Genie Mechanical and Hydraulic Jib / Hoist / Hook Parts Manual

Page 1
Serial Number Range
Hoist Hook Jib
from SN 61958 to 99999 from SN 61606 to 99999 from SN 61902 to 99999
Part No. 645044
Rev B September 2015
Page 2
September 2015
2 Hoist,Hook,Jib Part No. 645044
Page 3
September 2015
How to Read Your Serial Number
Page 4
Table of Contents
This manual is updated frequently. If you have a printed manual, you can keep it up to date by downloading new figures from the Genie website at www.genielift.com. For the most up-to-date parts information, visit the Parts Lookup System on the Genie website at www.genielift.com.
How to Read Your Serial Number..........................................3
Parts Stocking List.................................................................7
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9
Electronic Version
Click on any page number to view the figure.
September 2015
100 Components
101.1 607371 Fixed Hook On Plate - Max Load 2500 Kg....10
102.1 607372 Fixed Hook On Plate - Max Load 5000 Kg....12
103.1 607373 Mechanical Jib - 2 mt - Max Load 2000 Kg...14
104.1 607374 Mechanical Jib - 4 mt - Max Load 900 Kg.....16
105.1 607375 Hydraulic Jib - 4 mt - Max Load 900 Kg - Part
1...........................................................................................18
106.1 607376 Hydraulic Jib - 4 mt - Max Load 900 Kg - Part
2...........................................................................................20
107.1 607377 Hydraulic Jib - 4 Mt - Max Load 900 Kg - Part
3...........................................................................................22
108.1 607378 Hoist - Part 1.................................................24
109.1 607379 Hoist - Part 2.................................................26
110.1 607380 Hoist - Part 3.................................................28
Indices
Part Number Index...............................................................30
Part Description Index.........................................................31
Cross References
4 Hoist,Hook,Jib Part No. 645044
Page 5
September 2015
Table of Contents (continued)
This Page Intentionally Left Blank
Page 6
Notes
September 2015
6 Hoist,Hook,Jib Part No. 645044
Page 7
September 2015
Parts Stocking List
Page 8
How To Order Parts
September 2015
8 Hoist,Hook,Jib Part No. 645044
Page 9
September 2015
Fax Order Form
Page 10
100 Components September 2015
101.1 607371 Fixed Hook On Plate - Max Load 2500 Kg
10 Hoist,Hook,Jib Part No. 645044
Page 11
100 ComponentsSeptember 2015
101.1 607371 Fixed Hook On Plate - Max Load 2500 Kg
Description Qty.Part No.Item
Support Bracket...............................251.1301.90781
Attachement Chassis 2500 Kg........151.1301.90922
Nut M10 UNI 7473 6SZN.................401.0023.00553
Lock Clip D10X80............................209.0803.06234
Spring Catch 4X40 ZN.....................209.0803.03445
01.0001.03086
01.0001.015611
Screw TE M10X70 UNI 5737 8.8
ZN....................................................2
Cotter Pin 4X 45 UNI 1336 ZN........202.0112.01557
Pin...................................................154.0002.00418
Washer D6 UNI 6592 ZN.................401.0031.00549
Spring Washer D6 ZN......................501.4032.000210
Screw TE M6 X 20 UNI 5739 8.8
ZN....................................................2
Chain D3..................................0,6-m09.0803.005512
Master Link......................................109.4621.002013
Shackle............................................109.4621.001314
Swivel Hook.....................................109.4621.001015
Page 12
100 Components September 2015
102.1 607372 Fixed Hook On Plate - Max Load 5000 Kg
12 Hoist,Hook,Jib Part No. 645044
Page 13
100 ComponentsSeptember 2015
102.1 607372 Fixed Hook On Plate - Max Load 5000 Kg
Description Qty.Part No.Item
Support Bracket...............................251.1301.90781
Attachement Chassis - 5000 Kg......151.1301.90822
Nut M10 UNI 7473 6SZN.................401.0023.00553
Lock Clip D10X80............................209.0803.06234
Spring Catch 4X40 ZN.....................209.0803.03445
01.0001.03086
01.0001.010211
Screw TE M10X70 UNI 5737 8.8
ZN....................................................2
Cotter Pin 4X 45 UNI 1336 ZN........202.0112.01557
Pin...................................................154.0002.00418
Washer D6 UNI 6592 ZN.................401.0031.00549
Spring Washer D6 ZN......................501.4032.000210
Screw TE M6X30 UNI 5739 8.8
ZN....................................................2
Chain D3..................................0,6-m09.0803.005512
Master Link......................................109.4621.002313
Shackle............................................109.4621.001614
Swivel Hook.....................................109.4621.001115
Page 14
100 Components September 2015
103.1 607373 Mechanical Jib - 2 mt - Max Load 2000 Kg
14 Hoist,Hook,Jib Part No. 645044
Page 15
100 ComponentsSeptember 2015
103.1 607373 Mechanical Jib - 2 mt - Max Load 2000 Kg
Description Qty.Part No.Item
Attachement Chassis.......................151.1301.90971
Support Bracket...............................251.1301.91062
Nut M10 UNI 7473 6SZN.................201.0023.00553
Lock Clip D10X80............................309.0803.06234
Spring Catch 4X40 ZN.....................209.0803.03445
01.0001.03086
01.0001.015610
Screw TE M10X70 UNI 5737 8.8
ZN....................................................2
Chain D3..................................0,4-m09.0803.00557
Washer D6 UNI 6592 ZN.................401.0031.00548
Spring Washer D6 ZN......................201.4032.00029
Screw TE M6 X 20 UNI 5739 8.8
ZN....................................................2
Max Load Plate................................109.4616.012411
Cotter Pin 4X 45 UNI 1336 ZN........202.0112.015512
Pin...................................................154.0002.004113
Master Link......................................109.4621.002014
Shackle............................................109.4621.001315
Swivel Hook.....................................109.4621.001016
Page 16
100 Components September 2015
104.1 607374 Mechanical Jib - 4 mt - Max Load 900 Kg
16 Hoist,Hook,Jib Part No. 645044
Page 17
100 ComponentsSeptember 2015
104.1 607374 Mechanical Jib - 4 mt - Max Load 900 Kg
Description Qty.Part No.Item
Attachement Chassis.......................151.1301.90901
01.0001.01562
01.0001.04108
01.0001.030820
Screw TE M6 X 20 UNI 5739 8.8
ZN....................................................3
Washer D6 UNI 6592 ZN.................601.0031.00543
Spring Washer D6 ZN......................301.4032.00024
Chain D3.....................................1-m09.0803.00555
Support Bracket...............................251.1301.90786
Washer D12 UNI 6592 ZN...............201.0031.00577
Screw TE M12X90 UNI 5737 8.8
ZN....................................................1
Spring Catch 4X40 ZN.....................309.0803.03449
Lock Clip D10X80............................309.0803.062310
Nut M12 UNI 7473 6SZN.................101.0023.005611
Front Support Bracket......................151.1301.909112
Max Load Plate................................109.4616.001413
Cotter Pin 4X 45 UNI 1336 ZN........202.0112.015514
Pin...................................................154.0002.004215
Master Link......................................109.4621.002016
Shackle............................................109.4621.001317
Swivel Hook.....................................109.4621.001018
Nut M10 UNI 7473 6SZN.................201.0023.005519
Screw TE M10X70 UNI 5737 8.8
ZN....................................................2
Page 18
100 Components September 2015
105.1 607375 Hydraulic Jib - 4 mt - Max Load 900 Kg - Part 1
18 Hoist,Hook,Jib Part No. 645044
Page 19
100 ComponentsSeptember 2015
105.1 607375 Hydraulic Jib - 4 mt - Max Load 900 Kg - Part 1
Description Qty.Part No.Item
Hydraulic Reel.................................104.4234.00101
Nut M14 UNI 7473 6SZN.................401.0023.00572
Washer D14 UNI 6592 ZN...............801.0031.00583
01.0001.05544
01.0001.01567
01.0001.041014
01.0003.094123
01.0001.030832
01.0001.030434
Screw TE M14X60 UNI 5737 8.8
ZN....................................................4
Steel Rope D8.................................109.4679.00075
Attachement Chassis.......................151.1301.90936
Screw TE M6 X 20 UNI 5739 8.8
ZN....................................................9
Washer D6 UNI 6592 ZN.................601.0031.00548
Spring Washer D6 ZN......................901.4032.00029
Chain D3.....................................1-m09.0803.005510
Support Bracket...............................251.1301.907811
Max Load Plate................................109.4616.001412
Washer D12 UNI 6592 ZN...............201.0031.005713
Screw TE M12X90 UNI 5737 8.8
ZN....................................................1
Nut M12 UNI 7473 6SZN.................101.0023.005615
Spring Catch 4X40 ZN.....................309.0803.034416
Lock Clip D10X80............................309.0803.062317
Front Support Bracket......................151.1301.909118
Hydraulic Switch Actuator Assy.......155.0115.001719
Hole Half Disc..................................151.1301.908020
Threaded Half Disc..........................151.1301.907921
Spring Washer D8 ZN......................401.4032.000322
Screw TCEI M 8X70 UNI 5931
8.8ZN...............................................4
Washer D6 UNI 6593 ZN.................601.0031.029824
Clamp D12 D8.4..............................604.4227.000825
Spring..............................................154.0800.000426
Clamp..............................................209.0803.003527
Jib Rope Weight..............................154.0100.002928
Shackle............................................109.4621.002129
Swivel Hook.....................................109.4621.002230
Nut M10 UNI 7473 6SZN.................801.0023.005531
Screw TE M10X70 UNI 5737 8.8
ZN....................................................2
Nut M10 UNI 5588 6S ZN................201.0019.010533
Screw TE M10X50 UNI 5739 8.8
ZN....................................................2
Bracket.............................................151.1301.908835
01.4001.007837
01.4041.001640
Description Qty.Part No.Item
Block................................................151.1301.908936
Screw TE M8 x 20 8.8 ZN UNI
5737.................................................4
Pin...................................................154.0000.023438
Cotter Pin 4X 45 UNI 1336 ZN........602.0112.015539
Grub Screw M8 x 8 DIN 913 ISO
4026.................................................4
Grease Nipple M6 ...........................102.0117.005141
Bracket.............................................151.1301.908742
Roll..................................................251.1301.909543
Threaded Pin M10...........................251.1301.909444
Washer D10 DIN 6798.....................201.4034.000145
Washer D10 UNI 6592 ZN...............401.0031.005646
Pin...................................................254.0002.004247
Sheave.............................................254.0400.003948
Entaglement Hazard........................109.4618.134649
Page 20
100 Components September 2015
106.1 607376 Hydraulic Jib - 4 mt - Max Load 900 Kg - Part 2
20 Hoist,Hook,Jib Part No. 645044
Page 21
100 ComponentsSeptember 2015
106.1 607376 Hydraulic Jib - 4 mt - Max Load 900 Kg - Part 2
Description Qty.Part No.Item
01.0001.02601
04.0607.01454
04.0605.07605
01.4001.00789
04.0605.114813
04.0607.011214
04.0607.011315
01.4001.001619
04.0605.114721
01.0001.010422
04.0607.011128
04.0605.044129
04.0607.011330
Screw TE M8X45 UNI 5739 8.8
ZN....................................................1
Hose Clamp Bracket........................109.0803.05252
Hose Clamp.....................................109.0803.05243
Pipe Fitting 3/8BSP X 13/16-18
ORFS...............................................2
Flexible Hose R2 X 1/2 LG 600 FD
F90 13/16-16...................................2
Male Rubber Cap............................109.0803.06286
Female Quick Coupling 1/2.............204.4210.00087
Bonded Ring 1/2".............................206.0442.01228
Screw TE M8X20 8.8 ZN DIN
6923.................................................5
Washer D8 UNI 6592 ZN.................101.0031.029910
Female Rubber Cap........................109.0803.062911
MALE QUICK COUPLING 1/2".......204.4210.000712
Flexible Hose R2 X 1/4 3100 F90 FD
9/16"-18...........................................2
Pipe Fitting M-M 90 1/4 BSP X 9/16-18
ORFS...............................................2
Pipe Fitting 1/4" BSP 9/16"-18
ORFS...............................................2
Hydraulic Switch..............................204.4239.011616
Washer D6 UNI 6593 ZN.................201.0031.029817
Nut M6 UNI 7473 6SZN...................201.0023.005318
Screw TE M 6X55 UNI 5737 8.8
ZN....................................................2
Washer D6 UNI 6592 ZN.................401.0031.005420
Flexible Hose R2 X 1/4 1300 F90 F90
9/16"-18 ORFS................................2
Screw TE M6X40 UNI 5739 8.8
ZN....................................................2
Spring Washer D6 ZN......................201.4032.000223
Accumulator.....................................105.4329.003224
Bonded Ring....................................106.0442.012125
Pipe Fitting M18X1.5X1/4 BSP........104.0600.006726
WASHER,HYD SEALING,1/4".........106.0442.011727
Pipe Fitting 1/2 BSP X 13/16-16
ORFS...............................................6
Flexible Hose R2 X 1/2 LG. 2500 F90
FD 13/16-16 ORFS..........................2
Pipe Fitting 1/4" BSP 9/16"-18
ORFS...............................................4
01.4001.007832
Description Qty.Part No.Item
Hoist Manifold..................................155.0207.000431
Screw TE M8X20 8.8 ZN DIN
6923.................................................4
Page 22
100 Components September 2015
107.1 607377 Hydraulic Jib - 4 Mt - Max Load 900 Kg - Part 3
22 Hoist,Hook,Jib Part No. 645044
Page 23
100 ComponentsSeptember 2015
107.1 607377 Hydraulic Jib - 4 Mt - Max Load 900 Kg - Part 3
Description Qty.Part No.Item
Screw TE 10.9 UNI 5739.................807.0715.03051
Valve................................................107.0715.03062
Pipe Fitting.......................................107.0715.03073
O-ring...............................................107.0715.03084
Brake Pipe.......................................107.0715.03095
Drum Ring.......................................107.0715.03106
Belleville Ring..................................207.0715.03117
Screw TCEI 12.9 UNI 5931.............607.0715.03128
Motor...............................................107.0715.03139
Retaining Ring DIN 472...................107.0715.031410
Pipe Fitting.......................................107.0715.031511
O-ring...............................................107.0715.031612
Motor Side Bracket..........................107.0715.031713
Oil Seal............................................107.0715.031814
Ring.................................................107.0715.031915
Parbak Ring.....................................107.0715.032016
O-ring...............................................107.0715.032117
Brake Plate......................................507.0715.032218
Brake Plate......................................607.0715.032319
Spacer.............................................107.0715.032420
Brake Cloeser Ring.........................107.0715.032521
Washer............................................107.0715.032622
Plug.................................................107.0715.032723
Retaining Ring DIN 472...................107.0715.032824
Screw TCEI 12.9 UNI 5931.............607.0715.032925
Roller...............................................307.0715.033026
O-ring...............................................107.0715.033127
Screw TE 10.9 UNI 5739.................407.0715.033228
Gear Side Bracket...........................107.0715.033329
Thimble............................................107.0715.033430
Grove Drum.....................................107.0715.035931
Screw TSPEI 10.9 UNI 5933...........207.0715.033532
Thrust Race.....................................307.0715.033633
Washer............................................307.0715.033734
Bearing Fixing Flange......................107.0715.033835
Retaining Ring DIN 472...................107.0715.033936
Retaining Ring DIN 472...................107.0715.034037
Screw TSPEI 10.9 UNI 5933...........307.0715.034138
Planet Pin........................................307.0715.034239
Planet..............................................307.0715.034340
Description Qty.Part No.Item
Teflon Shim......................................107.0715.034441
Ball Bearing.....................................107.0715.034542
Screw TCEI 12.9 UNI 5931.............407.0715.034643
Elastic Pin UNI 6873........................407.0715.034744
Screw TE 10.9 UNI 5739.................407.0715.034845
Gear Side Flange............................107.0715.034946
Sun Gear.........................................107.0715.035047
Internal Gear...................................107.0715.035148
Screw TCEI 12.9 UNI 5931.............607.0715.035249
Brake Housing.................................107.0715.035350
Fixing Plate......................................207.0715.035451
Brake Plate Gear.............................107.0715.035552
Parbak Ring.....................................107.0715.035653
O-ring...............................................107.0715.035754
Brake Piston....................................107.0715.035855
Page 24
100 Components September 2015
108.1 607378 Hoist - Part 1
24 Hoist,Hook,Jib Part No. 645044
Page 25
100 ComponentsSeptember 2015
108.1 607378 Hoist - Part 1
Description Qty.Part No.Item
01.4001.00981
01.0003.02056
01.0001.030813
01.0001.065714
01.0001.015617
01.0001.010227
01.0003.094134
Screw TE M20X110 UNI5737
8.8ZN...............................................1
Washer D20 UNI 6592 ZN...............201.0031.00612
Nut M20 UNI 7473 6SZN.................101.0023.00603
Attachement Chassis.......................151.1301.90764
Support Bracket...............................251.1301.90785
Screw TCEI M8X25 UNI5931 8.8
ZN....................................................2
Rear Pad 100X25X15......................154.0702.00057
Nut M16 UNI 7473 6S ZN................401.0023.00588
Washer D16 UNI 6592 ZN...............801.0031.00599
Nut M10 UNI 7473 6SZN.................401.0023.005510
Lock Clip D10X80............................209.0803.062311
Spring Catch 4X40 ZN.....................209.0803.034412
Screw TE M10X70 UNI 5737 8.8
ZN....................................................2
Screw TE M16X80 UNI 5737 8.8
ZN....................................................4
Hydraulic Reel.................................104.4234.000915
Washer D6 UNI 6592 ZN.................401.0031.005416
Screw TE M6 X 20 UNI 5739 8.8
ZN....................................................6
Washer D6 UNI 6593 ZN.................901.0031.029818
Clamp D16 D8.4..............................304.4227.000319
Nut M6 UNI 7473 6SZN...................301.0023.005320
Cable Lock Interface Bracket...........151.1301.907721
Grease Nipple M6 ...........................102.0117.005122
Washer D10 UNI 6592 ZN...............601.0031.005623
Nut M10 UNI 7473 6SZN.................201.0023.005524
Chain D3..................................0,6-m09.0803.005525
Spring Washer D6 ZN......................501.4032.000226
Screw TE M6X30 UNI 5739 8.8
ZN....................................................2
Threaded Pin...................................151.1301.908128
Spring..............................................154.0800.000429
Clamp D12 D8.4..............................304.4227.000830
Threaded Half Disc..........................151.1301.907931
Hole Half Disc..................................151.1301.908032
Spring Washer D8 ZN......................201.4032.000333
Screw TCEI M 8X70 UNI 5931
8.8ZN...............................................2
51.1301.910135
01.0001.035638
01.0001.050646
09.4616.004050
Description Qty.Part No.Item
Winch Roller Support Without Roller
Pad..................................................1
Complete Winch Roller....................155.0115.001836
Spring Washer D10 ZN....................401.4032.000437
Screw TE M10X30 UNI 5739 8.8
ZN....................................................4
Steel Rope D12...............................109.4679.000639
Pulley Block.....................................155.0115.001440
Swivel Hook.....................................109.4621.001941
Short Winch Roll..............................251.1301.910442
Short Winch Pin...............................251.1301.910243
Washer D12 UNI 5714 ZN...............801.0031.009744
Spring Washer D12 ZN....................801.4032.000545
Screw TE M12X30 UNI 5739 8.8
ZN....................................................8
Long Winch Pin................................251.1301.910347
Long Winch Roll...............................251.1301.910548
Entaglement Hazard Decal..............109.4618.184749
Decal, Maximum Capacity 4000
Kg....................................................1
Page 26
100 Components September 2015
109.1 607379 Hoist - Part 2
26 Hoist,Hook,Jib Part No. 645044
Page 27
100 ComponentsSeptember 2015
109.1 607379 Hoist - Part 2
Description Qty.Part No.Item
01.0001.02601
01.0001.02579
04.0607.011112
04.0605.076013
04.0605.114914
04.0607.011215
01.0001.010419
01.0001.025722
04.0607.011324
04.0605.097129
01.4001.007831
Screw TE M8X45 UNI 5739 8.8
ZN....................................................1
Hose Clamp Bracket........................209.0803.05252
Hose Clamp.....................................209.0803.05243
Male Rubber Cap............................109.0803.06284
Female Quick Coupling 1/2.............204.4210.00085
Bonded Ring 1/2".............................206.0442.01226
Female Rubber Cap........................109.0803.06297
MALE QUICK COUPLING 1/2".......204.4210.00078
Screw TE M8X30 UNI 5739 8.8
ZN....................................................1
Spring Washer D8 ZN......................101.4032.000310
Washer D8 UNI 6592 ZN.................101.0031.029911
Pipe Fitting 1/2 BSP X 13/16-16
ORFS...............................................8
Flexible Hose R2 X 1/2 LG 600 FD
F90 13/16-16...................................2
Flexible Hose R2 X 1/4 450 F90 FD
9/16"-18...........................................3
Pipe Fitting M-M 90 1/4 BSP X 9/16-18
ORFS...............................................2
Hydraulic Switch Bracket.................151.0811.425516
Washer D6 UNI 6592 ZN.................401.0031.005417
Spring Washer D6 ZN......................401.4032.000218
Screw TE M6X40 UNI 5739 8.8
ZN....................................................4
Washer D8 UNI 6592 ZN.................201.0031.005520
Spring Washer D8 ZN......................201.4032.000321
Screw TE M8X30 UNI 5739 8.8
ZN....................................................2
Hydraulic Switch..............................204.4239.011623
Pipe Fitting 1/4" BSP 9/16"-18
ORFS...............................................5
Accumulator.....................................105.4329.003225
Bonded Ring....................................106.0442.012126
Pipe Fitting M18X1.5X1/4 BSP........104.0600.006727
WASHER,HYD SEALING,1/4".........106.0442.011728
Flexible Hose R2 X 1/2 LG 3000 FD
F90 13/16"-16 ORFS.......................2
Hoist Manifold..................................155.0207.000430
Screw TE M8X20 8.8 ZN DIN
6923.................................................4
Page 28
100 Components September 2015
110.1 607380 Hoist - Part 3
28 Hoist,Hook,Jib Part No. 645044
Page 29
100 ComponentsSeptember 2015
110.1 607380 Hoist - Part 3
Description Qty.Part No.Item
Valve................................................107.0715.02381
Retaining Ring.................................207.0715.02392
Fixing Flange...................................107.0715.02403
Screw TE 10.9 UNI 5739.................607.0715.02414
Brake Plate Gear.............................107.0715.02425
Hidraulic Motor................................107.0715.02436
Elastic Pin UNI 6873........................207.0715.02447
Washer............................................107.0715.02458
Pipe Fitting.......................................107.0715.02469
Quadring..........................................107.0715.024710
Ball Bearing.....................................107.0715.024811
Motor O-ring....................................107.0715.024912
Belleville Ring..................................207.0715.025013
Plug.................................................107.0715.025114
O-ring...............................................107.0715.025215
Oil Seal Ring....................................107.0715.025316
Drum Ring.......................................107.0715.025417
Motor Side Bracket..........................107.0715.025518
Bearing External Ring.....................107.0715.025619
O-ring...............................................307.0715.025720
Plug.................................................107.0715.025821
Brake Piston....................................107.0715.025922
Brake Housing.................................107.0715.026023
Spacer.............................................107.0715.026124
O-ring...............................................107.0715.026225
Parbak Ring.....................................107.0715.026326
Retaining Ring DIN 472...................107.0715.026427
Drum................................................107.0715.026528
Ball Bearing.....................................107.0715.026629
Sun Gear.........................................107.0715.026730
Planet Hub.......................................107.0715.026831
Internal Gear...................................107.0715.026932
O-ring...............................................107.0715.027033
Screw TE 10.9 UNI 5739.................407.0715.027134
Gear Side Bracket...........................107.0715.027235
Thimble Pocket................................207.0715.027336
Thimble............................................107.0715.027437
Screw TE 10.9 UNI 5739.................807.0715.027538
Gear Side Flange............................107.0715.027639
Retaining Ring.................................107.0715.027740
Description Qty.Part No.Item
Oil Seal............................................107.0715.027841
Retaining Ring DIN 472...................107.0715.027942
Teflon Shim......................................107.0715.028043
Gear Fixing Flange..........................107.0715.028144
Ball Bearing.....................................107.0715.028245
Screw TE 10.9 UNI 5739...............1107.0715.028346
Elastic Pin UNI 6873........................407.0715.028447
Screw TE 10.9 UNI 5739.................807.0715.028548
O-ring...............................................107.0715.028649
Brake Closer Ring...........................107.0715.028750
Screw TCEI 12.9 UNI 5931.............807.0715.028851
O-ring...............................................107.0715.028952
Brake Plate......................................707.0715.029053
Brake Plate......................................807.0715.029154
Washer............................................107.0715.029255
Plug.................................................107.0715.029356
O-ring...............................................107.0715.029457
Parbak Ring.....................................107.0715.029558
Fixing Plate......................................207.0715.029659
Roller...............................................307.0715.029760
Roller Housing.................................207.0715.029861
Oil Seal............................................107.0715.029962
Screw TE 10.9 UNI 5739.................807.0715.030063
Screw TSPEI 10.9 UNI 5933...........207.0715.030164
Screw TCEI 12.9 UNI 5931.............207.0715.030265
Pipe Fitting.......................................107.0715.030366
Brake Pipe.......................................107.0715.030467
Page 30
September 2015
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual.The index shows what page(s) the part is used on.
PagePart Number
PagePart Number
PagePart Number
PagePart Number
01.0001.0308 ............
01.0023.0055 ............
01.0031.0054 ............
01.4032.0002 ............
13, 2501.0001.0102 ............
21, 2701.0001.0104 ............
11, 15, 17, 19, 2501.0001.0156 ............
2701.0001.0257 ............
21, 2701.0001.0260 ............
1901.0001.0304 ............
11, 13, 15, 17, 19, 25
2501.0001.0356 ............
17, 1901.0001.0410 ............
2501.0001.0506 ............
1901.0001.0554 ............
2501.0001.0657 ............
2501.0003.0205 ............
19, 2501.0003.0941 ............
1901.0019.0105 ............
21, 2501.0023.0053 ............
11, 13, 15, 17, 19, 25
17, 1901.0023.0056 ............
1901.0023.0057 ............
2501.0023.0058 ............
2501.0023.0060 ............
11, 13, 15, 17, 19, 21, 25, 27
2701.0031.0055 ............
19, 2501.0031.0056 ............
17, 1901.0031.0057 ............
1901.0031.0058 ............
2501.0031.0059 ............
2501.0031.0061 ............
2501.0031.0097 ............
19, 21, 2501.0031.0298 ............
21, 2701.0031.0299 ............
2101.4001.0016 ............
19, 21, 2701.4001.0078 ............
2501.4001.0098 ............
11, 13, 15, 17, 19, 21, 25, 27
19, 25, 2701.4032.0003 ............
2501.4032.0004 ............
2501.4032.0005 ............
1901.4034.0001 ............
1901.4041.0016 ............
11, 13, 15, 17, 1902.0112.0155 ............
19, 2502.0117.0051 ............
21, 2704.0600.0067 ............
2104.0605.0441 ............
21, 2704.0605.0760 ............
2704.0605.0971 ............
2104.0605.1147 ............
2104.0605.1148 ............
2704.0605.1149 ............
21, 2704.0607.0111 ............
21, 2704.0607.0112 ............
21, 2704.0607.0113 ............
2104.0607.0145 ............
21, 2704.4210.0007 ............
21, 2704.4210.0008 ............
2504.4227.0003 ............
19, 2504.4227.0008 ............
2504.4234.0009 ............
1904.4234.0010 ............
21, 2704.4239.0116 ............
21, 2705.4329.0032 ............
21, 2706.0442.0117 ............
21, 2706.0442.0121 ............
21, 2706.0442.0122 ............
2907.0715.0238 ............
2907.0715.0239 ............
2907.0715.0240 ............
2907.0715.0241 ............
2907.0715.0242 ............
2907.0715.0243 ............
2907.0715.0244 ............
2907.0715.0245 ............
2907.0715.0246 ............
2907.0715.0247 ............
2907.0715.0248 ............
2907.0715.0249 ............
2907.0715.0250 ............
2907.0715.0251 ............
2907.0715.0252 ............
2907.0715.0253 ............
2907.0715.0254 ............
2907.0715.0255 ............
2907.0715.0256 ............
2907.0715.0257 ............
2907.0715.0258 ............
2907.0715.0259 ............
2907.0715.0260 ............
2907.0715.0261 ............
2907.0715.0262 ............
2907.0715.0263 ............
2907.0715.0264 ............
2907.0715.0265 ............
2907.0715.0266 ............
2907.0715.0267 ............
2907.0715.0268 ............
2907.0715.0269 ............
2907.0715.0270 ............
2907.0715.0271 ............
2907.0715.0272 ............
2907.0715.0273 ............
2907.0715.0274 ............
2907.0715.0275 ............
2907.0715.0276 ............
2907.0715.0277 ............
2907.0715.0278 ............
2907.0715.0279 ............
2907.0715.0280 ............
2907.0715.0281 ............
2907.0715.0282 ............
2907.0715.0283 ............
2907.0715.0284 ............
2907.0715.0285 ............
2907.0715.0286 ............
2907.0715.0287 ............
2907.0715.0288 ............
2907.0715.0289 ............
2907.0715.0290 ............
2907.0715.0291 ............
2907.0715.0292 ............
2907.0715.0293 ............
2907.0715.0294 ............
2907.0715.0295 ............
2907.0715.0296 ............
2907.0715.0297 ............
2907.0715.0298 ............
2907.0715.0299 ............
2907.0715.0300 ............
2907.0715.0301 ............
2907.0715.0302 ............
2907.0715.0303 ............
2907.0715.0304 ............
2307.0715.0305 ............
2307.0715.0306 ............
2307.0715.0307 ............
2307.0715.0308 ............
2307.0715.0309 ............
2307.0715.0310 ............
2307.0715.0311 ............
2307.0715.0312 ............
2307.0715.0313 ............
2307.0715.0314 ............
2307.0715.0315 ............
2307.0715.0316 ............
2307.0715.0317 ............
2307.0715.0318 ............
2307.0715.0319 ............
09.0803.0055 ............
09.0803.0344 ............
09.0803.0623 ............
2307.0715.0320 ............
2307.0715.0321 ............
2307.0715.0322 ............
2307.0715.0323 ............
2307.0715.0324 ............
2307.0715.0325 ............
2307.0715.0326 ............
2307.0715.0327 ............
2307.0715.0328 ............
2307.0715.0329 ............
2307.0715.0330 ............
2307.0715.0331 ............
2307.0715.0332 ............
2307.0715.0333 ............
2307.0715.0334 ............
2307.0715.0335 ............
2307.0715.0336 ............
2307.0715.0337 ............
2307.0715.0338 ............
2307.0715.0339 ............
2307.0715.0340 ............
2307.0715.0341 ............
2307.0715.0342 ............
2307.0715.0343 ............
2307.0715.0344 ............
2307.0715.0345 ............
2307.0715.0346 ............
2307.0715.0347 ............
2307.0715.0348 ............
2307.0715.0349 ............
2307.0715.0350 ............
2307.0715.0351 ............
2307.0715.0352 ............
2307.0715.0353 ............
2307.0715.0354 ............
2307.0715.0355 ............
2307.0715.0356 ............
2307.0715.0357 ............
2307.0715.0358 ............
2307.0715.0359 ............
1909.0803.0035 ............
11, 13, 15, 17, 19, 25 11, 13, 15, 17, 19, 25
21, 2709.0803.0524 ............
21, 2709.0803.0525 ............
11, 13, 15, 17, 19, 25
21, 2709.0803.0628 ............
21, 2709.0803.0629 ............
17, 1909.4616.0014 ............
2509.4616.0040 ............
1509.4616.0124 ............
1909.4618.1346 ............
2509.4618.1847 ............
11, 15, 1709.4621.0010 ............
1309.4621.0011 ............
11, 15, 1709.4621.0013 ............
1309.4621.0016 ............
2509.4621.0019 ............
11, 15, 1709.4621.0020 ............
1909.4621.0021 ............
1909.4621.0022 ............
1309.4621.0023 ............
2509.4679.0006 ............
1909.4679.0007 ............
2751.0811.4255 ............
2551.1301.9076 ............
2551.1301.9077 ............
11, 13, 17, 19, 2551.1301.9078 ............
19, 2551.1301.9079 ............
19, 2551.1301.9080 ............
2551.1301.9081 ............
1351.1301.9082 ............
1951.1301.9087 ............
1951.1301.9088 ............
1951.1301.9089 ............
1751.1301.9090 ............
17, 1951.1301.9091 ............
1151.1301.9092 ............
1951.1301.9093 ............
1951.1301.9094 ............
1951.1301.9095 ............
1551.1301.9097 ............
2551.1301.9101 ............
2551.1301.9102 ............
2551.1301.9103 ............
2551.1301.9104 ............
2551.1301.9105 ............
1551.1301.9106 ............
1954.0000.0234 ............
11, 13, 1554.0002.0041 ............
17, 1954.0002.0042 ............
1954.0100.0029 ............
1954.0400.0039 ............
2554.0702.0005 ............
19, 2554.0800.0004 ............
2555.0115.0014 ............
1955.0115.0017 ............
2555.0115.0018 ............
21, 2755.0207.0004 ............
30 Hoist,Hook,Jib Part No. 645044
Page 31
September 2015
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual.The index shows what page(s) the part is used on.
Pipe Fitting 3/8BSP X 13/16-18 ORFS.....21
A
Accumulator.....21, 27
Attachement Chassis.....15, 17, 19, 25
Attachement Chassis - 5000 Kg.....13
Attachement Chassis 2500 Kg.....11
B
Ball Bearing.....23, 29
Bearing External Ring.....29
Bearing Fixing Flange.....23
Belleville Ring.....23, 29
Block.....19
Bonded Ring.....21, 27
Bonded Ring 1/2".....21, 27
Bracket.....19
Brake Cloeser Ring.....23
Brake Closer Ring.....29
Brake Housing.....23, 29
Brake Pipe.....23, 29
Brake Piston.....23, 29
Brake Plate.....23, 29
Brake Plate Gear.....23, 29
C
Cable Lock Interface Bracket.....25
Chain D3.....11, 13, 15, 17, 19, 25
Clamp.....19
Clamp D12 D8.4.....19, 25
Clamp D16 D8.4.....25
Complete Winch Roller.....25
Cotter Pin 4X 45 UNI 1336 ZN.......11, 13, 15,
17, 19
D
Decal, Maximum Capacity 4000 Kg.....25
Drum.....29
Drum Ring.....23, 29
E
Elastic Pin UNI 6873.....23, 29
Entaglement Hazard.....19
Entaglement Hazard Decal.....25
F
Female Quick Coupling 1/2.....21, 27
Female Rubber Cap.....21, 27
Fixing Flange.....29
Fixing Plate.....23, 29
Flexible Hose R2 X 1/2 LG 3000 FD F90
13/16"-16 ORFS.....27
Flexible Hose R2 X 1/2 LG 600 FD F90
13/16-16.....21, 27
Flexible Hose R2 X 1/2 LG. 2500 F90 FD
13/16-16 ORFS.....21
Flexible Hose R2 X 1/4 1300 F90 F90 9/16"-18
ORFS.....21
Flexible Hose R2 X 1/4 3100 F90 FD
9/16"-18.....21
Flexible Hose R2 X 1/4 450 F90 FD
9/16"-18.....27
Front Support Bracket.....17, 19
G
Gear Fixing Flange.....29
Gear Side Bracket.....23, 29
Gear Side Flange.....23, 29
Grease Nipple M6 .....19, 25
Grove Drum.....23
Grub Screw M8 x 8 DIN 913 ISO 4026.....19
H
Hidraulic Motor.....29
Hoist Manifold.....21, 27
Hole Half Disc.....19, 25
Hose Clamp.....21, 27
Hose Clamp Bracket.....21, 27
Hydraulic Reel.....19, 25
Hydraulic Switch.....21, 27
Hydraulic Switch Actuator Assy.....19
Hydraulic Switch Bracket.....27
I
Internal Gear.....23, 29
J
Jib Rope Weight.....19
L
Lock Clip D10X80.....11, 13, 15, 17, 19, 25
Long Winch Pin.....25
Long Winch Roll.....25
M
MALE QUICK COUPLING 1/2".....21, 27
Male Rubber Cap.....21, 27
Master Link.....11, 13, 15, 17
Max Load Plate.....15, 17, 19
Motor.....23
Motor O-ring.....29
Motor Side Bracket.....23, 29
N
Nut M10 UNI 5588 6S ZN.....19
Nut M10 UNI 7473 6SZN.....11, 13, 15, 17, 19,
25
Nut M12 UNI 7473 6SZN.....17, 19
Nut M14 UNI 7473 6SZN.....19
Nut M16 UNI 7473 6S ZN.....25
Nut M20 UNI 7473 6SZN.....25
Nut M6 UNI 7473 6SZN.....21, 25
O
O-ring.....23, 29
Oil Seal.....23, 29
Oil Seal Ring.....29
P
Parbak Ring.....23, 29
Pin.....11, 13, 15, 17, 19
Pipe Fitting.....23, 29
Pipe Fitting 1/2 BSP X 13/16-16 ORFS......21,
27
Pipe Fitting 1/4" BSP 9/16"-18 ORFS.....21, 27
Pipe Fitting M-M 90 1/4 BSP X 9/16-18
ORFS.....21, 27
Pipe Fitting M18X1.5X1/4 BSP.....21, 27
Planet.....23
Planet Hub.....29
Planet Pin.....23
Plug.....23, 29
Pulley Block.....25
Q
Quadring.....29
R
Rear Pad 100X25X15.....25
Retaining Ring.....29
Retaining Ring DIN 472.....23, 29
Ring.....23
Roll.....19
Roller.....23, 29
Roller Housing.....29
S
Screw TCEI 12.9 UNI 5931.....23, 29
Screw TCEI M 8X70 UNI 5931 8.8ZN.....19, 25
Screw TCEI M8X25 UNI5931 8.8 ZN.....25
Screw TE 10.9 UNI 5739.....23, 29
Screw TE M 6X55 UNI 5737 8.8 ZN.....21
Screw TE M10X30 UNI 5739 8.8 ZN.....25
Screw TE M10X50 UNI 5739 8.8 ZN.....19
Screw TE M10X70 UNI 5737 8.8 ZN.....11, 13,
15, 17, 19, 25
Screw TE M12X30 UNI 5739 8.8 ZN.....25
Screw TE M12X90 UNI 5737 8.8 ZN.....17, 19
Screw TE M14X60 UNI 5737 8.8 ZN.....19
Screw TE M16X80 UNI 5737 8.8 ZN.....25
Screw TE M20X110 UNI5737 8.8ZN.....25
Screw TE M6 X 20 UNI 5739 8.8 ZN.....11, 15,
17, 19, 25
Screw TE M6X30 UNI 5739 8.8 ZN.....13, 25
Screw TE M6X40 UNI 5739 8.8 ZN.....21, 27
Screw TE M8 x 20 8.8 ZN UNI 5737.....19
Screw TE M8X20 8.8 ZN DIN 6923.....21, 27
Screw TE M8X30 UNI 5739 8.8 ZN.....27
Screw TE M8X45 UNI 5739 8.8 ZN.....21, 27
Screw TSPEI 10.9 UNI 5933.....23, 29
Shackle.....11, 13, 15, 17, 19
Sheave.....19
Short Winch Pin.....25
Short Winch Roll.....25
Spacer.....23, 29
Spring.....19, 25
Spring Catch 4X40 ZN.....11, 13, 15, 17, 19, 25
Spring Washer D10 ZN.....25
Spring Washer D12 ZN.....25
Spring Washer D6 ZN....11, 13, 15, 17, 19, 21,
25, 27
Spring Washer D8 ZN.....19, 25, 27
Steel Rope D12.....25
Steel Rope D8.....19
Sun Gear.....23, 29
Support Bracket.....11, 13, 15, 17, 19, 25
Swivel Hook.....11, 13, 15, 17, 19, 25
Page 32
Part Description Index (continued)
T
Teflon Shim.....23, 29
Thimble.....23, 29
Thimble Pocket.....29
Threaded Half Disc.....19, 25
Threaded Pin.....25
Threaded Pin M10.....19
Thrust Race.....23
V
Valve.....23, 29
W
Washer.....23, 29
Washer D10 DIN 6798.....19
Washer D10 UNI 6592 ZN.....19, 25
Washer D12 UNI 5714 ZN.....25
Washer D12 UNI 6592 ZN.....17, 19
Washer D14 UNI 6592 ZN.....19
Washer D16 UNI 6592 ZN.....25
Washer D20 UNI 6592 ZN.....25
Washer D6 UNI 6592 ZN.....11, 13, 15, 17, 19,
21, 25, 27
Washer D6 UNI 6593 ZN.....19, 21, 25
Washer D8 UNI 6592 ZN.....21, 27
WASHER,HYD SEALING,1/4".....21, 27
Winch Roller Support Without Roller Pad.....25
September 2015
32 Hoist,Hook,Jib Part No. 645044
Page 33
Page 34
Parts Manual
Hoist,Hook,Jib
from SN 61958 to 99999
from SN 61606 to 99999
from SN 61902 to 99999
Part No.
645044
Rev B
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