Genie GS-1330M User Manual

Operator's Manual

™

1330m

Serial Number Range

from GS30MD-101

ANSI/CSA North America South America Asia

with Maintenance Information

First Edition First Printing Part No. 1290846GT

Operator's Manual First Edition • First Printing

Front Matter

Contents

Introduction ........................................................... 1

Symbol and Hazard Pictorials Definitions ............. 6

General Safety ...................................................... 8

Personal Safety ................................................... 13

Work Area Safety ................................................ 14

Legend ................................................................ 22

Controls ............................................................... 23

Inspections .......................................................... 26

Operating Instructions ......................................... 40

Transport and Lifting Instructions ....................... 49

Maintenance ....................................................... 54

Specifications ...................................................... 56

First Edition: First Printing, January 2019

Genie is registered trademarks of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

These machines comply with ANSI/SAIA A92.20 CAN/CSA B.354.6

GS™-1330m Part No. 1290846GT

First Edition • First Printing Operator's Manual

Introduction

About this manual

Genie appreciates your choice of our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. This book is an operation and daily maintenance manual for the user or operator of a Genie machine.

This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, contact Genie.

Product Identification

The machine serial number is located on the serial label.

Serial number stamped on chassis

Serial number

stamped on chassis

Intended Use and Familiarization Guide

The intended use of this machine is to lift personnel, including tools, and materials to an aerial work site. Before operating the machine, it’s the operator’s responsibility to read and understand this familiarization guide.

 Each person must be trained to operate a

MEWP.

 Familiarization with the MEWP must be given

to each person who is authorized, competent and trained.

 Only trained and authorized personnel should

be permitted to operate the machine.

 The operator is responsible to read,

understand, and obey the manufacturer’s instructions and safety rules provided in the Operator’s Manual.

 The Operator’s Manual is located in the

manual storage container, at the platform.

Part No. 1290846GT GS™-1330m 1

Operator's Manual First Edition • First Printing

Introduction

Platform controls symbology and related machine movement:

Ground controls symbology and related machine movement:

Lift function enable button

Drive function enable button

Lift function enable button

Platform up/down button

Drive, steer, and lift handle

Sequential functions and movement:

 Drive and steer.

Interlocked functions:

 Elevated drive speed.  Elevated drive in an off-level condition.  All platform and ground controls.

Limitations of use:

 The intended use of this machine is to lift

personnel, including tools, and materials to an aerial work site.

 Do not elevate the platform unless the machine

is on firm level ground.

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Introduction

Bulletin Distribution and Compliance

Safety of product users is of paramount importance to Genie. Various bulletins are used by Genie to communicate important safety and product information to dealers and machine owners.

The information contained in the bulletins is tied to specific machines using the machine model and serial number.

Distribution of bulletins is based on the most current owner on record along with their associated dealer, so it is important to register your machine and keep your contact information up to date.

To ensure safety of personnel and the reliable continued operation of your machine, be sure to comply with the action indicated in a respective bulletin.

To view any open bulletins for your machine, visit us on the web at www.genielift.com.

Contacting the Manufacturer

At times it may be necessary to contact Genie. When you do, be ready to supply the model number and serial number of your machine, along with your name and contact information. At minimum, Genie should be contacted for:

Accident reporting

Questions regarding product applications and safety

Standards and regulatory compliance information

Current owner updates, such as changes in machine ownership or changes in your contact information. See Transfer of Ownership, below.

Transfer of Machine Ownership

Taking a few minutes to update owner information will ensure that you receive important safety, maintenance and operating information that applies to your machine.

Please register your machine by visiting us on the web at www.genielift.com or by calling us toll free at 1-800-536-1800.

Part No. 1290846GT GS™-1330m 3

Operator's Manual First Edition • First Printing

Introduction

Danger

Failure to obey the instructions and safety rules in this manual will result in death or serious injury.

Do Not Operate Unless:

 You learn and practice the principles of safe

machine operation contained in this operator’s manual.

1 Avoid hazardous situations.

Know and understand the safety rules before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

 You read, understand and obey the

manufacturer’s instructions and safety rules—safety and operator’s manuals and machine decals.

 You read, understand and obey employer’s

safety rules and worksite regulations.

 You read, understand and obey all applicable

governmental regulations.

 You are properly trained to safely operate the

machine.

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NOTICE

Introduction

Safety Sign Maintenance

Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.

Hazard Classification

Decals on this machine use symbols, color coding, and signal words to identify the following:

Safety alert symbol—used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER

WARNING

CAUTION

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

Indicates a property damage message.

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Operator's Manual First Edition • First Printing

Symbol and Hazard Pictorials Definitions

Read the operator’s manual

Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard

Electrocution hazard Explosion hazard Fire hazard Burn hazard Skin injection hazard

Read the service manual

Crush hazard Crush hazard Collision hazard

Close chassis tray

Engage safety arm

Keep away from moving parts

Keep clear of outriggers and tires

Move machine to level ground

Lower the platform.

Do not set up where it cannot be leveled with outriggers

Maintain required clearance

Access by trained and authorized personnel only

Use a piece of cardboard or paper to search for leaks

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Symbol and Hazard Pictorials Definitions

Batteries used as counterweights

Wheel load

Voltage rating for power to platform

Chock the wheels Release brakes

Lifting & tie down instructions

Tiedown

Pressure rating for air line to platform

Manual force Engage brake Wind speed

Grounded AC 3-wire only

Lanyard anchorage points

Replace damaged wires and cords

No smoking

Maximum capacity

Indoor

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General Safety

1293165

1294707

44736

1294635

28236

1293164

Tip-over Hazard

Tipping over the machine will result in death or serious injury.

Maximum allowable wind speed: 0 mph / 0 m/sec

0 m/sec

Maximum allowable side force: 90 lbs / 400 N

Maximum capacity: 500 lbs / 227 kg

Occupants and equipment must not exceed 500 lbs / 227 kg

Maximum occupants: 2

Platform extended

Main deck: 300 Ibs / 136 kg

extension deck: 200 Ibs / 91 kg

1293164 A

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General Safety

1294707

1292960

DANGER

1290659

1294707

1294707A

82561

1294681

1294685

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General Safety

1294681

1290675

1290657

1294707

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General Safety

1293166

114338

193166 A21 93166 A2

1294688

1293217

1292053

1293217

1293217 A

0to50KV 3.0m5

50to 200KV 4.6 m0

200to 350KV 6.1 m0

350to 500KV 7.6 m2

500to 750KV 10.6 m7

750 to 1000KV 13.7 m2

400 N

1292053 B

0 m/sec

82487

227 kg

9 kg1

1 kg36

GS-1 303 m

227 kg

1290673

82487

1293217 A

0to50KV 3.0m5

50to 200KV 4.6 m0

200to 350KV 6.1 m0

350to 500KV 7.6 m2

500to 750KV 10.6 m7

750 to 1000KV 13.7 m2

1290672

82495

1294686

1290672

82474

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General Safety

114337

82474

1290670

6.52kg

1293217 A

0to50KV 3.0 m5

50 to 200KV 4.6 m0

200 to 350KV 6.1 m0

350 to 500KV 7.6 m2

500 to 750KV 10.6 m7

750 to 1000KV 13.7 m2

82481

1293217

1294686

1290670 A

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Personal Safety

Personal Fall Protection

Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply:

All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s instructions.

Part No. 1290846GT GS™-1330m 13

Operator's Manual First Edition • First Printing

Work Area Safety

Electrocution Hazards

This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current.

Do not operate the machine during lightning or storms.

Do not use the machine as a ground for welding.

Obey all local and governmental regulations regarding required clearance from electrical power lines. At a minimum, the required clearance contained in the chart below must be followed.

Line Voltage Required Clearance

0 to 50KV 10 ft 3.05 m

50 to 200KV 15 ft 4.60 m

200 to 350KV 20 ft 6.10 m

350 to 500KV 25 ft 7.62 m

500 to 750KV 35 ft 10.67 m

750 to 1000KV 45 ft 13.72 m

Allow for platform movement, electrical line sway or sag, and beware of strong or gusty winds.

Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off.

Tip-over Hazards

Occupants, equipment and materials shall not exceed the maximum platform capacity or the maximum platform capacity of the platform extension.

Maximum capacity

Platform extended

Model

GS-1330m

Platform retracted Platform extended

Extension only Platform only

The weight of options and accessories, such as panel carriers, will reduce the rated platform capacity and must be subtracted from the platform capacity. See the decals with the options and accessories.

If using accessories, read, understand and obey the decals, instructions and manuals with the accessory.

Platform

retracted

500 lbs

227 kg

Platform

only

300 lbs

136 kg

Extension

only

200 lbs

91 kg

Maximum

occupants

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Work Area Safety

Do not raise the platform unless the machine is on a firm, level surface.

Do not depend on the tilt alarm as a level indicator. The tilt alarm sounds on the chassis only when the machine is on a severe slope.

If the tilt alarm sounds: Lower the platform. Move the machine to a firm, level surface. If the tilt alarm sounds when the platform is raised, use extreme caution to lower the platform.

Do not drive over 0.5 mph / 0.8 km/h with the platform raised.

Outdoor Use: Do not raise the platform when wind speeds may exceed 12.5 m/s. If wind speeds exceed 12.5 m/s when the platform is raised, lower the platform and do not continue to operate the machine.

Do not operate the machine in strong or gusty winds. Do not increase the surface area of the platform or the load. Increasing the area exposed to the wind will decrease machine stability.

Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain, debris, unstable or slippery surfaces and near holes and drop-offs.

Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions with the platform raised.

Do not use the machine as a crane.

Do not push the machine or other objects with the platform.

Do not contact adjacent structures with the platform.

Do not tie the platform to adjacent structures.

Do not place loads outside the platform perimeter.

Do not operate the machine with the chassis trays open.

Indoor Use: When raising the platform, follow ratings for allowable side force and number of occupants on the next page.

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Work Area Safety

Do not push off or pull toward any object outside of the platform.

Do not place or attach fixed or overhanging loads to any part of this machine.

Model

GS-1330m

Maximum allowable

side force

90 lbs/400 N Indoor only – 2

Maximum

occupants

Do not alter or disable the limit switches.

Do not alter or disable machine components that in any way affect safety and stability.

Do not replace items critical to machine stability with items of different weight or specification.

Do not use batteries that weigh less than the original equipment. Batteries are used as counterweight and are critical to machine stability. Each battery must weigh 46 lbs/21 kg. Battery tray including batteries must weigh a minimum of 138 lbs/62.5 kg.

Do not modify or alter a mobile elevating work platform without prior written permission from the manufacturer. Mounting attachments for holding tools or other materials onto the platform, toeboards, or guard rail system can increase the weight in the platform and the surface area of the platform or the load.

Do not place ladders or scaffolds in the platform or against any part of this machine.

Do not transport tools and materials unless they are evenly distributed and can be safely handled by person(s) in the platform.

Do not use the machine on a moving or mobile surface or vehicle.

Be sure all tires are in good condition, castle nuts are properly tightened and cotter pins are properly installed.

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