emergency Release
Allows the garage door to be opened or closed manually for emergencies or maintenance.
IMPORTANT
INSTALLATION
INSTRUCTIONS
1. READ AND FOLLOW ALL SAFETY, INSTALLATION AND
OPERATION INSTRUCTIONS. If you have any questions or
do not understand an instruction, call your service
representative.
2. Do Not install operator on an improperly balanced door. An
improperly balanced door could cause severe injury. Repairs
and adjustments to cables, spring assembly, and other
hardware must be made by a trained service person using
proper tools and instructions.
3. Remove all ropes and disable all locks connected to the door
before installing operator.
4. Install door operator 7 feet or more above the floor. Mount the
emergency release knob 6 feet above the floor.
5. Do Not connect the operator to the source of power until
instructed to do so.
6. Locate the control button:
• Within sight of door.
• At a minimum height of 5 feet, so small children cannot
reach it.
• Away from all moving parts of the door.
7. Install the entrapment WARNING label next to the wall button or
console. Install the emergency release tag on, or next to, the
emergency release
8. The operator must reverse when the door contacts a 1-1/2 inch
high object on the floor at the center of the doorway. This is about
the size of a 2” x 4” board laid flat.
To reduce the risk of
severe injury or death:
WARNING
:
SAFETY INFORMATION OPERATOR INSTALLATION
SAFETY FEATURES
(
varies by model
)
NOTE: Accessories vary by model.
FASTENERS -
Shown full size. See Parts List for description.
105
10 4
103
101
106
12 6
12 4
12 5
Lag Screw, 1/4” x 2”
Cotter Pin
Clevis Pin
Bolt, 3/8”-16 x 7/8”
Phillips Hex Head Screw, No. 10 x 1-1/4”
Insulated Staple
Bolt, 5/16”-18 x 1/2”
10 0
69
112
79
81
82
127
N/A
N/A
96
91
92
90
89
Pan Head Screw #6 x 1-1/4”
128
N/A
10
PARTS IDENTIFICATION FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM
9
N/A
Hex Head Screw
No. 8 x 3/4”
Cold Head Pin
Pan Head
Phillips Screw
No. 8 x 5/8”
Speed Nut
OR
N/A
N/A
Nut, 3/8-16
1/4”-20 x 3/4”
Self-Drilling Screw
Bolt, #10-24 x 1/2”
5
Wall Control Screw
N/A
remotes
vary by model
N/A
Stealth Power Head
2
3
4
5
6
7
8
9
10
1
12
13
14
15
16
17
18
19
20
11
22
23
24
25
26
27
28
29
30
21
32
33
34
35
36
37
38
39
31
40
12
12
12
12
11
19
3
12
26
26
Item Part Name
1 Lens
2Front Cover
3Side Cover (by series/model)
4Top Plate Assembly
5Strain Relief
6Cord & Plug Assembly
7Component Panel (by series/model)
8 Bottom Cover
9Screw, #8 x .75 Phil Hx Hd/W Sf Tap
10 Screw, #8 x .62 Phil Pan Hd/W Sf Tap
11 S crew, #8 x .50 Slt Hx Hd/W Sf Tap
12 Screw, #8 x .38 Slt Hx Hd/W Sf Tap
13 Light Socket (by series/model)
14 Terminal Block & Lug
15 M.O.V. Assembly
16 Receiver Assembly
17 Limit Set Switch
18 Sequencer Assembly
19 Screw, #6 x .38 Slt Hx Hd/W Sf Tap
20 Transformer Assembly (by series/model)
6
PARTS IDENTIFICATION
FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM
Item Part Name
21 Rectifier Board Assembly
22 Fuse (F1), UL
23 Fuse (F2), UL
24 Limit Gear Shroud
25 Motor Bracket
26 Screw, #10 x 3/8” HH
27 Limit Plate/Pin Assembly
28 Limit Switch
29 Screw,#4-40 x 5/8”Slot HH w/Wshr,Sf Tap
30 Motor Assembly
31 Motor Adapter Plate
32 Screw, 1/4"-20 x 1/2” Slt HH w/Wshr
33 Limit Worm Gear
34 Limit Gear Bushing
35 Limit Worm Drive
36 Limit Worm Shim
37 Limit Wheel
38 Retaining Ring
39 Limit Cam
40 Limit Pinion, 8 tooth
Item Part Name
41 Capacitor
42 Capacitor Clamp
43 Screw, #10-24 x 1/2”, Slot HH Sf-Tap
44 Nut, #10-32, Hex Serrated Flange
45 Circuit Board
46 C.B. Bracket
47 Circuit Board Mount
48 Screw, #10-16 x 5/8”, HH Sf Tap
49 Top Gear Housing
50 Middle Gear Housing
51 Bottom Gear Housing
52 Drive Shaft Bushing
53 Drive Thrust Washer
54 Drive Shaft
55 1/2” Retaining Ring
56 Main Drive Worm Gear
57 Optical Interrupt Wheel
58 Motor Flanged Bushing
59 Motor Thrust Washer
60 Poly Thrust Washer
Combined Parts List
7
PARTS IDENTIFICATION
FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM
Item Part Name
61 Main Drive Worm
62 Screw, #8 x 3-1/8” Slot HH, Sf Tap
63 Limit Switch Plate
64 Screw, #6 x 3/8” Phillips w/Wshr, Sf Tap
65 Screw, #4 x 5/8”, Slot HH w/Wshr, Sf Tap
2
10
12
46
12
12
3
12
45
47
5
6
7
12
48
12
11
12
40
39
37
4
52
64
3
12
65
28
63
41
42
25
43
13
11
49
53
33
35
50
54
57
58
59
60
59
61
59
58
30
44
8
62
51
52
53
56
55
1
9
PRO-MAX Power Head
Channel
Item Part Name
66 Belt & Bullet Assembly - 7’6” Door
(Belt Models Only)
Belt & Bullet Assembly - 8’ Door
(Belt Models Only)
Belt & Bullet Assembly - 10’ Door
(Belt Models Only)
Belt & Bullet Assembly - 12’ Door
(Belt Models Only)
67 Sprocket Bushing
68 Sprocket, 10 Tooth - 7’6” & 8’ Doors
(Chain Models Only)
Sprocket, 12 Tooth - 10’ Door
(Chain Models Only)
Drive Sprocket, 18 Tooth - 7’6” & 8’ Doors
(Belt Models Only)
Drive Sprocket - 10’ Door
(Belt Models Only)
69 Screw, #10-24 x .50 Hx Hd
70 Sprocket Bracket (Chain Models Only)
Sprocket Bracket - 7’6” & 8’ Doors
(Belt Models Only)
Sprocket Bracket - 10’ Door (Belt Only)
Sprocket Bracket - 12’ Door (Belt Only)
71 Screw, #10-24 x .38 Hx Hd/W
8
PARTS IDENTIFICATION FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM
Item Part Name
72 Channel - 7’6” Door (128” LG)
Channel - 8’ Door (146” LG)
Channel - 10’ Door (170.75” LG)
Channel - 12’ Door (188” LG)
73 Pulley (Chain Models Only)
Pulley (Belt Models Only)
74 Carriage Bolt, 5/16”-18 x 4.0
75 Carriage Pin, 5/16” x 1.25
76 Pulley Bracket Assembly
77 End Bracket
78 Hex Flange Nut, 5/16”-18 (Chain Only)
Flat Washer (Belt Models Only)
(2)Hex Jam Nut, 5/16-18 (Belt Models Only)
79 Lag Screw, 1/4” x 2” Hx Hd/W
80 Header Bracket
81 Speed Nut
82 Cold Header Pin
83 Carriage Stop
84
Roller Chain -7’6” Door (Chain Only)(242.5”)
Roller Chain - 8’Door (Chain Only) (278.5”)
Roller Chain -10’Door (Chain Only)(328.5”)
8mm Belt
Item Part Name
85 Chain Bullet
Belt Bullet
Belt Retainer
Screw, #6-32 x 1/2” Phil Pan Hd Slf Tap
86 Carriage Slide
87
Emerg. Release Cord -7’6”Doors(26.5”)
Emergency Release Cord -8’ & 10’ Doors (56.5”)
Emergency Release Cord -12’ Doors(96.0”)
88 Emergency Release Knob (Red)
89 Cotter Pin
90 Clevis Pin
91 Screw, 3/8”-16 x .87 Hx Hd Mch
92 Hex Nut, 3/8”-16
93 Curved Door Arm
94 Straight Door Arm
95 Door Bracket
96 Screw, 1/4”-20 x 3/4” Hx Hd, Sf Tap
97 Carriage Assembly
98 Carriage Cap
99 Screw, #10-14 x 1-5/16” Hx Hd
100 Wall Console (Series II )
101 Wall Button (Series II ) (lit primary)
Wall Button (unlit secondary)
Combined Parts List
81
69
71
71
71
73
74
75
76
77
78
79
80
83
71
92
93
90
96
89
95
82
66
85
98
86
97
87
88
90
89
99
71
94
91
70
71
83
84
69
67
68
67
79
72
9
Rail
PARTS IDENTIFICATION FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM
Item Part Name
102 Boom Support Kit (not shown)
103 Safety & Maintenance Guide
104 Emergency Release Tag (Tri-L)
105 Entrapment WARNING Label
106 Wire
110 Rail (L=112.475”)
111 Scr ew, 5/16”-18 x 3/4”
112 Screw, 5/16” x 1/2” HH w/Wshr
113Pulley Support
114 Chain
115 Sprocket Saddle
116 Screw, 5/16”-18 x 2-1/4” HH
117 Bolt Retainer
118 Screw, 5/16”-18 x 1-1/8” HH
119 Large Pulley Bushing
120 Square Nut, 5/16”-18
121 Screw, 1/4”-20 1” HH
122 Hex Nut/Lockwasher, 1/4”-20
123 5/16-18 Lock Nut
124 STB System Sensor (Green LED)
68
88
90
95
96
89
93
91
92
115
94
114
86
110
122
121
112
69
73
76
117
12 0
113
123
90
89
97
87
82
80
79
116
81
119
118
111
Item Part Name
125 STB System Source (Red LED)
126 STB Mounting Brackets (2)
127 Screw, 1-1/4” Phillips HH
128 Insulated Staples
79
Fig. 1-3
No. 10-24 x 1/2” Hex Head Screws
5/16” x 1/2” Hex Head Screws
“D” -Shaft and Hole
3. Place power head and channel on clean, flat surface.
4. Slide drive end of channel down over “D”-shaft on top of
power head (Fig. 1-2).
• Support header end of channel level with power head.
• Slide carriage to align “D”-shaft with “D”-hole in sprocket.
• Slide channel down “D”-shaft flush with power head.
5. Fasten channel to power head .
• Align mounting holes in front and rear of power head frame.
• Insert and securely tighten the four (4) No. 10 x 1/2” hex
head screws [69].
NOTE: Chain inner-slide or belt bullet should remain at
mid-travel when assembling to power head to provide proper
travel when setting limits.
1. Attach emergency release knob cord (Fig. 1-1).
• Tie overhand knot in end of cord.
• Thread cord through knob so knot is inside knob.
• Thread cord through hole in carriage lever.
• Tie overhand knot in other end of cord.
Do Not cut cord until after power head is mounted.
2. Attach emergency release tag (Fig. 1-1).
• Thread wire through hole in carriage lever.
• Wrap wire around itself, tie securely.
PLEASE NOTE THE ASSEMBLY PROCEDURES
ARE DIFFERENT FOR RAIL AND CHANNEL. BE
SURE TO FOLLOW THE APPLICABLE STEPS.
Fig. 1-2
Fig. 1-1
Do Not attempt to run power head or to set limits until
operator is fully assembled and attached to the door.
“D” -Shaft and Hole
Hex Head Screws
Carriage Stop
CAUTION
Do Not attempt to run power head or to set limits until
operator is fully assembled and attached to the door.
Toward Door Toward Power Head
Carriage
No. 10 x 1/2” Hex Head Screw
5/16” x 1/2” Hex Head Washer Screw
Emergency
Release
Tag
Emergency
Release
Cord
Emergency
Release
Knob
Sprocket Saddle
1
...
OPERATOR ASSEMBLY
FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM
10
CHANNEL & POWER HEAD ASSEMBLY
RAIL & POWER HEAD ASSEMBLY
3. Place power head and rail on clean, flat surface.
4. Slide drive end of rail down over “D”-shaft on top
of power head (Fig. 1-3).
• Support header end of rail level with power head.
• Slide carriage enough to align “D”-shaft with “D”-hole
in sprocket.
• Slide rail down “D”-shaft flush with power head.
drags on the rail
CAUTION
OPEN BLUE PARTS BAG
Screws for attaching light cover are included in this
bag. Please set aside for use later.
[
69
]
[
112
]
[69]
[69]
[
112
]
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