Operator’s Manual
with Maintenance Information
CE Models
Third Edition
Second Printing
Part No. 1000032
Operator's Manual Third Edition • Second Printing
Important
Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual should
be considered a permanent part of your machine and
should remain with the machine at all times. If you have
any questions, call Genie Industries.
Contents
Page
Safety Rules .............................................................. 1
Legend ....................................................................... 9
Controls ................................................................... 10
Pre-operation Inspection .......................................... 12
Maintenance ............................................................ 14
Function Tests......................................................... 1 6
Workplace Inspection............................................... 20
Operating Instructions.............................................. 21
Decals ..................................................................... 26
Transport and Lifting Instructions ............................. 28
Specifications .......................................................... 31
Contact us:
Internet: http://www.genielift.com
E-mail: techpub@genieind.com
Copyright © 1997 by Genie Industries
First Edition: Eleventh Printing, January 2002
Second Edition: Fourth Printing, July 2004
Third Edition: Second Printing, February 2006
"Genie" is a registered trademark of Genie
Industries in the U.S.A. and many other
countries. "GS" is a trademark of Genie
Industries.
Printed on recycled paper
Printed in U.S.A.
GS-1530 • GS-1532 • GS-1930 • GS-1932 Part No . 1000032
Operator's ManualThird Edition • Second Printing
Safety Rules
Danger
Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
Know and understand the safety rules before
going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer's instructions and safety rules—
safety and operator's manuals and machine
decals.
You read, understand and obey employer's
safety rules and worksite regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.
Part No. 1000032 GS-1530 • GS-1532 • GS-1930 • GS-1932 1
Operator's Manual Third Edition • Second Printing
SAFETY RULES
Electrocution Hazards
This machine is not electrically insulated and will
not provide protection from contact with or
proximity to electrical current.
Maintain safe distances from electrical power lines
and apparatus in accordance with applicable
governmental regulations and the following chart.
Voltage Minimum Safe
Phase to Phase Approach Distance
Meters
0 to 300V Avoid Contact
300V to 50KV 3.05
50KV to 200KV 4.60
200KV to 350KV 6.10
Allow for platform movement, electrical line sway or
sag and beware of strong or gusty winds.
Keep away from the machine if it contacts
energized power lines. Personnel on the ground or
in the platform must not touch or operate the
machine until energized power lines are shut off.
Do not operate the machine during lightning or
storms.
Do not use the machine as a ground for welding.
Tip-over Hazards
Occupants, equipment and materials must not
exceed the maximum platform capacity or the
maximum capacity of the platform extension.
Maximum capacity - GS-1530 and GS-1532
Height of Platform Maximum Capacity
4.6 m 272 kg
4 m 390 kg
2.8 m 484 kg
1.6 m 390 kg
1 m 344 kg
350KV to 500KV 7.62
500KV to 750KV 10.67
750KV to 1000KV 13.72
2 GS-1530 • GS-1532 • GS-1930 • GS-1932 Part No. 1000032
Operator's ManualThird Edition • Second Printing
SAFETY RULES
Maximum capacity - GS-1930 and GS-1932
Height of Platform Maximum Capacity
5.8 m 227 kg
5.2 m 320 kg
3.7 m 435 kg
1.6 m 320 kg
1 m 227 kg
Do not raise the platform unless the machine is on
a firm, level surface.
Use extreme care and slow speeds while driving
the machine in a stowed position across uneven
terrain, debris, unstable or slippery surfaces and
near holes and drop-offs.
Do not drive the machine on a slope that exceeds
the slope and side slope rating of the machine.
Maximum slope rating, stowed position,
GS-1530 and GS-1530 30% (17°)
GS-1930 and GS-1932 25% (14°)
Maximum side slope rating, stowed position
GS-1530 and GS-1530 30% (17°)
GS-1930 and GS-1932 25% (14°)
Note: Slope rating is subject to ground conditions
and adequate traction.
Do not use the platform controls to free a platform
that is caught, snagged or otherwise prevented
from normal motion by an adjacent structure. All
personnel must be removed from the platform
before attempting to free the platform using the
ground controls.
Do not push off or pull toward any object outside of
the platform.
Do not depend on the tilt alarm as a level indicator.
The tilt alarm sounds on the chassis only when the
machine is on a slope.
If the tilt alarm sounds:
Lower the platform. Move the machine to a firm,
Maximum allowable
manual force
GS-1532 and GS-1932
2 person 400 N
1 person 200 N
level surface. If the tilt alarm sounds when the
platform is raised, use extreme caution to lower the
platform.
GS-1530 and GS-1930
2 person 400 N
Indoor use only
Do not alter or disable the limit switches.
Do not drive over 0.7 km/h with the platform raised.
Part No. 1000032 GS-1530 • GS-1532 • GS-1930 • GS-1932 3
Operator's Manual Third Edition • Second Printing
SAFETY RULES
Do not alter or disable machine components that in
any way affect safety and stability.
Do not modify or alter an aerial work platform
without prior written permission from the
manufacturer. Mounting attachments for holding
tools or other materials onto the platform, toeboards
or guard rail system can increase the weight in the
platform and the surface area of the platform or the
load.
Do not raise the platform when wind speeds may
exceed 12.5 m/s.If wind speeds exceed 12.5 m/s
when the platform is raised, lower the platform and
do not continue to operate the machine.
Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed to
the wind will decrease machine stability.
Do not place or attach fixed or overhanging loads to
any part of this machine.
Do not transport tools and materials unless they are
evenly distributed and can be safely handled by
person(s) in the platform.
Do not place ladders or scaffolds in the platform or
against any part of this machine.
Do not use the machine on a moving or mobile
surface or vehicle.
Be sure all tires are in good condition, castle nuts
are properly tightened and cotter pins are properly
installed.
Do not drive the machine on or near uneven terrain,
unstable surfaces or other hazardous conditions
with the platform raised.
Do not replace items critical to machine stability
with items of different weight or specification.
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine stability.
Each battery must weigh 29.5 kg.
Do not use the machine as a crane.
Do not push the machine or other objects with the
platform.
Do not contact adjacent structures with the
platform.
Do not tie the platform to adjacent structures.
Do not place loads outside the platform perimeter.
Do not operate the machine with the chassis trays
open.
4 GS-1530 • GS-1532 • GS-1930 • GS-1932 Part No. 1000032
Operator's ManualThird Edition • Second Printing
SAFETY RULES
Fall Hazards
The guard rail system provides fall protection. If
occupants of the platform are required to wear
personal fall protection equipment (PFPE) due to
job site or employer rules, PFPE equipment and its
use shall be in accordance with the PFPE
manufacturer’s instructions and applicable
governmental requirements.
Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform floor at
all times.
Do not climb down from the platform when raised.
Keep the platform floor clear of debris.
Attach the platform entry chain and close the entry
gate before operating.
Operators must comply with employer, job site and
governmental rules regarding use of personal
protective quipment.
Check the work area for overhead obstructions or
other possible hazards.
Be aware of crushing hazards when grasping the
platform guard rail.
Observe and use color-coded direction arrows on
the platform controls and platform decal plate for
drive and steer functions.
No stunt driving or horseplay while operating a
machine.
Do not lower the platform unless the area below is
clear of personnel and obstructions.
Do not operate the machine unless the guard rails
are properly installed and the entry is secured for
operation.
Collision Hazards
Be aware of limited sight
distance and blind spots
when driving or operating.
Be aware of extended platform position when
moving the machine.
The machine must be on a level surface or secured
before releasing the brakes.
Part No. 1000032 GS-1530 • GS-1532 • GS-1930 • GS-1932 5
Limit travel speed according to the condition of the
ground surface, congestion, slope, location of
personnel, and any other factors which may cause
collision.
Operator's Manual Third Edition • Second Printing
SAFETY RULES
Do not operate a machine in the path of any crane
or moving overhead machinery unless the controls
of the crane have been locked out and/or
precautions have been taken to prevent any
potential collision.
Crushing Hazards
Keep hands and limbs out of scissors.
Do not work under the platform or in the scissor
links without the safety arm in place.
Use common sense and planning when operating
the machine with the controller from the ground.
Maintain safe distances between the operator, the
machine and fixed objects.
Component Damage Hazard
Do not use the machine as a ground for welding.
Explosion and Fire Hazard
Do not operate the machine or charge the battery in
hazardous locations or locations where potentially
flammable or explosive gases or particles may be
present.
Damaged Machine Hazards
Do not use a damaged or malfunctioning machine.
Conduct a thorough pre-operation inspection of the
machine and test all functions before each work
shift. Immediately tag and remove from service a
damaged or malfunctioning machine.
Be sure all maintenance has been performed as
specified in this manual and the appropriate service
manual.
Be sure all decals are in place and legible.
Be sure the operator’s, safety, and responsibilities
manuals are complete, legible and in the storage
container located on the platform.
Bodily Injury Hazard
Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate
and/or burn skin.
Improper contact with components under any cover
will cause serious injury. Only trained maintenance
personnel should access compartments. Access
by the operator is only advised when performing a
pre-operation inspection. All compartments must
remain closed and secured during operation.
6 GS-1530 • GS-1532 • GS-1930 • GS-1932 Part No. 1000032
SAFETY RULES
Operator's ManualThird Edition • Second Printing
Battery Safety
Burn Hazards
Batteries contain acid. Always wear protective
clothing and eyewear when working with batteries.
Avoid spilling or contacting battery acid. Neutralize
battery acid spills with baking soda and water.
Do not expose the batteries or the charger to water
or rain during charging.
Explosion Hazards
Keep sparks, flames
and lighted tobacco
away from batteries.
Batteries emit an
explosive gas.
The battery tray should
remain open during the
entire charging cycle.
Component Damage Hazard
Do not use any battery charger greater than 24V to
charge the batteries.
Electrocution Hazards
Connect the battery charger to a
grounded, AC 3-wire electrical
outlet only.
Inspect daily for damaged cord,
cables and wires. Replace
damaged items before
operating.
Avoid electrical shock from contact with battery
terminals. Remove all rings, watches and other
jewelry.
Tip-over Hazard
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine stability.
Each battery must weigh 29.5 kg.
Lifting Hazard
Use the appropriate number of people and proper
lifting techniques when lifting batteries.
Do not contact the battery terminals or the cable
clamps with tools that may cause sparks.
Part No. 1000032 GS-1530 • GS-1532 • GS-1930 • GS-1932 7
Operator's Manual Third Edition • Second Printing
Decal Legend
Genie product decals use symbols, color coding
and signal words to identify the following:
Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Red—used to indicate the
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
serious injury.
Orange—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
Yellow with safety alert symbol—
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
minor or moderate injury.
Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.
Green—used to indicate operation
or maintenance information.
8 GS-1530 • GS-1532 • GS-1930 • GS-1932 Part No. 1000032
Operator's ManualThird Edition • Second Printing
Legend
1 Lanyard anchorage point
2 Platform extension release
pedal
3 GFCI outlet
4 Manual storage container
5 Platform controls
6 Platform extension
7 Tilt alarm (under cover)
Part No. 1000032 GS-1530 • GS-1532 • GS-1930 • GS-1932 9
8 Transport tie-down
9 Steer tire
10 LED diagnostic readout
11 Pothole guard
12 Ground controls
13 Non-steer tire
14 Auxiliary lowering knob
15 Brake release pump
16 Entry ladder/transport
tie-down
17 Battery charger (on opposite
side of machine)
18 Safety arm
19 Platform entry chain or gate
20 Platform guard rails
Operator's Manual Third Edition • Second Printing
Controls
Platform Controls
1 Red Emergency Stop button
2 LED diagnostic readout / Platform overload
indicator / Battery charge indicator
3 Lift function select button
4 Horn button
10 GS-1530 • GS-1532 • GS-1930 • GS-1932 Part No. 1000032
5 Proportional control handle and function enable
switch for lift and drive functions
6 Thumb rocker switch for steer functions
7 Drive speed button
8 Drive function select button
Operator's ManualThird Edition • Second Printing
CONTROLS
1
2
3
Ground Control Panel
1 7 amp breaker for electrical circuits
2 Key switch for platform/off/ground selection
3 Hour meter
4 Platform up/down toggle switch
5 Red Emergency Stop button
4
5
Part No. 1000032 GS-1530 • GS-1532 • GS-1930 • GS-1932 11
Operator's Manual Third Edition • Second Printing
Pre-operation Inspection
Fundamentals
It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.
The pre-operation inspection is a visual inspection
performed by the operator prior to each work shift.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation inspection.
Know and understand the pre-operation
inspection before going on to the next
section.
3 Always perform function tests prior to use.
4 Inspect the workplace.
The inspection is designed to discover if anything
is apparently wrong with a machine before the
operator performs the function tests.
The pre-operation inspection also serves to
determine if routine maintenance procedures are
required. Only routine maintenance items specified
in this manual may be performed by the operator.
Refer to the list on the next page and check each
of the items.
If damage or any unauthorized variation from
factory delivered condition is discovered, the
machine must be tagged and removed from
service.
5 Only use the machine as it was intended.
Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.
Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications and
the requirements listed in the responsibilities
manual.
12 GS-1530 • GS-1532 • GS-1930 • GS-1932 Part No. 1000032
Pre-operation Inspection
Operator's ManualThird Edition • Second Printing
PRE-OPERATION INSPECTION
• Be sure that the operator's, safety and
responsibilities manuals are complete, legible
and in the storage container located on the
platform.
• Be sure that all decals are legible and in place.
See Decals section.
• Check for hydraulic oil leaks and proper oil level.
Add oil if needed. See Maintenance section.
• Check for battery fluid leaks and proper fluid
level. Add distilled water if needed. See
Maintenance section.
Check the following components or areas for
damage, improperly installed or missing parts and
unauthorized modifications:
• Electrical components, wiring and electrical
cables
• Hydraulic power unit, tank, hoses,
fittings, cylinders and manifolds
• Battery pack and connections
• Drive motors
• Wear pads
• Tires and wheels
• Pothole guards
• Platform extension
• Scissor pins and retaining fasteners
• Platform control joystick
Check entire machine for:
• Cracks in welds or structural components
• Dents or damage to machine
• Excessive rust, corrosion or oxidation
• Be sure that all structural and other critical
components are present and all associated
fasteners and pins are in place and properly
tightened.
• Be sure side rails are installed and bolts are
fastened
• Be sure that the chassis trays are closed and
latched and the batteries are properly
connected.
Note: If the platform must be raised to inspect the
machine, make sure the safety arm is in place. See
Operating Instructions section.
• Ground strap
• Limit switches, alarms and horn
• Nuts, bolts and other fasteners
• Platform entry chain or gate
• Beacon and alarms (if equipped)
• Brake release components
• Safety arm
Part No. 1000032 GS-1530 • GS-1532 • GS-1930 • GS-1932 13
Operator's Manual Third Edition • Second Printing
Maintenance
Check the Hydraulic Oil Level
Maintaining the hydraulic oil at the proper levels is
essential to machine operation. Improper hydraulic
oil levels can damage hydraulic components. Daily
Observe and Obey:
Only routine maintenance items specified in this
manual shall be performed by the operator.
Scheduled maintenance inspections shall be
completed by qualified service technicians,
according to the manufacturer's specifications
and the requirements specified in the
responsibilities manual.
checks allow the inspector to identify changes in oil
level that might indicate the presence of hydraulic
system problems.
Perform this procedure with the
platform in the stowed position.
1 Visually inspect the oil level in the hydraulic
tank.
Result: The hydraulic oil level should be as
marked on the tank.
Maintenance Symbols Legend
The following symbols have been
used in this manual to help
communicate the intent of the
instructions. When one or more of
the symbols appear at the
beginning of a maintenance
procedure, it conveys the meaning
below.
Indicates that tools will be required to
perform this procedure.
Indicates that new parts will be required to
perform this procedure.
2 Add oil if necessary. Do not overfill.
Hydraulic oil specifications
Hydraulic oil type Chevron Rykon
Premium MV equivalent
14 GS-1530 • GS-1532 • GS-1930 • GS-1932 Part No. 1000032
Operator's ManualThird Edition • Second Printing
MAINTENANCE
Check the Batteries
Proper battery condition is essential to good
machine performance and operational safety.
Improper fluid levels or damaged cables and
connections can result in component damage and
hazardous conditions.
This procedure does not need to
be performed on machines with
sealed or maintenance-free
batteries.
Electrocution hazard. Contact with
hot or live circuits may result in
death or serious injury. Remove all
rings, watches and other jewelry.
Bodily injury hazard. Batteries
contain acid. Avoid spilling or
contacting battery acid. Neutralize
battery acid spills with baking soda
and water.
Scheduled Maintenance
Maintenance performed quarterly, annually and
every two years must be completed by a person
trained and qualified to perform maintenance on this
machine according to the procedures found in the
service manual for this machine.
Machines that have been out of service for more
than three months must receive the quarterly
inspection before they are put back into service.
Perform this test after fully
charging the batteries.
1 Put on protective clothing and eye wear.
2 Be sure that the battery cable connections are
tight and free of corrosion.
3 Be sure that the battery hold-down bars are in
place and secure.
4 Remove the battery vent caps.
5 Check the battery acid level of each battery. If
needed, replenish with distilled water to the
bottom of the battery fill tube. Do not overfill.
6 Install the vent caps.
Part No. 1000032 GS-1530 • GS-1532 • GS-1930 • GS-1932 15
Operator's Manual Third Edition • Second Printing
Function Tests
Fundamentals
The function tests are designed to discover any
malfunctions before the machine is put into service.
The operator must follow the step-by-step
instructions to test all machine functions.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to
use.
Know and understand the function tests
before going on to the next section.
4 Inspect the workplace.
5 Only use the machine as it was intended.
A malfunctioning machine must never be used. If
malfunctions are discovered, the machine must be
tagged and removed from service. Repairs to the
machine may only be made by a qualified service
technician, according to the manufacturer's
specifications.
After repairs are completed, the operator must
perform a pre-operation inspection and function
tests again before putting the machine into service.
1 Select a test area that is firm, level and free of
obstruction.
2 Be sure the battery pack is connected.
At the Ground Controls
3 Pull out the platform and ground red Emergency
Stop buttons to the on position.
4 Turn the key switch to ground control.
5 Observe the LED diagnostic readout on the
platform controls.
Result: The LED should look
like the picture at right.
Test Emergency Stop
6 Push in the ground red Emergency Stop button
to the off position.
Result: No functions should operate.
7 Pull out the red Emergency Stop button to
the on position.
16 GS-1530 • GS-1532 • GS-1930 • GS-1932 Part No. 1000032
Operator's ManualThird Edition • Second Printing
FUNCTION TESTS
Test the Up/Down Functions
The audible warnings on this machine and the
standard horn all come from the same central
alarm. The horn is a constant tone. The descent
alarm sounds at 60 beeps per minute. The alarm
that goes off when the pothole guards have not
deployed sounds at 300 beeps per minute. The
alarm that goes off when the machine is not level
sounds at 600 beeps per minute. An optional
automotive-style horn is also available.
8 Activate the up function.
Result: The platform should raise.
9 Activate the down function.
Result: The platform should lower. The descent
alarm should sound while the platform is
lowering.
Test the Auxiliary Lowering
10 Activate the up function and raise the platform
approximately 60 cm.
11 Pull the auxiliary lowering knob located behind
the entry ladder.
Result: The platform should lower. The descent
alarm will not sound.
12 Turn the key switch to platform control.
At the Platform Controls
Test Emergency Stop
13 Push in the platform red Emergency Stop button
to the off position.
Result: No functions should operate.
Test the Horn
14 Pull the red Emergency Stop button out to the
on position.
15 Push the horn button.
Result: The horn should sound.
Test the Function Enable Switch
16 Do not hold the function enable switch on the
control handle.
17 Slowly move the control handle in the direction
indicated by the blue arrow, then in the direction
indicated by the yellow arrow.
Result: No functions should operate.
Test the Up/Down Functions
18 Press the lift function select
button.
19 Press and hold the function
enable switch on the control
handle.
20 Slowly move the control handle in the direction
indicated by the blue arrow.
Result: The platform should raise. The pothole
guards should deploy.
Part No. 1000032 GS-1530 • GS-1532 • GS-1930 • GS-1932 17
Operator's Manual Third Edition • Second Printing
FUNCTION TESTS
21 Release the control handle.
Result: The platform should stop raising.
22 Press and hold the function enable switch.
Slowly move the control handle in the direction
indicated by the yellow arrow.
Result: The platform should lower. The descent
alarm should sound while the platform is
lowering.
Test the Steering
Note: When performing the steer and drive function
tests, stand in the platform facing the steer end of
the machine.
23 Press the drive function select
switch.
24 Press and hold the function
enable switch on the control
handle.
25 Depress the thumb rocker switch on top of the
control handle in the direction identified by the
blue triangle on the control panel.
Result: The steer wheels should turn in the
direction that the blue triangle points on the
control panel.
26 Depress the thumb rocker switch in the direction
identified by the yellow triangle on the control
panel.
Result: The steer wheels should turn in the
direction that the yellow triangle points on the
control panel.
Test Drive and Braking
27 Press and hold the function enable switch.
28 Slowly move the control handle in the direction
indicated by the blue arrow on the control panel
until the machine begins to move, then return
the handle to the center position.
Result: The machine should move in the
direction that the blue arrow points on the
control panel, then come to an abrupt stop.
29 Slowly move the control handle in the direction
indicated by the yellow arrow on the control
panel until the machine begins to move, then
return the handle to the center position.
Result: The machine should move in the
direction that the yellow arrow points on the
control panel, then come to an abrupt stop.
Note: The brakes must be able to hold the machine
on any slope it is able to climb.
Test the Tilt Sensor Operation
Note: Perform this test from the ground with the
platform controller. Do not stand in the platform.
30 Fully lower the platform.
31 Place a 2x4 or similar piece of wood under both
wheels on one side and drive the machine up
onto them.
32 Raise the platform approximately 2.1 m from the
ground.
Result: The platform should stop and the tilt
alarm will sound at 600 beeps per minute.
18 GS-1530 • GS-1532 • GS-1930 • GS-1932 Part No. 1000032
Operator's ManualThird Edition • Second Printing
FUNCTION TESTS
33 Move the drive control handle in the direction
indicated by the blue arrow, then move the drive
control handle in the direction indicated by the
yellow arrow.
Result: The drive function should not work in
either direction.
34 Lower the platform and remove both pieces of
wood.
Test Limited Drive Speed
35 Press the lift function select button.
36 Press and hold the function enable switch.
Raise the platform approximately 1.2 m from the
ground.
Result: The pothole guards should deploy.
37 Press the drive function select switch.
38 Press and hold the function enable switch.
Slowly move the control handle to the full drive
position.
Result: The maximum achievable drive speed
with the platform raised should not exceed 20
cm/s.
If the drive speed with the platform raised exceeds
20 cm/s, immediately tag and remove the machine
from service.
Test the Pothole Guards
Note: The pothole guards should automatically
deploy when the platform is raised. The pothole
guards activate another limit switch which allows
the machine to continue to function. If the pothole
guards do not deploy, an alarm sounds and the
machine will not drive.
39 Raise the platform.
Result: When the platform is raised 1.2 m from
the ground, the pothole guards should deploy.
40 Press on the pothole guards on one side, and
then the other.
Result: The pothole guards should not move.
41 Lower the platform.
Result: The pothole guards should return to the
stowed position.
42 Place a 2x4 or similar piece of wood under a
pothole guard. Raise the platform.
Result: Before the platform is raised 2.1 m from
the ground, an alarm should sound and the drive
function should not work.
43 Lower the platform and remove the 2x4.
Part No. 1000032 GS-1530 • GS-1532 • GS-1930 • GS-1932 19
Operator's Manual Third Edition • Second Printing
Workplace Inspection
Fundamentals
The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the
workplace.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
Know and understand the workplace
inspection before going on to the next
section.
5 Only use the machine as it was intended.
It is the operator's responsibility to read and
remember the workplace hazards, then watch for
and avoid them while moving, setting up and
operating the machine.
Workplace Inspection
Be aware of and avoid the following hazardous
situations:
· drop-offs or holes
· bumps, floor obstructions or debris
· sloped surfaces
· unstable or slippery surfaces
· overhead obstructions and high voltage
conductors
· hazardous locations
· inadequate surface support to withstand all load
forces imposed by the machine
· wind and weather conditions
· the presence of unauthorized personnel
· other possible unsafe conditions
20 GS-1530 • GS-1532 • GS-1930 • GS-1932 Part No. 1000032
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Operator's ManualThird Edition • Second Printing
Operating Instructions
Fundamentals
The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator's responsibility to follow all the
safety rules and instructions in the operator's,
safety and responsibilities manuals.
Using the machine for anything other than lifting
personnel, along with their tools and materials, to
an aerial work site is unsafe and dangerous.
Only trained and authorized personnel should be
permitted to operate a machine. If more than one
operator is expected to use a machine at different
times in the same work shift, they must all be
qualified operators and are all expected to follow all
safety rules and instructions in the operator's,
safety and responsibilities manuals. That means
every new operator should perform a pre-operation
inspection, function tests, and a workplace
inspection before using the machine.
Part No. 1000032 GS-1530 • GS-1532 • GS-1930 • GS-1932 21
Operator's Manual Third Edition • Second Printing
OPERATING INSTRUCTIONS
Emergency Stop
Push in the red Emergency Stop button to the off
position at the ground controls or the platform
controls to stop all functions.
Repair any function that operates when either
Emergency Stop button is pushed in.
Auxiliary Lowering
1 Pull the auxiliary lowering knob.
Operation From Ground
1 Turn the key switch to ground control.
2 Pull out both ground and platform red
Emergency Stop buttons to the on position.
3 Be sure the battery pack is connected before
operating the machine.
To Position Platform
1 Move the up/down toggle switch according to
the markings on the control panel.
Drive and steer functions are not available from the
ground controls.
Operation From Platform
1 Turn the key switch to platform control.
2 Pull out the ground and platform red Emergency
Stop buttons to the on position.
3 Be sure the battery pack is connected before
operating the machine.
To Position Platform
1 Press the lift function select
button.
2 Press and hold the function
enable switch on the control
handle.
3 Move the control handle according to the
markings on the control panel.
To Steer
1 Press the drive function select
button.
2 Press and hold the function
enable switch on the control
handle.
3 Turn the steer wheels with the thumb rocker
switch located on the top of the control handle.
To reduce drive speed
The drive controls can operate in two different drive
speed modes. When the drive speed button light is
on, slow drive speed mode is active. When the
button light is off, fast drive speed mode is active.
Press the drive speed button to select
the desired drive speed.
22 GS-1530 • GS-1532 • GS-1930 • GS-1932 Part No. 1000032
Operator's ManualThird Edition • Second Printing
OPERATING INSTRUCTIONS
To Drive
1 Press the drive function select button.
2 Press and hold the function enable switch on the
control handle.
3 Increase speed: Slowly move the control handle
off center.
Decrease speed: Slowly move the control
handle toward center.
Stop: Return the control handle to center or
release the function enable switch.
Use the color-coded direction arrows on the
platform controls and on the platform to identify the
direction the machine will travel.
Machine travel speed is restricted when the
platform is raised.
Battery condition will affect machine performance.
Machine drive speed and function speed will drop
when the battery level indicator is flashing.
Driving on a slope
Determine the slope and side slope ratings for the
machine and determine the slope grade.
To determine the slope grade:
Measure the slope with a digital inclinometer OR
use the following procedure.
You will need:
carpenter’s level
straight piece of wood, at least 1 m long
tape measure
Lay the piece of wood on the slope.
At the downhill end, lay the level on the top edge of
the piece of wood and lift the end until the piece of
wood is level.
While holding the piece of wood level, measure the
distance from the bottom of the piece of wood to
the ground.
Divide the tape measure distance (rise) by the
length of the piece of wood (run) and multiply by
100.
Example:
run
Maximum slope rating, stowed:
GS-1530 and GS-1930 30% (17°)
GS-1930 and GS-1932 25% (14°)
Maximum side slope rating, stowed:
GS-1530 and GS-1930 30% (17°)
GS-1930 and GS-1932 25% (14°)
Note: Slope rating is subject to ground conditions
and adequate traction.
Press the drive speed button to the fast drive
speed mode.
Part No. 1000032 GS-1530 • GS-1532 • GS-1930 • GS-1932 23
rise
Run = 3.6 m
Rise = 0.3 m
0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3%
Operator's Manual Third Edition • Second Printing
OPERATING INSTRUCTIONS
Error Indicator Readout
If the LED diagnostic readout
displays an error code, such as LL,
push in and pull out the red
Emergency Stop button to reset the
system.
To Extend and Retract Platform
1 Step on the platform extension release pedal on
the platform toeboard.
2 Grasp the platform guard rails carefully and push
to extend the platform to the mid-position stop.
3 Step on the release pedal again and push to
fully extend the platform.
Do not stand on the platform extension while trying
to extend it.
4 Step on the platform extension release pedal
and pull to retract the platform to the midposition stop. Step again to fully retract the
platform.
Battery Level Indicator
Full Low
Use the LED diagnostic readout to determine the
battery level.
Fall Protection
Personal fall protection equipment (PFPE) is not
required when operating this machine. If PFPE is
required by job site or employer rules, the following
shall apply:
All PFPE must comply with applicable
governmental regulations and must be inspected
and used in accordance with the manufacturer’s
instructions.
After Each Use
1 Select a safe parking location—firm level
surface, clear of obstruction and traffic.
Platform Overload
Flashing OL in the LED diagnostic
readout indicates the platform is
overloaded and no functions will
operate. An alarm will sound.
1 Push in the Red Emergency stop button to the
off position.
2 Remove weight from the platform.
3 Pull out the Red Emergency stop button to the
on position.
Operation From Ground with
Controller
Maintain safe distances between the operator,
machine and fixed objects.
Be aware of the direction the machine will travel
when using the controller.
2 Lower the platform.
3 Turn the key switch to the off position and
remove the key to secure from unauthorized
use.
4 Chock the wheels.
5 Charge the batteries.
How to use the Safety Arm
1 Raise the platform approximately 2.4 m from the
ground.
2 Rotate the safety arm away from the machine
and let it hang down.
3 Lower the platform until the safety arm rests
securely on the link. Keep clear of the safety
arm when lowering the platform.
24 GS-1530 • GS-1532 • GS-1930 • GS-1932 Part No. 1000032
Battery and Charger Instructions
Observe and Obey:
Do not use an external charger or booster
battery.
Charge the battery in a well-ventilated area.
Use proper AC input voltage for charging as
indicated on the charger.
Use only a Genie authorized battery and
charger.
Operator's ManualThird Edition • Second Printing
OPERATING INSTRUCTIONS
Standard Batteries
3 Remove the battery vent caps and check the
battery acid level. If necessary, add only
enough distilled water to cover the plates. Do
not overfill prior to the charge cycle.
4 Replace the battery vent caps.
5 Connect the battery charger to a grounded AC
circuit.
6 The charger will indicate when the battery is fully
charged.
7 Check the battery acid level when the charging
cycle is complete. Replenish with distilled water
to the bottom of the fill tube. Do not overfill.
Dry Battery Filling and
Charging Instructions
To Charge Battery
1 Be sure the batteries are connected before
charging the batteries.
2 Open the battery compartment. The
compartment should remain open for the entire
charging cycle.
Maintenance - free batteries
3 Connect the battery charger to a grounded AC
circuit.
4 The charger will indicate when the battery is fully
charged.
1 Remove the battery vent caps and permanently
remove the plastic seal from the battery vent
openings.
2 Fill each cell with battery acid (electrolyte) until
the level is sufficient to cover the plates.
Do not fill to maximum level until the battery charge
cycle is complete. Overfilling can cause the battery
acid to overflow during charging. Neutralize battery
acid spills with baking soda and water.
3 Install the battery vent caps.
4 Charge the battery.
5 Check the battery acid level when the charging
cycle is complete. Replenish with distilled water
to the bottom of the fill tube. Do not overfill.
Part No. 1000032 GS-1530 • GS-1532 • GS-1930 • GS-1932 25
Operator's Manual Third Edition • Second Printing
Decals
Decal Inspection
Use the pictures on the next page to verify that all
decals are legible and in place.
Below is a numerical list with quantities and
descriptions.
Part No. Description Quantity
28174 Label - Power to Platform, 230V 2
28235 Label - Power to Platform, 115V 2
40434 Label - Lanyard Anchorage 3
43618 Label - Directional Arrows 2
43658 Label - Power to Charger, 230V 1
44980 Label - Power to Charger, 115V 1
44981 Label - Air to Platform, 110 PSI 2
52475 Label - Transport Tie-down 5
62053 Cosmetic - Genie GS-1530 2
62054 Cosmetic - Genie GS-1930 2
72143 Label - Emergency Stop 1
82287 Cosmetic - Genie GS-1932 2
82474 Warning - Safety Chock 2
82476 Danger - Electrocution Hazard 2
82481 Danger - Battery/Charger Safety 1
82482 Label - Auxiliary Lowering 1
82487 Notice - Operating Instructions 2
82495 Danger - Brake Release Safety &
Operating Instructions 1
Part No. Description Quantity
82497 Danger - Manual Force, 200/400 N
GS-1532 and GS-1932 1
82502 Label - LED Diagnostic Readout 1
82560 Warning - Skin Injection Hazard 1
82562 Danger - Crushing Hazard 4
82567 Ground Control Panel 1
82568 Cosmetic - Genie GS-1532 2
82570 Label - Wheel Load, GS-1532 4
82571 Label - Wheel Load, GS-1932 4
82664 Danger - Maximum Capacity,
GS-1530 and GS-1532 1
82665 Danger - Maximum Capacity,
GS-1930 and GS-1932 1
82668 Label - Capacity Indicator,
GS-1530 and GS-1532 1
82669 Label - Capacity Indicator,
GS-1930 and GS-1932 1
97582 Danger - Manual Force, 400 N
GS-1530 and GS-1930 1
97719 Label - Safety Arm 1
97772 Platform Control Panel 1
*Please reference the chart on page 2 to determine the
capacity of your machine.
26 GS-1530 • GS-1532 • GS-1930 • GS-1932 Part No. 1000032
Operator's ManualThird Edition • Second Printing
DECALS
Ground
Controls
Side
Battery
Side
Part No. 1000032 GS-1530 • GS-1532 • GS-1930 • GS-1932 27
Operator's Manual Third Edition • Second Printing
Transport and Lifting Instructions
Brake Release
Operation
1 Chock the wheels to prevent the machine from
rolling.
2 Be sure the winch line is properly secured to
Observe and Obey:
Common sense and planning must be applied to
control the movement of the machine when
lifting it with a crane or forklift.
The transport vehicle must be parked on a level
surface.
The transport vehicle must be secured to
prevent rolling while the machine is being
loaded.
Be sure the vehicle capacity, loading surfaces
and chains or straps are sufficient to withstand
the machine weight. See the serial plate for the
machine weight.
The machine must be on a level surface or
secured before releasing the brakes.
Do not drive the machine on a slope that
exceeds the slope or side slope rating. See
Driving the Machine on a Slope in the Operating
Instructions section.
the drive chassis tie points and the path is
clear of all obstructions.
3 Push in the black brake release knob to open
the brake valve.
4 Pump the red brake release pump knob.
After the machine is loaded:
1 Chock the wheels to prevent the machine from
rolling.
2 Press the drive function select button.
Press and hold the function enable switch
on the control handle. Move the control handle
off center to reset the brakes.
Towing the Genie GS-1530, the GS-1930, the
GS-1532 and the GS-1932 is not recommended. If
the machine must be towed, do not exceed
3.2 km/h.
If the slope of the transport vehicle bed exceeds
the maximum slope rating, the machine must be
loaded and unloaded using a winch as
described.
28 GS-1530 • GS-1532 • GS-1930 • GS-1932 Part No. 1000032
Observe and Obey:
Only qualified riggers should rig and lift the
machine.
Be sure the crane capacity, loading surfaces
and straps or lines are sufficient to withstand
the machine weight. See serial plate.
Lifting Instructions
Operator's ManualThird Edition • Second Printing
TRANSPORT AND LIFTING INSTRUCTIONS
Center of gravity X Axis Y Axis
GS-1530 and GS-1532 49.8 cm 47.2 cm
GS-1930 and GS-1932 50.8 cm 49.5 cm
Fully lower the platform. Be sure the extension
deck, controls and component trays are secure.
Remove all loose items on the machine.
Determine the center of gravity of your machine
using the table and the picture on this page.
Attach the rigging only to the designated lifting
points on the machine. There are two 2.5 cm holes
on the front of the machine and two holes in the
ladder for lifting.
Adjust the rigging to prevent damage to the
machine and to keep the machine level.
Y Axis
X Axis
Part No. 1000032 GS-1530 • GS-1532 • GS-1930 • GS-1932 29
Operator's Manual Third Edition • Second Printing
TRANSPORT AND LIFTING INSTRUCTIONS
Securing to Truck or Trailer for
Transit
Always use the extension deck lock when the
machine is transported.
Turn the key switch to the off position and remove
the key before transporting.
Inspect the entire machine for loose or unsecured
items.
Use chains or straps of ample load capacity.
Use a minimum of 2 chains or straps.
Adjust the rigging to prevent damage to the chains.
30 GS-1530 • GS-1532 • GS-1930 • GS-1932 Part No. 1000032
Operator's ManualThird Edition • Second Printing
Specifications
Model GS-1530
Height, working maximum 6.4 m
Height, platform maximum 4.6 m
Height, stowed maximum 1.96 m
Rails up
Height, stowed maximum 1.92 m
Rails lowered
Height, stowed maximum 97 cm
Rails off
Height, guard rails 99.1 cm
Width 76.2 cm
Length, stowed 1.82 m
Length, platform extended 2.73 m
Maximum load capacity 272 - 484 kg
(varies with height of machine)
Maximum wind speed 12.5 m/s
Wheelbase 1.32 m
Turning radius (outside) 1.55 m
Turning radius (inside) 0 cm
Ground clearance 6.1 cm
Ground clearance 1.9 cm
Pothole guards deployed
Weight See Serial Label
(Machine weights vary with option configurations)
Power source 4 Batteries, 6V 225AH
System voltage 24V
Controls Proportional
Platform dimensions, 1.6 m x 74 cm
(length x width)
Platform extension length 90.4 cm
AC outlet in platform standard
Maximum hydraulic pressure 241 bar
(functions)
Tires size 12 x 4.5 x 8 in
Airborne noise emissions <70 dB
Maximum sound level at normal operating workstations
(A-weighted)
Maximum slope rating,
stowed position 30% (17°)
Maximum side slope rating,
stowed position 30% (17°)
Note: Slope rating is subject to ground conditions and
adequate traction.
Drive speeds
Stowed, maximum 4.0 km/h
Platform 0.8 km/h
raised, maximum 12.5 m/55 sec
Floor Loading Information
Tire load, maximum 547 kg
Tire contact pressure 9.40 kg/cm
921 kPa
Occupied floor pressure 1216 kg/m
11.92 kPa
Note: Floor loading information is approximate and
does not incorporate different option configurations.
It should be used only with adequate safety factors.
2
2
Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
without notice or obligation.
Part No. 1000032 GS-1530 • GS-1532 • GS-1930 • GS-1932 31
Operator's Manual Third Edition • Second Printing
SPECIFICATIONS
Model GS-1930
Height, working maximum 7.6 m
Height, platform maximum 5.8 m
Height, stowed maximum 1.99 m
Rails up
Height, stowed maximum 1.95 m
Rails lowered
Height, stowed maximum 1.0 m
Rails off
Height, guard rails 99.1 cm
Width 76.2 cm
Length, stowed 1.82 m
Length, platform extended 2.73 m
Maximum load capacity 227 - 435 kg
(varies with height of machine)
Maximum wind speed 12.5 m/s
Wheelbase 1.32 m
Turning radius (outside) 1.55 m
Turning radius (inside) 0 cm
Ground clearance 6.1 cm
Ground clearance 1.9 cm
Pothole guards deployed
Weight See Serial Label
(Machine weights vary with option configurations)
Power source 4 Batteries, 6V 225AH
System voltage 24V
Controls Proportional
Platform dimensions, 1.6 m x 74 cm
(length x width)
Platform extension length 90.4 cm
AC outlet in platform standard
Maximum hydraulic pressure 241 bar
(functions)
Tires size 12 x 4.5 x 8 in
Airborne noise emissions <70 dB
Maximum sound level at normal operating workstations
(A-weighted)
Maximum slope rating,
stowed position 25% (14°)
Maximum side slope rating,
stowed position 25% (14°)
Note: Slope rating is subject to ground conditions and
adequate traction.
Drive speeds
Stowed, maximum 4.0 km/h
Platform 0.8 km/h
raised, maximum 12.5 m/55 sec
Floor Loading Information
Tire Load, maximum 600 kg
Tire Contact Pressure 10.35 kg/cm
1014 kPa
Occupied Floor Pressure 1391 kg/m
13.65 kPa
Note: Floor loading information is approximate and
does not incorporate different option configurations.
It should be used only with adequate safety factors.
2
2
Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
without notice or obligation.
32 GS-1530 • GS-1532 • GS-1930 • GS-1932 Part No. 1000032
Operator's ManualThird Edition • Second Printing
SPECIFICATIONS
Model GS-1532
Height, working maximum 6.4 m
Height, platform maximum 4.6 m
Height, stowed maximum 2.02 m
Rails up
Height, stowed maximum 1.73 m
Rails folded
Height, stowed maximum 97 cm
Rails off
Height, guard rails 1.1 m
Width 81.3 cm
Length, stowed 1.82 m
Length, platform extended 2.73 m
Maximum load capacity 272 - 484 kg
(varies with height of machine)
Maximum wind speed 12.5 m/s
Wheelbase 1.32 m
Turning radius (outside) 1.55 m
Turning radius (inside) 0 cm
Ground clearance 6.1 cm
Ground clearance 1.9 cm
Pothole guards deployed
Weight See Serial Label
(Machine weights vary with option configurations)
Power source 4 Batteries, 6V 225AH
System voltage 24V
Controls Proportional
Platform dimensions, 1.6 m x 74 cm
(length x width)
Platform extension length 90.4 cm
AC outlet in platform standard
Maximum hydraulic pressure 241 bar
(functions)
Tires size 12 x 4.5 x 8 in
Airborne noise emissions <70 dB
Maximum sound level at normal operating workstations
(A-weighted)
Maximum slope rating,
stowed position 30% (17°)
Maximum side slope rating,
stowed position 30% (17°)
Note: Slope rating is subject to ground conditions and
adequate traction.
Drive speeds
Stowed, maximum 4.0 km/h
Platform 0.8 km/h
raised, maximum 12.5 m/55 sec
Floor loading information
Tire load, maximum 547 kg
Tire contact pressure 9.43 kg/cm
924 kPa
Occupied floor pressure 1142 kg/m
11.20 kPa
Note: Floor loading information is approximate and
does not incorporate different option configurations.
It should be used only with adequate safety factors.
2
2
Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
without notice or obligation.
Part No. 1000032 GS-1530 • GS-1532 • GS-1930 • GS-1932 33
Operator's Manual Third Edition • Second Printing
SPECIFICATIONS
Model GS-1932
Height, working maximum 7.6 m
Height, platform maximum 5.8 m
Height, stowed maximum 2.11 m
Rails up
Height, stowed maximum 1.76 m
Rails folded
Height, stowed maximum 1.0 m
Rails off
Height, guard rails 99.1 cm
Width 81.3 cm
Length, stowed 1.82 m
Length, platform extended 2.73 m
Maximum load capacity 227 - 435 kg
(varies with height of machine)
Maximum wind speed 12.5 m/s
Wheelbase 1.32 m
Turning radius (outside) 1.55 m
Turning radius (inside) 0 cm
Ground clearance 6.1 cm
Ground clearance 0.8 in 1.9 cm
Pothole guards deployed
Weight See Serial Label
(Machine weights vary with option configurations)
Power source 4 Batteries, 6V 225AH
System voltage 24V
Controls Proportional
Platform dimensions, 1.6 m x 74 cm
(length x width)
Platform extension length 90.4 cm
AC outlet in platform standard
Maximum hydraulic pressure 241 bar
(functions)
Tires size 12 x 4.5 x 8 in
Airborne noise emissions <70 dB
Maximum sound level at normal operating workstations
(A-weighted)
Maximum slope rating,
stowed position 25% (14°)
Maximum side slope rating,
stowed position 25% (14°)
Note: Slope rating is subject to ground conditions and
adequate traction.
Drive speeds
Stowed, maximum 4.0 km/h
Platform 0.8 km/h
raised, maximum 12.5 m/55 sec
Floor loading information
Tire load, maximum 600 kg
Tire contact pressure 10.35 kg/cm
1014 kPa
Occupied floor pressure 1313 kg/m
12.88 kPa
Note: Floor loading information is approximate and
does not incorporate different option configurations.
It should be used only with adequate safety factors.
2
2
Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
without notice or obligation.
34 GS-1530 • GS-1532 • GS-1930 • GS-1932 Part No. 1000032
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