Genie GL-8, GL-10, GL-4, GL-12 User Manual

Operator’s Manual

First Edition

Sixth Printing

Part No. 35566

Operator's Manual First Edition • Sixth Printing

Important

Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. If you have any questions, call Genie Industries.

Contents

Page

Safety ......................................................................... 1

Legend ........................................................................ 6

Pre-operation Inspection ............................................. 8

Function Tests.......................................................... 10

Workplace Inspection................................................ 13

Operating Instructions............................................... 14

Battery & Charger Operating Instructions .................. 16

Transport Instructions ............................................... 17

Load Capacity Charts................................................ 18

Decals ...................................................................... 20

Specifications ........................................................... 22

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Printed on recycled paper Printed in U.S.A.

Genie Lift Part No. 35566

Operator's ManualFirst Edition • Sixth Printing

Safety Rules

Warning

Failure to obey the instructions and safety rules in this manual may result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's manual.

1 Avoid hazardous situations. Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation

inspection.

3 Always perform the function tests prior to

use. 4 Inspect the workplace. 5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer's instructions and safety rules— safety and operator's manuals and machine decals.

You read, understand and obey employer's

safety rules and work site regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

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Operator's Manual First Edition • Sixth Printing

SAFETY RULES

Fall Hazards

Do not use as a personnel lifting platform or step.

Do not stand or sit on the forks, load platform or boom.

Do not climb on the machine.

Tip-over Hazards

Do not exceed the rated load capacity. See Load Capacity Charts section.

Do not raise the load unless the leg lock pins have been properly inserted into the legs.

Do not raise the load unless the correct length legs are properly installed.

Do not raise the load unless the machine is on a firm, level surface.

Do not place ladders or scaffolding against any part of the machine.

Do not operate the machine unless the wheel/ leg/caster configuration is properly installed.

Prior to use, check the work area for drop-offs, holes, bumps, debris, unstable or slippery surfaces or other possible hazardous conditions.

Avoid debris and uneven surfaces while rolling a machine without the legs installed.

Do not replace machine parts critical to stability or structure with items of different weight or specification.

Do not cause a horizontal force or side load to the machine by raising or lowering a fixed or overhanging load.

Do not use the machine on a moving or mobile surface or vehicle.

Collision Hazards

Do not raise if the load is not properly centered on the forks or load platform.

Check the work area for overhead obstructions or other possible hazards.

Do not stand under or allow personnel under the machine when the load is

Do not move the machine with a raised load, except for minor positioning.

Do not tilt the machine back with a raised load. Do not use blocks to level the machine. Do not operate the machine in strong or gusty

winds. Increasing the load surface area will decrease machine stability in windy conditions.

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raised. Do not lower the load unless the area below is clear

of personnel and obstructions. Use common sense and planning when transporting

the machine on an incline, slope or stairs. Maintain proper lubrication on the frame channels.

See the Pre-operation Inspection section. Unlubricated frame channels can bind or stop moving, which could result in the load shifting or falling.

Operator's ManualFirst Edition • Sixth Printing

SAFETY RULES

Electrocution Hazards

This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current.

Maintain safe distances away from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart.

Voltage Minimum Safe

Approach Distance

Phase to Phase Feet Meters 0 to 300V Avoid Contact

300V to 50KV 10 3.1 50KV to 200KV 15 4.6 200KV to 350KV 20 6.1 350KV to 500KV 25 7.6 500KV to 750KV 35 10.7 750KV to 1000KV 45 13.7

Allow for mast movement and electrical line sway or sag, and beware of strong or gusty winds.

Keep away from the machine if it contacts energized power lines. Personnel must not touch or operate the machine until power lines are shut off.

Do not use the machine as a ground for welding.

Bodily Injury Hazards

Do not grasp the cable.

Improper Use Hazard

Never leave a machine unattended with a load. Unauthorized personnel may attempt to operate the machine without proper instruction, creating an unsafe condition.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.

Do not use a machine with a worn, frayed, kinked or damaged cable.

Do not use a machine with less

than 4 wraps of cable on the winch drum when the carriage is fully lowered.

Conduct a thorough pre-operation inspection prior to

each use. Be sure that all decals are legible and in place. Maintain proper lubrication on the winch. See

Genie Lift Parts and Service Manual

not allow oil or grease on braking surfaces.

for details. Do

Crushing Hazard

Maintain a firm grasp on the winch handle until the brake is locked. The brake is locked when the load will not cause the winch handle to turn.

Keep hands and fingers away from the pulleys, carriage and other potential pinch points.

Do not place arms, hands or fingers through the frame.

Part No. 35566 Genie Lift 3

Lifting Hazard

Use proper lifting techniques to load or tip the machine, or move the machine on stairs.

Do not move the machine on stairs when the machine is equipped with the 4 point caster option.

Operator's Manual First Edition • Sixth Printing

SAFETY RULES

Ladder Safety Fall Hazards

Do not use the ladder as scaffolding. Do not sit on the ladder. Do not over reach. Keep your body centered

between both side rails. Do not use the top rung as a step.

Tip-over Hazards

Do not exceed the ladder's maximum capacity of 250 lbs / 113 kg.

Do not overload the ladder. Ladders are designed for 1 person only.

Do not use the ladder unless it is properly set up. Do not shift the ladder while on it. Avoid pushing or

pulling off to the side of the ladder. Do not set up the ladder on slippery surfaces. Do not use blocks to level the ladder.

Electric Winch Safety Electrocution Hazard

Do not operate the DC battery charger unless using a 3-wire grounded extension cord connected to a grounded AC circit. Do not alter or disable the 3-wire grounded plugs.

Tip-over Hazards

Do not exceed the rated load capacity. See Load Capacity Charts section.

Do not use the electric winch on models with the standard base. The electric winch is designed for use only on straddle base models.

Do not alter or disable the limit switch.

Battery and Charger Safety

- Electric Winch Models Burn Hazards

Batteries contain acid. Always wear protective clothing and eyewear when working with batteries.

Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water.

The battery pack must remain in an upright position.

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Operator's ManualFirst Edition • Sixth Printing

SAFETY RULES

Explosion Hazards

Batteries emit explosive gas. Keep sparks, flames and lighted tobacco away from the battery.

Charge the battery in a well-ventilated area.

Do not disconnect the charger DC output wires from the battery when the charger is on.

Electrocution Hazards

Connect the charger to a grounded AC circuit only.

Do not expose the battery or charger to water or rain.

Before each use, inspect for damage. Replace damaged components before operating.

Lifting Hazard

The battery pack weighs 80 lbs / 37 kg. Use the appropriate number of people and proper lifting techniques when lifting the battery pack.

Decal Legend

Genie product decals use symbols, color coding and signal words to identify the following:

Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

Red—used to indicate the presence of an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Orange—used to indicate the presence of a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Yellow with safety alert symbol— used to indicate the presence of a potentially hazardous situation which, if not avoided, may cause minor or moderate injury.

Yellow without safety alert symbol—used to indicate the presence of a potentially hazardous situation which, if not avoided, may result in property damage.

Green—used to indicate operation or maintenance information.

Part No. 35566 Genie Lift 5

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