Genie PCG700ML, PCG500ML, H2000, GCG350ML, GCG350L Owner’s Manual
...
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Check your ceiling where the power
head of your new unit will be mounted.
Plan how you will be mounting the power head.
It is possible that ceiling joists may not be in the
position needed with respect to the garage door
operator. It may be necessary to add an
additional bracket and fasteners (not included
with your new door operator kit).
Check the wall directly above the garage
door. The door operator's header bracket
must be securely fastened to this wall. Insure
that the structure will provide a strong mounting
location.
Check to see if the mounting location
for the Safe-T-Beam ® System "STB" is
clear from obstruction and has a wood
surface available for attaching the "STB"
brackets. The brackets may be attached to
concrete if necessary but extra tools and special
fasteners (not supplied) will be required.
You need a 110-120 Volt power supply
available. The outlet should be no more than 3
feet from the power head once it is mounted. (The
cord is 4 ft. in length.) SEE WARNING BELOW.
To avoid damage to your door and/or
operator, make sure you disable any door
locks prior to installing your operator.
Insure that your door is properly balanced
and moving freely. SEE WARNING BELOW.
as<_flsb/@ tthrx>u£h you_" Iota[ Gen/® D®a @,:
Is your garage door made of
light-weight steel, aluminum, fiberglass
or glass panels? Additional support bracing
must be added to these type doors. If this is the
case, please contact the door distributor or
manufacturer so that they can furnish you with a
"bracing kit."
(NOT SHOWN) If your garage does not have
a separate entry door, you should consider
an emergency release kit (GER-2) for installation on
your garage door. See page B at the center of this
manual.
48" POWER
TO
120V GROUNDED
OUTLET
TYPICAL
SUPPORT
BRACKET
EXTENSION
®
@
ADDED
HEADER BRACKET
MOUNTING BOARD
BRACES
OR
TORSION SPRING'
®
SECTmONAL DOOR I-PmECE DOOR
SECTION......................................... PAGE
PRE-INSTALLATIONCHECKS.......................... 2-3
OPERATORFEATURES................................. 4
SAFETYFEATURES.................................... 4
TOOLSRECOMMENDED................................ 5
PARTSIDENTIFICATION.............................. 5-7
SAFETYINFORMATION................................. 7
OPERATOR.............................................
1 ASSEMBLY.................................... 8-10
2 INSTALLATION................................ 11-14
ELECTRICALINSTALLATION......................... 15-18
3 SAFE-T-BEAM®SYSTEMINSTALLATION.......... 15-16
4 WALLCONTROLINSTALLATION.................... 17
5 CONNECTOPERATORTOPOWER................. 18 NOTE: Your garage door operator may not come with all above
ADJUSTMENTS.................................... 19-21 items included as standard equipment.
6 LIMITSWITCHES&FORCEADJUSTMENT........... 19.
CONTACTREVERSE............................. 20
7 PROGRAMMINGREMOTECONTROLS........... 20-21
8 BATTERY/VISORCLIPINSTALLATION............... 21
9 LIGHTBULBANDLENSINSTALLATION.............. 21
SAFETYINSTRUCT!ONS............................... 22
MAINTENANCE&TROUBLESHOOTING............... 22-24
SAFE-T-BEAM®................................. 22
OPERATOR/RADIO.............................. 23
WIRINGDIAGRAM............................... 24
ACCESSORIES...................................... A-B
WARRANTY.......................................... C
INTELLICODE ®Roiling Code Security System.
An electronic rolling code system that enhances the security of
the door operator by continuously changing the access code
each time the remote control is used. The door operator
responds to each new code only once. An access code copied
from a working system and tried again will not control the door
operator.
INTELLICODE ®1, 2 or 3-Button Remote Control (included
with some models).
Operates 1, 2 or 3 garage doors from car.
Lighted Wall Button*.
Operates door operator from inside garage.
Lighted Wall Console* (included with some models).
Security vacation lock switch disables all controls. LED
Indicator shows whether system is locked or unlocked. Makes
console easy to find in dark. Controls door operator from inside
garage. Independent light control allows convenient manual
control of the automatic lighting system.
Safe-T-Beam ®(STB) Non-Contact Reversing System**.
Puts an invisible beam across the door opening. The door stops
and reverses to the full open position if anything passes
through the beam. Red and green LED indicators provide a self
diagnostic code if an operational problem exits.
Safe-T-Reverse ®Contact Reversing System.
Automatically stops and reverses a closing door within 2
seconds of contact with an object.
Safe-T-Stop ®Timed Reversed System.
Automatically opens a closing door if it fails to close completely
within 30 seconds.
Force Guard ®Control.
Features adjustable open and close force settings. For
maximum safety, these must be set to the minimum force
required to fully open and close the door.
Relay Monitoring System.
Automatically stops and reverses a closing door if the closing
relay malfunctions.
Watch Dog ®Monitoring System.
Automatically stops and reverses a closing door if the
Safe-T-Beam System** has an operational problem.
Automatic Lighting System.
One bulb lighting supplies up to 100 Watts of light for safer
evening exits and entries. Turns on when door _sactivated and
automatically turns off 5 minutes later.
Manual Emergency Release.
Manually releases door from door operator. Use during a power
failure or other emergency to allow manual opening and closing
of door.
Drill
Ratchet
Pencil
Carpenter's level
Adjustablewrench
Stepladder
#6 x 1-1t4" Pan (32)
Head Phillips
Screw Wall console
r_
5/32"DrillBit
©
7/16"and 9/16"
Sockets
@
Safety Brochure
#10-16 x 1-1t4"
Machine Screw
%
Tape measure
Phillipsscrewdriver
oRI
Single-button Multi-button
remote control remote control
Q
@
Wire
Wire strippers
,&WARNING
@
EntrapmentWarning
Label
ii
#6 x 1-1/4" Pan
Head Phillips
Screw Wallbutton
[9]
Bolt - 1/4"-20 x 5/8"
0
[10]
Nut - 1/4'L20
SourceSTB SensorSTB
(Red LED) (Green LED)
[22]
Lag screw - 1/4" x 2"
[25]Cotter0in
@
[28]
Nut - 3/8"-16
[39]
Screw -#8-32 x 1"
STBBracket
lnsu_taple
[41]Wirec'i0
[42]
Self-drilling Screw
1/4'L20x 3/4"
[24]C,evispin
[27]
Bolt - 3/8"-16 x 7/8"
[46]
Bolt - 5/16"-18 x 3/4"
[47]
Nut - 5/16"-18
@
/
\
\
ItemPartName
Powerheadassembly(box) 1 1
Railassembly(1-piece#box) 1
Rail(1-piece)(box) 1
Railassembly(3-piece)(items5,6,7)(box) 1
Firstrailsection(box) 1
Middlerailsection(box) 1
Endrailsection(box) 1
Railclamp(bluebag) 4
1/4"-20x5/8"hexheadbolt(blueba@) 4 12
10 1/4"-20hexflangenut(bluebag) 4 12
11 Carriageassembly(box) 1 1
12 Railstrap(bluebag) 1 1
13 LimitswitchOPEN(whitewire)(greenbag) 1 1
14 LimitswitchCLOSE(brownwire)(greenbag) 1 1
15 Releasecord(greenbag) 1 1
16 Releaseknob(greenbag) 1 1
17 Emergencyreleasetag(greenbag) 1 1
18 Headerbracket(orangebag) 1 1
!0 Doorbracket(orangebag) 1 1
!2 1/4"x2"lagscrew(orangebag) 8 8
!3 Straightdoorarm(box) 1 1
!4 Clevispin(yellowbag) 2 2
!5 Cotterpin(yellowbag) 2 2
!6 Curveddoorarm(box) 1 1
!7 3/8"-16x 7/8"hexheadbolt(yellowbag) 2 2
!8 3/8"-16hexflangenut(yellowbag) 2 2
!9 Wire(box) 1 1
30 Insulatedstaple(redbag) varies/modelvaries/model
31 Wallbutton(redbag) varies/modelvaries/model
32 Wallconsole(box) varies/modelvaries/model
33 No.6x 1-1/4"panheadphillipsscrew(redbag) varies/modelvaries/model
34 EntrapmentWARNINGlabel(manual) 1 1
35 Safe-T-Beam(STB)sensor(greenLEa)(box) 1 1
36 Safe-T-Beam(STB)source(redLEa)(box) 1 1
37 Safe-T-Beam(STB)bracket(yellowbag) 2 2
38 Remoteoperator(box) varies/modelvaries/model
39 #8-32x 1"machinescrew(greenbag) 2 2
_0 Safety&maintenanceguide(manual) 1 1
H Wireclip(greenbag) varies/modelvaries/model
$2 1/4"-20x3/4"self-drillingscrew(orangebag) 3 3
N #10-16x1-1/4"phillipshexheadscrew(yellowbag) 4 4
_6 5/16"-18x 3/4"hexheadbolt(orangebag) 3 3
$7 5/16"-18hexflangenut(orangebag) 4 4
$8 MountingStraps(box) 2
NumberRequired
1pc,rail 3pc,rail
1] Power Head Assembly
Item PartName
I Powerheadassembly
1A Cover(byseries/model)
IB Frontpanelassembly
1D Motorparts
1E Circuitboardassembly
1F Capacitor(byseries/model)
1G Optowheel(notshown)
IH Carriageslide
lJ Chain
I
Item PartName
IK Circuitboardbracket
1L Drivemodule
1M Terminalstrip
1N No.8x3/4"hexwasherheadscrew
IP Shockabsorptionstopn(notshow_
1Q Motormountbracket(notshown)
1X Chassis
49 Lens
OVERVIEW OF
POTENTIAL HAZARDS
Garagedoors are large, heavyobjectsthat movewith the helpof springs under
high tension andelectric motors.Since movingobjects, springs under tension,
andelectric motors can causeinjuries,your safety andthe safety of others
dependon the owneror userof this system to read, understandand implement
theinformation in this manual. If you have questionsor do not understandthe
informationpresented,contactThe GenieCompany or anauthorizedGenieDealer.
In this section and those that follow,the words Danger, Warning, and Caution
are usedto emphasizeimportant safety information.The word:
DANGER meansthat severe injuryor death will resultfrom failure tofollow
instructions.
_. WARNING meansthat severe injury or death can result from failure to follow
instructions.
£i. CAUTION means that property damageor injury can resultfrom failure to
follow instructions.
Theword/_2Oi'Eis used to indicate importantstepsto befollowed or
importantconsiderations.
POTENTIAL
HAZARD
ELECTRICAL
SHOCK
HiGH
SPRING
TENSION
PREVENTION
Keeppeopleclearof openingwhiledooris
mowng.
Do Not allowchildrento playwith thedoor
operator.
Do Not operatea doorthatjamsorone
thathasa brokenspring.
Turnoff powerbeforeremovingoperator
cover.
Whenreplacingcovermakesurewires
arenotpinchedor nearmovingparts.
Operatormustbeproperlygrounded.
De Net tryto remove,repairoradjust
iiiiiiiiii!iiiii!ii i iii!iiii!!i!iii!!iii!
springsoranythingtowhichdoorspring
partsarefastened,suchas,wood blocks,
steelbrackets,cablesorotherlike items.
Repairsandadjustmentsmustbemadeby
atrainedprofessionalservicetechnician
usingpropertoolsandinstructions.
1
1. Identify the rai! sections (Fig. 1-1).
• First rail section (attaches to power head).
- 2 holes each end.
- Half-circle notch 1 end.
- Motor end has no notch.
• Middle rail section.
- 2 holes & half-circle notch each end.
• End rail section (attaches to door).
- Has 4 holes on door end.
2. Arrange arrows on rail sections.
• Sections have arrows stamped into one side.
- Aim all arrows toward door. (Fig. 1-2)
ex_ensFon on an _ foot h_yh doox_ _f_;_ t_f:_the
3. Attach rail clamps to rail (Fig. 1-3).
• Use pair of clamps at both joints.
- Fasten each pair with 4 bolts (9) and nuts(10).
- Check rail sections aligned and level.
- Securely tighten bolts and nuts.
Middle
[9] 114''-20x518" @[10]
4. Attach rail strap (Fig. 1-4).
• Place rail strap against rail so that projection on
strap mates with second hole from end of rail.
- Place 2 bolts (9) through rail strap and rail.
- Ignore fourth hole. (See NOTE)
- Securely tighten bolts and nuts (10).
cxUf:,nsFon kF Ffneede&
1/4"-20
5. Slip carriage into carriage slot of rail.
• Flip the rail assembly up side down.
• Place emergency release lever in "release"
position (See below).
- Check arrow on the side of carriage points
toward door end of rail.
- Slide carriage into rail at power head end
(Fig. 1-5).
- Flip rail assembly right-side up.
6. Attach rail to power head.
* Place rail in front of power head with rail strap at
opposite end.
* Support door end of rail (rail strap) at about same
height as power head.
- Check if magnet is in place (Fig. 1-6 inset). Insert
carriage slide into rail (Fig. 1-6). (Carriage slide is
long straight piece attached to chain.)
- Pull rail toward you as you feed chain into it.
(Fig. 1-6). When the end of the rail is within
about 2 chain links of the power head, you can
then push it the rest of the way. (It is a snug fit.)
- Securely fasten with 2 bolts (9) and nuts (10)
(Fig. 1-7).
9] 1/4"-20x 5/8"
7. Attach emergency release cord, knob and tag.
* Tie overhand knot in 1 end of cord. Tighten knot.
(FIG. 1-8 inset A).
- Slip opposite (no knot) end through knob.
- Slip through hole in emergency release lever
(Fig. 1-8).
- Tie overhand knot in this end also. Tighten knot,
8. Attach emergency release tag.
* Attach to hole in emergency release using metal
twist tie on tag. (Fig. 1-8 inset B).
[10]
1/4"-20
B
overhand knot ]
Lever in release position.
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