Genie GL-8, GL-10, GL-4, GL-12 User Manual

Page 1
Operator’s Manual
First Edition
Sixth Printing
Part No. 35566
Page 2
Operator's Manual First Edition • Sixth Printing
Important
Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. If you have any questions, call Genie Industries.
Contents
Page
Safety ......................................................................... 1
Legend ........................................................................ 6
Pre-operation Inspection ............................................. 8
Function Tests.......................................................... 10
Workplace Inspection................................................ 13
Operating Instructions............................................... 14
Battery & Charger Operating Instructions .................. 16
Transport Instructions ............................................... 17
Load Capacity Charts................................................ 18
Decals ...................................................................... 20
Specifications ........................................................... 22
Contact us:
Internet: http://www.genielift.com e-mail: techpub@genieind.com
Copyright © 1995 by Genie Industries First Edition: Sixth Printing, December 2004 "Genie" is a registered trademark of
Genie Industries in the USA and many other countries.
Printed on recycled paper Printed in U.S.A.
Genie Lift Part No. 35566
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Operator's ManualFirst Edition • Sixth Printing
Safety Rules
Warning
Failure to obey the instructions and safety rules in this manual may result in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's manual.
1 Avoid hazardous situations. Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation
inspection.
3 Always perform the function tests prior to
use. 4 Inspect the workplace. 5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer's instructions and safety rules— safety and operator's manuals and machine decals.
You read, understand and obey employer's
safety rules and work site regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.
Part No. 35566 Genie Lift 1
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Operator's Manual First Edition • Sixth Printing
SAFETY RULES
Fall Hazards
Do not use as a personnel lifting platform or step.
Do not stand or sit on the forks, load platform or boom.
Do not climb on the machine.
Tip-over Hazards
Do not exceed the rated load capacity. See Load Capacity Charts section.
Do not raise the load unless the leg lock pins have been properly inserted into the legs.
Do not raise the load unless the correct length legs are properly installed.
Do not raise the load unless the machine is on a firm, level surface.
Do not place ladders or scaffolding against any part of the machine.
Do not operate the machine unless the wheel/ leg/caster configuration is properly installed.
Prior to use, check the work area for drop-offs, holes, bumps, debris, unstable or slippery surfaces or other possible hazardous conditions.
Avoid debris and uneven surfaces while rolling a machine without the legs installed.
Do not replace machine parts critical to stability or structure with items of different weight or specification.
Do not cause a horizontal force or side load to the machine by raising or lowering a fixed or overhanging load.
Do not use the machine on a moving or mobile surface or vehicle.
Collision Hazards
Do not raise if the load is not properly centered on the forks or load platform.
Check the work area for overhead obstructions or other possible hazards.
Do not stand under or allow personnel under the machine when the load is
Do not move the machine with a raised load, except for minor positioning.
Do not tilt the machine back with a raised load. Do not use blocks to level the machine. Do not operate the machine in strong or gusty
winds. Increasing the load surface area will decrease machine stability in windy conditions.
2 Genie Lift Part No. 35566
raised. Do not lower the load unless the area below is clear
of personnel and obstructions. Use common sense and planning when transporting
the machine on an incline, slope or stairs. Maintain proper lubrication on the frame channels.
See the Pre-operation Inspection section. Unlubricated frame channels can bind or stop moving, which could result in the load shifting or falling.
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Operator's ManualFirst Edition • Sixth Printing
SAFETY RULES
Electrocution Hazards
This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current.
Maintain safe distances away from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart.
Voltage Minimum Safe
Approach Distance
Phase to Phase Feet Meters 0 to 300V Avoid Contact
300V to 50KV 10 3.1 50KV to 200KV 15 4.6 200KV to 350KV 20 6.1 350KV to 500KV 25 7.6 500KV to 750KV 35 10.7 750KV to 1000KV 45 13.7
Allow for mast movement and electrical line sway or sag, and beware of strong or gusty winds.
Keep away from the machine if it contacts energized power lines. Personnel must not touch or operate the machine until power lines are shut off.
Do not use the machine as a ground for welding.
Bodily Injury Hazards
Do not grasp the cable.
Improper Use Hazard
Never leave a machine unattended with a load. Unauthorized personnel may attempt to operate the machine without proper instruction, creating an unsafe condition.
Damaged Machine Hazards
Do not use a damaged or malfunctioning machine.
Do not use a machine with a worn, frayed, kinked or damaged cable.
Do not use a machine with less
than 4 wraps of cable on the winch drum when the carriage is fully lowered.
Conduct a thorough pre-operation inspection prior to
each use. Be sure that all decals are legible and in place. Maintain proper lubrication on the winch. See
Genie Lift Parts and Service Manual
not allow oil or grease on braking surfaces.
for details. Do
Crushing Hazard
Maintain a firm grasp on the winch handle until the brake is locked. The brake is locked when the load will not cause the winch handle to turn.
Keep hands and fingers away from the pulleys, carriage and other potential pinch points.
Do not place arms, hands or fingers through the frame.
Part No. 35566 Genie Lift 3
Lifting Hazard
Use proper lifting techniques to load or tip the machine, or move the machine on stairs.
Do not move the machine on stairs when the machine is equipped with the 4 point caster option.
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Operator's Manual First Edition • Sixth Printing
SAFETY RULES
Ladder Safety Fall Hazards
Do not use the ladder as scaffolding. Do not sit on the ladder. Do not over reach. Keep your body centered
between both side rails. Do not use the top rung as a step.
Tip-over Hazards
Do not exceed the ladder's maximum capacity of 250 lbs / 113 kg.
Do not overload the ladder. Ladders are designed for 1 person only.
Do not use the ladder unless it is properly set up. Do not shift the ladder while on it. Avoid pushing or
pulling off to the side of the ladder. Do not set up the ladder on slippery surfaces. Do not use blocks to level the ladder.
Electric Winch Safety Electrocution Hazard
Do not operate the DC battery charger unless using a 3-wire grounded extension cord connected to a grounded AC circit. Do not alter or disable the 3-wire grounded plugs.
Tip-over Hazards
Do not exceed the rated load capacity. See Load Capacity Charts section.
Do not use the electric winch on models with the standard base. The electric winch is designed for use only on straddle base models.
Do not alter or disable the limit switch.
Battery and Charger Safety
- Electric Winch Models Burn Hazards
Batteries contain acid. Always wear protective clothing and eyewear when working with batteries.
Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water.
The battery pack must remain in an upright position.
4 Genie Lift Part No. 35566
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Operator's ManualFirst Edition • Sixth Printing
SAFETY RULES
Explosion Hazards
Batteries emit explosive gas. Keep sparks, flames and lighted tobacco away from the battery.
Charge the battery in a well-ventilated area.
Do not disconnect the charger DC output wires from the battery when the charger is on.
Electrocution Hazards
Connect the charger to a grounded AC circuit only.
Do not expose the battery or charger to water or rain.
Before each use, inspect for damage. Replace damaged components before operating.
Lifting Hazard
The battery pack weighs 80 lbs / 37 kg. Use the appropriate number of people and proper lifting techniques when lifting the battery pack.
Decal Legend
Genie product decals use symbols, color coding and signal words to identify the following:
Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Red—used to indicate the presence of an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Orange—used to indicate the presence of a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Yellow with safety alert symbol— used to indicate the presence of a potentially hazardous situation which, if not avoided, may cause minor or moderate injury.
Yellow without safety alert symbol—used to indicate the presence of a potentially hazardous situation which, if not avoided, may result in property damage.
Green—used to indicate operation or maintenance information.
Part No. 35566 Genie Lift 5
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Operator's Manual First Edition • Sixth Printing
6 Genie Lift Part No. 35566
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Operator's ManualFirst Edition • Sixth Printing
LEGEND
Models with electric winch option
Straddle Base with 4 Point Casters
24 Brake (option) 2 5 Fork lock pin 2 6 Winch mounting bracket 27 Winch 28 Boom (option) 29 Load platform (option) 3 0 Electric winch battery
Part No. 35566 Genie Lift 7
3 1 Electric winch charger 3 2 Electric winch (option) 3 3 Electric winch control 34 Electric winch limit switch 3 5 Red Emergency Stop button 3 6 Electric winch control up
button
3 7 Electric winch control down
button
3 8 Caster, 4 inch - option A
Caster, 5 inch - option B 3 9 Ladder snap pin 40 Ladder (option)
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Operator's Manual First Edition • Sixth Printing
Pre-operation Inspection
Fundamentals
The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. This inspection is designed to discover if anything is apparently wrong with a machine before the
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation inspection. Know and understand the pre-operation
inspection before going on to the next section.
3 Always perform function tests prior to use. 4 Inspect the workplace. 5 Only use the machine as it was intended.
operator tests it. Refer to the list on the next page and check each
of the items. If damage or any unauthorized variation from
factory delivered condition is discovered, the machine must be tagged and removed from service.
Repairs to the machine may only be made by a qualified service technician, according to the manufacturer's specifications. After repairs are completed, the operator must perform a pre­operation inspection again before testing the machine functions.
8 Genie Lift Part No. 35566
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Pre-operation Inspection
Operator's ManualFirst Edition • Sixth Printing
PRE-OPERATION INSPECTION
o Be sure that the operator’s manual is complete,
legible and available for reference.
o Be sure that all decals are legible and in place.
See Decals section.
Check the following components or areas for damage, improperly installed or missing parts and unauthorized modifications:
o Winch and related components o Base components o Legs o Roller wheels o Inner and outer frames o Glide buttons o Carriage hold-down assembly o Cable anchor o Cable and pulleys o Wheels and casters o Forks
Check the entire machine for:
o Dents or damage o Corrosion or oxidation o Cracks in welds or structural components
o Be sure that all structural and other critical
components are present and all associated fasteners and pins are in place and properly tightened.
o Inspect and clean the battery terminals and all
battery cable connections.
o Be sure there is a minimum of 4 wraps of cable
around the winch drum when the carriage is fully lowered.
o Be sure the frame channels are properly
lubricated and free of debris. Lubricate the channels with a dry silicone spray or silicone wax (Genie part number 90337).
o Load platform and boom (if equipped) o Nuts, bolts and other fasteners o Cable (kinks, frays, abrasions) o Ladder (if equipped) o Brake system (if equipped) o Limit switch (electric winch models) o Electric winch and related components
(if equipped)
o Hand controls and wiring (electric winch
models)
Part No. 35566 Genie Lift 9
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Operator's Manual First Edition • Sixth Printing
Function T ests
Fundamentals
The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions.
A malfunctioning machine must never be used. If
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's manual.
malfunctions are discovered, the machine must be tagged and removed from service. Repairs to the machine may only be made by a qualified service technician, according to the manufacturer's
specifications. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use. Know and understand the function tests
before going on to the next section.
4 Inspect the workplace. 5 Only use the machine as it was intended.
After repairs are completed, the operator must
perform a pre-operation inspection and function
tests again before putting the machine into service.
10 Genie Lift Part No. 35566
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Operator's ManualFirst Edition • Sixth Printing
FUNCTION TESTS
Function Tests
1 Select a test area that is firm, level and free of
obstructions.
Setup
1 Tilt the machine back. 2 Slide each fork onto the carriage and secure it
with the fork lock pins.
3 Slide each leg into
a base socket until the leg lock pin
snaps into the leg. 4 Stand the machine up. 5 Remove the winch handle, reverse the handle
and install it. The handle grip should face the
operator. 6 Straddle base: Adjust to desired width. Be sure
the leg lock pin snaps into the leg. 7 Rotate the hold-down bar off of the carriage.
Boom
Load Platform
1 Lay the load platform onto the forks. 2 Lift the front of the load platform and push it
toward the carriage until the back angle is under the lower fork mounting tube.
3 Rotate the load platform down until it locks into
place over the forks.
Ladder Setup (if equipped)
1 Position the machine. 2 Pull the snap pins on both sides of the ladder. 3 Pull the ladder down into the lowered position.
Be sure to support the ladder until it is fully lowered.
To store the ladder: Raise the ladder to the stowed position and be sure the snap pins lock into place.
1 Hold the boom in a vertical position. 2 Place the top of the boom plate under the upper
fork mounting tube and lift up. 3 Rotate the boom down until it locks into place. 4 Attach the lifting shackle to the desired hole on
the boom.
Part No. 35566 Genie Lift 11
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Operator's Manual First Edition • Sixth Printing
FUNCTION TESTS
Test the Brake Operation (if equipped)
1 Press down on the foot pedal to lock the brake. 2 Push the machine.
Result: The wheels should not roll. 3 Pull up on the foot pedal to release the brake. 4 Push the machine.
Result: The machine should move.
Test the Winch Operation
Note: The Genie Lift 4 does not have an inner frame.
1 Rotate the winch handle clockwise to raise the
carriage.
Result: The carriage should raise to the top of
the inner frame and then the inner frame should raise. The carriage and inner frame should move smoothly, free of hesitation and binding.
2 Rotate the winch handle counterclockwise to
lower the carriage.
Test Electric Winch Operation (if equipped)
Note: The Genie Lift 4 does not have an inner frame.
1 Connect the battery pack. 2 Pull out the red Emergency Stop button to the
on position.
3 Push the up button on the hand controls.
Result: The carriage should raise to the top of
the inner frame and then the inner frame should raise. The carriage and inner frame should move smoothly, free of hesitation and binding. The winch should turn off when the carriage reaches maximum height.
4 Push in the red Emergency Stop button to the
off position.
5 Push the down button, then the up button.
Result: The up/down function should not
operate.
Result: The inner frame should lower into the
outer frame, and then the carriage should lower into the inner frame. The carriage and inner frame should move smoothly, free of hesitation and binding.
Note: If the carriage and inner frame do not move freely, the channels may need to be lubricated with a dry silicone spray or silicone wax.
12 Genie Lift Part No. 35566
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Operator's ManualFirst Edition • Sixth Printing
Workplace Inspection
Be aware of and avoid the following hazardous situations:
· drop-offs or holes
· bumps and floor obstructions
· debris
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use.
4 Inspect the workplace. Know and understand the workplace
inspection before going on to the next section.
5 Only use the machine as it was intended.
Fundamentals
The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation. It should be performed by the operator prior to moving the machine to the workplace.
· overhead obstructions and high voltage conductors
· hazardous locations
· sloped surfaces
· unstable or slippery surfaces
· inadequate surface support to withstand all load forces imposed by the machine
· wind and weather conditions
· all other possible unsafe conditions
It is the operator's responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine.
Part No. 35566 Genie Lift 13
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Operator's Manual First Edition • Sixth Printing
Operating Instructions
Setup
Select an area that is firm, level and free of obstructions.
Follow the Setup procedures in the Function Tests section.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use. 4 Inspect the workplace.
5 Only use the machine as it was intended.
Raising and Lowering Load ­Manual Winch
1 Center the load on the forks or load platform. 2 Raise the load by firmly grasping the winch
handle and rotating it clockwise. Do not allow the cable to wind unevenly onto the winch drum.
3 Lower the load by firmly grasping the winch
handle and rotating it counterclockwise. After lowering to the desired position, turn the winch handle clockwise (raise the load) 1/4 turn to set the brake.
Fundamentals
The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator's responsibility to follow all the safety rules and instructions in the operator's manual.
Using the machine for any purpose other than lifting material is unsafe.
If more than one operator is expected to use a machine at different times in the same work shift, each operator is expected to follow all safety rules and instructions in the operator's manual. That means every new operator should perform a pre­operation inspection, function tests and a workplace inspection before using the machine.
Raising and Lowering Load ­Electric Winch
1 Center the load on the forks or load platform. 2 Connect the battery pack. 3 Pull out the red Emergency Stop button to the
on position.
4 Push the up or down button on the hand controls
for the desired direction of travel.
14 Genie Lift Part No. 35566
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Operator's ManualFirst Edition • Sixth Printing
OPERATING INSTRUCTIONS
Moving Machine with a Load
It is best to move the machine on the work site with no load. Moving a raised load should be restricted to positioning for loading and unloading. If it is necessary to move the machine with a raised load, understand and obey the following safety rules:
· Make sure the area is level and clear of obstructions.
· Make sure the load is centered on the forks or load platform.
· Avoid sudden starts and stops.
· Travel with the load in the lowest possible position.
· Keep personnel away from the machine and load.
· Do not tilt the machine back with a raised load.
Moving Machine on Stairs
It is best to move the machine on stairs using the optional stair glides. Moving the machine on stairs without the use of stair glides is not recommended. If it is necessary to move the machine on stairs, understand and obey the following safety rules:
After Each Use
To prepare the machine for storage, remove the forks and legs and reverse the winch handle. Refer to the Setup procedure.
Select a safe storage location - firm level surface, weather protected, clear of obstruction and traffic.
Models with electric winch: Recharge the battery.
· Do not move the machine on stairs when the machine is equipped with the 4 point caster option.
· Fully lower the load.
· Ease the machine over each stair. Maintain a firm grasp on the handle.
· Do not allow the machine to become unbalanced.
· Continue carefully up or down the stairs.
· Use the appropriate number of people and proper lifting techniques with heavy loads.
· Models with electric winch: Remove the battery pack.
Part No. 35566 Genie Lift 15
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Operator's Manual First Edition • Sixth Printing
OPERATING INSTRUCTIONS
9 Charger models equipped with manual/auto
selector switch: If the ampere meter indicates that the battery is not being charged, set the power switch to the MANUAL position until the ampere meter begins to move up the scale. Then set the power switch to the AUTO position.
Battery and Charger Instructions Observe and Obey:
Do not use an external charger or booster
battery. Charge the battery in a well-ventilated area. Use proper AC input voltage for charging as
indicated on the charger. Use only a Genie authorized battery and
charger.
To Charge Battery
1 Open the battery pack lid to access the battery. 2 Remove the battery vent caps and check the
battery acid level. If necessary, add only
enough distilled water to cover the plates. Do
not overfill prior to the charge cycle.
3 Replace the battery vent caps. 4 If equipped: Set the power switch to the OFF
position. Be sure that the DC output cord is
properly connected to the battery (black to
negative, red to positive).
5 Connect the battery charger to a grounded AC
circuit.
6 If equipped: Set the AC Selector switch to the
proper voltage.
10 The charger will turn off automatically when the
battery is fully charged. If equipped: Set the power switch to the OFF position, then disconnect from the AC supply.
11 Check the battery acid level when the charge
cycle is complete. Replenish with distilled water to the bottom of the fill tube. Do not overfill.
Dry Battery Filling and Charging Instructions
1 Remove the battery vent caps and permanently
remove the plastic seal from the battery vent openings.
2 Fill each cell with battery acid (electrolyte) until
the level is sufficient to cover the plates.
Do not fill to maximum level until the battery charge cycle is complete. Overfilling can cause the battery acid to overflow during charging. Neutralize battery acid spills with baking soda and water.
3 Install the battery vent caps. 4 Charge the battery. 5 Check the battery acid level when the charging
cycle is complete. Replenish with distilled water to the bottom of the fill tube. Do not overfill.
7 Set the power switch to the AUTO position. 8 Monitor the ampere meter for the correct charge
rate. The initial charge rate should be
approximately 10A. The charge rate will
decrease as the battery reaches full charge.
16 Genie Lift Part No. 35566
Page 19
Transport Instructions
Operator's ManualFirst Edition • Sixth Printing
OPERATING INSTRUCTIONS
Lifting Instructions
The number of people required to load and unload a machine is dependent on a number of factors, including but not limited to:
· the physical condition, strength and disabilities or prior injuries of the people involved
Observe and Obey:
Be sure the vehicle capacity and loading
surfaces are sufficient to support the machine weight. See the serial plate for the machine weight.
The transport vehicle must be parked on a level
surface.
Remove the load from the forks, boom or load
platform before loading for transport.
The transport vehicle must be secured to
prevent rolling while the machine is being loaded.
The machine must be securely fastened to the
transport vehicle.
· the vertical and horizontal distances the machine has to be moved
· the number of times the machine will be loaded or unloaded
· the stance, posture and grip used by the people involved
· the lifting techniques used
· the site conditions and weather in which the activity is being performed (i.e., slippery, icy, raining)
The appropriate number of people and proper lifting techniques must be used to prevent physical injury.
Loading for T ransport
1 Fully lower the carriage. 2 Rotate the carriage hold-down bar over the
carriage. Be sure the lock pin snaps into place.
3 Remove the winch handle, reverse the handle
and install it. The handle grip should face the carriage.
4 Models with electric winch: Remove the battery
pack.
Part No. 35566 Genie Lift 17
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Operator's Manual First Edition • Sixth Printing
Load Capacity Charts
Forks Load Positioning Instructions
1 Determine the weight of the load and the
location of its load center.
2 Measure to the load center from the side of the
Observe and Obey:
Failure to properly position the load may result
in death or serious injury.
Verify that the load you wish to raise does not
exceed the maximum load for your load center. See the load capacity charts on the next page.
Tip-over hazard. Raising a load that exceeds the machine capacity may result in death or serious injury.
load that will be closest to the carriage.
3 Refer to the chart on the next page to determine
if the machine is capable of lifting the weight at the location on the forks.
4 Place the load so that it rests on the forks, as
close to the carriage as possible.
5 Position the load so that the load center is
within the load center zone.
A load center is defined as the balancing point
(center of gravity) of a load and must be positioned within the load center zone.
Tip-over hazard. Failure to position the load center within the load center zone may result in death or serious injury.
measure to the load center
18 Genie Lift Part No. 35566
Page 21
Forks Load Capacity Chart
inches cm
Model
GL-4 500 500
GL-8 400 400
GL-10 350 350
GL-12 350 350
lbs kg
lbs kg
lbs kg
lbs kg
Boom
12 14 30 35
227 227
181 181
159 159
159 159
Operator's ManualFirst Edition • Sixth Printing
LOAD CAPACITY CHARTS
Maximum Load Centers
(measure from front of carriage) Forks: 14 in 35 cm
Load Platform: 14 in 35 cm Boom: 20 in 51 cm
Load Positioning Instructions
1 Determine the weight of the load and the
location of its load center.
2 Refer to the chart below to determine if the
machine is capable of lifting the weight at the location on the boom.
3 Attach the lifting shackle to the desired hole on
the boom.
Boom Load Capacity Chart
Model Front Rear
Hole Hole
GL-4 lbs 300 500
kg 136 227
Rear mounting hole
Front mounting hole
GL-8 lbs 240 400
kg 109 181
GL-10 lbs 210 350
kg 95 159
GL-12 lbs 210 350
kg 95 159
Part No. 35566 Genie Lift 19
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Operator's Manual First Edition • Sixth Printing
52982
35577 or 35578 or 35579
82959
33468 97529
37049
35574
35567
43022
43021
35577 or 35578 or 35579
37120
37111
37111
37084
35575
20 Genie Lift Part No. 35566
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Operator's ManualFirst Edition • Sixth Printing
52982
97511 or 97512 or 97513
97539 97532
82962
Serial Plate
97539
82487
97536
82481
82487
97511 or 97512 or 97513
97533
97540
97540
82487
82487 97510
Part No. 35566 Genie Lift 21
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Operator's Manual First Edition • Sixth Printing
Specifications
Model GL-4 GL-8 GL-10 GL-12 Height, maximum lift 5 ft 11 in 10 ft 1/2 in 11 ft 8 in 13 ft 91/2 in
Forks up 1.8 m 3.1 m 3.6 m 4.2 m Height, maximum lift 4 ft 11/2 in 8 ft 3 in 9 ft 101/2 in 12 ft
Forks down 1.2 m 2.5 m 3 m 3.7 m Height, minimum lift 31/2 in 31/2 in 2 in 2 in
Forks down 8.9 cm 8.9 cm 5.1 cm 5.1 cm Lift capacity 500 lbs 400 lbs 350 lbs 350 lbs
at 12 in / 30.5 cm load center 227 kg 181 kg 159 kg 159 kg
Machine weight See specification chart on next page. Height, stowed* 5 ft 71/2 in 5 ft 71/2 in 6 ft 51/2 in 7 ft 63/4 in
1.7 m 1.7 m 2 m 2.3 m
Ground clearance*
3
/4 in
1.9 cm 1.9 cm 1.9 cm 1.9 cm
Standard base
3
Width 24
/4 in 243/4 in NA NA
62.9 cm 62.9 cm
Length - stowed 12 in 12 in NA NA
30.5 cm 30.5 cm
Length - operating 343/4 in 343/4 in NA NA
88.3 cm 88.3 cm
Straddle base
3
Width - stowed 28
/4 in 283/4 in 283/4 in 283/4 in
73 cm 73 cm 73 cm 73 cm
Width - extended 431/2 in 431/2 in 431/2 in 431/2 in
1.1 m 1.1 m 1.1 m 1.1 m
Length - stowed 191/4 in 191/4 in 191/4 in 191/4 in
48.9 cm 48.9 cm 48.9 cm 48.9 cm
Length - operating 43 in 43 in 43 in 43 in
1 m 1 m 1 m 1 m
Counterweighted base
3
Width - stowed 28
/4 in 283/4 in 283/4 in NA
73 cm 73 cm 73 cm
Width - extended 431/2 in 431/2 in 431/2 in N A
1.1 m 1.1 m 1.1 m
Length - operating 281/2 in 281/2 in 281/2 in NA
72.4 cm 72.4 cm 72.4 cm
Airborne noise emissions by machinery
Maximum sound level at normal operating workstations (A-weighted)
Manual winch 90 dB 90 dB 90 dB 90 dB Electric winch 95 dB 95 dB 95 dB 95 dB
* The 10 inch pneumatic rear wheel option will add 1 inch / 2.5 cm to these specifications. * The 4 point caster option B will add 1
inch / 2.5 cm to these specifications.
* The counterweight base will add 1 inch / 2.5 cm to these specifications.
3
/4 in
3
/4 in
3
/4 in
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Operator's ManualFirst Edition • Sixth Printing
SPECIFICATIONS
Model GL-4 GL-8 GL-10 GL-12 Forks
Length 22 Width 20
Load Platform
Length 23 in 23 in 23 in 23 in Width 22 in 22 in 22 in 22 in
1
/2 in 221/2 in 221/2 in 221/2 in
57.2 cm 57.2 cm 57.2 cm 57.2 cm
1
/2 in 201/2 in 201/2 in 201/2 in
52.1 cm 52.1 cm 52.1 cm 52.1 cm
58.4 cm 58.4 cm 58.4 cm 58.4 cm
55.9 cm 55.9 cm 55.9 cm 55.9 cm
Machine Configurations
Base: Standard Base GL-4 and GL-8
*Wheel and Casters:
Pneumatic option Front: 2 Rear: 10 inch pneumatic wheels
Base: Straddle Base GL-4, GL-8, GL-10 and GL-12
*Wheel and Casters:
Pneumatic option Front: 2 Rear: 10 inch pneumatic wheels
4 point caster option A Front: 2 inch dual wheel swivel
Rear: 4 inch swivel casters 4 point caster option B
Front: 2 Rear: 5 inch swivel casters with
Base: Counterweight GL-4, GL-8, GL-10
**Wheel and Casters:
Front: 4 inch fixed wheel Rear: 5 inch swivel casters with
*Machines with standard or straddle base ship standard with 8 inch rear wheels and 2 inch dual wheel front swivel casters.
**Machines with counterweight base ship standard with 5 inch rear swivel casters with side brakes and 4 inch front fixed wheels.
1
/2 inch swivel casters
1
/2 inch swivel casters
casters
1
/2 inch swivel casters
side brakes and 4 point rotational locks
side brakes
Machine Weights
Genie Lift 4 Base: Caster Option: Weight:
Standard Standard 113 lbs / 51 kg Standard Pneumatic 117 lbs / 53 kg Straddle Standard 126 lbs / 57 kg Straddle Pneumatic 130 lbs / 59 kg Straddle 4 point caster A 137 lbs / 62 kg Straddle 4 point caster B 139 lbs / 63 kg Counterweight Standard 392 lbs / 178 kg
Genie Lift 8 Base: Caster Option: Weight:
Standard Standard 132 lbs / 60 kg Standard Pneumatic 136 lbs / 62 kg Straddle Standard 145 lbs / 66 kg Straddle Pneumatic 149 lbs / 68 kg Straddle 4 point caster A 156 lbs / 71 kg Straddle 4 point caster B 158 lbs / 72 kg Counterweight Standard 411 lbs / 186 kg
Genie Lift 10 Base: Caster Option: Weight:
Straddle Standard 149 lbs / 68 kg Straddle Pneumatic 153 lbs / 69 kg Straddle 4 point caster A 160 lbs / 73 kg Straddle 4 point caster B 162 lbs / 73 kg Counterweight Standard 415 lbs / 188 kg
Genie Lift 12 Base: Caster Option: Weight:
Straddle Standard 154 lbs / 70 kg Straddle Pneumatic 158 lbs / 72 kg Straddle 4 point caster A 165 lbs / 75 kg Straddle 4 point caster B 167 lbs / 76 kg
The electric winch option will add an additional 103 lbs / 47 kg to the above machine weights.
Part No. 35566 Genie Lift 23
Page 26
Genie North America
Phone 425.881.1800
Toll Free USA and Canada
Genie Australia Pty Ltd.
800.536.1800
Fax 425.883.3475
Phone +61 7 3375 1660
Fax +61 7 3375 1002
Genie Scandinavia
Phone +46 31 575100
Fax +46 31 579020
Genie France
Phone +33 (0)2 37 26 09 99
Fax +33 (0)2 37 26 09 98
Genie Iberica
Phone +34 93 579 5042
Fax +34 93 579 5059
Genie Germany
Phone +49 (0)4202 88520
Fax +49 (0)4202 8852-20
Genie U.K.
Phone +44 (0)1476 584333
Fax +44 (0)1476 584334
Genie Mexico City
Phone +52 55 5666 5242
Fax +52 55 5666 3241
Genie China
Phone +86 21 53852570
Fax +86 21 53852569
Genie Malaysia
Phone +65 98 480 775
Fax +65 67 533 544
Genie Japan
Phone +81 3 3453 6082
Fax +81 3 3453 6083
Genie Korea
Phone +82 25 587 267
Fax +82 25 583 910
Genie Brasil
Phone +55 11 41 665 755
Fax +55 11 41 665 754
Genie Holland
Phone +31 183 581 102
Fax +31 183 581 566
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