Genie GS-1330M User Manual

-
Operator's Manual
GS
1330m
Serial Number Range
from GS30MD-101
ANSI/CSA North America South America Asia
with Maintenance Information
First Edition First Printing Part No. 1290846GT
Operator's Manual First Edition • First Printing
Front Matter
Contents
Introduction ........................................................... 1
Symbol and Hazard Pictorials Definitions ............. 6
General Safety ...................................................... 8
Personal Safety ................................................... 13
Work Area Safety ................................................ 14
Legend ................................................................ 22
Controls ............................................................... 23
Inspections .......................................................... 26
Operating Instructions ......................................... 40
Transport and Lifting Instructions ....................... 49
Maintenance ....................................................... 54
Specifications ...................................................... 56
Copyright © 2019 Terex Corporation
First Edition: First Printing, January 2019
Genie is registered trademarks of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.
These machines comply with ANSI/SAIA A92.20 CAN/CSA B.354.6
GS™-1330m Part No. 1290846GT
First Edition • First Printing Operator's Manual
Introduction
Introduction
About this manual
Genie appreciates your choice of our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. This book is an operation and daily maintenance manual for the user or operator of a Genie machine.
This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, contact Genie.
Product Identification
The machine serial number is located on the serial label.
Serial number stamped on chassis
Serial number
stamped on chassis
Intended Use and Familiarization Guide
The intended use of this machine is to lift personnel, including tools, and materials to an aerial work site. Before operating the machine, it’s the operator’s responsibility to read and understand this familiarization guide.
Each person must be trained to operate a
MEWP.
Familiarization with the MEWP must be given
to each person who is authorized, competent and trained.
Only trained and authorized personnel should
be permitted to operate the machine.
The operator is responsible to read,
understand, and obey the manufacturer’s instructions and safety rules provided in the Operator’s Manual.
The Operator’s Manual is located in the
manual storage container, at the platform.
Part No. 1290846GT GS™-1330m 1
Operator's Manual First Edition • First Printing
Introduction
Platform controls symbology and related machine movement:
Ground controls symbology and related machine movement:
Lift function enable button
Drive function enable button
Lift function enable button
Platform up/down button
Drive, steer, and lift handle
Sequential functions and movement:
Drive and steer.
Interlocked functions:
Elevated drive speed. Elevated drive in an off-level condition. All platform and ground controls.
Limitations of use:
The intended use of this machine is to lift
personnel, including tools, and materials to an aerial work site.
Do not elevate the platform unless the machine
is on firm level ground.
2 GS™-1330m Part No. 1290846GT
First Edition • First Printing Operator's Manual
Introduction
Bulletin Distribution and Compliance
Safety of product users is of paramount importance to Genie. Various bulletins are used by Genie to communicate important safety and product information to dealers and machine owners.
The information contained in the bulletins is tied to specific machines using the machine model and serial number.
Distribution of bulletins is based on the most current owner on record along with their associated dealer, so it is important to register your machine and keep your contact information up to date.
To ensure safety of personnel and the reliable continued operation of your machine, be sure to comply with the action indicated in a respective bulletin.
To view any open bulletins for your machine, visit us on the web at www.genielift.com.
Contacting the Manufacturer
At times it may be necessary to contact Genie. When you do, be ready to supply the model number and serial number of your machine, along with your name and contact information. At minimum, Genie should be contacted for:
Accident reporting
Questions regarding product applications and safety
Standards and regulatory compliance information
Current owner updates, such as changes in machine ownership or changes in your contact information. See Transfer of Ownership, below.
Transfer of Machine Ownership
Taking a few minutes to update owner information will ensure that you receive important safety, maintenance and operating information that applies to your machine.
Please register your machine by visiting us on the web at www.genielift.com or by calling us toll free at 1-800-536-1800.
Part No. 1290846GT GS™-1330m 3
Operator's Manual First Edition • First Printing
Introduction
Danger
Failure to obey the instructions and safety rules in this manual will result in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s manual.
1 Avoid hazardous situations.
Know and understand the safety rules before going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer’s instructions and safety rules—safety and operator’s manuals and machine decals.
You read, understand and obey employer’s
safety rules and worksite regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.
4 GS™-1330m Part No. 1290846GT
First Edition • First Printing Operator's Manual
NOTICE
Introduction
Safety Sign Maintenance
Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.
Hazard Classification
Decals on this machine use symbols, color coding, and signal words to identify the following:
Safety alert symbol—used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER
WARNING
CAUTION
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Indicates a property damage message.
Part No. 1290846GT GS™-1330m 5
Operator's Manual First Edition • First Printing
Symbol and Hazard Pictorials Definitions
Symbol and Hazard Pictorials Definitions
Read the operator’s manual
Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard
Electrocution hazard Explosion hazard Fire hazard Burn hazard Skin injection hazard
Read the service manual
Crush hazard Crush hazard Collision hazard
Close chassis tray
Engage safety arm
Keep away from moving parts
Keep clear of outriggers and tires
Move machine to level ground
Lower the platform.
Do not set up where it cannot be leveled with outriggers
Maintain required clearance
Access by trained and authorized personnel only
Use a piece of cardboard or paper to search for leaks
6 GS™-1330m Part No. 1290846GT
First Edition • First Printing Operator's Manual
Symbol and Hazard Pictorials Definitions
Batteries used as counterweights
Wheel load
Voltage rating for power to platform
Chock the wheels Release brakes
Lifting & tie down instructions
Tiedown
Pressure rating for air line to platform
Manual force Engage brake Wind speed
Grounded AC 3-wire only
Lanyard anchorage points
Replace damaged wires and cords
No smoking
Maximum capacity
Indoor
Part No. 1290846GT GS™-1330m 7
Operator's Manual First Edition • First Printing
General Safety
General Safety
1293165
1294707
1294707
44736
1294635
28236
1293164
Tip-over Hazard
Tipping over the machine will result in death or serious injury.
Maximum allowable wind speed: 0 mph / 0 m/sec
0 m/sec
Maximum allowable side force: 90 lbs / 400 N
Maximum capacity: 500 lbs / 227 kg
Occupants and equipment must not exceed 500 lbs / 227 kg
Maximum occupants: 2
Platform extended
Main deck: 300 Ibs / 136 kg
extension deck: 200 Ibs / 91 kg
1293164 A
8 GS™-1330m Part No. 1290846GT
First Edition • First Printing Operator's Manual
General Safety
1294707
1292960
DANGER
1290659
1294707
1294707A
82561
1294681
1294685
Part No. 1290846GT GS™-1330m 9
Operator's Manual First Edition • First Printing
General Safety
1294681
1290675
1290657
1294707
1294707
10 GS™-1330m Part No. 1290846GT
First Edition • First Printing Operator's Manual
General Safety
1293166
114338
193166 A21 93166 A2
1294688
1293217
1292053
1293217
1293217 A
0to50KV 3.0m5
50to 200KV 4.6 m0
200to 350KV 6.1 m0
350to 500KV 7.6 m2
500to 750KV 10.6 m7
750 to 1000KV 13.7 m2
400 N
1292053 B
0 m/sec
82487
227 kg
9 kg1
1 kg36
GS-1 303 m
227 kg
1290673
1290673
82487
1293217 A
0to50KV 3.0m5
50to 200KV 4.6 m0
200to 350KV 6.1 m0
350to 500KV 7.6 m2
500to 750KV 10.6 m7
750 to 1000KV 13.7 m2
1290672
82495
1294686
1290672
1290672
82474
Part No. 1290846GT GS™-1330m 11
Operator's Manual First Edition • First Printing
General Safety
114337
82474
1290670
=
6.52kg
1293217 A
0to50KV 3.0 m5
50 to 200KV 4.6 m0
200 to 350KV 6.1 m0
350 to 500KV 7.6 m2
500 to 750KV 10.6 m7
750 to 1000KV 13.7 m2
82481
1293217
1294686
1290670 A
12 GS™-1330m Part No. 1290846GT
First Edition • First Printing Operator's Manual
Personal Safety
Personal Safety
Personal Fall Protection
Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply:
All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s instructions.
Part No. 1290846GT GS™-1330m 13
Operator's Manual First Edition • First Printing
Work Area Safety
Work Area Safety
Electrocution Hazards
This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current.
Do not operate the machine during lightning or storms.
Do not use the machine as a ground for welding.
Obey all local and governmental regulations regarding required clearance from electrical power lines. At a minimum, the required clearance contained in the chart below must be followed.
Line Voltage Required Clearance
0 to 50KV 10 ft 3.05 m
50 to 200KV 15 ft 4.60 m
200 to 350KV 20 ft 6.10 m
350 to 500KV 25 ft 7.62 m
500 to 750KV 35 ft 10.67 m
750 to 1000KV 45 ft 13.72 m
Allow for platform movement, electrical line sway or sag, and beware of strong or gusty winds.
Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off.
Tip-over Hazards
Occupants, equipment and materials shall not exceed the maximum platform capacity or the maximum platform capacity of the platform extension.
Maximum capacity
Platform extended
Model
GS-1330m
Platform retracted Platform extended
Extension only Platform only
The weight of options and accessories, such as panel carriers, will reduce the rated platform capacity and must be subtracted from the platform capacity. See the decals with the options and accessories.
If using accessories, read, understand and obey the decals, instructions and manuals with the accessory.
Platform
retracted
500 lbs
227 kg
Platform
only
300 lbs
136 kg
Extension
only
200 lbs
91 kg
Maximum
occupants
2
14 GS™-1330m Part No. 1290846GT
First Edition • First Printing Operator's Manual
Work Area Safety
Do not raise the platform unless the machine is on a firm, level surface.
Do not depend on the tilt alarm as a level indicator. The tilt alarm sounds on the chassis only when the machine is on a severe slope.
If the tilt alarm sounds: Lower the platform. Move the machine to a firm, level surface. If the tilt alarm sounds when the platform is raised, use extreme caution to lower the platform.
Do not drive over 0.5 mph / 0.8 km/h with the platform raised.
Outdoor Use: Do not raise the platform when wind speeds may exceed 12.5 m/s. If wind speeds exceed 12.5 m/s when the platform is raised, lower the platform and do not continue to operate the machine.
Do not operate the machine in strong or gusty winds. Do not increase the surface area of the platform or the load. Increasing the area exposed to the wind will decrease machine stability.
Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain, debris, unstable or slippery surfaces and near holes and drop-offs.
Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions with the platform raised.
Do not use the machine as a crane.
Do not push the machine or other objects with the platform.
Do not contact adjacent structures with the platform.
Do not tie the platform to adjacent structures.
Do not place loads outside the platform perimeter.
Do not operate the machine with the chassis trays open.
Indoor Use: When raising the platform, follow ratings for allowable side force and number of occupants on the next page.
Part No. 1290846GT GS™-1330m 15
Operator's Manual First Edition • First Printing
Work Area Safety
Do not push off or pull toward any object outside of the platform.
Do not place or attach fixed or overhanging loads to any part of this machine.
Model
GS-1330m
Maximum allowable
side force
90 lbs/400 N Indoor only – 2
Maximum
occupants
Do not alter or disable the limit switches.
Do not alter or disable machine components that in any way affect safety and stability.
Do not replace items critical to machine stability with items of different weight or specification.
Do not use batteries that weigh less than the original equipment. Batteries are used as counterweight and are critical to machine stability. Each battery must weigh 46 lbs/21 kg. Battery tray including batteries must weigh a minimum of 138 lbs/62.5 kg.
Do not modify or alter a mobile elevating work platform without prior written permission from the manufacturer. Mounting attachments for holding tools or other materials onto the platform, toeboards, or guard rail system can increase the weight in the platform and the surface area of the platform or the load.
Do not place ladders or scaffolds in the platform or against any part of this machine.
Do not transport tools and materials unless they are evenly distributed and can be safely handled by person(s) in the platform.
Do not use the machine on a moving or mobile surface or vehicle.
Be sure all tires are in good condition, castle nuts are properly tightened and cotter pins are properly installed.
16 GS™-1330m Part No. 1290846GT
Loading...
+ 41 hidden pages