Page 1
Serial Number Range
Hoist
Hook
Jib
from SN 61958 to 99999
from SN 61606 to 99999
from SN 61902 to 99999
Part No. 645044
Rev B
September 2015
Page 2
September 2015
2 Hoist,Hook,Jib Part No. 645044
Page 3
September 2015
How to Read Your Serial Number
Part No. 645044 Hoist,Hook,Jib 3
Page 4
Table of Contents
This manual is updated frequently. If you have a
printed manual, you can keep it up to date by
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts
information, visit the Parts Lookup System on the
Genie website at www.genielift.com.
How to Read Your Serial Number..........................................3
Parts Stocking List.................................................................7
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9
Electronic Version
Click on any page number to view the figure.
September 2015
100 Components
101.1 607371 Fixed Hook On Plate - Max Load 2500 Kg....10
102.1 607372 Fixed Hook On Plate - Max Load 5000 Kg....12
103.1 607373 Mechanical Jib - 2 mt - Max Load 2000 Kg...14
104.1 607374 Mechanical Jib - 4 mt - Max Load 900 Kg.....16
105.1 607375 Hydraulic Jib - 4 mt - Max Load 900 Kg - Part
1...........................................................................................18
106.1 607376 Hydraulic Jib - 4 mt - Max Load 900 Kg - Part
2...........................................................................................20
107.1 607377 Hydraulic Jib - 4 Mt - Max Load 900 Kg - Part
3...........................................................................................22
108.1 607378 Hoist - Part 1.................................................24
109.1 607379 Hoist - Part 2.................................................26
110.1 607380 Hoist - Part 3.................................................28
Indices
Part Number Index...............................................................30
Part Description Index.........................................................31
Cross References
4 Hoist,Hook,Jib Part No. 645044
Page 5
September 2015
Table of Contents (continued)
This Page Intentionally Left Blank
Part No. 645044 Hoist,Hook,Jib 5
Page 6
Notes
September 2015
6 Hoist,Hook,Jib Part No. 645044
Page 7
September 2015
Parts Stocking List
Part No. 645044 Hoist,Hook,Jib 7
Page 8
How To Order Parts
September 2015
8 Hoist,Hook,Jib Part No. 645044
Page 9
September 2015
Fax Order Form
Part No. 645044 Hoist,Hook,Jib 9
Page 10
100 Components September 2015
101.1 607371 Fixed Hook On Plate - Max Load 2500 Kg
10 Hoist,Hook,Jib Part No. 645044
Page 11
100 Components September 2015
101.1 607371 Fixed Hook On Plate - Max Load 2500 Kg
Description Qty. Part No. Item
Support Bracket...............................2 51.1301.9078 1
Attachement Chassis 2500 Kg........1 51.1301.9092 2
Nut M10 UNI 7473 6SZN.................4 01.0023.0055 3
Lock Clip D10X80............................2 09.0803.0623 4
Spring Catch 4X40 ZN.....................2 09.0803.0344 5
01.0001.0308 6
01.0001.0156 11
Screw TE M10X70 UNI 5737 8.8
ZN....................................................2
Cotter Pin 4X 45 UNI 1336 ZN........2 02.0112.0155 7
Pin...................................................1 54.0002.0041 8
Washer D6 UNI 6592 ZN.................4 01.0031.0054 9
Spring Washer D6 ZN......................5 01.4032.0002 10
Screw TE M6 X 20 UNI 5739 8.8
ZN....................................................2
Chain D3..................................0,6-m 09.0803.0055 12
Master Link......................................1 09.4621.0020 13
Shackle............................................1 09.4621.0013 14
Swivel Hook.....................................1 09.4621.0010 15
Part No. 645044 Hoist,Hook,Jib 11
Page 12
100 Components September 2015
102.1 607372 Fixed Hook On Plate - Max Load 5000 Kg
12 Hoist,Hook,Jib Part No. 645044
Page 13
100 Components September 2015
102.1 607372 Fixed Hook On Plate - Max Load 5000 Kg
Description Qty. Part No. Item
Support Bracket...............................2 51.1301.9078 1
Attachement Chassis - 5000 Kg......1 51.1301.9082 2
Nut M10 UNI 7473 6SZN.................4 01.0023.0055 3
Lock Clip D10X80............................2 09.0803.0623 4
Spring Catch 4X40 ZN.....................2 09.0803.0344 5
01.0001.0308 6
01.0001.0102 11
Screw TE M10X70 UNI 5737 8.8
ZN....................................................2
Cotter Pin 4X 45 UNI 1336 ZN........2 02.0112.0155 7
Pin...................................................1 54.0002.0041 8
Washer D6 UNI 6592 ZN.................4 01.0031.0054 9
Spring Washer D6 ZN......................5 01.4032.0002 10
Screw TE M6X30 UNI 5739 8.8
ZN....................................................2
Chain D3..................................0,6-m 09.0803.0055 12
Master Link......................................1 09.4621.0023 13
Shackle............................................1 09.4621.0016 14
Swivel Hook.....................................1 09.4621.0011 15
Part No. 645044 Hoist,Hook,Jib 13
Page 14
100 Components September 2015
103.1 607373 Mechanical Jib - 2 mt - Max Load 2000 Kg
14 Hoist,Hook,Jib Part No. 645044
Page 15
100 Components September 2015
103.1 607373 Mechanical Jib - 2 mt - Max Load 2000 Kg
Description Qty. Part No. Item
Attachement Chassis.......................1 51.1301.9097 1
Support Bracket...............................2 51.1301.9106 2
Nut M10 UNI 7473 6SZN.................2 01.0023.0055 3
Lock Clip D10X80............................3 09.0803.0623 4
Spring Catch 4X40 ZN.....................2 09.0803.0344 5
01.0001.0308 6
01.0001.0156 10
Screw TE M10X70 UNI 5737 8.8
ZN....................................................2
Chain D3..................................0,4-m 09.0803.0055 7
Washer D6 UNI 6592 ZN.................4 01.0031.0054 8
Spring Washer D6 ZN......................2 01.4032.0002 9
Screw TE M6 X 20 UNI 5739 8.8
ZN....................................................2
Max Load Plate................................1 09.4616.0124 11
Cotter Pin 4X 45 UNI 1336 ZN........2 02.0112.0155 12
Pin...................................................1 54.0002.0041 13
Master Link......................................1 09.4621.0020 14
Shackle............................................1 09.4621.0013 15
Swivel Hook.....................................1 09.4621.0010 16
Part No. 645044 Hoist,Hook,Jib 15
Page 16
100 Components September 2015
104.1 607374 Mechanical Jib - 4 mt - Max Load 900 Kg
16 Hoist,Hook,Jib Part No. 645044
Page 17
100 Components September 2015
104.1 607374 Mechanical Jib - 4 mt - Max Load 900 Kg
Description Qty. Part No. Item
Attachement Chassis.......................1 51.1301.9090 1
01.0001.0156 2
01.0001.0410 8
01.0001.0308 20
Screw TE M6 X 20 UNI 5739 8.8
ZN....................................................3
Washer D6 UNI 6592 ZN.................6 01.0031.0054 3
Spring Washer D6 ZN......................3 01.4032.0002 4
Chain D3.....................................1-m 09.0803.0055 5
Support Bracket...............................2 51.1301.9078 6
Washer D12 UNI 6592 ZN...............2 01.0031.0057 7
Screw TE M12X90 UNI 5737 8.8
ZN....................................................1
Spring Catch 4X40 ZN.....................3 09.0803.0344 9
Lock Clip D10X80............................3 09.0803.0623 10
Nut M12 UNI 7473 6SZN.................1 01.0023.0056 11
Front Support Bracket......................1 51.1301.9091 12
Max Load Plate................................1 09.4616.0014 13
Cotter Pin 4X 45 UNI 1336 ZN........2 02.0112.0155 14
Pin...................................................1 54.0002.0042 15
Master Link......................................1 09.4621.0020 16
Shackle............................................1 09.4621.0013 17
Swivel Hook.....................................1 09.4621.0010 18
Nut M10 UNI 7473 6SZN.................2 01.0023.0055 19
Screw TE M10X70 UNI 5737 8.8
ZN....................................................2
Part No. 645044 Hoist,Hook,Jib 17
Page 18
100 Components September 2015
105.1 607375 Hydraulic Jib - 4 mt - Max Load 900 Kg - Part 1
18 Hoist,Hook,Jib Part No. 645044
Page 19
100 Components September 2015
105.1 607375 Hydraulic Jib - 4 mt - Max Load 900 Kg - Part 1
Description Qty. Part No. Item
Hydraulic Reel.................................1 04.4234.0010 1
Nut M14 UNI 7473 6SZN.................4 01.0023.0057 2
Washer D14 UNI 6592 ZN...............8 01.0031.0058 3
01.0001.0554 4
01.0001.0156 7
01.0001.0410 14
01.0003.0941 23
01.0001.0308 32
01.0001.0304 34
Screw TE M14X60 UNI 5737 8.8
ZN....................................................4
Steel Rope D8.................................1 09.4679.0007 5
Attachement Chassis.......................1 51.1301.9093 6
Screw TE M6 X 20 UNI 5739 8.8
ZN....................................................9
Washer D6 UNI 6592 ZN.................6 01.0031.0054 8
Spring Washer D6 ZN......................9 01.4032.0002 9
Chain D3.....................................1-m 09.0803.0055 10
Support Bracket...............................2 51.1301.9078 11
Max Load Plate................................1 09.4616.0014 12
Washer D12 UNI 6592 ZN...............2 01.0031.0057 13
Screw TE M12X90 UNI 5737 8.8
ZN....................................................1
Nut M12 UNI 7473 6SZN.................1 01.0023.0056 15
Spring Catch 4X40 ZN.....................3 09.0803.0344 16
Lock Clip D10X80............................3 09.0803.0623 17
Front Support Bracket......................1 51.1301.9091 18
Hydraulic Switch Actuator Assy.......1 55.0115.0017 19
Hole Half Disc..................................1 51.1301.9080 20
Threaded Half Disc..........................1 51.1301.9079 21
Spring Washer D8 ZN......................4 01.4032.0003 22
Screw TCEI M 8X70 UNI 5931
8.8ZN...............................................4
Washer D6 UNI 6593 ZN.................6 01.0031.0298 24
Clamp D12 D8.4..............................6 04.4227.0008 25
Spring..............................................1 54.0800.0004 26
Clamp..............................................2 09.0803.0035 27
Jib Rope Weight..............................1 54.0100.0029 28
Shackle............................................1 09.4621.0021 29
Swivel Hook.....................................1 09.4621.0022 30
Nut M10 UNI 7473 6SZN.................8 01.0023.0055 31
Screw TE M10X70 UNI 5737 8.8
ZN....................................................2
Nut M10 UNI 5588 6S ZN................2 01.0019.0105 33
Screw TE M10X50 UNI 5739 8.8
ZN....................................................2
Bracket.............................................1 51.1301.9088 35
01.4001.0078 37
01.4041.0016 40
Description Qty. Part No. Item
Block................................................1 51.1301.9089 36
Screw TE M8 x 20 8.8 ZN UNI
5737.................................................4
Pin...................................................1 54.0000.0234 38
Cotter Pin 4X 45 UNI 1336 ZN........6 02.0112.0155 39
Grub Screw M8 x 8 DIN 913 ISO
4026.................................................4
Grease Nipple M6 ...........................1 02.0117.0051 41
Bracket.............................................1 51.1301.9087 42
Roll..................................................2 51.1301.9095 43
Threaded Pin M10...........................2 51.1301.9094 44
Washer D10 DIN 6798.....................2 01.4034.0001 45
Washer D10 UNI 6592 ZN...............4 01.0031.0056 46
Pin...................................................2 54.0002.0042 47
Sheave.............................................2 54.0400.0039 48
Entaglement Hazard........................1 09.4618.1346 49
Part No. 645044 Hoist,Hook,Jib 19
Page 20
100 Components September 2015
106.1 607376 Hydraulic Jib - 4 mt - Max Load 900 Kg - Part 2
20 Hoist,Hook,Jib Part No. 645044
Page 21
100 Components September 2015
106.1 607376 Hydraulic Jib - 4 mt - Max Load 900 Kg - Part 2
Description Qty. Part No. Item
01.0001.0260 1
04.0607.0145 4
04.0605.0760 5
01.4001.0078 9
04.0605.1148 13
04.0607.0112 14
04.0607.0113 15
01.4001.0016 19
04.0605.1147 21
01.0001.0104 22
04.0607.0111 28
04.0605.0441 29
04.0607.0113 30
Screw TE M8X45 UNI 5739 8.8
ZN....................................................1
Hose Clamp Bracket........................1 09.0803.0525 2
Hose Clamp.....................................1 09.0803.0524 3
Pipe Fitting 3/8BSP X 13/16-18
ORFS...............................................2
Flexible Hose R2 X 1/2 LG 600 FD
F90 13/16-16...................................2
Male Rubber Cap............................1 09.0803.0628 6
Female Quick Coupling 1/2.............2 04.4210.0008 7
Bonded Ring 1/2".............................2 06.0442.0122 8
Screw TE M8X20 8.8 ZN DIN
6923.................................................5
Washer D8 UNI 6592 ZN.................1 01.0031.0299 10
Female Rubber Cap........................1 09.0803.0629 11
MALE QUICK COUPLING 1/2".......2 04.4210.0007 12
Flexible Hose R2 X 1/4 3100 F90 FD
9/16"-18...........................................2
Pipe Fitting M-M 90 1/4 BSP X 9/16-18
ORFS...............................................2
Pipe Fitting 1/4" BSP 9/16"-18
ORFS...............................................2
Hydraulic Switch..............................2 04.4239.0116 16
Washer D6 UNI 6593 ZN.................2 01.0031.0298 17
Nut M6 UNI 7473 6SZN...................2 01.0023.0053 18
Screw TE M 6X55 UNI 5737 8.8
ZN....................................................2
Washer D6 UNI 6592 ZN.................4 01.0031.0054 20
Flexible Hose R2 X 1/4 1300 F90 F90
9/16"-18 ORFS................................2
Screw TE M6X40 UNI 5739 8.8
ZN....................................................2
Spring Washer D6 ZN......................2 01.4032.0002 23
Accumulator.....................................1 05.4329.0032 24
Bonded Ring....................................1 06.0442.0121 25
Pipe Fitting M18X1.5X1/4 BSP........1 04.0600.0067 26
WASHER,HYD SEALING,1/4".........1 06.0442.0117 27
Pipe Fitting 1/2 BSP X 13/16-16
ORFS...............................................6
Flexible Hose R2 X 1/2 LG. 2500 F90
FD 13/16-16 ORFS..........................2
Pipe Fitting 1/4" BSP 9/16"-18
ORFS...............................................4
01.4001.0078 32
Description Qty. Part No. Item
Hoist Manifold..................................1 55.0207.0004 31
Screw TE M8X20 8.8 ZN DIN
6923.................................................4
Part No. 645044 Hoist,Hook,Jib 21
Page 22
100 Components September 2015
107.1 607377 Hydraulic Jib - 4 Mt - Max Load 900 Kg - Part 3
22 Hoist,Hook,Jib Part No. 645044
Page 23
100 Components September 2015
107.1 607377 Hydraulic Jib - 4 Mt - Max Load 900 Kg - Part 3
Description Qty. Part No. Item
Screw TE 10.9 UNI 5739.................8 07.0715.0305 1
Valve................................................1 07.0715.0306 2
Pipe Fitting.......................................1 07.0715.0307 3
O-ring...............................................1 07.0715.0308 4
Brake Pipe.......................................1 07.0715.0309 5
Drum Ring.......................................1 07.0715.0310 6
Belleville Ring..................................2 07.0715.0311 7
Screw TCEI 12.9 UNI 5931.............6 07.0715.0312 8
Motor...............................................1 07.0715.0313 9
Retaining Ring DIN 472...................1 07.0715.0314 10
Pipe Fitting.......................................1 07.0715.0315 11
O-ring...............................................1 07.0715.0316 12
Motor Side Bracket..........................1 07.0715.0317 13
Oil Seal............................................1 07.0715.0318 14
Ring.................................................1 07.0715.0319 15
Parbak Ring.....................................1 07.0715.0320 16
O-ring...............................................1 07.0715.0321 17
Brake Plate......................................5 07.0715.0322 18
Brake Plate......................................6 07.0715.0323 19
Spacer.............................................1 07.0715.0324 20
Brake Cloeser Ring.........................1 07.0715.0325 21
Washer............................................1 07.0715.0326 22
Plug.................................................1 07.0715.0327 23
Retaining Ring DIN 472...................1 07.0715.0328 24
Screw TCEI 12.9 UNI 5931.............6 07.0715.0329 25
Roller...............................................3 07.0715.0330 26
O-ring...............................................1 07.0715.0331 27
Screw TE 10.9 UNI 5739.................4 07.0715.0332 28
Gear Side Bracket...........................1 07.0715.0333 29
Thimble............................................1 07.0715.0334 30
Grove Drum.....................................1 07.0715.0359 31
Screw TSPEI 10.9 UNI 5933...........2 07.0715.0335 32
Thrust Race.....................................3 07.0715.0336 33
Washer............................................3 07.0715.0337 34
Bearing Fixing Flange......................1 07.0715.0338 35
Retaining Ring DIN 472...................1 07.0715.0339 36
Retaining Ring DIN 472...................1 07.0715.0340 37
Screw TSPEI 10.9 UNI 5933...........3 07.0715.0341 38
Planet Pin........................................3 07.0715.0342 39
Planet..............................................3 07.0715.0343 40
Description Qty. Part No. Item
Teflon Shim......................................1 07.0715.0344 41
Ball Bearing.....................................1 07.0715.0345 42
Screw TCEI 12.9 UNI 5931.............4 07.0715.0346 43
Elastic Pin UNI 6873........................4 07.0715.0347 44
Screw TE 10.9 UNI 5739.................4 07.0715.0348 45
Gear Side Flange............................1 07.0715.0349 46
Sun Gear.........................................1 07.0715.0350 47
Internal Gear...................................1 07.0715.0351 48
Screw TCEI 12.9 UNI 5931.............6 07.0715.0352 49
Brake Housing.................................1 07.0715.0353 50
Fixing Plate......................................2 07.0715.0354 51
Brake Plate Gear.............................1 07.0715.0355 52
Parbak Ring.....................................1 07.0715.0356 53
O-ring...............................................1 07.0715.0357 54
Brake Piston....................................1 07.0715.0358 55
Part No. 645044 Hoist,Hook,Jib 23
Page 24
100 Components September 2015
108.1 607378 Hoist - Part 1
24 Hoist,Hook,Jib Part No. 645044
Page 25
100 Components September 2015
108.1 607378 Hoist - Part 1
Description Qty. Part No. Item
01.4001.0098 1
01.0003.0205 6
01.0001.0308 13
01.0001.0657 14
01.0001.0156 17
01.0001.0102 27
01.0003.0941 34
Screw TE M20X110 UNI5737
8.8ZN...............................................1
Washer D20 UNI 6592 ZN...............2 01.0031.0061 2
Nut M20 UNI 7473 6SZN.................1 01.0023.0060 3
Attachement Chassis.......................1 51.1301.9076 4
Support Bracket...............................2 51.1301.9078 5
Screw TCEI M8X25 UNI5931 8.8
ZN....................................................2
Rear Pad 100X25X15......................1 54.0702.0005 7
Nut M16 UNI 7473 6S ZN................4 01.0023.0058 8
Washer D16 UNI 6592 ZN...............8 01.0031.0059 9
Nut M10 UNI 7473 6SZN.................4 01.0023.0055 10
Lock Clip D10X80............................2 09.0803.0623 11
Spring Catch 4X40 ZN.....................2 09.0803.0344 12
Screw TE M10X70 UNI 5737 8.8
ZN....................................................2
Screw TE M16X80 UNI 5737 8.8
ZN....................................................4
Hydraulic Reel.................................1 04.4234.0009 15
Washer D6 UNI 6592 ZN.................4 01.0031.0054 16
Screw TE M6 X 20 UNI 5739 8.8
ZN....................................................6
Washer D6 UNI 6593 ZN.................9 01.0031.0298 18
Clamp D16 D8.4..............................3 04.4227.0003 19
Nut M6 UNI 7473 6SZN...................3 01.0023.0053 20
Cable Lock Interface Bracket...........1 51.1301.9077 21
Grease Nipple M6 ...........................1 02.0117.0051 22
Washer D10 UNI 6592 ZN...............6 01.0031.0056 23
Nut M10 UNI 7473 6SZN.................2 01.0023.0055 24
Chain D3..................................0,6-m 09.0803.0055 25
Spring Washer D6 ZN......................5 01.4032.0002 26
Screw TE M6X30 UNI 5739 8.8
ZN....................................................2
Threaded Pin...................................1 51.1301.9081 28
Spring..............................................1 54.0800.0004 29
Clamp D12 D8.4..............................3 04.4227.0008 30
Threaded Half Disc..........................1 51.1301.9079 31
Hole Half Disc..................................1 51.1301.9080 32
Spring Washer D8 ZN......................2 01.4032.0003 33
Screw TCEI M 8X70 UNI 5931
8.8ZN...............................................2
51.1301.9101 35
01.0001.0356 38
01.0001.0506 46
09.4616.0040 50
Description Qty. Part No. Item
Winch Roller Support Without Roller
Pad..................................................1
Complete Winch Roller....................1 55.0115.0018 36
Spring Washer D10 ZN....................4 01.4032.0004 37
Screw TE M10X30 UNI 5739 8.8
ZN....................................................4
Steel Rope D12...............................1 09.4679.0006 39
Pulley Block.....................................1 55.0115.0014 40
Swivel Hook.....................................1 09.4621.0019 41
Short Winch Roll..............................2 51.1301.9104 42
Short Winch Pin...............................2 51.1301.9102 43
Washer D12 UNI 5714 ZN...............8 01.0031.0097 44
Spring Washer D12 ZN....................8 01.4032.0005 45
Screw TE M12X30 UNI 5739 8.8
ZN....................................................8
Long Winch Pin................................2 51.1301.9103 47
Long Winch Roll...............................2 51.1301.9105 48
Entaglement Hazard Decal..............1 09.4618.1847 49
Decal, Maximum Capacity 4000
Kg....................................................1
Part No. 645044 Hoist,Hook,Jib 25
Page 26
100 Components September 2015
109.1 607379 Hoist - Part 2
26 Hoist,Hook,Jib Part No. 645044
Page 27
100 Components September 2015
109.1 607379 Hoist - Part 2
Description Qty. Part No. Item
01.0001.0260 1
01.0001.0257 9
04.0607.0111 12
04.0605.0760 13
04.0605.1149 14
04.0607.0112 15
01.0001.0104 19
01.0001.0257 22
04.0607.0113 24
04.0605.0971 29
01.4001.0078 31
Screw TE M8X45 UNI 5739 8.8
ZN....................................................1
Hose Clamp Bracket........................2 09.0803.0525 2
Hose Clamp.....................................2 09.0803.0524 3
Male Rubber Cap............................1 09.0803.0628 4
Female Quick Coupling 1/2.............2 04.4210.0008 5
Bonded Ring 1/2".............................2 06.0442.0122 6
Female Rubber Cap........................1 09.0803.0629 7
MALE QUICK COUPLING 1/2".......2 04.4210.0007 8
Screw TE M8X30 UNI 5739 8.8
ZN....................................................1
Spring Washer D8 ZN......................1 01.4032.0003 10
Washer D8 UNI 6592 ZN.................1 01.0031.0299 11
Pipe Fitting 1/2 BSP X 13/16-16
ORFS...............................................8
Flexible Hose R2 X 1/2 LG 600 FD
F90 13/16-16...................................2
Flexible Hose R2 X 1/4 450 F90 FD
9/16"-18...........................................3
Pipe Fitting M-M 90 1/4 BSP X 9/16-18
ORFS...............................................2
Hydraulic Switch Bracket.................1 51.0811.4255 16
Washer D6 UNI 6592 ZN.................4 01.0031.0054 17
Spring Washer D6 ZN......................4 01.4032.0002 18
Screw TE M6X40 UNI 5739 8.8
ZN....................................................4
Washer D8 UNI 6592 ZN.................2 01.0031.0055 20
Spring Washer D8 ZN......................2 01.4032.0003 21
Screw TE M8X30 UNI 5739 8.8
ZN....................................................2
Hydraulic Switch..............................2 04.4239.0116 23
Pipe Fitting 1/4" BSP 9/16"-18
ORFS...............................................5
Accumulator.....................................1 05.4329.0032 25
Bonded Ring....................................1 06.0442.0121 26
Pipe Fitting M18X1.5X1/4 BSP........1 04.0600.0067 27
WASHER,HYD SEALING,1/4".........1 06.0442.0117 28
Flexible Hose R2 X 1/2 LG 3000 FD
F90 13/16"-16 ORFS.......................2
Hoist Manifold..................................1 55.0207.0004 30
Screw TE M8X20 8.8 ZN DIN
6923.................................................4
Part No. 645044 Hoist,Hook,Jib 27
Page 28
100 Components September 2015
110.1 607380 Hoist - Part 3
28 Hoist,Hook,Jib Part No. 645044
Page 29
100 Components September 2015
110.1 607380 Hoist - Part 3
Description Qty. Part No. Item
Valve................................................1 07.0715.0238 1
Retaining Ring.................................2 07.0715.0239 2
Fixing Flange...................................1 07.0715.0240 3
Screw TE 10.9 UNI 5739.................6 07.0715.0241 4
Brake Plate Gear.............................1 07.0715.0242 5
Hidraulic Motor................................1 07.0715.0243 6
Elastic Pin UNI 6873........................2 07.0715.0244 7
Washer............................................1 07.0715.0245 8
Pipe Fitting.......................................1 07.0715.0246 9
Quadring..........................................1 07.0715.0247 10
Ball Bearing.....................................1 07.0715.0248 11
Motor O-ring....................................1 07.0715.0249 12
Belleville Ring..................................2 07.0715.0250 13
Plug.................................................1 07.0715.0251 14
O-ring...............................................1 07.0715.0252 15
Oil Seal Ring....................................1 07.0715.0253 16
Drum Ring.......................................1 07.0715.0254 17
Motor Side Bracket..........................1 07.0715.0255 18
Bearing External Ring.....................1 07.0715.0256 19
O-ring...............................................3 07.0715.0257 20
Plug.................................................1 07.0715.0258 21
Brake Piston....................................1 07.0715.0259 22
Brake Housing.................................1 07.0715.0260 23
Spacer.............................................1 07.0715.0261 24
O-ring...............................................1 07.0715.0262 25
Parbak Ring.....................................1 07.0715.0263 26
Retaining Ring DIN 472...................1 07.0715.0264 27
Drum................................................1 07.0715.0265 28
Ball Bearing.....................................1 07.0715.0266 29
Sun Gear.........................................1 07.0715.0267 30
Planet Hub.......................................1 07.0715.0268 31
Internal Gear...................................1 07.0715.0269 32
O-ring...............................................1 07.0715.0270 33
Screw TE 10.9 UNI 5739.................4 07.0715.0271 34
Gear Side Bracket...........................1 07.0715.0272 35
Thimble Pocket................................2 07.0715.0273 36
Thimble............................................1 07.0715.0274 37
Screw TE 10.9 UNI 5739.................8 07.0715.0275 38
Gear Side Flange............................1 07.0715.0276 39
Retaining Ring.................................1 07.0715.0277 40
Description Qty. Part No. Item
Oil Seal............................................1 07.0715.0278 41
Retaining Ring DIN 472...................1 07.0715.0279 42
Teflon Shim......................................1 07.0715.0280 43
Gear Fixing Flange..........................1 07.0715.0281 44
Ball Bearing.....................................1 07.0715.0282 45
Screw TE 10.9 UNI 5739...............11 07.0715.0283 46
Elastic Pin UNI 6873........................4 07.0715.0284 47
Screw TE 10.9 UNI 5739.................8 07.0715.0285 48
O-ring...............................................1 07.0715.0286 49
Brake Closer Ring...........................1 07.0715.0287 50
Screw TCEI 12.9 UNI 5931.............8 07.0715.0288 51
O-ring...............................................1 07.0715.0289 52
Brake Plate......................................7 07.0715.0290 53
Brake Plate......................................8 07.0715.0291 54
Washer............................................1 07.0715.0292 55
Plug.................................................1 07.0715.0293 56
O-ring...............................................1 07.0715.0294 57
Parbak Ring.....................................1 07.0715.0295 58
Fixing Plate......................................2 07.0715.0296 59
Roller...............................................3 07.0715.0297 60
Roller Housing.................................2 07.0715.0298 61
Oil Seal............................................1 07.0715.0299 62
Screw TE 10.9 UNI 5739.................8 07.0715.0300 63
Screw TSPEI 10.9 UNI 5933...........2 07.0715.0301 64
Screw TCEI 12.9 UNI 5931.............2 07.0715.0302 65
Pipe Fitting.......................................1 07.0715.0303 66
Brake Pipe.......................................1 07.0715.0304 67
Part No. 645044 Hoist,Hook,Jib 29
Page 30
September 2015
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual.The index shows what page(s) the part is used on.
Page Part Number
Page Part Number
Page Part Number
Page Part Number
01.0001.0308 ............
01.0023.0055 ............
01.0031.0054 ............
01.4032.0002 ............
13, 25 01.0001.0102 ............
21, 27 01.0001.0104 ............
11, 15, 17, 19, 25 01.0001.0156 ............
27 01.0001.0257 ............
21, 27 01.0001.0260 ............
19 01.0001.0304 ............
11, 13, 15, 17,
19, 25
25 01.0001.0356 ............
17, 19 01.0001.0410 ............
25 01.0001.0506 ............
19 01.0001.0554 ............
25 01.0001.0657 ............
25 01.0003.0205 ............
19, 25 01.0003.0941 ............
19 01.0019.0105 ............
21, 25 01.0023.0053 ............
11, 13, 15, 17,
19, 25
17, 19 01.0023.0056 ............
19 01.0023.0057 ............
25 01.0023.0058 ............
25 01.0023.0060 ............
11, 13, 15, 17,
19, 21, 25, 27
27 01.0031.0055 ............
19, 25 01.0031.0056 ............
17, 19 01.0031.0057 ............
19 01.0031.0058 ............
25 01.0031.0059 ............
25 01.0031.0061 ............
25 01.0031.0097 ............
19, 21, 25 01.0031.0298 ............
21, 27 01.0031.0299 ............
21 01.4001.0016 ............
19, 21, 27 01.4001.0078 ............
25 01.4001.0098 ............
11, 13, 15, 17,
19, 21, 25, 27
19, 25, 27 01.4032.0003 ............
25 01.4032.0004 ............
25 01.4032.0005 ............
19 01.4034.0001 ............
19 01.4041.0016 ............
11, 13, 15, 17, 19 02.0112.0155 ............
19, 25 02.0117.0051 ............
21, 27 04.0600.0067 ............
21 04.0605.0441 ............
21, 27 04.0605.0760 ............
27 04.0605.0971 ............
21 04.0605.1147 ............
21 04.0605.1148 ............
27 04.0605.1149 ............
21, 27 04.0607.0111 ............
21, 27 04.0607.0112 ............
21, 27 04.0607.0113 ............
21 04.0607.0145 ............
21, 27 04.4210.0007 ............
21, 27 04.4210.0008 ............
25 04.4227.0003 ............
19, 25 04.4227.0008 ............
25 04.4234.0009 ............
19 04.4234.0010 ............
21, 27 04.4239.0116 ............
21, 27 05.4329.0032 ............
21, 27 06.0442.0117 ............
21, 27 06.0442.0121 ............
21, 27 06.0442.0122 ............
29 07.0715.0238 ............
29 07.0715.0239 ............
29 07.0715.0240 ............
29 07.0715.0241 ............
29 07.0715.0242 ............
29 07.0715.0243 ............
29 07.0715.0244 ............
29 07.0715.0245 ............
29 07.0715.0246 ............
29 07.0715.0247 ............
29 07.0715.0248 ............
29 07.0715.0249 ............
29 07.0715.0250 ............
29 07.0715.0251 ............
29 07.0715.0252 ............
29 07.0715.0253 ............
29 07.0715.0254 ............
29 07.0715.0255 ............
29 07.0715.0256 ............
29 07.0715.0257 ............
29 07.0715.0258 ............
29 07.0715.0259 ............
29 07.0715.0260 ............
29 07.0715.0261 ............
29 07.0715.0262 ............
29 07.0715.0263 ............
29 07.0715.0264 ............
29 07.0715.0265 ............
29 07.0715.0266 ............
29 07.0715.0267 ............
29 07.0715.0268 ............
29 07.0715.0269 ............
29 07.0715.0270 ............
29 07.0715.0271 ............
29 07.0715.0272 ............
29 07.0715.0273 ............
29 07.0715.0274 ............
29 07.0715.0275 ............
29 07.0715.0276 ............
29 07.0715.0277 ............
29 07.0715.0278 ............
29 07.0715.0279 ............
29 07.0715.0280 ............
29 07.0715.0281 ............
29 07.0715.0282 ............
29 07.0715.0283 ............
29 07.0715.0284 ............
29 07.0715.0285 ............
29 07.0715.0286 ............
29 07.0715.0287 ............
29 07.0715.0288 ............
29 07.0715.0289 ............
29 07.0715.0290 ............
29 07.0715.0291 ............
29 07.0715.0292 ............
29 07.0715.0293 ............
29 07.0715.0294 ............
29 07.0715.0295 ............
29 07.0715.0296 ............
29 07.0715.0297 ............
29 07.0715.0298 ............
29 07.0715.0299 ............
29 07.0715.0300 ............
29 07.0715.0301 ............
29 07.0715.0302 ............
29 07.0715.0303 ............
29 07.0715.0304 ............
23 07.0715.0305 ............
23 07.0715.0306 ............
23 07.0715.0307 ............
23 07.0715.0308 ............
23 07.0715.0309 ............
23 07.0715.0310 ............
23 07.0715.0311 ............
23 07.0715.0312 ............
23 07.0715.0313 ............
23 07.0715.0314 ............
23 07.0715.0315 ............
23 07.0715.0316 ............
23 07.0715.0317 ............
23 07.0715.0318 ............
23 07.0715.0319 ............
09.0803.0055 ............
09.0803.0344 ............
09.0803.0623 ............
23 07.0715.0320 ............
23 07.0715.0321 ............
23 07.0715.0322 ............
23 07.0715.0323 ............
23 07.0715.0324 ............
23 07.0715.0325 ............
23 07.0715.0326 ............
23 07.0715.0327 ............
23 07.0715.0328 ............
23 07.0715.0329 ............
23 07.0715.0330 ............
23 07.0715.0331 ............
23 07.0715.0332 ............
23 07.0715.0333 ............
23 07.0715.0334 ............
23 07.0715.0335 ............
23 07.0715.0336 ............
23 07.0715.0337 ............
23 07.0715.0338 ............
23 07.0715.0339 ............
23 07.0715.0340 ............
23 07.0715.0341 ............
23 07.0715.0342 ............
23 07.0715.0343 ............
23 07.0715.0344 ............
23 07.0715.0345 ............
23 07.0715.0346 ............
23 07.0715.0347 ............
23 07.0715.0348 ............
23 07.0715.0349 ............
23 07.0715.0350 ............
23 07.0715.0351 ............
23 07.0715.0352 ............
23 07.0715.0353 ............
23 07.0715.0354 ............
23 07.0715.0355 ............
23 07.0715.0356 ............
23 07.0715.0357 ............
23 07.0715.0358 ............
23 07.0715.0359 ............
19 09.0803.0035 ............
11, 13, 15, 17,
19, 25
11, 13, 15, 17,
19, 25
21, 27 09.0803.0524 ............
21, 27 09.0803.0525 ............
11, 13, 15, 17,
19, 25
21, 27 09.0803.0628 ............
21, 27 09.0803.0629 ............
17, 19 09.4616.0014 ............
25 09.4616.0040 ............
15 09.4616.0124 ............
19 09.4618.1346 ............
25 09.4618.1847 ............
11, 15, 17 09.4621.0010 ............
13 09.4621.0011 ............
11, 15, 17 09.4621.0013 ............
13 09.4621.0016 ............
25 09.4621.0019 ............
11, 15, 17 09.4621.0020 ............
19 09.4621.0021 ............
19 09.4621.0022 ............
13 09.4621.0023 ............
25 09.4679.0006 ............
19 09.4679.0007 ............
27 51.0811.4255 ............
25 51.1301.9076 ............
25 51.1301.9077 ............
11, 13, 17, 19, 25 51.1301.9078 ............
19, 25 51.1301.9079 ............
19, 25 51.1301.9080 ............
25 51.1301.9081 ............
13 51.1301.9082 ............
19 51.1301.9087 ............
19 51.1301.9088 ............
19 51.1301.9089 ............
17 51.1301.9090 ............
17, 19 51.1301.9091 ............
11 51.1301.9092 ............
19 51.1301.9093 ............
19 51.1301.9094 ............
19 51.1301.9095 ............
15 51.1301.9097 ............
25 51.1301.9101 ............
25 51.1301.9102 ............
25 51.1301.9103 ............
25 51.1301.9104 ............
25 51.1301.9105 ............
15 51.1301.9106 ............
19 54.0000.0234 ............
11, 13, 15 54.0002.0041 ............
17, 19 54.0002.0042 ............
19 54.0100.0029 ............
19 54.0400.0039 ............
25 54.0702.0005 ............
19, 25 54.0800.0004 ............
25 55.0115.0014 ............
19 55.0115.0017 ............
25 55.0115.0018 ............
21, 27 55.0207.0004 ............
30 Hoist,Hook,Jib Part No. 645044
Page 31
September 2015
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual.The index shows what page(s) the part is
used on.
Pipe Fitting 3/8BSP X 13/16-18 ORFS.....21
A
Accumulator.....21, 27
Attachement Chassis.....15, 17, 19, 25
Attachement Chassis - 5000 Kg.....13
Attachement Chassis 2500 Kg.....11
B
Ball Bearing.....23, 29
Bearing External Ring.....29
Bearing Fixing Flange.....23
Belleville Ring.....23, 29
Block.....19
Bonded Ring.....21, 27
Bonded Ring 1/2".....21, 27
Bracket.....19
Brake Cloeser Ring.....23
Brake Closer Ring.....29
Brake Housing.....23, 29
Brake Pipe.....23, 29
Brake Piston.....23, 29
Brake Plate.....23, 29
Brake Plate Gear.....23, 29
C
Cable Lock Interface Bracket.....25
Chain D3.....11, 13, 15, 17, 19, 25
Clamp.....19
Clamp D12 D8.4.....19, 25
Clamp D16 D8.4.....25
Complete Winch Roller.....25
Cotter Pin 4X 45 UNI 1336 ZN.......11, 13, 15,
17, 19
D
Decal, Maximum Capacity 4000 Kg.....25
Drum.....29
Drum Ring.....23, 29
E
Elastic Pin UNI 6873.....23, 29
Entaglement Hazard.....19
Entaglement Hazard Decal.....25
F
Female Quick Coupling 1/2.....21, 27
Female Rubber Cap.....21, 27
Fixing Flange.....29
Fixing Plate.....23, 29
Flexible Hose R2 X 1/2 LG 3000 FD F90
13/16"-16 ORFS.....27
Flexible Hose R2 X 1/2 LG 600 FD F90
13/16-16.....21, 27
Flexible Hose R2 X 1/2 LG. 2500 F90 FD
13/16-16 ORFS.....21
Flexible Hose R2 X 1/4 1300 F90 F90 9/16"-18
ORFS.....21
Flexible Hose R2 X 1/4 3100 F90 FD
9/16"-18.....21
Flexible Hose R2 X 1/4 450 F90 FD
9/16"-18.....27
Front Support Bracket.....17, 19
G
Gear Fixing Flange.....29
Gear Side Bracket.....23, 29
Gear Side Flange.....23, 29
Grease Nipple M6 .....19, 25
Grove Drum.....23
Grub Screw M8 x 8 DIN 913 ISO 4026.....19
H
Hidraulic Motor.....29
Hoist Manifold.....21, 27
Hole Half Disc.....19, 25
Hose Clamp.....21, 27
Hose Clamp Bracket.....21, 27
Hydraulic Reel.....19, 25
Hydraulic Switch.....21, 27
Hydraulic Switch Actuator Assy.....19
Hydraulic Switch Bracket.....27
I
Internal Gear.....23, 29
J
Jib Rope Weight.....19
L
Lock Clip D10X80.....11, 13, 15, 17, 19, 25
Long Winch Pin.....25
Long Winch Roll.....25
M
MALE QUICK COUPLING 1/2".....21, 27
Male Rubber Cap.....21, 27
Master Link.....11, 13, 15, 17
Max Load Plate.....15, 17, 19
Motor.....23
Motor O-ring.....29
Motor Side Bracket.....23, 29
N
Nut M10 UNI 5588 6S ZN.....19
Nut M10 UNI 7473 6SZN.....11, 13, 15, 17, 19,
25
Nut M12 UNI 7473 6SZN.....17, 19
Nut M14 UNI 7473 6SZN.....19
Nut M16 UNI 7473 6S ZN.....25
Nut M20 UNI 7473 6SZN.....25
Nut M6 UNI 7473 6SZN.....21, 25
O
O-ring.....23, 29
Oil Seal.....23, 29
Oil Seal Ring.....29
P
Parbak Ring.....23, 29
Pin.....11, 13, 15, 17, 19
Pipe Fitting.....23, 29
Pipe Fitting 1/2 BSP X 13/16-16 ORFS......21,
27
Pipe Fitting 1/4" BSP 9/16"-18 ORFS.....21, 27
Pipe Fitting M-M 90 1/4 BSP X 9/16-18
ORFS.....21, 27
Pipe Fitting M18X1.5X1/4 BSP.....21, 27
Planet.....23
Planet Hub.....29
Planet Pin.....23
Plug.....23, 29
Pulley Block.....25
Q
Quadring.....29
R
Rear Pad 100X25X15.....25
Retaining Ring.....29
Retaining Ring DIN 472.....23, 29
Ring.....23
Roll.....19
Roller.....23, 29
Roller Housing.....29
S
Screw TCEI 12.9 UNI 5931.....23, 29
Screw TCEI M 8X70 UNI 5931 8.8ZN.....19, 25
Screw TCEI M8X25 UNI5931 8.8 ZN.....25
Screw TE 10.9 UNI 5739.....23, 29
Screw TE M 6X55 UNI 5737 8.8 ZN.....21
Screw TE M10X30 UNI 5739 8.8 ZN.....25
Screw TE M10X50 UNI 5739 8.8 ZN.....19
Screw TE M10X70 UNI 5737 8.8 ZN.....11, 13,
15, 17, 19, 25
Screw TE M12X30 UNI 5739 8.8 ZN.....25
Screw TE M12X90 UNI 5737 8.8 ZN.....17, 19
Screw TE M14X60 UNI 5737 8.8 ZN.....19
Screw TE M16X80 UNI 5737 8.8 ZN.....25
Screw TE M20X110 UNI5737 8.8ZN.....25
Screw TE M6 X 20 UNI 5739 8.8 ZN.....11, 15,
17, 19, 25
Screw TE M6X30 UNI 5739 8.8 ZN.....13, 25
Screw TE M6X40 UNI 5739 8.8 ZN.....21, 27
Screw TE M8 x 20 8.8 ZN UNI 5737.....19
Screw TE M8X20 8.8 ZN DIN 6923.....21, 27
Screw TE M8X30 UNI 5739 8.8 ZN.....27
Screw TE M8X45 UNI 5739 8.8 ZN.....21, 27
Screw TSPEI 10.9 UNI 5933.....23, 29
Shackle.....11, 13, 15, 17, 19
Sheave.....19
Short Winch Pin.....25
Short Winch Roll.....25
Spacer.....23, 29
Spring.....19, 25
Spring Catch 4X40 ZN.....11, 13, 15, 17, 19, 25
Spring Washer D10 ZN.....25
Spring Washer D12 ZN.....25
Spring Washer D6 ZN....11, 13, 15, 17, 19, 21,
25, 27
Spring Washer D8 ZN.....19, 25, 27
Steel Rope D12.....25
Steel Rope D8.....19
Sun Gear.....23, 29
Support Bracket.....11, 13, 15, 17, 19, 25
Swivel Hook.....11, 13, 15, 17, 19, 25
Part No. 645044 Hoist,Hook,Jib 31
Page 32
Part Description Index (continued)
T
Teflon Shim.....23, 29
Thimble.....23, 29
Thimble Pocket.....29
Threaded Half Disc.....19, 25
Threaded Pin.....25
Threaded Pin M10.....19
Thrust Race.....23
V
Valve.....23, 29
W
Washer.....23, 29
Washer D10 DIN 6798.....19
Washer D10 UNI 6592 ZN.....19, 25
Washer D12 UNI 5714 ZN.....25
Washer D12 UNI 6592 ZN.....17, 19
Washer D14 UNI 6592 ZN.....19
Washer D16 UNI 6592 ZN.....25
Washer D20 UNI 6592 ZN.....25
Washer D6 UNI 6592 ZN.....11, 13, 15, 17, 19,
21, 25, 27
Washer D6 UNI 6593 ZN.....19, 21, 25
Washer D8 UNI 6592 ZN.....21, 27
WASHER,HYD SEALING,1/4".....21, 27
Winch Roller Support Without Roller Pad.....25
September 2015
32 Hoist,Hook,Jib Part No. 645044
Page 33
Page 34
Parts Manual
Hoist,Hook,Jib
from SN 61958 to 99999
from SN 61606 to 99999
from SN 61902 to 99999
Part No.
645044
Rev B