Genie PMX-IC User Manual

3507535556
GPS-IC Series PMX-IC B Series
Automatic
Chain Drive/Belt Drive Garage Door Operator
System
Complete with Remote Control and SERIES II Electronics
Operator MUST be installed with the included SERIES II Wall Control!
Self-diagnostic Electronic Sensory Protection System (SAFE-T-BEAM SYSTEM) MUST Be Installed To Close Door!
Owner’s Manual
SAVE FOR FUTURE REFERENCE
Customer Service
CALL: 1-800-354-3643 VISIT: WWW.GENIECOMPANY.com
AUTOMATIC GARAGE DOOR OPERATOR SYSTEMS
HANG MANUAL NEAR YOUR WALL CONTROL
TABBLLEE OFF CONTTENTS
SECTIION PPAGE
SAFETYY IINFOORMATIION . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . . . . . . . . . . . . . 2-44
PARTS IDENTIFIICATIONN .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . . . . . . . . . . . . . 5-66
ASSSEEMBLLY
1 OPERATOR ASSEMMBLY .. . .. . .. . .. . .. . .. . .. . .. . . . . . . . . . . 10-111
1A Chaannel and Power Head Assseemblly .. . .. . .. . .. . . . .100
1B Rail aand PPoweer Heaad Assembbly . .. . .. . . . . . . .
INNSTALLLATIION
22DDEETTEERRMMIINNEE DDDOOOORR TTYYPPEE AAAANNDDD MMOOUUNNTTIINNGG MMEETTTTHHOODD .. .. ...1111
22AA IInnsstttaallllaattiiooonnn oonn TTrrrraacccckk GGGGuuiiddeedd DDoooooorrss .... .. .... .. ... .. .. .. ..1122--1144
22BB IInnssttaalllllaattiioooonn oonn TTTTrraacckklllleessss DDoooorrss .. .... .. .... .. ... .. .. .. .. .. ..1155--1177
33SSAAAAFFEE--TT--BBEEAAAAM
SSeellff--ddiiaaaaggnnoossssttiicc SSTTBBB SSyyssttteeeemm TTTTrroouubbbblleessshhoooottiinngg .. .... .. ...1199
4 WAALL CCONTTROL INSSTALLATTION . . . . . .. . .. . .. . .. . .. . .. . .. . .. 200
5 CONNECTT OPERRATOOR TTO POWERR . . .
6 MAIN LIMIT SWWITTCH SEETTTINGGS . . . . .. . .. . .. . .. . .. . .. . .. . .. . .. 222
OPPERATIOON
7 FORCE ADDJUUSTMENT . . . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 233
Conttaactt Reverrse . . . . . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 233
8 FINE LIMIT SWITTCH ADJUSTTMENTTS . . . . .. . .. . .. . .. . .. . .. . .. 244
99RREEMMOOOOTTEE CCOONNNNTTRROOLLSS .... .. .... .. .... .. .... .. .... .. .... .. .... .. ... .. .. .. .. .. .. .. .. .. ..
1100BBAATTTTTEERRYY && VVIIISSOOORRR CCLLIIPP IINNSSSSTTTTAALLLLAAAATTIIOOOONN .. .. .. .. .... .. .... .. .... .. .... .. ...2255
11 LIGHHT BULB AND LEENS IINSTALLLATTION . . . .. . .. . .. . .. . .. . .. 266
MAIINTEENANCE . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . . . . . . . . .277
TRROUBBLESHHOOTIING GUIDDE . . . . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 288
WIRRING DIIAGRRAMM . . . . . . . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..
ACCESSSORIES . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . . . . . . . . .300
WARRANTY .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . . . . . . . . . . . . . . .322
®
MM
(((SSSSTTBBB)) SSYYSSSSTTEEMM IINNSSTTAAALLLLAAAATTIIOOOONNN .... .. ... .. ..1188--1199
. . .. . .. . .. . .. . .. . .. . .. 211
.10-111
.. ..2244--2255
. .. . .. 299
11 44 77
99 99
55 55
PPRREEEE----IIIINNNSSSSTTTTAALLLLLLAATTTTIIOOONNNN CCHHHHEECCKKK LLIIIISSTT
FORR HELP-11.8800.35544.336433 OR GEENIIECCOOMPPANYY.CCOM
Things to consider if you are planning to do-it-your se l f.
Whether you are replacing an existing garage door operator or installing an operator in your garage for the first time, there are some pre-installation issues which need to be addressed. They are as follows:
2
infforrmatiion and innssttrucctionns conttaainneedd hheerreinn beefforre cchhooosinngg aa DDoo--IItt--Yoouursself iinnssssttaallllaaaattiioonnnn.. AAnnnnyy qquuuueessssttttiioooonnss sssshhhoooouulldddd bbbeeee ddiiirrrreeeecctteedddd ttttooo tthhee GGGeenniieeee CCoooommpppaannyy oooorrr aann aauuuutthhoorrriizzzzeed Genie DDealleerr.
(
The issue numbers below refer to the circled numbers in the illustrations on page 3.
1
P It is possible that ceiling joists may not be in the exact position needed with respect to the garage door operator In any case it may be necessary to add an additional bracket and included with your new door operator kit)
2
must be securely fastened to this wall Insure that the structure will provide a strong mounting location
TThheeee GGeenniieeee CCoooommppppaannnnyy rreeccoooommmmmmeeennddddsss tthhaatt yyoouu rreeaaadddd aaanndddd ffuullllllyy uunnnnddeerrsssstttaanndd aallll
Check your ceiling where the power head of your new unit will be mounted
lan how you will be mounting the power head
fasteners (not
Check the wall directly above the garage door
. The door operator
s header bracket
You need a 110-120 Volt po wer suppl y available
5
standard electr ical outlet is one available? The outlet should be no more than about 3 feet from the power head once it is mounted (The cord i s 4 f t in length ) SEE WARNING BELOW
To avoid damage to your door and/or
6
operator, make sure you disable any door
locks prior to installing your operator
. I f you plan to plug the unit into a
d
)
.
Check to see if the mounting location
3
for the Safe-T-Beam clear from obstruction and has a wood surface available for attaching the STB brack- ets
. The brackets may also be attached to con-
crete if nece s s ary but extra tools and special fasteners (not supplied) will be required
NOTE: 1-1/2 available through your local Genie Dealer.
Is your garage door made of
light-weight steel, aluminum, fiberglass
4
or glass panels
must be added to these type doors If this is the case please contact the door distributor or manufacturer so that they can fur nish you with a
bracing kit
DO NOT USE EXTENSION CORD! Extension cords can cause dangerous overheating conditions. DO NOT USE PORTABLE GENERATOR! This product is designed to operate on standard house current. Do not use alternate power supplies.
" “
STBbracket adapters are
? Additional support bracing
®
System (STB)is
WARNING
Insure that your door is properly balanced
7
and moving freely.
(NOT SHOWN)
a separate entry door,
8
consider an emergency release kit (GER-2)f installation on your garage door See page 30
If your door sticks, binds, or is out o f balance, have it adjusted by a professional. Door springs, cables, pulleys, brackets and associated hardware are under extreme tension and can cause serious injury or death.
SEE WARNING BELOW
If your garage does not have
you might want to
or
WARNING
TYPICAL SECTIONAL DOOR INSTALLATION
5
36POWER CORD
TO
120V GROUNDED
OUTLET
1
TYPICAL SUPPORT BRACKET
EXTENSION SPRING
OR
TORSION SPRING
3
6
2
ADDED HEADER BRACKET MOUNTING BOARD
3
BRACES
4
3
TYPICAL (TRACKLESS) 1-PIECE DOOR INSTALLATION
SAFE-T-BEAM
®
7
TYPICAL (TRACK GUIDED) 1-PIECE DOOR INSTALLATION
SECTIONAL DOOR
ONE-PIECE DOOR
SAAFETTYY INNFORRMAATIOONN OPERRATOR IINNSTTAALLLLAATTIION
4
OVERVIEW OF
POTENTIAL HAZARDS
Garage doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under tension, and electric motors can cause injuries, your safety and the safety of others depend on you reading the information in this manual. If you have questions or do not understand the information presented, call your nearest service representative In this section and those that follow, the words are used to emphasize important safety information.
ord:
The w
DANGER
o follow instructions.
t
W ARNING
o follow instructions.
t
CAUTION
to f
The word
r important considerations.
o
POTENTIAL
HAZARD
MOVING
DOOR
ELECTRICAL
SHOCK
HIGH
SPRING
TENSION
means that severe injury or death will result from failure
means that severe injury or death can result from failure
means that property damage or injury can result f r o m failure
ollow instruction.
NOTE
is used to indicate important step s to be followed
EFFECT PREVENTION
Keep people clear of opening while door is
W ARNING:
Can Cause
Serious Injury
or Death
WARNING:
Can Cause
erious Injury
S
or Death
W ARNING:
Can Cause
Serious Injur
or Death
moving.
Do Not
allow children to play with the door
operator.
Do Not
operate a door that jams or one that
has a broken spring.
Turn off power before removing operator cover. When replacing cover, make sure wires are not
pinched or near moving part s. Operator must be properly grounded.
Do Not
try to remove, repair or adjust springs or anything to which door spring parts are fastened, such as, wood blocks, steel brackets, cables or other like items.
y
Repairs and adjustments must be made by a trained service person using proper tools and instructions.
Dange
r,Warning,
and
Caution
IMPORTANT
INSTALLATION
INSTRUCTIONS
:
WWAAAARRNNNNIINNNGG
GG
:
To reduce the risk of
s evere injury or death:
1. READ AND FOLLOW ALL SAFETY,INSTALLATION AND
OPERATION INSTRUCTIONS. If you have any questions or do not understand an instruction, call your service representative.
2. Do Not install operator on an improperly balanced door. An
operly balanced door could cause severe injury.Repairs
impr and adjustments to cables, spring assembly, and other hardware must be made by a trained service person using proper tools and instructions.
3. Remove all ropes and disable all locks connected to the
or before installing operator.
do
4. Install door operator 7 feet or more above the floor.Mount
the emer
5. Do Not c
instructed to do so.
6. L
• Within sight of door.
• At a minimum height of 5 feet,so small children cannot
• Away from all moving parts of the door.
7. Install the entrapment WARNING label next to the wall
button or c next to, the emergency release
8. The operator must reverse when the door contacts a 1-1/2
inch high object on the flo This is about the size of a 2x 4board laid flat.
gency release knob 6 feet above the floor.
onnect the operator to the source of power until
ocate the control button:
reach it.
onsole. Install the emergency release tag on, or
or at the center of the doorway.
SSAAAFFEETTYY FFEEAATTTTUUURRREES
S
((
((
vvvvaaaarrrriieess bbyy mmooddddeel
)
)
l
Safe-T -Beam®(STB) Non-Contact Reversing System
Places an invisible beam across door opening that reverses the door during down travel to the fully open p
osition if anything passes through beam
Safe-T-Reverse
®
Contact Reversing System
Automatically stops and reverses a closing door within 2 seconds of contact with an object
Safe
-T-Stop®Timed Reversed System
Automatically opens a closing door if door does not close within 30 seconds
Force Guard
®
Control
Used to set the force required for opening and closing door For maximum safety set the minimum force required to fully open and close door
Automatic Lighting System
One or two light bulbs (depending on model) up to 100 Watts max each ar e u se d for s afer entries and exits The light tur
ns on when door is ac ti vated and automatically turns off 4 5 minutes later
Manual Emergency Release
Allow
s the garage door to be opened or closed manually for emergencies or maintenance
PPAAAARRTTSS IIIDDEEEENNTTTTIIIFFIICCAATTTIIOONN
106
105
125
FORR HEELP-1..8000.3544..33643 ORR GENNIECOMMPPAANNY..COMM
5
124
104
NOTEE:: Acccessories varyy by mmoodel
N
FASTENERS -
101
100
Shown full size. See Parts List for description.
69
Bolt, #10-24 x 1/2
112
Bolt, 5/16-18 x 1/2
127
Phillips Hex Head Screw, No. 10 x 1-1/4
79
126
remotes
(vary by mode)l
103
.
96
1/4-20 x 3/4
Self-Drilling Scre
w
91
Bolt, 3/8-16 x 7/8
92
Nut, 3/8-16
90
128
Insulated Staple
Wall Control Screw
Pan Head Screw #6 x 1-1/4
10
Pan Head
Phillips Screw
No. 8 x 5/8
9
81
82
N/A
N/A
Lag Screw, 1/4x 2
OR
Speed Nut
Cold Head Pin
C
89
levis Pin
N/A
Cotter Pin
Hex Head Screw
No. 8 x 3/4
N/A
N/A
N/A
N/A
N/A
PARRTSS IDDENTIFFIICAATIIOON
P
FORR HEELP-1..88000.3544.33643 ORR GENNIIECOMMPPAANNY..COMM
Stealth Power Head
6
15
14
12
2
1
10
6
5
4
12
3
20
23
13
12
11
9
24
36
35
27
25
19
34
22
26
16
21
39
7
12
17
12
11
18
19
3
28
40
29
38
37
8
12
Combined Parts List
Item Part Name
1 Lens 2 Front Cover 3 Side Cover (by series/model) 4 Top Plate Assembly 5 Strain Relief 6 Cord & Plug Assembly 7 Component Panel (by series/model) 8 Bottom Cover
9 Screw, #8 x .75 Phil Hx Hd/W Sf Tap 10 Screw, #8 x .62 Phil Pan Hd/W Sf Tap 11 Screw, #8 x .50 Slt Hx Hd/W Sf Tap 12 Screw, #8 x .38 Slt Hx Hd/W Sf Tap 13 Light Socket (by ser ies/model) 14 Terminal Block & Lug 15 M.O.V. Assembly 16 Receiver Assembly 17 Limit Set Switch 18 Sequencer Assembly 19 Screw, #6 x .38 Slt Hx Hd/W Sf Tap 20 Transformer Assembly (by s eries/model)
33
26
32
31
Item Part Name
21 Rectifier Board Assembly 22 Fuse (F1), UL 23 Fuse (F2), UL 24 Limit Gear Shroud 25 Motor Bracket 26 Screw, #10 x 3/8HH 27 Limit Plate/Pin Assembly 28 Limit Switch 29 Screw,#4 40 x 5/8Slot HH w/Wshr,Sf Tap 30 Motor Assembly 31 Motor Adapter Plate 32 Screw, 1/4"-20 x 1/2Slt HH w/Wshr 33 Limit Worm Gear 34 Limit Gear Bushing 35 Limit Worm Drive 36 Limit Worm Shim 37 Limit Wheel 38 Retaining Ring 39 Limit Cam 40 Limit Pinion, 8 tooth
26
30
Item Part Name
41 Capacitor 42 Capacitor Clamp 43 Screw, #10-24 x 1/2, Slot HH Sf-Tap 44 Nut, #10-32, Hex Se r r ated Flange 45 Circuit Board 46 C.B. Bracket 47 Circuit Board Mount 48 Screw, #10-16 x 5/8, HH Sf Tap 49 Top Gear Housing 50 Middle Gear Housing 51 Bottom Gear Housing 52 Drive Shaft Bushing 53 Drive Thrust Washer 54 Drive Shaft 55 1/2Retaining Ring 56 Main Drive Worm Gear 57 Optical Interrupt Wheel 58 Motor Flanged Bushing 59 Motor Thrust Washer 60 Poly Thrust W asher
PARRTSS IDDENTIFFIICAATIIOON
P
FORR HEELP-1..88000.3544.33643 ORR GENNIIECOMMPPAANNY..COMM
12
6
12
3
5
47
P RO- MAX Power Head
7
12
7
45
48
12
46
2
12
10
13
1
9
11
42
41
25
43
49
53
33
35
50
52
4
64
39
40
37
65
28
63
12
11
12
3
12
44
30
54
55
56
53
52
51
57
58
59
60
59
61
59
58
62
8
Item Part Name
61 Main Drive Worm 62 Screw, #8 x 3-1/8Slot HH, Sf Tap 63 Limit Switch Plate 64 Screw, #6 x 3/8Phillips w/Wshr, Sf Tap 65 Screw, #4 x 5/8, Slot HH w/Wshr, Sf Tap
8
PARRTSS IDDENTIFFIICAATIIOON
P
Channel
67
68
FORR HEELP-1..88000.3544.33643 ORR GENNIIECOMMPPAANNY..COMM
69
67
70
69
71
83
84
66
85
86
87
88
71
97
98
90
94
91
89
99
72
71
83
71
71
92
93
71
96
73
79
74
89
95
75
76
82
77
78
79
80
81
Combined Parts List
Item Part Name
66 Belt & Bullet Assembly - 76Door
(Belt Models Only) Belt & Bullet Assembly - 8Door (Belt Models Only) Belt & Bullet Assembly - 10Door (Belt Models Only) Belt & Bullet Assembly - 12Door
(Belt Models Only) 67 Sprocket Bushing 68 Sprocket, 10 Tooth - 76& 8Doors
(Chain Models Only)
Sprocket, 12 Tooth - 10Door
(Chain Models Only)
Drive Sprocket, 18 Tooth - 76& 8Doors
(Belt Models Only)
Drive Sprocket - 10Door
(Belt Models Only) 69 Screw, #10-24 x .50 Hx Hd 70 Sprocket Bracket (Chain Models Only)
Sprocket Bracket - 76& 8Doors
(Belt Models Only)
Sprocket Bracket - 10Door (Belt Only)
Sprocket Bracket - 12Door (Belt Only) 71 Screw, #10-24 x .38 Hx Hd/W
Item Part Name
72 Channel - 76Door (128LG)
Channel - 8Door (146LG) Channel - 10Door (170.75LG) Channel - 12Door (188LG)
73 Pulley (Chain Models Only)
Pulley (Belt Models Only) 74 Carriage Bolt, 5/16-18 x 4.0 75 Carriage Pin, 5/16x 1.25 76 Pulley Bracket Assembly 77 End Bracket 78 Hex Flange Nut, 5/16-18 (Chain Only)
Flat Washer (Belt Models Only)
(2)Hex Jam Nut, 5/16-18 (Belt Models Only) 79 Lag Screw, 1/4x 2Hx Hd/W 80 Header Bracket 81 Speed Nut 82 Cold Header Pin 83 Carriage Stop 84
Roller Chain -76Door (Chain Only)(242.5)
Roller Chain - 8Door (Chain Only)(278.5)
Roller Chain -10Door (Chain Only)(328.5)
8mm Belt
90
Item Part Name
85 Chain Bullet
Belt Bullet Belt Retainer
Screw, #6-32 x 1/2Phil Pan Hd Slf Tap 86 Carriage Slide 87
Emerg. Release Cord-76Doors(26.5)
Emergency Release Cord 8 & 10Doors (56.5)
Emergency Release Cord -12Doors(96.0) 88 Emergency Release Knob (Red) 89 Cotter Pin 90 Clevis Pin 91 Screw, 3/8-16 x .87 Hx Hd Mch 92 Hex Nut, 3/8-16 93 Curved Door Arm 94 Straight Door Arm 95 Door Bracket 96 Screw, 1/4-20 x 3/4Hx Hd, Sf Tap 97 Carriage Assembly 98 Carriage Cap 99 Screw, #10-14 x 1-5/16Hx Hd
100 Wall Console (Ser ies II ) 101 Wall Button (Ser ies II ) (lit primary)
Wall Button (unlit secondary)
PAARTS IDEENTTIFICCATIONN
FFOOR HELP--1.800..3554.364433 OOR GENIEECOOMPANY.COOM
Rail
9
69
92
68
12 0
118
119
81
80
82
79
116
111
73
121
112
122
115
114
91
86
79
96
89
94
110
89
97
87
88
95
123
90
76
117
113
93
Item Part Name
102 Boom Support Kit (not shown) 103 Safety & Maintenance Guide 104 Emergency Release Tag (Tri L) 105 Entrapment WARNING Label 106 Wire
110 Rail (L=112.475) 111 Screw, 5/16-18 x 3/4 112 Screw, 5/16x 1/2HH w/Wshr 113 Pulley Support 114 Chain 115 Sprocket Saddle 116 Screw, 5/16-18 x 2-1/4HH 117 Bolt Retainer 118 Screw, 5/16-18 x 1-1/8HH 119 Large Pulley Bushing 120 Square Nut, 5/16-18 121 Screw, 1/4-20 1HH 122 Hex Nut/Lockwasher, 1/4-20 123 5/16-18 Lock Nut 124 STB System Sensor (Green LED)
90
Item Part Name
125 STB System Source (Red LED) 126 STB Mounting Brackets (2) 127 Screw, 1-1/4Phillips HH 128 Insulated Staples
..
11
.........
OOOPPEERRRRAAAATTTOOORR AAAASSSSSSEEMMMMBBLLYYY
FFOOR HELP--1.800..3554.364433 OOR GENIEECOOMPANY.COOM
10
OPEN BLUE PARTS BAG
Screws for attaching light cover are included in this
1. Attach emergency release knob cord (Fi g . 1-1).
Do Not
2. Attach emergency release tag (Fig. 1-1).
PLEASE NOTE THE ASSEMBLY PROCEDURES ARE DIFFERENT FOR RAIL AND CHANNEL. BE SURE T O FOLLOW THE APPLICABLE STEPS.
CCCCHHAANNNNNNEEEELL &&& PPPPOOOOWWWWEERRR HHHHEEAADD AASSSSSSSSEEEMMBBLLLLYY
Do Not
operator is fully assembled and attached to the door.
bag. Please set aside for use later.
Tie overhand knot in end of cord. Thread cord through knob so knot is inside knob. Thread cord through hole in carriage lever. Tie overhand knot in other end of cord.
cut cord until after power head is mounted.
Thread wire through hole in carriage lever. Wrap wire around itself, tie securely.
Y
CA UTION
attempt to run power head or to set limits until
Carriage
Emergency Release Tag
Hex Head Screws
[69]
Toward Door Towa rd Power Head
Emergency Release Cord
Emergency Release Knob
Fig. 1-1
D
-Shaft and Hole
3. Pl ace power head and channel on clean , flat surface.
4. Slide drive end of channel down over D-shaft on top of p
ower head (Fig. 1-2).
Support header end of channel level with power head.
Slide carriage to align D-shaft with D-hole in sprocket.
Slide channel down D-shaft flush with power head.
5. Fasten c
NOOTTEE:: CChain iinnnnerr-sslidee oor bbeelltt buullett sshoouuld rremmaainn at mid--traavel when aasssemblingg to power hheeaad to providee ppropeer trraveel whhenn setttiinng lliimmiitts.
hannel to power head .
Align mounting holes in front and rear of power head frame. Insert and securely tighten the four (4) No.10 x 1/2hex head scre
ws [69].
RRAIL && PPOOWEERR HHEEAAD ASSEMBLY
CA UTION
Do Not
operator is fully assembled and attached to the door.
3. Place power head and rail on clean, flat surface.
4. Slide drive end of rail down over D-shaft on top
attempt to run power head or to set limits until
o
f power head (Fig. 1-3).
Support header end of rail level with power head.
Slide carriage enough to align D-shaft with D-hole in sproc
Slide rail down D-shaft flush with power head. d
ket.
rags on the rail
5/16x 1/2Hex Head Screws
[
]
112
Carriage Stop
Fig. 1-2
[69]
No. 10 x 1/2Hex Head Screw
No. 10-24 x 1/2Hex Head Screws
[69]
Sprocket Saddle
Fig. 1-3
[
]
112
D
-Shaft and Hole
5/16x 1/2Hex Head Washer Screw
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