Genie AL4L,AL5L Parts Manual

Page 1
Serial Number Range
AL4L AL5L
from SN AL4L10-001 to
AL4L16-229
from SN AL4L16J-230 to
AL416LJ-1499
from SN AL5L10-001 to
AL5L15-128
from SN AL4LJ-1500
Part No. 228775
Page 2
November 2018
2 AL4L,AL5L Part No. 228775
Page 3
November 2018
How to Read Your Serial Number
Part No. 228775 AL4L,AL5L 3
Page 4
Table of Contents
This manual is updated frequently. If you have a printed manual, you can keep it up to date by downloading new figures from the Genie website at www.genielift.com. For the most up-to-date parts information, visit the Parts Lookup System on the Genie website at www.genielift.com.
How to Read Your Serial Number..........................................3
Parts Stocking List.................................................................7
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9
Electronic Version
Click on any page number to view the figure.
100 Decals
101.1 Decals with Words, AL4L With Battery......................10
102.1 Decals with Symbols, AL4L With Battery...................12
103.1 Decals with Words, AL4L With Engine.......................14
104.1 Decals with Symbols, AL4L With Engine...................16
105.1 Decals with Words, AL5L...........................................18
106.1 Decals with Symbols, AL5L.......................................20
November 2018
405.1 Control Box, AL5L, View 2.........................................58
406.1 Wiring Harnesses......................................................60
500 Mast Components
501.1 Mast Assembly, Cable Routing..................................62
502.1 Tower Base Assembly................................................64
502.1 Tower Base Assembly................................................66
503.1 6" Round Base Assembly..........................................68
504.1 4" Mast Assembly......................................................70
505.1 2" and 3" Mast Assemblies........................................72
506.1 Light Assembly..........................................................74
507.1 Winch Assembly........................................................76
600 Accessories
601.1 Spare Tire and Dome Light........................................78
602.1 Battery Watering System...........................................80
Indices
Part Number Index...............................................................82
Part Description Index.........................................................85
Cross References
200 Base Components
201.1 Frame........................................................................22
202.1 Axle With Hydraulic Brakes........................................24
203.1 Axle With Electric Brakes...........................................26
204.1 Battery and Charger Installation................................28
205.1 Cabinet, View 1..........................................................30
205.1 Cabinet, View 1 (to SN AL4L13-146).........................32
205.2 Cabinet, View 1 (from SN AL4L13-147).....................34
206.1 Cabinet, View 2..........................................................36
207.1 Hitches.......................................................................38
300 Engine Components
301.1 Engine, Kubota D1105-E3BG, View 1, AL4L.............40
302.1 Engine, Kubota D1105-E3BG, View 1, AL5L.............42
303.1 Engine, Kubota D1105-E3BG, View 2.......................44
304.1 Engine, Kubota D1105-E3BG, View 3.......................46
305.1 Engine, Kubota D1105-E3BG, View 4.......................48
400 Electrical Components
401.1 Control Box, AL4L With Battery.................................50
402.1 Control Box, AL4L With Engine, View 1.....................52
403.1 Control Box, AL4L With Engine, View 2.....................54
404.1 Control Box, AL5L, View 1.........................................56
4 AL4L,AL5L Part No. 228775
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November 2018
Table of Contents (continued)
This Page Intentionally Left Blank
Part No. 228775 AL4L,AL5L 5
Page 6
Notes
November 2018
6 AL4L,AL5L Part No. 228775
Page 7
November 2018
Parts Stocking List
Part No. 228775 AL4L,AL5L 7
Page 8
How To Order Parts
November 2018
8 AL4L,AL5L Part No. 228775
Page 9
November 2018
Fax Order Form
Part No. 228775 AL4L,AL5L 9
Page 10
100 Decals November 2018
101.1 Decals with Words, AL4L With Battery
10 AL4L,AL5L Part No. 228775
Page 11
100 DecalsNovember 2018
101.1 Decals with Words, AL4L With Battery
Description Qty.Part No.Item
DECAL KIT,AL4L,BATT,WORD230639GT--
(does not include control panel label)
28161GT1
31788GT2
52475GT3
77055GT5
114431GT7
133017GT9
228712GT20
DECAL,WARN,CRUSH HAZARD
HAND......................................................1
DECAL,DANGER,BATTERY
SAFETY***..............................................2
DECAL,LABEL,TRANSPORT
TIEDOWN*..............................................4
DECAL,LABEL,LIFTING EYE.................272086GT4
SERIAL
LABEL,BLANK,4X8,CHROME*..............1
(This is a blank label. Contact Service P arts to order; the model and serial number of the machine will be required.)
FILM,POLY,CLEAR,4.5 X 8.75................177183GT--
DECAL,WARN,READ MANUAL.............197666GT6
DECAL,DANGER,ELECTROCUTION
HZD.........................................................2
LABEL,TRAVEL LOCK...........................1114464GT8
DECAL,WARNING,CRUSH
HZD,TOWER...........................................1
Decal, Label, Ground..............................1133062GT10
DECAL,LABEL,TIE DOWN DIAGRAM....2133063GT11
DECAL,DANGER,HAZARD VOL TAGE....3133148GT12
DECAL,WARNING TIP-OVER HAZ........1133482GT13
DECAL,WARNING TOW SPEED............1133484GT14
DECAL,TIRE SPECIFICATION...............2227348GT15
DECAL,COSMETIC TEREX,AL4,AL4L...2227518GT16
DECAL,CONTROL PANEL,AL4L BA T.....1227708GT17
DECAL,COSMETIC,AL4L.......................2227823GT18
DECAL, WARNING, CRUSH HAZARD...1228711GT19 DECAL, WARN, CRUSH
HAZARD,MAST......................................1
LABEL, WINCH, RAISE & LOWER........1228714GT21
DECAL, LABEL, ARROW.......................1229102GT22
DECAL,NOTICE,OP INSTRAL4/5L........1229438GT23
DECAL,WARNING,TIP-OVER,BATT......2229667GT24
REFLECTOR,SCOTCHLITE,2"X18".......1841890GT25
Part No. 228775 AL4L,AL5L 11
Page 12
100 Decals November 2018
102.1 Decals with Symbols, AL4L With Battery
12 AL4L,AL5L Part No. 228775
Page 13
100 DecalsNovember 2018
102.1 Decals with Symbols, AL4L With Battery
Description Qty.Part No.Item
DECAL KIT,AL4L,BATT,SYMBOL230640GT--
(does not include control panel label)
52475GT1
82472GT3
82487GT5
77055GT6
229782GT21
DECAL,LABEL,TRANSPORT
TIEDOWN*..............................................4
DECAL,LABEL,LIFTING EYE.................272086GT2
DECAL,WARNING,CRUSHING
HAZARD.................................................1
DECAL,SYMBOL-BA TTER Y SAFETY.....282481GT4
DECAL, SYMBOL - READ THE
MANUAL.................................................1
SERIAL
LABEL,BLANK,4X8,CHROME*..............1
(This is a blank label. Contact Service P arts to order; the model and serial number of the machine will be required.)
FILM,POLY,CLEAR,4.5 X 8.75................177183GT--
DECAL,TOW SPEED SYMBOL..............1116893GT7
DECAL,TIP HAZARD SYMBOL..............1116895GT8
Decal, Label, Ground..............................1133062GT9
DECAL,LABEL,TIE DOWN DIAGRAM....2133063GT10
DECAL,LABEL-ELEC HAZ,DIST ANCE...2133065GT11
DECAL,LABEL-CRUSH HAZ,TO WER.....1133066GT12
DECAL,LABEL-ELEC HAZ,SERV MAN..3133149GT13 DECAL,COSMETIC TEREX,AL4,AL4L...2227518GT14
DECAL,CONTROL PANEL,AL4L BA T.....1227708GT15
DECAL,COSMETIC,AL4L.......................2227823GT16
LABEL, WINCH, RAISE & LOWER........1228714GT17
DECAL, LABEL, ARROW.......................2229102GT18
LABEL, TIP-OVER BATTERIES..............2229780GT19
DECAL,WARNING,TIP-OVER,SYM.......1229781GT20
DECAL,WARNING,CRUSHING
HAZARD.................................................1
REFLECTOR,SCOTCHLITE,2"X18".......1841890GT22
Part No. 228775 AL4L,AL5L 13
Page 14
100 Decals November 2018
103.1 Decals with Words, AL4L With Engine
14 AL4L,AL5L Part No. 228775
Page 15
100 DecalsNovember 2018
103.1 Decals with Words, AL4L With Engine
Description Qty.Part No.Item
DECAL KIT,AL4L,ENG,WORD230641GT--
(does not include control panel label)
DECAL,DIESEL......................................128159GT1
28161GT2
31788GT4
52475GT5
77055GT7
114431GT12
133017GT14
228708GT26
228709GT27
228712GT29
DECAL,WARN,CRUSH HAZARD
HAND......................................................1
DECAL,WARNING,CRUSHING..............228162GT3
DECAL,DANGER,BATTERY
SAFETY***..............................................2
(AL4L)
DECAL,LABEL,TRANSPORT
TIEDOWN*..............................................4
DECAL,LABEL,LIFTING EYE.................272086GT6
SERIAL
LABEL,BLANK,4X8,CHROME*..............1
(This is a blank label. Contact Service P arts to order; the model and serial number of the machine will be required.)
FILM,POLY,CLEAR,4.5 X 8.75................177183GT--
DECAL,EXPLOSION HAZARD..............297602GT8
DECAL,WARN,READ MANUAL.............197666GT9
DECAL,WARN,BURN HAZARD.............197667GT10
DECAL,DANGER,NO SMOKING...........1114258GT11
DECAL,DANGER,ELECTROCUTION
HZD.........................................................2
LABEL,TRAVEL LOCK...........................1114464GT13
DECAL,WARNING,CRUSH
HZD,TOWER...........................................1
DECAL,DANGER-BURN/CO HAZARD...1133012GT15
Decal, Label, Ground..............................1133062GT16
DECAL,LABEL,TIE DOWN DIAGRAM....2133063GT17
DECAL,DANGER,HAZARD VOL TAGE....3133148GT18
DECAL,WARNING TIP-OVER HAZ........1133482GT19
DECAL,WARNING BURN HAZ..............2133483GT20
DECAL,WARNING TOW SPEED............1133484GT21
DECAL,TIRE SPECIFICATION...............2227348GT22
DECAL,COSMETIC TEREX,AL4,AL4L...2227518GT23
DECAL,CONTROL P ANEL,AL4L GEN....1227709GT24
DECAL,COSMETIC,AL4L.......................2227823GT25
DECAL, DANGER, CSA OUTDOOR
USE.........................................................1
LABEL, CSA NEUTRAL BOND TO
GND........................................................1
DECAL, WARNING, CRUSH HAZARD...1228711GT28 DECAL, WARN, CRUSH
HAZARD,MAST......................................1
LABEL, WINCH, RAISE & LOWER........1228714GT30
DECAL, LABEL, ARROW.......................2229102GT31
Description Qty.Part No.Item
DECAL,NOTICE,OP INSTRAL4/5L........1229438GT32
LABEL, SHORE PLUG33
(available soon)
REFLECTOR,SCOTCHLITE,2"X18".......1841890GT34
Part No. 228775 AL4L,AL5L 15
Page 16
100 Decals November 2018
104.1 Decals with Symbols, AL4L With Engine
16 AL4L,AL5L Part No. 228775
Page 17
100 DecalsNovember 2018
104.1 Decals with Symbols, AL4L With Engine
Description Qty.Part No.Item
DECAL KIT,AL4L,ENG,SYMBOL230642GT--
(does not include control panel label)
DECAL,DIESEL......................................128159GT1
52475GT2
82472GT4
82487GT6
77055GT7
229782GT26
DECAL,LABEL,TRANSPORT
TIEDOWN*..............................................4
DECAL,LABEL,LIFTING EYE.................272086GT3
DECAL,WARNING,CRUSHING
HAZARD.................................................1
DECAL,SYMBOL-BA TTER Y SAFETY.....282481GT5
DECAL, SYMBOL - READ THE
MANUAL.................................................1
SERIAL
LABEL,BLANK,4X8,CHROME*..............1
(This is a blank label. Contact Service P arts to order; the model and serial number of the machine will be required.)
FILM,POLY,CLEAR,4.5 X 8.75................177183GT--
DECAL,LABEL,NO SMOKING,SYMB.....1114251GT8
DECAL,WARNING,CRUSHING..............2114391GT9
DECAL,TOW SPEED SYMBOL..............1116893GT10
DECAL,BURN HAZARD SYMBOL.........2116894GT11
DECAL,TIP HAZARD SYMBOL..............1116895GT12
DECAL,LABEL,BURN/CO2 HAZARD.....1133055GT13
Label - Burn Hazard................................1133031GT14
Decal, Label, Ground..............................1133062GT15
DECAL,LABEL,TIE DOWN DIAGRAM....2133063GT16
DECAL,LABEL-ELEC HAZ,DIST ANCE...2133065GT17
DECAL,LABEL-CRUSH HAZ,TO WER.....1133066GT18
DECAL,LABEL-ELEC HAZ,SERV MAN..3133149GT19 DECAL,COSMETIC TEREX,AL4,AL4L...2227518GT20
DECAL,CONTROL P ANEL,AL4L GEN....1227709GT21
DECAL,COSMETIC,AL4L.......................2227823GT22
LABEL, WINCH, RAISE & LOWER........1228714GT23
DECAL, LABEL, ARROW.......................2229102GT24
DECAL,WARNING,TIP-OVER,SYM.......1229781GT25
DECAL,WARNING,CRUSHING
HAZARD.................................................1
REFLECTOR,SCOTCHLITE,2"X18".......1841890GT27
Part No. 228775 AL4L,AL5L 17
Page 18
100 Decals November 2018
105.1 Decals with Words, AL5L
18 AL4L,AL5L Part No. 228775
Page 19
100 DecalsNovember 2018
105.1 Decals with Words, AL5L
Description Qty.Part No.Item
DECAL KIT,AL5L,BATT,WORD230643GT--
(does not include control panel label)
DECAL,DIESEL......................................128159GT1
28161GT2
31788GT4
52475GT5
77055GT7
114431GT12
133017GT14
228708GT27
228709GT28
228712GT30
DECAL,WARN,CRUSH HAZARD
HAND......................................................1
DECAL,WARNING,CRUSHING..............228162GT3
DECAL,DANGER,BATTERY
SAFETY***..............................................2
(AL5L)
DECAL,LABEL,TRANSPORT
TIEDOWN*..............................................4
DECAL,LABEL,LIFTING EYE.................272086GT6
SERIAL
LABEL,BLANK,4X8,CHROME*..............1
(This is a blank label. Contact Service P arts to order; the model and serial number of the machine will be required.)
FILM,POLY,CLEAR,4.5 X 8.75................177183GT--
DECAL,EXPLOSION HAZARD..............297602GT8
DECAL,WARN,READ MANUAL.............197666GT9
DECAL,WARN,BURN HAZARD.............197667GT10
DECAL,DANGER,NO SMOKING...........1114258GT11
DECAL,DANGER,ELECTROCUTION
HZD.........................................................2
LABEL,TRAVEL LOCK...........................1114464GT13
DECAL,WARNING,CRUSH
HZD,TOWER...........................................1
DECAL,DANGER-BURN/CO HAZARD...1133012GT15
Decal, Label, Ground..............................1133062GT16
DECAL,LABEL,TIE DOWN DIAGRAM....2133063GT17
DECAL,DANGER,HAZARD VOL TAGE....3133148GT18
DECAL,WARNING TIP-OVER HAZ........1133482GT19
DECAL,WARNING BURN HAZ..............2133483GT20
DECAL,WARNING TOW SPEED............1133484GT21
DECAL,TIRE SPECIFICATION...............2227348GT22
DECAL,ENGINE SPEC,V1505...............1227349GT23
DECAL,COSMETIC TEREX,AL5,AL5.....2227519GT24
DECAL,CONTROL PANEL,AL5L............1227710GT25
DECAL,COSMETIC,AL5L.......................2227822GT26
DECAL, DANGER, CSA OUTDOOR
USE.........................................................1
LABEL, CSA NEUTRAL BOND TO
GND........................................................1
DECAL, WARNING, CRUSH HAZARD...1228711GT29 DECAL, WARN, CRUSH
HAZARD,MAST......................................1
LABEL, WINCH, RAISE & LOWER........1228714GT31
Description Qty.Part No.Item
DECAL, LABEL, ARROW.......................2229102GT32
DECAL,NOTICE,OP INSTRAL4/5L........1229438GT33
REFLECTOR,SCOTCHLITE,2"X18".......1841890GT34
Part No. 228775 AL4L,AL5L 19
Page 20
100 Decals November 2018
106.1 Decals with Symbols, AL5L
20 AL4L,AL5L Part No. 228775
Page 21
100 DecalsNovember 2018
106.1 Decals with Symbols, AL5L
Description Qty.Part No.Item
DECAL KIT,AL5L,BATT,SYMBOL230644GT--
(does not include control panel label)
DECAL,DIESEL......................................128159GT1
52475GT3
82472GT5
82487GT7
77055GT8
229782GT27
DECAL,LABEL,TRANSPORT
TIEDOWN*..............................................4
DECAL,LABEL,LIFTING EYE.................272086GT4
DECAL,WARNING,CRUSHING
HAZARD.................................................1
DECAL,SYMBOL-BA TTER Y SAFETY.....182481GT6
DECAL, SYMBOL - READ THE
MANUAL.................................................1
SERIAL
LABEL,BLANK,4X8,CHROME*..............1
(This is a blank label. Contact Service P arts to order; the model and serial number of the machine will be required.)
FILM,POLY,CLEAR,4.5 X 8.75................177183GT--
DECAL,LABEL,NO SMOKING,SYMB.....1114251GT9
DECAL,WARNING,CRUSHING..............2114391GT10
DECAL,TOW SPEED SYMBOL..............1116893GT11
DECAL,BURN HAZARD SYMBOL.........2116894GT12
DECAL,TIP HAZARD SYMBOL..............1116895GT13
DECAL,LABEL,BURN/CO2 HAZARD.....1133055GT14
Label - Burn Hazard................................1133031GT15
Decal, Label, Ground..............................1133062GT16
DECAL,LABEL,TIE DOWN DIAGRAM....2133063GT17
DECAL,LABEL-ELEC HAZ,DIST ANCE...2133065GT18
DECAL,LABEL-CRUSH HAZ,TO WER.....1133066GT19
DECAL,LABEL-ELEC HAZ,SERV MAN..3133149GT20
DECAL,COSMETIC TEREX,AL5,AL5.....2227519GT21
DECAL,CONTROL PANEL,AL5L............1227710GT22
DECAL,COSMETIC,AL5L.......................2227822GT23
LABEL, WINCH, RAISE & LOWER........1228714GT24
DECAL, LABEL, ARROW.......................2229102GT25
DECAL,WARNING,TIP-OVER,SYM.......1229781GT26
DECAL,WARNING,CRUSHING
HAZARD.................................................1
REFLECTOR,SCOTCHLITE,2"X18".......1841890GT28
Part No. 228775 AL4L,AL5L 21
Page 22
200 Base Components November 2018
201.1 Frame
22 AL4L,AL5L Part No. 228775
Page 23
200 Base ComponentsNovember 2018
201.1 Frame
Description Qty.Part No.Item
Ref.TOWER BASE ASSEMBLY1
(refer to 502.1)
Ref.WINCH2
(refer to 507.1)
OUTRIGGER,2X2X42,GALVANIZED.....2114480GT3A
(AL4L) (shown)
OUTRIGGER 3X2X33REARAL5000......2114613GT3B
(AL5L)
JACK,MECHANICAL,3000LB841430GT4 FULTON HANDLE FOR JACK834204GT--
for jack with round plastic top
HAMMERBLOW HANDLE FOR JACK834219GT--
for jack with square metal top
JACK BRACKET,WELD ON SWIVEL840221GT--
for 841430
SNAP RING,JACK (841430)...................3840222GT5
NUT,NYLOCK,1/4-20..............................46091GT6
NUT,TL,1/4-20,C,ZAG.............................4824024GT6
WASHER,FLAT,SAE 1/4,ZINC................875144GT7
PIN,PLUNGER,OUTRIGGER, KIT.........2790965GT8
KIT:FENDERS TO CAB-SIDE.................1974645GT9
(includes fenders and weatherstripping)
FENDER W/SKIRT,STEEL.....................2123490GT--
WTHRSRIP, 1/4" X 1/2"W.......................2930950GT--
SCREW,HHC,1/4-20 X 1.........................4994130GT10
NUT,WHEEL, 1/2 X 20............................6840376GT11
KIT,SHACKLE AND BOLT ASSY............2116095GT12
WHEEL/TIRE ASSY,15",205/75 LRC.....2841061GT13
KIT,AXLE,U-BOLT & PLATE & NUTS.....2834267GT14
SPRING,LEAF FOR AXLE, 4 PLY..........2834211GT15
Ref. AXLE...............................................116
(refer to 202.1 or 203.1)
SCREW 1/2-13NCX1-1/2H.....................2994600GT17
WASHER,FLAT,USS,1/2",Y....................46095GT18
NUT,NYLOCK,1/2-136198GT19
TONGUE WITH DECAL, ALXL...............1230583GT20
SCREW,HHC,1/2-13 X 4 G.....................1995310GT21
CHAIN, SAFETY, SNAP HOOK..............2162160GT22
SCREW,HHC,3/8-16 X 5 GRD 5 ZNC.....132645GT--
WASHER,FLAT,USS,3/8",Y....................26097GT--
RETAINER,SPRING,1.21 X .375............261975GT--
NUT,TL FLG,3/8-16,G,ZAG.....................1824029GT--
COUPLER,BALL,2" CLASS II.................157332GT23
SCREW,HHC,1/2-13 X 2 GR5................26096GT24
TRAILER FRAME 41X70W....................1124410GT25A
(AL4L)
Description Qty.Part No.Item
WELDMENT, CHASSIST108775GT25B
(AL5L)
Ref. 6" ROUND BASE ASSY26
(refer to 503.1)
Part No. 228775 AL4L,AL5L 23
Page 24
200 Base Components November 2018
202.1 Axle With Hydraulic Brakes
24 AL4L,AL5L Part No. 228775
Page 25
Description Qty.Part No.Item
NUT,WHEEL, 1/2 X 20..........................10840376GT1
IDLER HUB,ALXL...................................2230566GT2
RACE,ALXL,840377,841050..................2230563GT3
INNER BEARING....................................2834226GT4
SEAL,GREASE (SL173).........................252265GT5
replaced 834225GT
AXLE ASSY,3500LB,IDLE,AL4...............1841050GT6A
AXLE ASSY,3500LB,IDLE,AL5,7,8840377GT6B COVER,ADJ SCREW,ALXL,BRAKE7
(no longer available from the supplier)
NUT,7/16,FH,ZINC,BRAKE, ALXL..........8230560GT8
ASY:AXLE 3500LB W/HYD BRAKE22105016GT9A
(ball) (AL4L)
ASY:AXLE 3500LB W/HYD BRAKE22105013GT9B
(ring) (AL4L)
AXLE W/HYD SURGE BRK/BALL AL5228092GT9C AXLE W/HYD SURGE BRK/RING AL5228093GT9D
SHOE AND LINING KIT,ALXL,ELEC......2230571GT10
SHOE HOLD DOWN SPRING,ALXL......4230577GT11
ADJUSTER SCREW ASSY, ALXL..........2230569GT12
ADJUSTER SPRING,E BRAKE,ALXL.....213
(no longer available from the supplier)
BRAKE DRUM,ALXL..............................2230565GT14
WASHER,PLAIN,1".................................2147123GT15
GREASE CAP, AXLE, 3000LB................2834228GT16
HAMMERBLOW SPINDLE NUT ,AXLE....2834250GT17
HAMMERBLOW 033008COTTER PIN834255GT18
BEARING,ALXL,840377,841050............2230561GT19
RACE,ALXL,840377,841050..................2230562GT20
WHEEL CYLINDER, LH, ALXL...............1230579GT21A
WHEEL CYLINDER, RH, ALXL230580GT21B
200 Base ComponentsNovember 2018
202.1 Axle With Hydraulic Brakes
Part No. 228775 AL4L,AL5L 25
Page 26
200 Base Components November 2018
203.1 Axle With Electric Brakes
26 AL4L,AL5L Part No. 228775
Page 27
200 Base ComponentsNovember 2018
203.1 Axle With Electric Brakes
Description Qty.Part No.Item
NUT,WHEEL, 1/2 X 20..........................10840376GT1
IDLER HUB,ALXL...................................2230566GT2
RACE,ALXL,840377,841050..................2230563GT3
INNER BEARING....................................2834226GT4
SEAL,GREASE (SL173).........................252265GT5
replaced 834225GT
AXLE ASSY,3500LB,IDLE,AL4...............1841050GT6A
AXLE ASSY,3500LB,IDLE,AL5,7,8840377GT6B Ref. COVER,ADJ SCREW,ALXL,BRAKE7
(no longer available from supplier)
NUT,7/16,FH,ZINC,BRAKE, ALXL..........4236560GT8
AXLE ASSY ELE,3500 W/PRK BRK116941GT9A
(AL4L)
AXLE W/ELECTRIC BRAKES228461GT9B
(AL5L)
SHOE AND LINING KIT,ALXL,HYD........2230570GT10
SHOE HOLD DOWN SPRING,ALXL......4230577GT11
ADJUSTER SCREW ASSY, ALXL..........2230569GT12
ADJUSTER SPRING,H BRAKE,ALXL.....2230573GT13
BRAKE DRUM,ALXL..............................2230565GT14
RACE,ALXL,840377,841050..................2230562GT15
BEARING,ALXL,840377,841050230561GT16 GREASE CAP, AXLE, 3000LB834228GT17
HAMMERBLOW SPINDLE NUT ,AXLE....2834250GT18
HAMMERBLOW 033008COTTER PIN....2834255GT19
WASHER,PLAIN,1"147123GT20
RETRACTOR SPRING,E BRK,ALXL.....2230575GT21
MAGNET,ELEC BRAKE, ALXL...............2230568GT22
230567GT23
MAGNET SPRING,ELEC
BRAKE,ALXL..........................................2
Part No. 228775 AL4L,AL5L 27
Page 28
200 Base Components November 2018
204.1 Battery and Charger Installation
28 AL4L,AL5L Part No. 228775
Page 29
200 Base ComponentsNovember 2018
204.1 Battery and Charger Installation
Description Qty.Part No.Item
Ref. Coil Cord1
(refer to 406.1)
SCREW 3/8-16NCX1-1/4HHC GR8 YZ991760GT2 WASHER FLAT 3/8 S/S 18/-8 BINR980015GT3 NUT LOCK NYLON INSERT 3/8990170GT4
KIT:BATTERY BRKT TO CAB.................1975085GT5
(AL5L) (includes fasteners)
BATTERY................................................1112300GT6
(AL5L)
CHARGER 48V/30A AUT O A C X-LED....1128375GT7
order power cord separately
CORD AC IEC320-C19 TO 110US128377GT7
for 128375
KIT,ASSY,LED,IES CHARGER228973GT--
LED replacement kit
WELDMENT, BATT TRAY CURBSIDE....1226425GT8A
(AL4L)
WELDMENT, BATT TRAY CURBSIDE....1226423GT8B
(AL5L)
NUT,FLG-LRG,3/8-16,YZ48425GT9
ANGLE, BATTERY HOLD DOWN...........2227207GT10
(battery models)
FP-BATTERY HOLD-DOWN ROD..........2182330GT11
(AL4L, engine models)
NUT,NYLOCK,1/4-206091GT12 NUT,TL,1/4-20,C,ZAG824024GT12
FP-BATTERY HOLDOWN ANGLE.........1174170GT13
(AL5L) (AL4L, models with engine)
RIVET,POP,SS,3/16"X1/2" BLIND990670GT14
PLATE, BATTERY DECAL MOUNT........2228900GT15
(AL4L)
BATTERY, J 305GH, 315AH...................856462GT16
(AL4L, battery models) (AL5L)
J-HOOK,BATT HOLD DOWN.................6227208GT17
(AL4L, battery models) (AL5L)
SCREW,HHC,1/2-13 X 1.5 GRD 854177GT18 WASHER,FLAT,USS,1/2",Y6095GT19
WELDMENT, BATT TRAY ROADSIDE....1226426GT20A
(AL4L)
WELDMENT, BATT TRAY ROADSIDE....1226424GT20B
(AL5L)
FRAME WITH DECALS, AL4L................1230581GT21A
(shown)
FRAME WITH DECALS, AL5L230582GT21B
(AL5L)
NUT,WING 3/8-16 ZP.............................1993240GT22
WASHER LOCK STAR 3/8991690GT23
CAPLUG TUBE PLUG 2.5 X 2.5.............2721051GT24
SCREW,HHC,1/2-13 X 10.......................4994650GT25
Description Qty.Part No.Item
WASHER FLAT 1/2ZP............................8990210GT26
NUT,NYLOCK,1/2-13 GR2......................4990200GT27
NUT HEX JAM 3/4-16NF........................1981530GT28
PLUG,DRAIN,FUEL TANK......................1189790GT29
WASHER,FLAT,3/4 ZP............................1990230GT30
FUEL TANK PAN, 30 GAL, AL4188630GT31
(AL4L with 30 gallon tank) (shown)
FUEL TNK ASSY,PLAS,30G,AL4...........1742220GT32A
(30 gallon tank) (shown) (includes fittings)
FP-FUEL TANK 20GAL W/DRAIN189805GT32B
(AL4L with 50 gallon option, additional 20 gallon tank)
FUEL TNK ASSY,PLAS,30G,AL5&AL8741701GT32C
(AL5L) (includes fittings)
CAP,FUEL,VENTED WITH GAUGE........1741715GT33
KIT:BOOK BRACKET TO CAB...............1162189GT34
(includes fasteners)
KIT:BOOK BRACKET TO CAB...............1974640GT34
(includes fasteners)
Ref. Front Panel35
(AL5L, shown) (refer to 205.1)
SCREW,HHC,1/4-20 X .756090GT36 SCREW,HHC,1/4-20X.75,8,ZAG824059GT36 WASHER,FLAT,USS,1/4"Y6638GT37 NUT,LP NYLOCK,1/4-206889GT38 NUT,TL,1/4-20,C,ZAG824024GT38
NUT,TL,1/4-20,C,ZAG
SCREW 1/4-20NCX5/8 HW....................4995810GT39
LOCKNUT, CONDUIT 3/4CSA APPVD...1680250GT40
PLATE COIL CORD CAB MOUNT.........1186280GT41
CONNECTOR 2 SCREW 3/4..................1680030GT42
BATTERY................................................1112300GT43
(AL4L)
Part No. 228775 AL4L,AL5L 29
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205.1 Cabinet, View 1
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200 Base ComponentsNovember 2018
205.1 Cabinet, View 1
Description Qty.Part No.Item
230722GT1B
TOP PANEL
W/DEC,AL5L,ENG,WORD......................1
TOP PANEL W/DEC,AL5L,ENG,SYMB230723GT1B SCREW 1/2-13NCX1-1/2H994600GT2 WASHER LOCK 1/2ZP991650GT3 WASHER,FLAT,1/2 SS 18-8 BIN993860GT4 SCREW 1/4-20NCX5/8 HW995810GT5 WASHER FLAT 1/45/8 SBIN993850GT6 SCREW,HHC,1/2-13 X 3.5 GR8990270GT7 NUT,NYLOCK,1/2-13 GR2990200GT8 REAR PANEL,AL5L,SYMB230611GT9B
TAIL LIGHT,RED,LED.............................1230682GT9B
DOOR, ROADSIDE,AL5L,WORD...........1230588GT10E
FOAM CABINET DOOR5430AL5/7000189220GT-­DOOR, ROADSIDE,AL5L,SYMB230589GT10F FOAM CABINET DOOR5430AL5/7000189220GT-­SIDE P ANEL,ROADSIDE,AL5L,W ORD...1230599GT11C SIDE PANEL,ROADSIDE,AL5L,SYMB230600GT11C NUT,NYLOCK,1/4-20 GR2990150GT12 WASHER RECTANGULAR1/4993900GT13 SCREW,HHC,3/8-16 X 3.75990160GT14 WASHER FLAT 3/8USS ZPBIN990080GT15 NUT LOCK NYLON INSERT 3/8990170GT16
FRONT PANEL,AL5L,WORD..................1230607GT17B
FRONT PANEL,AL5L,SYMB230608GT17B
SIDE PANEL,CURB S.,AL5L,WORD......1230603GT18C
SIDE PANEL,CURB S.,AL5L,SYMB230604GT18C Ref. FENDER19
(refer to 201.1)
WASHER FLAT 1/4ZPLENSETBIN990340GT20 SCREW,HHC,1/4-20 X 3/4 GR2 ZP993440GT21
HINGE,PIANO,1.5"W X 51.75"L.............2796610GT22
RIVET,POP,SS,3/16"X1/2" BLIND990670GT23
DOOR,CURBSIDE,AL5L,WORD............1230593GT24C
DOOR,CURBSIDE,AL5L,SYMB230594GT24C
Part No. 228775 AL4L,AL5L 31
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205.1 Cabinet, View 1 (to SN AL4L13-146)
32 AL4L,AL5L Part No. 228775
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200 Base ComponentsNovember 2018
205.1 Cabinet, View 1 (to SN AL4L13-146)
Description Qty.Part No.Item
230636GT1A
230585GT10A
230586GT10B
230601GT18A
TOP PANEL
W/DEC,AL4L,ENG,WORD......................1
TOP PANEL W/DEC,AL4L,ENG,SYMB230637GT1A SCREW 1/2-13NCX1-1/2H994600GT2 WASHER LOCK 1/2ZP991650GT3 WASHER,FLAT,1/2 SS 18-8 BIN993860GT4 SCREW 1/4-20NCX5/8 HW995810GT5 WASHER FLAT 1/45/8 SBIN993850GT6 SCREW,HHC,1/2-13 X 3.5 GR8990270GT7 NUT,NYLOCK,1/2-13 GR2990200GT8
REAR PANEL,AL4L,BATT,SYMB............1230609GT9A
REAR PANEL,AL4L,ENG,SYMB230610GT9A
(shown)
DOOR,
ROADSIDE,AL4L,BATT,WORD..............2
FOAM CABINET DOOR5430AL5/7000189920GT-­DOOR, ROADSIDE,
AL4L,BATT,SYMB...................................2
FOAM CABINET DOOR5430AL5/7000189920GT-­DOOR,ROADSIDE,AL4L,ENG,WORD230634GT10C FOAM CABINET DOOR5430AL5/7000189920GT-­DOOR, ROADSIDE,AL4L,ENG,SYMB230587GT10D FOAM CABINET DOOR5430AL5/7000189920GT-­SIDE PANEL,R.S,.AL4L,BATT,WORD230595GT11A SIDE PANEL,R.S.,AL4L,BATT,SYMB230596GT11A SIDE PANEL,R.S.,AL4L,ENG,WORD230597GT11B SIDE PANEL,R.S.,AL4L,ENG,SYMB230598GT11B NUT,TL,1/4-20,C,ZAG824024GT12 WASHER RECTANGULAR1/4993900GT13 SCREW,HHC,3/8-16 X 3.75990160GT14 WASHER FLAT 3/8USS ZPBIN990080GT15 NUT LOCK NYLON INSERT 3/8990170GT16
FRONT PANEL,AL4L,WORD..................1230605GT17A
(shown)
FRONT PANEL, AL4L,SYMBOL230606GT17A
(shown)
SIDE PANEL,CURB
S.,AL4L,BATT,WORD..............................1
SIDE PANEL,CURB S.,AL4L,BATT,SYMB230602GT18A SIDE P ANEL,CURB S .,AL4L,ENG,WORD230724GT18B SIDE PANEL,CURB S.,AL4L,ENG,SYMB230776GT18B Ref. FENDER19
(refer to 201.1)
WASHER FLAT 1/4ZPLENSETBIN990340GT20 SCREW,HHC,1/4-20 X 3/4 GR2 ZP993440GT21
HINGE,PIANO,1.5"W X 51.75"L.............2796610GT22
Description Qty.Part No.Item
RIVET,POP,SS,3/16"X1/2" BLIND990670GT23
DOOR,CURBSIDE,AL4L,BATT,WORD....1230590GT24A
DOOR,CURBSIDE,AL4L,BATT,SYMB230591GT24A DOOR,CURBSIDE,AL4L,ENG,SYMB230592GT24B
DOOR,CURBSIDE,AL4L,ENG,WORD....1230635GT24B
Part No. 228775 AL4L,AL5L 33
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200 Base Components November 2018
205.2 Cabinet, View 1 (from SN AL4L13-147)
34 AL4L,AL5L Part No. 228775
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200 Base ComponentsNovember 2018
205.2 Cabinet, View 1 (from SN AL4L13-147)
Description Qty.Part No.Item
230636GT1A
230585GT10A
230586GT10B
230601GT18A
TOP PANEL
W/DEC,AL4L,ENG,WORD......................1
TOP PANEL W/DEC,AL4L,ENG,SYMB230637GT1A SCREW 1/2-13NCX1-1/2H994600GT2 WASHER LOCK 1/2ZP991650GT3 WASHER,FLAT,1/2 SS 18-8 BIN993860GT4 SCREW 1/4-20NCX5/8 HW995810GT5 WASHER FLAT 1/45/8 SBIN993850GT6 SCREW,HHC,1/2-13 X 3.5 GR8990270GT7 NUT,NYLOCK,1/2-13 GR2990200GT8
REAR PANEL,AL4L,BATT,SYMB............1230609GT9A
REAR PANEL,AL4L,ENG,SYMB230610GT9A
(shown)
DOOR,
ROADSIDE,AL4L,BATT,WORD..............2
FOAM CABINET DOOR5430AL5/7000189920GT-­DOOR, ROADSIDE,
AL4L,BATT,SYMB...................................2
FOAM CABINET DOOR5430AL5/7000189920GT-­DOOR,ROADSIDE,AL4L,ENG,WORD230634GT10C FOAM CABINET DOOR5430AL5/7000189920GT-­DOOR, ROADSIDE,AL4L,ENG,SYMB230587GT10D FOAM CABINET DOOR5430AL5/7000189920GT-­SIDE PANEL,R.S,.AL4L,BATT,WORD230595GT11A SIDE PANEL,R.S.,AL4L,BATT,SYMB230596GT11A SIDE PANEL,R.S.,AL4L,ENG,WORD230597GT11B SIDE PANEL,R.S.,AL4L,ENG,SYMB230598GT11B NUT,TL,1/4-20,C,ZAG824024GT12 WASHER RECTANGULAR1/4993900GT13 SCREW,HHC,3/8-16 X 3.75990160GT14 WASHER FLAT 3/8USS ZPBIN990080GT15 NUT LOCK NYLON INSERT 3/8990170GT16
FRONT PANEL,AL4L,WORD..................1230605GT17A
(shown)
FRONT PANEL, AL4L,SYMBOL230606GT17A
(shown)
SIDE PANEL,CURB
S.,AL4L,BATT,WORD..............................1
SIDE PANEL,CURB S.,AL4L,BATT,SYMB230602GT18A SIDE P ANEL,CURB S .,AL4L,ENG,WORD230724GT18B SIDE PANEL,CURB S.,AL4L,ENG,SYMB230776GT18B Ref. FENDER19
(refer to 201.1)
WTHRSRIP, 1/4" X 1/2"W930950GT20 WASHER FLAT 1/4ZPLENSETBIN990340GT21
237832GT22
Description Qty.Part No.Item
NUT,TL
FLG,M8-1.25,DIN6927,10,ZAB.............16
WASHER,FLAT,USS,5/16",Y................165397GT23
DOOR,CURBSIDE,AL4L,BATT,WORD....1230590GT24A
DOOR,CURBSIDE,AL4L,BATT,SYMB230591GT24A DOOR,CURBSIDE,AL4L,ENG,SYMB230592GT24B
DOOR,CURBSIDE,AL4L,ENG,WORD....1230635GT24B
HINGE, BUTT.........................................2160421GT25
Part No. 228775 AL4L,AL5L 35
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206.1 Cabinet, View 2
36 AL4L,AL5L Part No. 228775
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200 Base ComponentsNovember 2018
206.1 Cabinet, View 2
Description Qty.Part No.Item
CLAMP 0.56 #9 X 1/2.............................1Z104685GT1
SCREW 1/4-20NCX5/8 HW....................4995810GT2
WASHER,FLAT,SAE 1/4,ZINC................875144GT3
NUT,NYLOCK,1/4-20..............................56091GT4
NUT,TL,1/4-20,C,ZAG.............................5824024GT4
Ref. Coil Cord5
(refer to 406.1)
LOCKNUT, CONDUIT 3/4CSA APPVD...1680250GT6
NIPPLE CHASE 3/4CSA APPVD...........1682740GT7
COIL CORD BULKHEADPLA.................1CR58C012GT8
SCREW,FLANGE,1/4-20X1/2" PA TCH....4C51601444GT9
NUTSERT,1/4-20....................................4993310GT10
PLUG, 4", CAPPLUG..............................157587GT11
230576GT12
TRAVEL LOCK
W/DECAL,ALXL,WORD.........................1
PIN QUICK 1/4X 1.75 ZP........................1790540GT12A
BUMPER REAR TOWER SUP...............1720220GT13
SCREW 1/2-13NCX1-1/2H.....................2994600GT14
WASHER LOCK 1/2ZP...........................2991650GT15
WASHER,FLAT,1/2 SS 18-8 BIN............2993860GT16
KIT:SLIDE LOCK PIN.............................1970805GT17
TAILPIPE COVER...................................1116532GT18
(AL5L)
RIVET,POP,SS,3/16"X1/2" BLIND990670GT19
LIGHT,RECESSED,TAIL/STOP/TURN....2663840GT20
(models with lights)
LIGHT,LICENSE TAG W/BRACKET........1663520GT21
(models with license plate light)
SCREW,HHC,1/4-20 X .75......................16090GT22
SCREW,HHC,1/4-20X.75,8,ZAG............1824059GT22
(models with license plate light)
SCREW,PHILLIPS,PHM,10-32 X 1.........275041GT23
WASHER,FLAT,MS,#10,Y.......................26146GT24
NUT,NYLOCK,10-32...............................26178GT25
PIN QUICK 1/4X 1.75 ZP........................1790540GT26
BRACKET W/BALL,GAS SPRING..........4796432GT27
SPRING,GAS,16",80LBS........................4796438GT28
HANDLE,CHROME,5.75".......................2790940GT29
KIT:GROUND ROD TO CABINET..........1974685GT30
(includes ground clamp, wire, pin and fasteners)
LIGHT,SIDE MKR,RED,RECESSED663528GT31
PLUG PLASTIC DOME 3"......................2794942GT--
SCREW,HHC,1/4-20 X 1.........................66888GT32
SCREW,HHC,1/4-20X1,8,ZAG...............6824060GT32
HASP CABINET DOOR5584AL4/5........2189796GT33
663527GT36
Description Qty.Part No.Item
WASHER FLAT 1/45/8 SBIN...................2993850GT34
NUT,TL,1/4-20,C,ZAG.............................2824024GT35
NUT,NYLOCK,1/4-20 GR2......................2990150GT35
LIGHT,SIDE
MKR,AMBER,RECESSED.....................2
BUSHING,WNCH HANDL,0.5X2.0X3.5..1184150GT37 GROUND ROD STORA GETUBE 4397...1124420GT38
Part No. 228775 AL4L,AL5L 37
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200 Base Components November 2018
207.1 Hitches
38 AL4L,AL5L Part No. 228775
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200 Base ComponentsNovember 2018
207.1 Hitches
Description Qty.Part No.Item
WASHER LOCK 1/2ZP...........................2991650GT1
WASHER,FLAT,USS,1/2",Y6095GT2 NUT,NYLOCK,1/2-136198GT3
SCREW,HHC,1/2-13 X 4 G.....................2995310GT4
COUPLER,BALL,2" CLASS II57332GT5A COUPLER,BALL,2 5/16227082GT5B
HITCH RING,COMBO,16"LENGTH........1T109127GT6
BALL, 2" ZINC........................................189163GT7
WASHER,FLAT,1.000,HARDENED........1122079GT8
NUT,HEX,1-8..........................................133265GT9
SCREW,HHC,1/2-13 X 6 GR8 ZP...........31262632GT10
SCREW,HHC,1/2-13 X 6.........................1183731GT11
PIN QUICK 1/4X 1.75 ZP........................1790540GT12
SPACER,SIDE,COMBO,HTCH,BOLT-ON.2T109129GT13
176335GT14
PLATE,SIDE,COMBO
HITCH,BOLT-ON.....................................2
HITCH,RING,BOLT-ON 2.5" ID...............1213770GT15
SCREW,HHC,1/2-13 X 4.5,GRD.8..........213854GT16
AS-RING HITCH MOUNT.......................1116936GT17
SCREW,HHC,1/2-13 X 5.5,GRD.8..........16-5208-44GT18
SCREW,HHC,5/8-11X4.50,GR8,Y..........2123461GT19
WASHER,FLAT,USS,5/8",Y....................46035GT20
NUT,NYLOCK,5/8-11..............................16024GT21
HITCH,2.5"RING,6 TON.........................1116937GT22A
HITCH,3"RING,6TON.............................1T110632GT22B
BRACKET ADJ HGT 6"..........................1218691GT23
COUPLER 2-5/16" BALL BULLDOG T....167231GT24A
COUPLER 2" BALL BULLDOG TMZ......167230GT24B
Part No. 228775 AL4L,AL5L 39
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300 Engine Components November 2018
301.1 Engine, Kubota D1105-E3BG, View 1, AL4L
40 AL4L,AL5L Part No. 228775
Page 41
300 Engine ComponentsNovember 2018
301.1 Engine, Kubota D1105-E3BG, View 1, AL4L
Description Qty.Part No.Item
GUARD,FAN,KUBOTA............................1866113GT1
RADIATOR, KUBOTA, D905 & D1105.....1866110GT2
CAP,RADIATOR,AL,KUBOTA DF-752.....1110523GT3
TANK,RECOVERY,COOLANT,KUBOTA..1865307GT4
SCREW FLANGE 1/4 -20X.....................2C51601442GT5
NUT CLIP 1/4 -20X3/4............................2C51600800GT6
HOSE,FUEL,1/4"ID,PUSH LOK,200#.....3890790GT7
this part is sold by the foot, this application requires at least 32 inches.
KUBOTA 15111-72200 WASHER...........1865263GT8
KUBOTA 15263-12370CUSHION...........4865260GT9
SCREW,HHC,1/2-13X7 GR5 YEL...........2116252GT10
WASHER,FLAT,SNUB 1/2X2-3/4 ZN......2990415GT11
ISOLATOR,ENGINE,30 DUR,2.5DIA......2740925GT12
KUBOTA CUSHION................................2865261GT13
KUBOTA RAD ISOLATOR BOLT.............2865086GT14
KUBOTA SNAP PIN................................2865085GT15
ENGINE RISER,2/75"H,FOR 1/2BLT......222124025GT16
ISOLATOR,ENGINE,30 DUR,2.5DIA......2740925GT17
995110GT18
995110GT20
22124016GT22
22124015GT29
SCREW,HHC,M10X1.25 X 35MM GR
8..............................................................2
WASHER,LOCK,M10 ZP........................2994830GT19
SCREW,HHC,M10X1.25 X 35MM GR
8............................................................10
WASHER,LOCK,M10 ZP......................10994830GT21
ENGINE FOOT/RAD
SUPPORT,CURBSD...............................1
HOSE,RADIATOR,LOWER,KUBOTA.....1839110GT23
KUBOTA WATER PIPE...........................1866394GT24
CLAMP,HOSE.........................................632185GT25
KUBOTA HOSE,D905, D1105................1116523GT26
NUT,NYLOCK,1/2-13 GR2......................2990200GT27
WASHER FLAT 1/2ZP............................2990210GT28
ENG FOOT/RAD SUPPORT,
ROADSIDE.............................................1
MUFFLER BRACE..................................1116733GT30
RADIATOR HOSE,KUBOTA....................1839109GT31
ENGINE,KUBOTA,D1105 PAK................1732205PPGT32
(AL4L)
FILTER,FUEL,KUBOTA,W/O BRKT........11254824GT--
Part No. 228775 AL4L,AL5L 41
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300 Engine Components November 2018
302.1 Engine, Kubota D1105-E3BG, View 1, AL5L
42 AL4L,AL5L Part No. 228775
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300 Engine ComponentsNovember 2018
302.1 Engine, Kubota D1105-E3BG, View 1, AL5L
Description Qty.Part No.Item
KUBOTA FAN COVER............................1839131GT1
RADIATOR, KUBOTA, D905 & D1105.....1866110GT2
CAP,RADIATOR,AL,KUBOTA DF-752.....1110523GT3
TANK,RECOVERY,COOLANT,KUBOTA..1865307GT4
SCREW FLANGE 1/4 -20X.....................2C51601442GT5
NUT CLIP 1/4 -20X3/4............................2C51600800GT6
HOSE,FUEL,1/4"ID,PUSH LOK,200#.....3890790GT7
this part is sold by the foot, this application requires at least 32 inches.
KUBOTA 15111-72200 WASHER...........4865263GT8
KUBOTA 15263-12370CUSHION...........2865260GT9
KUBOTA CUSHION................................2865261GT10
KUBOTA RAD ISOLATOR BOLT.............1865086GT11
KUBOTA SNAP PIN................................2865085GT12
KUBOTA WATER PIPE...........................1866394GT13
KUBOTA HOSE,D905, D1105................1116523GT14
CLAMP,HOSE.........................................632185GT15
HOSE,RADIATOR,LOWER,KUBOTA.....1839110GT16
SCREW,HHC,1/2-13 X 3.5 GR8.............2990270GT17
WASHER FLAT FENDER1/2..................2990410GT18
ISOLATOR,ENGINE,390LB....................4740920GT19
NUT,NYLOCK,1/2-13 GR2......................2990200GT20
WASHER FLAT 1/2ZP............................2990210GT21
189290GT22
52851GT23
995110GT24
52847GT26
NOTOR MOUNT BRACKET,KUBOTA
905..........................................................2
BRACKET-RADIATOR
SUPRT,INBOARD...................................1
SCREW,HHC,M10X1.25 X 35MM GR
8..............................................................8
WASHER,LOCK,M10 ZP........................8994830GT25
BRACKET-RADIATOR
SUPRT,OUTBRD....................................1
MUFFLER BRACE..................................1116733GT27
RADIATOR HOSE,KUBOTA....................1839109GT28
ENGINE,KUBOTA,D1105,OLDREV,PAK732200PPGT29
(AL5L)
RADIATOR BRACKET............................219428-72160GT30
Part No. 228775 AL4L,AL5L 43
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300 Engine Components November 2018
303.1 Engine, Kubota D1105-E3BG, View 2
44 AL4L,AL5L Part No. 228775
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300 Engine ComponentsNovember 2018
303.1 Engine, Kubota D1105-E3BG, View 2
Description Qty.Part No.Item
DIPSTICK,OIL,KUBOTA839154GT1 KUBOTA HEAD COVER GASKET839244GT2 KUBOTA OIL FILLER PLUG,V1305839151GT3 KUBOTA O-RING839034GT4 VALVE COVER, D90544191GT5 STARTER,KUBOTA,D1105/905866101GT6 STUD,EXHAUST MANIFOLD101208GT7 NUT,EXHAUST MANIFOLD101209GT8 GASKET,EXHAUST MANIFOLD,D90532191GT9 KUBOTA EXHAUST MANIFOLD839246GT10 GASKET,MUFFLER,KUBOTA D905/11832128GT11 KUBOTA 01123-50820 BOLT839103GT12 KUBOTA NUT865055GT13 MUFFLER, KUBOTA, ASM231456GT14A
(AL4L)
KUBOTA 01202-50612 BOLT865052GT-­KUBOTA WASHER, PLAIN865068GT-­KUBOTA 66711-54520COV866825GT--
(muffler cover)
TAIL PIPE, KUBOTA...............................1866800GT14B
(AL5L)
KUBOTA 66711-54520COV....................1866825GT--
(muffler cover)
TAILPIPE,8K EXHAUST125395GT15 KUBOTA DYNAMO STAY116833GT16 ALTERNATOR,KUBOTA*866090GT17 KUBOTA BELT COVER866081GT18 SWITCH,LOW OIL PRESS,KUBOTA839190GT19 PLUG,ENGINE OIL DRAIN,D-905***52532GT20 GASKET (52532) OIL DRAIN, D90552533GT-­HOSE,OIL,3/8 0250PS1897110GT--
(drain hose)
PLUG,ENGINE OIL DRAIN,D-905***....1152532GT20A
bottom of oil pan (not shown)
GASKET (52532) OIL DRAIN, D905.....1152533GT20A
for 52532GT
PLUG, ENGINE OIL, D1105...................1234842GT20B
bottom of oil pan (not shown)
GASKET-DRAIN PLUG,ENG OIL PAN....184042GT20B
for 234842GT
HOSE,OIL,3/8 0250PS1.........................1897110GT20C
(drain hose)
KUBOTA HOSE,D905, D1105116523GT21 CLAMP,HOSE32185GT22 KUBOTA WATER PIPE866394GT23 V-BELT,KUBOTA839209GT24
Description Qty.Part No.Item
FAN,PUSHER,KUBOTA 15263-12370839134GT25 KUBOTA FLANGE BOLT839027GT26 PULLEY,FAN,KUBOTA, D-905,GS6852531GT27 WATER PUMP ASSY,KUBOTA101201GT28 GASKET,WATER PUMP32199GT29
KUBOTA 16259-73430............................1865079GT29
(water pump gasket)
CLAMP,HOSE,KUBOTA WG75032069GT30 KUBOTA WATER PIPE 16241-73350839011GT31 KUBOTA 16221-73270GASKET865435GT32 THERMOSTAT139278GT33 THERMOSTAT COVER139279GT34 SCREW,M8 X 35MM62296GT35
Part No. 228775 AL4L,AL5L 45
Page 46
300 Engine Components November 2018
304.1 Engine, Kubota D1105-E3BG, View 3
46 AL4L,AL5L Part No. 228775
Page 47
300 Engine ComponentsNovember 2018
304.1 Engine, Kubota D1105-E3BG, View 3
Description Qty.Part No.Item
KUBOTA OVERFLOW PIPE...................1839157GT1
SCREW-AIR BREATHER, D905.............162119GT2
44181GT3
741140GT5
99199GT19
GASKET,VALVE COVER CAP,
WG750....................................................1
KUBOTA INJECTOR PUMP, D1105........1839149GT4
ENGINE ACCESSORY TEMP
SENDER.................................................1
GASKET,INJECTION PUMP32103GT6
(quantities vary)
HOSE,FUEL,5/16"ID.....................1.5-feet890795GT7
FILTER,OIL,KUBOTA..............................1866050GT8
SCREW 1/4-20NCX5/8 HW....................2995810GT9
HOSE,FUEL,5/16"ID...................6-inches890795GT10
FILTER,IN-LINE,FUEL,5/16"...................1740620GT11
HOSE FITTING PIPE/BAR898590GT12
HOSE,FUEL,5/16"ID........................1-feet890795GT13
PUMP,FUEL, 12VDC..............................1660320GT14
HOSE,FUEL,5/16"ID........................2-feet890795GT15
FILTER,FUEL,KUBOTA...........................1839107GT16
ELEMENT,FUEL FILTER,KUBOTA839200GT--
for 839107GT
BRACKET, FUEL FILTER.......................11274237GT16A
filter mount bracket
HOSE,FUEL,1/8"ID.......................3.5-feet890785GT17
GASKET,SOLENOID,KUBOTA...............1866040GT18
SOLENOID,KUBOTA D9/1105
SHTDWN................................................1
KUBOTA GLOW PLUG...........................3839119GT20
JUMPER-GLOW PLUG..........................162118GT21
KUBOTA KIT, HOLDER,NOZZLE...........3865257GT22
KUBOTA OVER FLOW PIPE..................1865100GT23
PIPE,INJECTOR 1,D905,D1105.............144196GT24
PIPE,INJECTOR 2,D905,D1105.............144197GT25
PIPE,INJECTOR 3,D905,D1105.............144198GT26
Part No. 228775 AL4L,AL5L 47
Page 48
300 Engine Components November 2018
305.1 Engine, Kubota D1105-E3BG, View 4
48 AL4L,AL5L Part No. 228775
Page 49
300 Engine ComponentsNovember 2018
305.1 Engine, Kubota D1105-E3BG, View 4
Description Qty.Part No.Item
1277953GTA
TERMINAL BLOCK,MARATHON GENERATOR(85206)
ELEMENT,AIR CLEANER,KUBOTA.......1866127GT1
VALVE,AIR CLEANER,KUBOTA.............1866129GT2
BODY,AIR CLEANER,KUBOTA..............1866126GT3
COVER,AIR CLEANER,KUBOTA866128GT3
BODY,AIR CLEANER,KUBOTA..............1866126GT3A
COVER,AIR CLEANER,KUBOTA...........1866128GT3B
KUBOTA 15263-12370BAND PIPE........2839049GT4
HOSE, INTAKE, KUBOTA D1105...........1231332GT5
SCREW,HHC,1/2-13 X 4 G.....................2995310GT6
WASHER,FLAT,SNUB 1/2X2-3/4 ZN......2990415GT7
ISOLATOR, ENGINE MOUNT................280379GT8
WASHER,FLAT,SNUB 1/2X2-3/4 ZN......2990415GT9
WASHER LOCK 1/2ZP...........................2991650GT10
NUT,NYLOCK,1/2-13 GR2......................2990200GT11
SCREW,HHC,3/8-16 X 1.5......................4981480GT12
WASHER LOCK 3/8ZP...........................4990470GT13
WASHER,FLAT,SAE,3/8",Y.....................454355GT14
BRACKET,GENERATOR MOUNT..........1189347GT15A
(AL4L)
FP-GEN MNT BAR,MAR SM HOLES116244GT15B
(AL5L)
SCREW 3/8-16NCX1-1/4H.....................8981460GT16
WASHER FLAT 3/8 S/S 18/-8 BIN..........8R980015GT17
WASHER LOCK 3/8ZP...........................8990470GT18
GENERATOR,6KVA,240VAC,60HZ........185206GT19A
(AL4L)
BEARING, ODE116168GT--
(opposite engine end)
O-RING116172GT--
(opposite engine end)
DRIVE DISC(C-107) MARATHON116177GT--
(engine end)
HUB SPACER116178GT--
(engine end)
DIODE,MARATHON836853GT--
(opposite engine end)
MARATHON SUPPRESSOR/VARISTOR836856GT--
(opposite engine end)
GENERATOR,8KW,240V,60HZ,MAR......1116253GT19B
(AL5L)
BEARING, ODE116168GT--
(opposite engine end)
O-RING116172GT--
(opposite engine end)
DRIVE DISC(C-107) MARATHON116177GT--
(engine end)
Description Qty.Part No.Item
HUB SPACER116178GT--
(engine end)
DIODE,MARATHON836853GT--
(opposite engine end)
MARATHON SUPPRESSOR/VARISTOR836856GT--
(opposite engine end)
CAPACITOR-ROUND 25MF58356GT20A
(AL4L)
CAPACITOR, 8KW GENERATOR,5420229457GT20B
(AL5L)
AIR CLEANER BRACKET, D1105..........1231333GT21
Part No. 228775 AL4L,AL5L 49
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400 Electrical Components November 2018
401.1 Control Box, AL4L With Battery
50 AL4L,AL5L Part No. 228775
Page 51
400 Electrical ComponentsNovember 2018
401.1 Control Box, AL4L With Battery
Description Qty.Part No.Item
ELEC BOX, BATTERY,SYMB, AL4L228428GT--
(includes charger cord and wiring kits)
WIRING KIT, AL4L CONT BOX DC230404GT-­WIRING KIT,ALXL,TIME CIRCUIT230405GT--
(battery charger cord assembly) (AL4L with battery)
SCREW,PHM,10-16 X 3/4996340GT1
FP-CONTROL BOX,TOP........................1186543GT2
FUSE BLOCK, ANN & ANL FUSE..........166717GT3
SCREW,PHILLIPS,PHM,8-32 X 1.25......249821GT4
NUT,NYLOCK,8-32.................................218605GT5
FUSE,50 AMP,VERY FAST ACTING......136372GT6
STRAIN RELIEF, 1/2".............................4228425GT7
NUT,NYLOCK,4-40.................................440766GT8
SCREW,PHILLIPS,PHM,4-40 X .50........455306GT9
KIT, COIL CORD HW..............................1822809GT10
kit 822809 removes the Deutsch connector and hard wires the connection to the coil cord.
FORMING, CONT BOX REAR AL4L......1228415GT11
RIVET,POP,SS,3/16"X1/2" BLIND990670GT12
NUT,NYLOCK,4-40.................................640766GT13
DIODE RECTIFIER ASSEMBLY.............1228427GT14
RELAY,120V/120V 30A...........................1229825GT15
BASE,CONTROL BOX,AL4 CONS.........1186540GT16
BRACKET,E-BOX,AUTOSTART,AL4.......2186544GT17
TIMER,REPEAT,48V/120V 5H/15M........1229824GT18
SCREW,HHC,1/4-20 X 1.25....................18915GT19
WASHER,FLAT,USS,1/4"Y.....................16638GT20
NUT,TL,1/4-20,C,ZAG.............................1824024GT21
INSULATED NEUTRAL KIT....................2228424GT22
SCREW,RHM,1/4-20 X 1.5066081GT23
19436GT24
CONNECTOR,ANDERSON SB
175,1/0G.................................................1
BREAKER, DC, 5A INST ANTANEOUS....4228411GT25
BUSHING,STRAIN RELIEF,.875/.40......1128118GT26
KIT,ASSY,LED,IES CHARGER...............1228973GT27
INSTRUCTIONS,IES CHARGER229623GT-­ASSY,IES CHARGER LED230759GT-­HOURMETER,DIGITAL,RECTANGULAR.1T106193GT28
SCREW,PHM,6-32 X .25........................4995300GT29
WASHER,LOCK,#6 SS...........................4994420GT30
FACE PLATE W/DECAL,AL4L,BATT230616GT31
FORMING, CONT BOX FRONT AL4L.....1228414GT32
SCREW 1/4-20NCX5/8 HW995810GT33
Description Qty.Part No.Item
NUTSERT,1/4-20993310GT34
Part No. 228775 AL4L,AL5L 51
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400 Electrical Components November 2018
402.1 Control Box, AL4L With Engine, View 1
52 AL4L,AL5L Part No. 228775
Page 53
400 Electrical ComponentsNovember 2018
402.1 Control Box, AL4L With Engine, View 1
Description Qty.Part No.Item
SCREW,PHM,10-16 X 3/4....................16996340GT1
FORMING, CONT BOX TOP AL4/5L......1228420GT2
FORMING, CONT BOX REAR AL4/5L....1228418GT3
RIVET,POP,SS,3/16"X1/2" BLIND.........14990670GT4
BRACKET,E-BOX,AUTOSTART,AL4.......2186554GT5
SCREW 1/4-20NCX5/8 HW....................4995810GT6
FORMING, CONT BOX BODY AL4/5L....1228419GT7
FACE PLATE W/DECAL,AL4L,ENG.......1230617GT8
228417GT9
FORMING, CONT BOX FRONT
AL4/5L.....................................................1
NUTSERT,1/4-20....................................4993310GT10
Part No. 228775 AL4L,AL5L 53
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400 Electrical Components November 2018
403.1 Control Box, AL4L With Engine, View 2
54 AL4L,AL5L Part No. 228775
Page 55
400 Electrical ComponentsNovember 2018
403.1 Control Box, AL4L With Engine, View 2
Description Qty.Part No.Item
ELEC BOX, GENERATOR,SYMB, AL4L228429GT--
(includes charger cord and wiring kit)
WIRING KIT,AL5L,CONT BOX,DC230402GT--
SCREW,RHM,1/4-20 X 1.50...................266081GT1
NUT,TL,1/4-20,C,ZAG.............................2824024GT2
19436GT3
684640GT17
CONNECTOR,ANDERSON SB
175,1/0G.................................................1
SCREW,PHILLIPS,PHM,8-32 X 1.25......449821GT4
NUT,NYLOCK,8-32.................................418605GT5
INSULATED NEUTRAL KIT....................2228424GT6
CONNECTOR 2 SCREW 3/4..................2680030GT7
STRAIN RELIEF, 1/2".............................4228425GT8
WIRE HARN,ENG,KUBOTA,DC,2006.....1116820GT9
(to engine, includes 12 pin connector)
WIRE HARN,DC,IN CTRL BOX,2006116815GT9A
(to control box, includes 12 pin connector)
RELAY 12V DC 30A NO OR...................1R661490GT10
SCREW,PHILLIPS,PHM,4-40 X .50........355306GT11
NUT,NYLOCK,4-40.................................340766GT12
BREAKER,30A 250VAC 2P,CSA............1T113644GT13
BREAKER,15A,120VAC 1P,CSA............2T113641GT--
BREAKER, DC, 5A INST ANTANEOUS....4228411GT14
RECEP 30A 20V 3POLE........................1684450GT15
PLUG,30A TWIST LOCK 3 PRONG232850GT15B
plug for 684450GT
BREAKER,20A MINI,120VA C 1P,CSA.....1T113642GT16
RECEPTACLE 20A 120V DUPLEX
GFI..........................................................1
IGNITION SWITCH,LEVER OPR...........1684380GT18
IGNITION SWITCH KIT..........................1116062GT19
CONTACT,N.O.***66816GT-­CONTACT, N.C.66818GT--
LIGHT INDICATOR 12VRED..................1682715GT20
SWITCH PUSH-BUTTON W/BOOT........1R660010GT21
HOURMETER,DIGITAL,RECTANGULAR.1T106193GT22 SCREW,PHM,6-32 X .25995300GT23 WASHER,LOCK,#6 SS994420GT24
KIT, COIL CORD HW..............................1822809GT25
kit 822809GT removes the Deutsch connector and hard wires the connection to the coil cord.
Part No. 228775 AL4L,AL5L 55
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400 Electrical Components November 2018
404.1 Control Box, AL5L, View 1
56 AL4L,AL5L Part No. 228775
Page 57
400 Electrical ComponentsNovember 2018
404.1 Control Box, AL5L, View 1
Description Qty.Part No.Item
SCREW,PHM,10-16 X 3/4....................16996340GT1
FORMING, CONT BOX TOP AL4/5L......1228420GT2
FORMING, CONT BOX REAR AL4/5L....1228418GT3
RIVET,POP,SS,3/16"X1/2" BLIND990670GT4
BRACKET,E-BOX,AUTOSTART,AL4.......2186554GT5
SCREW 1/4-20NCX5/8 HW....................4995810GT6
FORMING, CONT BOX BODY AL4/5L....1228419GT7
FACE PLATE W/DECAL,AL5L................1230618GT8
228417GT9
FORMING, CONT BOX FRONT
AL4/5L.....................................................1
NUTSERT,1/4-20....................................4993310GT10
Part No. 228775 AL4L,AL5L 57
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400 Electrical Components November 2018
405.1 Control Box, AL5L, View 2
58 AL4L,AL5L Part No. 228775
Page 59
400 Electrical ComponentsNovember 2018
405.1 Control Box, AL5L, View 2
Description Qty.Part No.Item
ELEC BOX, SYMB, AL5L228430GT--
(includes charger cord and wiring kits)
WIRING KIT,AL5L,CONT BOX,DC230402GT-­WIRING KIT, AL5L CONT BOX, GFI230403GT-­WIRING KIT,ALXL,TIME CIRCUIT230405GT--
(battery charger cord assembly) (AL5L)
SCREW,RHM,1/4-20 X 1.50...................266081GT1
NUT,NYLOCK,1/4-20..............................36091GT2
19436GT3
684640GT24
CONNECTOR,ANDERSON SB
175,1/0G.................................................1
SCREW,PHILLIPS,PHM,8-32 X 1.25......249821GT4
NUT,NYLOCK,8-32.................................318605GT5
INSULATED NEUTRAL KIT....................2228424GT6
FUSE,50 AMP,VERY FAST ACTING......136372GT7
FUSE BLOCK, ANN & ANL FUSE..........166717GT8
DIODE RECTIFIER ASSEMBLY.............1228427GT9
SCREW,HHC,1/4-20 X 1.25....................18915GT10
WASHER,FLAT,USS,1/4"Y.....................16638GT11
TIMER,REPEAT,48V/120V 5H/15M........1229824GT12
TERMINAL STRIP 8 POLE.....................1686000GT13
CONNECTOR 2 SCREW 3/4..................2680030GT14
STRAIN RELIEF, 1/2".............................4228425GT15
WIRE HARN,ENG,KUBOTA,DC,2006.....1116820GT16A
(to engine, includes 12 pin connector)
WIRE HARN,DC,IN CTRL BOX,2006.....1116815GT16B
(to control box, includes 12 pin connector)
RELAY 12V DC 30A NO OR...................1R661490GT17
SCREW,PHILLIPS,PHM,8-32 X .5..........355906GT18
NUT,LOCK,8-32......................................249779GT19
BREAKER,30A 250VAC 2P,CSA............1T113644GT20
BREAKER,15A,120VAC 1P,CSA............2T113641GT--
BREAKER, DC, 5A INST ANTANEOUS....4228411GT21
RECEP 30A 20V 3POLE........................1684450GT22
PLUG,30A TWIST LOCK 3 PRONG232850GT22B
plug for 684450GT
BREAKER,20A MINI,120VA C 1P,CSA.....1T113642GT23
RECEPTACLE 20A 120V DUPLEX
GFI..........................................................1
IGNITION SWITCH,LEVER OPR...........1684380GT25
IGNITION SWITCH KIT..........................1116062GT26
CONTACT,N.O.***66816GT-­CONTACT, N.C.66818GT--
BUSHING,STRAIN RELIEF,.875/.40......1128118GT27
LIGHT INDICATOR 12VRED..................1682715GT28
SWITCH PUSH-BUTTON W/BOOT........1R660010GT29
229444GT33
Description Qty.Part No.Item
KIT,ASSY,LED,IES CHARGER...............1228973GT30
INSTRUCTIONS,IES CHARGER229623GT-­ASSY,IES CHARGER LED230759GT--
SCREW,PHM,6-32 X .25......................20995300GT31
WASHER,LOCK,#6 SS.........................20994420GT32
FORMING, CONT BOX DUPLEX
COVER...................................................1
RIVET,POP,SS,3/16"X1/2" BLIND...........2990670GT34
HOURMETER,DIGITAL,RECTANGULAR.2T106193GT35
RELAY,120V/120V 30A...........................1229825GT36
SCREW,PHILLIPS,PHM,4-40 X .50........255306GT37
NUT,NYLOCK,4-40.................................240766GT38
Part No. 228775 AL4L,AL5L 59
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400 Electrical Components November 2018
406.1 Wiring Harnesses
60 AL4L,AL5L Part No. 228775
Page 61
400 Electrical ComponentsNovember 2018
406.1 Wiring Harnesses
Description Qty.Part No.Item
WIRING KIT,ALXL,TIME CIRCUIT.........1230405GT1
WIRE ASSY,ANDERSON TO BATTERY230774GT2A
230773GT3A
WIRE ASSY,ANDERSON TO CONT
BOX.........................................................1
KIT,5-WIRE TRAILER LIGHT HRNS......1116099GT4
(includes instructions)
CONNECTOR,TAILLIGHT,4 PIN663430GT--
4-pole round pin connector
CONNECTOR,TAIL LIGHT,6 POLE663420GT--
6-pole round pin connector
CONNECTOR,7-POLE,TLITE,RND PIN663400GT--
7-pole round pin connector (cable guard required, order separately)
CABLE GUARD FOR 7P CONN(663400)663405GT--
for 663405GT
CONNECTOR,BLADE,POS,TAILT, 7P663401GT--
7-pole blade connector
SVC KIT,TAILLIGHTS,ALT109325GT--
(taillight installation kit)
COIL CORD,DEUTSCH..........................122112575GT5
includes connector
KIT COIL CORD WO/ JUNCTION BO X...1826916GT5
includes connector
Ref., JUNCTION BOX--
(refer to 506.1)
CORD,RETRACT,66COIL,14/7 SOWA660287GT--
coil cord w/o junction box
CABLE SET,BATTERY,24" RED&BLK160276GT6 BATTERY CABLE ASSY,NEG,8.5"54454GT7 BATTERY CABLE ASSY,7.0"JUMPER54451GT8 CABLE SET,BATTERY,24" RED&BLK160276GT9 BATTERY CABLE,2 TERM,50"227418GT10
Part No. 228775 AL4L,AL5L 61
Page 62
500 Mast Components November 2018
501.1 Mast Assembly, Cable Routing
62 AL4L,AL5L Part No. 228775
Page 63
Description Qty.Part No.Item
CLEVIS PIN STAINLESSS.....................1995780GT1
COTTER PIN 1/8X1 SSBIN STOCK.......1990650GT2
KIT,CABLE,UPPER AL4&5/LT5/SL4.......1109070GT3
(includes cable, shims, rivets, and fasteners)
SCREW,HHC,3/8-16 X 7/8......................1996230GT4
WASHER LOCK 3/8ZP...........................1990470GT5
SCREW 3/8-16NCX1 HHC GR...............1990181GT6
WASHER,FLAT,.375 X 1.5 X .125...........115086GT7
WASHER LOCK 3/8ZP...........................1990470GT8
KIT- CABLE ASSY LOWER 1/4" AL4......1109065GT9
(includes cable, shims, rivets, and fasteners) (refer to 504.1 and 505.1 for shim installation)
500 Mast ComponentsNovember 2018
501.1 Mast Assembly, Cable Routing
Part No. 228775 AL4L,AL5L 63
Page 64
500 Mast Components November 2018
502.1 Tower Base Assembly
64 AL4L,AL5L Part No. 228775
Page 65
500 Mast ComponentsNovember 2018
502.1 Tower Base Assembly
Description Qty.Part No.Item
Ref.Winch1
(refer to 507.1)
WASHER FLAT 3/8USS ZPBIN..............2990080GT2
WASHER LOCK 3/8ZP...........................2990470GT3
SCREW,HHC,3/8-16 X 1 GR 5 ZP..........2981575GT4
SCREW,HHC,1/4-20X2.00,GR8.............16-5204-16GT5
AS-WINCH HANDLE W/TUBE,AL4000...1124480GT6
NUT,TL,1/4-20,C,ZAG.............................1824024GT7
ROLL PIN 1/4 X1-5/8..............................1990660GT8
MA-PIN LOCK SLIDE WITH RING.........1113362GT9
(includes cable and pin)
KIT:LOCK SLIDE PIN W/........................122109517GT10
(includes items 8-13)
COTTER PIN 1/8X1 SSBIN STOCK.......2990650GT11
SPRING,COIL,1/2 X 2.25.......................1790710GT12
SCREW,HHC,5/16-18 X 0.5 IN...............1980340GT13
230613GT14A
230638GT14B
TOWER BASE ASSY
W/DEC,ALXL,WRD.................................1
TOWER BASE ASSY
W/DEC,ALXL,SYM.................................1
SHEAVE SPOOL 3 X2-1/2......................1184510GT15
CLEVIS PIN STAINLESSS.....................1995790GT16
NUT,NYLOCK,1/2-13 GR2......................1990200GT17
NUT,TL,1/4-20,C,ZAG.............................2824024GT18
NUT,TL,1/4-20,C,ZAG.............................2824024GT19
FP-BUMPER PAD,KICKOUT SPRING....1186360GT20
SCREW #10-32NFX3/4 LO....................1995050GT21
SPRING,KICKOUT,0.262X1.75,AL'S......1193750GT22
SCREW,HHC,1/2-13 X 3 G.....................1981920GT23
KIT:TWR,30'CBL TO PIVOT POST.........1971290GT24
(includes items 21 and 22)
PIN 1X9-1/4 TOWER PIVOT173115GT--
WASHER FLAT 1S/S 18-8BIN................2994000GT25
COTTER PIN 3/16X1.5 SS.....................2990770GT26
Part No. 228775 AL4L,AL5L 65
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500 Mast Components November 2018
502.1 Tower Base Assembly
66 AL4L,AL5L Part No. 228775
Page 67
Description Qty.Part No.Item
Ref.Winch1
(refer to 503.1)
WASHER FLAT 3/8USS ZPBIN..............2990080GT2
WASHER LOCK 3/8ZP...........................2990470GT3
SCREW,HHC,3/8-16 X 1 GR 5 ZP..........2981575GT4
SCREW,HHC,1/4-20X2.00,GR8.............16-5204-16GT5
WINCH HANDLE W/TUBE1 X 29LG......122114420GT6
NUT,TL,1/4-20,C,ZAG.............................1824024GT7
ROLL PIN 1/4 X1-5/8..............................1990660GT8
MA-PIN LOCK SLIDE WITH RING.........1113362GT9
(includes cable and pin)
KIT:LOCK SLIDE PIN W/........................122109517GT10
(includes items 8-13)
COTTER PIN 1/8X1 SSBIN STOCK.......2990650GT11
SPRING,COIL,1/2 X 2.25.......................1790710GT12
SCREW,HHC,5/16-18 X 0.5 IN...............1980340GT13
TOWER BASE ROT.TWR.30..................1124490GT14
(decals not included; refer to section 1)
SHEAVE SPOOL 3 X2-1/2......................1184510GT15
CLEVIS PIN STAINLESSS.....................1995760GT16
NUT,NYLOCK,1/2-13 GR2......................1990200GT17
NUT,TL,1/4-20,C,ZAG.............................2824024GT18
NUT,TL,1/4-20,C,ZAG.............................2824024GT19
FP-BUMPER PAD,KICKOUT SPRING....1186360GT20
SCREW, PANHEAD, 10-32 X 5/8............11258649GT21
SPRING,KICKOUT,0.262X1.75,AL'S......1193750GT22
SCREW,HHC,1/2-13 X 3 G.....................1981920GT23
KIT:TWR,30'CBL TO PIVOT POST.........1971290GT24
(includes items 25 and 26)
PIN 1X9-1/4 TOWER PIVOT173115GT--
WASHER FLAT 1S/S 18-8BIN................2994000GT25
COTTER PIN 3/16X1.5 SS.....................2990770GT26
FORMING LTBAR HOLDER UPPER.....127
(available soon)
500 Mast ComponentsNovember 2018
502.1 Tower Base Assembly
Part No. 228775 AL4L,AL5L 67
Page 68
500 Mast Components November 2018
503.1 6" Round Base Assembly
68 AL4L,AL5L Part No. 228775
Page 69
Description Qty.Part No.Item
6" ROUND TUBE ASSY W/DECAL........1230612GT1
KIT:TOWER,30',6"ROUND TUBE...........1974690GT--
(includes item 2 and items 5-11)
BOLT,TEE 1/2-20 X 4.5...........................1990610GT2
Ref. Mast Assy, 4"3
(refer to 504.1)
BUSHING 2.5ODX13/16.........................1179850GT4
NUT,NYLOCK,1/2-20..............................1995190GT5
SHEAVE 3-1/8 X15/16............................1188760GT6
CLEVIS PIN STAINLESSS.....................1995790GT7
COTTER PIN 3/32X3/4 S........................1994920GT8
CLEVIS PIN STAINLESSS.....................1992765GT9
COTTER PIN 1/8X1 SSBIN STOCK.......1990650GT10
NUT LOCK NYLON INSERT..................1990620GT11
ZERK,GREASE,1/8 NPT........................128646GT12
500 Mast ComponentsNovember 2018
503.1 6" Round Base Assembly
Part No. 228775 AL4L,AL5L 69
Page 70
500 Mast Components November 2018
504.1 4" Mast Assembly
70 AL4L,AL5L Part No. 228775
Page 71
500 Mast ComponentsNovember 2018
504.1 4" Mast Assembly
Description Qty.Part No.Item
SCREW,HHC,3/8-16 X 3.75....................2990160GT1
NUT LOCK NYLON INSERT 3/8............2990170GT2
SLEEVE,COIL CORD,AL4,AL5..............1113080GT3
230614GT4A
4" MAST ASSY
W/DECAL,ALXL,WORD.........................1
4" MAST ASSY W/DECALS,ALXL,SYM230615GT4B
CLEVIS PIN STAINLESSS.....................1995780GT5
COTTER PIN 1/8X1 SSBIN STOCK.......3990650GT6
CLEVIS PIN STAINLESSS.....................2995790GT7
COTTER PIN 3/32X3/4 S........................2994920GT8
RIVET,POP,SS,3/16"X1/2" BLIND.........10990670GT9
FP-SHIM 3/16X2X3-3/16 PLASTIC........1183288GT10
FP-SHIM 1/4X2X3-3/16 PLASTIC..........2177830GT11
FP-SHIM 5/16X2X3-3/16 PLASTIC........1183286GT12
FP-LOCK LEVER, AL SERIES...............1178335GT13
SCREW,HHC,1/2-13 X 3.........................2990190GT14
WASHER FLAT 1/2ZP............................3990210GT15
BUSHING, 3/4OD X 1/2ID *******...........2683460GT16
NUT,NYLOCK,1/2-13 GR2......................2990200GT17
SHEAVE 3-1/8 X15/16............................3188760GT18
BUSHING 11/16ODX1/2IDX1.032L........1683450GT19
Ref. Lock Pin20
(refer to 502.1)
CLEVIS PIN STAINLESSS.....................2992765GT21
FP-SHIM 3/16X2X19-3/4 PLASTIC........1177810GT22
Part No. 228775 AL4L,AL5L 71
Page 72
500 Mast Components November 2018
505.1 2" and 3" Mast Assemblies
72 AL4L,AL5L Part No. 228775
Page 73
500 Mast ComponentsNovember 2018
505.1 2" and 3" Mast Assemblies
Description Qty.Part No.Item
CLEVIS PIN STAINLESSS.....................1992765GT1
COTTER PIN 1/8X1 SSBIN STOCK.......1990650GT2
CLEVIS PIN STAINLESSS.....................2995790GT3
COTTER PIN 3/32X3/4 S........................2994920GT4
RIVET,POP,SS,3/16"X1/2" BLIND...........8990670GT5
FP-SHIM 5/16X2X2-1/4 PLASTIC..........3177820GT6
FP-SHIM 3/8 X 2 X 2.25 PLASTIC.........1185290GT7
SHEAVE 3-1/8 X15/16............................1188760GT8
WELDMENT ,MAST 2" SECTION,LED.....1229084GT9
3 SECTION 30'TOWER AL4/AL5...........1124550GT10
Part No. 228775 AL4L,AL5L 73
Page 74
500 Mast Components November 2018
506.1 Light Assembly
74 AL4L,AL5L Part No. 228775
Page 75
500 Mast ComponentsNovember 2018
506.1 Light Assembly
Description Qty.Part No.Item
SCREW,HHC,1/2-13 X 1.5 GRD 8........1654177GT1
TUBE,LIGHT BAR SPACER...................8125253GT2
WASHER,UHMW,13/16 IDX3 ODX1/8....8720495GT3
T113996GT4
FORMING, QUICK ADJUST DETENT
L..............................................................4
SPACER,.25 THREADED LIGHT............4116737GT5
STD LED FIXTURE,48V.........................4T114946GT6
SPACER,.375 THREADED LIGHT..........4116738GT7
WASHER,FLAT,USS,1/2",Y....................86095GT8
WASHER,UHMW, 9/16 X 3.00................469766GT9
NUT,NYLOCK,1/2-13..............................46198GT10
WELDMENT, QUICK ADJUST LEFT......4T113994GT11
PLATE, LIGHT ROTATION LOCK...........8T115347GT12
Ref. Mast Assembly, 2"13
(refer to 505.1)
COVER,JUNC BOX W/GSKT, 2 GANG680190GT14A
for C48300108GT
SCREW,RH,6-32 X 5/8994380GT14A
for C48300108GT
BOX,JUNC,LIGHT TWR,4 CONN...........1C48300108GT14A
cover and screws not included, order separately
Ref., COIL CORD14B
(refer to 406.1)
SCREW,HHC,1/4-20 X 1.........................26888GT15
SCREW,HHC,1/4-20X1,8,ZAG...............2824060GT15
WASHER,FLAT,USS,1/4"Y.....................26638GT16
NUT,NYLOCK,1/4-20..............................26091GT17
NUT,TL,1/4-20,C,ZAG.............................2824024GT17
SCREW,HHC,1/4-20 X 4.........................411413GT18
NUT,LP NYLOCK,1/4-20.........................46889GT19
NUT,TL,1/4-20,C,ZAG.............................4824024GT19
SPRING, OUTRIGGER........................1248075GT20
PLATE,LIGHT ROTATION LOCK............4125491GT21
LIGHT BAR WITH DECAL, ALXL...........1230619GT22
CLEVIS PIN, 5/16 X 3/4........................1259972GT23
CLIP, COTTER RING, 5/16 X .047........1280336GT24
Part No. 228775 AL4L,AL5L 75
Page 76
500 Mast Components November 2018
507.1 Winch Assembly
76 AL4L,AL5L Part No. 228775
Page 77
500 Mast ComponentsNovember 2018
507.1 Winch Assembly
12
Description Qty.Part No.Item
KIT-WINCH W/SAFETY LO109485GT--
(includes items 1-25) (handle sold separately)
AS-WINCH HANDLE W/TUBE,AL4000...1124480GT--
not shown
WINCH HANDLE W/TUBE1 X 29LG22114420GT-­KIT- WINCH - SOCKET FULTON740050-1GT--
(includes items 1-16 and 24-25)
1
3
5
6
31946GT12
BUSHING, SMALL PINION, FULTON
(6199)......................................................2
(component no longer available)
SERVICE KIT,PINION SHAFT-K1550.....21256081GT1
SPACER,PINION SHAFT (32890)..........12
(component no longer available)
SERVICE KIT,PINION SHAFT-K2550.....11256082GT2
WINCH PINION PLATE, K-1550
(7591)......................................................1
(component no longer available)
SERVICE KIT,PINION SHAFT-K1550.....11256081GT3
SVC KIT, FRICTION DISC K/KX.............21256083GT4
BRAKE DISK,.5 BORE,K-1550...............27571GT4
RATCHET GEAR,K-1550 1/2" I.D.
(6777)......................................................1
(component no longer available)
SERVICE KIT,PINION SHAFT-K1550.....11256081GT5
PINION GEAR AND DISC K-1550
(7590)......................................................1
(not sold separately)
PINION GEAR AND DISC K-1550..........17590GT6
Ref. Pinion Shaft7
(not sold separately)
RETAINING RING (6200).......................18
(not sold separately)
RETAINING RING...................................16200GT8
RATCHET KIT (K-1500,K-1550)**..........16291GT9
FRAME SPACER,K-1550 (7584)............110
(not sold separately)
FRAME SPACER,K-1550........................17584GT10
NUT,LOCK,3/8-16...................................112012GT11
WINCH BRACKET, DRUM BOLT LOCK
(31946)....................................................1
(not sold separately)
WINCH BRACKET, DRUM BOLT
LOCK......................................................1
SCREW,HHC,3/8-16 X 6.........................222832GT13
SPACER, DRUM BOLT, K-15506184GT14
CABLE HARDW ARE FUL TON WINCH....1740050-2GT15
(inlcudes fasteners)
NUT,NYLOCK,1/2-13..............................16198GT16
Description Qty.Part No.Item
SPACER .5 ID 1.25ODNO. 5968.............1124857GT17
SCREW,HHC,3/8-16 X 5.5 GRD 869209GT18
WASHER FLAT C816L S/S.....................1980480GT19
BUSHING,WINCH ROLLER LOCK........1124858GT20
COTTER PIN 1/8X1 SSBIN STOCK.......1990650GT21
RATCHET ARM FULTONWI...................1124855GT22
KIT-WINCH SAFETY LOCK109486GT--
(includes items 13, 15-21, and 23)
BUSHING FLANGE 1.25OD...................1124856GT23
HANDLE SOCKET RATCHET................1124860GT24
NUT,HEX,JAM,1/2-13.............................26034GT25
Part No. 228775 AL4L,AL5L 77
Page 78
600 Accessories November 2018
601.1 Spare Tire and Dome Light
78 AL4L,AL5L Part No. 228775
Page 79
Description Qty.Part No.Item
SPARE TIRE ACCESSORY,ALXL231219GT-­DOME LIGHT ACCESSORY,ALXL231220GT--
NUT,WHEEL, 1/2 X 20............................2840376GT1
Ref.Tire Assembly2
(refer to 201.1)
SPARE TIRE MT,5 LUG WHEEL............1124310GT3
(5 lug)
FP-CLAMP,SPARE TIRE BRACKET188070GT4
NUT LOCK NYLON INSERT 3/8............4990170GT5
WASHER FLAT 3/8USS ZPBIN..............8990080GT6
LIGHT,DOME, 12V DC...........................1684030GT7
SCREW #10-24NCX1/2RD.....................3993711GT8
WASHER FLAT BONDED3/1..................3995755GT9
NUT.........................................................36-6286-04GT10
SCREW,HHC,3/8-16 X 4.5 ZP................4994460GT11
600 AccessoriesNovember 2018
601.1 Spare Tire and Dome Light
Part No. 228775 AL4L,AL5L 79
Page 80
600 Accessories November 2018
602.1 Battery Watering System
80 AL4L,AL5L Part No. 228775
Page 81
600 AccessoriesNovember 2018
602.1 Battery Watering System
Description Qty.Part No.Item
BATTERY WATERING SYSTEM, 48V--
(available soon) (replaced 231221GT)
TUBE,CLAMPLESSERRING......8-inches229983GT1
quantity: 6
SWIVEL TEE, BATTERY WATERING.....8229980GT2
MANIFOLD,BATTERY WATERING.........8229979GT3
PUMP COUPLER W/ DUST CAP...........1229981GT4
TUBE,CLAMPLESSERRING.....40-inches229983GT5
quantity: 1
229982GT6
END CAP, RED, BATTERY
WATERING.............................................9
Part No. 228775 AL4L,AL5L 81
Page 82
November 2018
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual.The index shows what page(s) the part is used on.
PagePart Number
PagePart Number
PagePart Number
PagePart Number
45101201GT .................
45101208GT .................
45101209GT .................
63109065GT .................
63109070GT .................
77109485GT .................
77109486GT .................
41, 43110523GT .................
29112300GT .................
71113080GT .................
65, 67113362GT .................
7511413GT ...................
17, 21114251GT .................
15, 19114258GT .................
17, 21114391GT .................
11, 15, 19114431GT .................
11, 15, 19114464GT .................
23114480GT .................
23114613GT .................
55, 59116062GT .................
23116095GT .................
61116099GT .................
49116168GT .................
49116172GT .................
49116177GT .................
49116178GT .................
49116244GT .................
41116252GT .................
49116253GT .................
41, 43, 45116523GT .................
37116532GT .................
41, 43116733GT .................
75116737GT .................
75116738GT .................
55, 59116815GT .................
55, 59116820GT .................
45116833GT .................
13, 17, 21116893GT .................
17, 21116894GT .................
13, 17, 21116895GT .................
39116936GT .................
39116937GT .................
27116941GT .................
7712012GT ...................
39122079GT .................
39123461GT .................
23123490GT .................
79124310GT .................
23124410GT .................
37124420GT .................
65, 77124480GT .................
67124490GT .................
73124550GT .................
77124855GT .................
77124856GT .................
77124857GT .................
77124858GT .................
77124860GT .................
75125253GT .................
45125395GT .................
411254824GT ...............
75125491GT .................
771256081GT ...............
771256082GT ...............
771256083GT ...............
671258649GT ...............
391262632GT ...............
471274237GT ...............
491277953GT ...............
51, 59128118GT .................
29128375GT .................
29128377GT .................
15, 19133012GT .................
11, 15, 19133017GT .................
17, 21133031GT .................
133062GT .................
133063GT .................
17, 21133055GT .................
11, 13, 15, 17, 19, 21 11, 13, 15, 17, 19, 21
13, 17, 21133065GT .................
13, 17, 21133066GT .................
11, 15, 19133148GT .................
13, 17, 21133149GT .................
11, 15, 19133482GT .................
15, 19133483GT .................
11, 15, 19133484GT .................
3913854GT ...................
45139278GT .................
45139279GT .................
25, 27147123GT .................
6315086GT ...................
61160276GT .................
35160421GT .................
23162160GT .................
29162189GT .................
65, 67173115GT .................
29174170GT .................
39176335GT .................
71177810GT .................
73177820GT .................
71177830GT .................
71178335GT .................
69179850GT .................
29182330GT .................
71183286GT .................
71183288GT .................
39183731GT .................
37184150GT .................
65, 67184510GT .................
73185290GT .................
51, 55, 5918605GT ...................
29186280GT .................
65, 67186360GT .................
51186540GT .................
51186543GT .................
51186544GT .................
53, 57186554GT .................
79188070GT .................
29188630GT .................
69, 71, 73188760GT .................
31189220GT .................
43189290GT .................
49189347GT .................
29189790GT .................
37189796GT .................
29189805GT .................
33, 35189920GT .................
65, 67193750GT .................
4319428-72160GT ........
51, 55, 5919436GT ...................
39213770GT .................
39218691GT .................
2522105013GT .............
2522105016GT .............
65, 6722109517GT .............
6122112575GT .............
67, 7722114420GT .............
4122124015GT .............
4122124016GT .............
4122124025GT .............
29226423GT .................
29226424GT .................
29226425GT .................
29226426GT .................
39227082GT .................
29227207GT .................
29227208GT .................
11, 15, 19227348GT .................
19227349GT .................
228714GT .................
229102GT .................
61227418GT .................
11, 13, 15, 17227518GT .................
19, 21227519GT .................
11, 13227708GT .................
15, 17227709GT .................
19, 21227710GT .................
19, 21227822GT .................
11, 13, 15, 17227823GT .................
25228092GT .................
25228093GT .................
7722832GT ...................
51, 55, 59228411GT .................
51228414GT .................
51228415GT .................
53, 57228417GT .................
53, 57228418GT .................
53, 57228419GT .................
53, 57228420GT .................
51, 55, 59228424GT .................
51, 55, 59228425GT .................
51, 59228427GT .................
51228428GT .................
55228429GT .................
59228430GT .................
27228461GT .................
15, 19228708GT .................
15, 19228709GT .................
11, 15, 19228711GT .................
11, 15, 19228712GT .................
11, 13, 15, 17, 19, 21
29228900GT .................
29, 51, 59228973GT .................
73229084GT .................
11, 13, 15, 17, 19, 21
11, 15, 19229438GT .................
59229444GT .................
49229457GT .................
51, 59229623GT .................
11229667GT .................
13229780GT .................
13, 17, 21229781GT .................
13, 17, 21229782GT .................
51, 59229824GT .................
51, 59229825GT .................
81229979GT .................
81229980GT .................
81229981GT .................
81229982GT .................
81229983GT .................
55, 59230402GT .................
59230403GT .................
51230404GT .................
51, 59, 61230405GT .................
25230560GT .................
25, 27230561GT .................
25, 27230562GT .................
25, 27230563GT .................
25, 27230565GT .................
25, 27230566GT .................
27230567GT .................
27230568GT .................
25, 27230569GT .................
27230570GT .................
25230571GT .................
27230573GT .................
27230575GT .................
37230576GT .................
25, 27230577GT .................
25230579GT .................
25230580GT .................
29230581GT .................
29230582GT .................
23230583GT .................
33, 35230585GT .................
33, 35230586GT .................
33, 35230587GT .................
31230588GT .................
31230589GT .................
33, 35230590GT .................
33, 35230591GT .................
33, 35230592GT .................
31230593GT .................
31230594GT .................
33, 35230595GT .................
33, 35230596GT .................
33, 35230597GT .................
33, 35230598GT .................
31230599GT .................
31230600GT .................
33, 35230601GT .................
33, 35230602GT .................
31230603GT .................
31230604GT .................
33, 35230605GT .................
33, 35230606GT .................
31230607GT .................
31230608GT .................
33, 35230609GT .................
33, 35230610GT .................
31230611GT .................
69230612GT .................
65230613GT .................
71230614GT .................
71230615GT .................
51230616GT .................
53230617GT .................
57230618GT .................
75230619GT .................
33, 35230634GT .................
33, 35230635GT .................
33, 35230636GT .................
33, 35230637GT .................
65230638GT .................
11230639GT .................
13230640GT .................
15230641GT .................
17230642GT .................
19230643GT .................
21230644GT .................
31230682GT .................
31230722GT .................
31230723GT .................
33, 35230724GT .................
51, 59230759GT .................
61230773GT .................
61230774GT .................
33, 35230776GT .................
79231219GT .................
79231220GT .................
49231332GT .................
49231333GT .................
45231456GT .................
55, 59232850GT .................
45234842GT .................
27236560GT .................
35237832GT .................
15, 17, 19, 2128159GT ...................
11, 15, 1928161GT ...................
15, 1928162GT ...................
6928646GT ...................
11, 15, 1931788GT ...................
7731946GT ...................
4532069GT ...................
4732103GT ...................
41, 43, 4532185GT ...................
4532191GT ...................
4532199GT ...................
2332645GT ...................
82 AL4L,AL5L Part No. 228775
Page 83
November 2018
Part Number Index (continued)
52475GT ...................
PagePart Number
3933265GT ...................
51, 5936372GT ...................
51, 55, 5940766GT ...................
4744181GT ...................
4544191GT ...................
4744196GT ...................
4744197GT ...................
4744198GT ...................
7548075GT ...................
2948425GT ...................
5949779GT ...................
51, 55, 5949821GT ...................
25, 2752265GT ...................
11, 13, 15, 17, 19, 21
4552531GT ...................
4552532GT ...................
4552533GT ...................
4352847GT ...................
4352851GT ...................
355397GT .....................
29, 7554177GT ...................
4954355GT ...................
6154451GT ...................
6154454GT ...................
51, 55, 5955306GT ...................
5955906GT ...................
2956462GT ...................
23, 3957332GT ...................
3757587GT ...................
4958356GT ...................
7559972GT ...................
65, 676-5204-16GT .............
396-5208-44GT .............
796-6286-04GT .............
396024GT .....................
776034GT .....................
396035GT .....................
29, 376090GT .....................
23, 29, 37, 59, 756091GT .....................
23, 29, 39, 756095GT .....................
236096GT .....................
236097GT .....................
376146GT .....................
376178GT .....................
776184GT .....................
2361975GT ...................
23, 39, 75, 776198GT .....................
776200GT .....................
4762118GT ...................
4762119GT ...................
4562296GT ...................
776291GT .....................
61660287GT .................
47660320GT .................
51, 55, 5966081GT ...................
61663400GT .................
61663401GT .................
61663405GT .................
61663420GT .................
61663430GT .................
37663520GT .................
37663527GT .................
37663528GT .................
37663840GT .................
29, 51, 59, 756638GT .....................
51, 5966717GT ...................
55, 5966816GT ...................
55, 5966818GT ...................
3967230GT ...................
3967231GT ...................
29, 55, 59680030GT .................
75680190GT .................
29, 37680250GT .................
55, 59682715GT .................
37682740GT .................
72086GT ...................
77055GT ...................
77183GT ...................
824024GT .................
PagePart Number
71683450GT .................
71683460GT .................
79684030GT .................
55, 59684380GT .................
55, 59684450GT .................
55, 59684640GT .................
59686000GT .................
37, 756888GT .....................
29, 756889GT .....................
7769209GT ...................
7569766GT ...................
37720220GT .................
75720495GT .................
11, 13, 15, 17, 19, 21
29721051GT .................
43732200PPGT .............
41732205PPGT .............
77740050-1GT ..............
77740050-2GT ..............
47740620GT .................
43740920GT .................
41740925GT .................
47741140GT .................
29741701GT .................
29741715GT .................
29742220GT .................
3775041GT ...................
23, 3775144GT ...................
777571GT .....................
777584GT .....................
777590GT .....................
11, 13, 15, 17, 19, 21 11, 13, 15, 17, 19, 21
37, 39790540GT .................
65, 67790710GT .................
37790940GT .................
23790965GT .................
37794942GT .................
37796432GT .................
37796438GT .................
31, 33796610GT .................
7580336GT ...................
4980379GT ...................
51, 55822809GT .................
23, 29, 33, 35, 37, 51, 55, 65, 67, 75
23824029GT .................
29, 37824059GT .................
37, 75824060GT .................
13, 17, 2182472GT ...................
13, 17, 2182481GT ...................
13, 17, 2182487GT ...................
61826916GT .................
45832128GT .................
23834204GT .................
23834211GT .................
23834219GT .................
25, 27834226GT .................
25, 27834228GT .................
25, 27834250GT .................
25, 27834255GT .................
23834267GT .................
49836853GT .................
49836856GT .................
45839011GT .................
45839027GT .................
45839034GT .................
49839049GT .................
45839103GT .................
47839107GT .................
41, 43839109GT .................
41, 43839110GT .................
841890GT .................
PagePart Number
47839119GT .................
43839131GT .................
45839134GT .................
47839149GT .................
45839151GT .................
45839154GT .................
47839157GT .................
45839190GT .................
47839200GT .................
45839209GT .................
45839244GT .................
45839246GT .................
23840221GT .................
23840222GT .................
23, 25, 27, 79840376GT .................
25, 27840377GT .................
4584042GT ...................
25, 27841050GT .................
23841061GT .................
23841430GT .................
11, 13, 15, 17, 19, 21
4985206GT ...................
45865052GT .................
45865055GT .................
45865068GT .................
45865079GT .................
41, 43865085GT .................
41, 43865086GT .................
47865100GT .................
47865257GT .................
41, 43865260GT .................
41, 43865261GT .................
41, 43865263GT .................
41, 43865307GT .................
45865435GT .................
47866040GT .................
47866050GT .................
45866081GT .................
45866090GT .................
45866101GT .................
41, 43866110GT .................
41866113GT .................
49866126GT .................
49866127GT .................
49866128GT .................
49866129GT .................
41, 43, 45866394GT .................
45866800GT .................
45866825GT .................
47890785GT .................
41, 43890790GT .................
47890795GT .................
51, 598915GT .....................
3989163GT ...................
45897110GT .................
47898590GT .................
23, 35930950GT .................
37970805GT .................
65, 67971290GT .................
29974640GT .................
23974645GT .................
37974685GT .................
69974690GT .................
29975085GT .................
15, 1997602GT ...................
11, 15, 1997666GT ...................
15, 1997667GT ...................
65, 67980340GT .................
77980480GT .................
49981460GT .................
49981480GT .................
29981530GT .................
65, 67981575GT .................
65, 67981920GT .................
990080GT .................
990170GT .................
990200GT .................
990650GT .................
990670GT .................
991650GT .................
995810GT .................
PagePart Number
31, 33, 35, 65, 67, 79
31, 37990150GT .................
31, 33, 35, 71990160GT .................
29, 31, 33, 35, 71, 79
63990181GT .................
71990190GT .................
29, 31, 33, 35, 41, 43, 49, 65, 67, 71
29, 41, 43, 71990210GT .................
29990230GT .................
31, 33, 35, 43990270GT .................
31, 33, 35990340GT .................
43990410GT .................
41, 49990415GT .................
49, 63, 65, 67990470GT .................
69990610GT .................
69990620GT .................
63, 65, 67, 69, 71, 73, 77
65, 67990660GT .................
29, 31, 33, 37, 51, 53, 57, 59, 71, 73
65, 67990770GT .................
31, 33, 35, 37, 39, 49
29991690GT .................
29991760GT .................
4799199GT ...................
69, 71, 73992765GT .................
29993240GT .................
37, 51, 53, 57993310GT .................
31, 33993440GT .................
79993711GT .................
31, 33, 35, 37993850GT .................
31, 33, 35, 37993860GT .................
31, 33, 35993900GT .................
65, 67994000GT .................
23994130GT .................
75994380GT .................
51, 55, 59994420GT .................
79994460GT .................
23, 31, 33, 35, 37994600GT .................
29994650GT .................
41, 43994830GT .................
69, 71, 73994920GT .................
65995050GT .................
41, 43995110GT .................
69995190GT .................
51, 55, 59995300GT .................
23, 39, 49995310GT .................
79995755GT .................
67995760GT .................
63, 71995780GT .................
65, 69, 71, 73995790GT .................
29, 31, 33, 35, 37, 47, 51, 53, 57
63996230GT .................
51, 53, 57996340GT .................
75C48300108GT ...........
41, 43C51600800GT ...........
41, 43C51601442GT ...........
37C51601444GT ...........
37CR58C012GT ............
55, 59R660010GT ...............
55, 59R661490GT ...............
29, 49R980015GT ...............
51, 55, 59T106193GT ...............
23T108775GT ...............
39T109127GT ...............
39T109129GT ...............
61T109325GT ...............
39T110632GT ...............
Part No. 228775 AL4L,AL5L 83
Page 84
Part Number Index (continued)
PagePart Number
55, 59T113641GT ...............
55, 59T113642GT ...............
55, 59T113644GT ...............
75T113994GT ...............
75T113996GT ...............
75T114946GT ...............
75T115347GT ...............
37Z104685GT ...............
November 2018
84 AL4L,AL5L Part No. 228775
Page 85
November 2018
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual.The index shows what page(s) the part is used on.
3
3 SECTION 30'TOWER AL4/AL5.....73
4
4" MAST ASSY W/DECAL,ALXL,WORD.....71
4" MAST ASSY W/DECALS,ALXL,SYM.....71
6
6" ROUND TUBE ASSY W/DECAL.....69
A
ADJUSTER SCREW ASSY, ALXL.....25, 27
ADJUSTER SPRING,E BRAKE,ALXL.....25
ADJUSTER SPRING,H BRAKE,ALXL.....27
AIR CLEANER BRACKET, D1105.....49
ALTERNATOR,KUBOTA*.....45
ANGLE, BATTERY HOLD DOWN.....29
AS-RING HITCH MOUNT.....39
AS-WINCH HANDLE W/TUBE,AL4000......65,
77
ASSY,IES CHARGER LED.....51, 59
ASY:AXLE 3500LB W/HYD BRAKE.....25
AXLE ASSY ELE,3500 W/PRK BRK.....27
AXLE ASSY,3500LB,IDLE,AL4.....25, 27
AXLE ASSY,3500LB,IDLE,AL5,7,8.....25, 27
AXLE W/ELECTRIC BRAKES.....27
AXLE W/HYD SURGE BRK/BALL AL5.....25
AXLE W/HYD SURGE BRK/RING AL5.....25
B
BALL, 2" ZINC.....39
BASE,CONTROL BOX,AL4 CONS.....51
BATTERY.....29
BATTERY CABLE ASSY,7.0"JUMPER.....61
BATTERY CABLE ASSY,NEG,8.5".....61
BATTERY CABLE,2 TERM,50".....61
BATTERY WATERING SYSTEM, 48V.....81
BATTERY, J 305GH, 315AH.....29
BEARING, ODE.....49
BEARING,ALXL,840377,841050.....25, 27
BODY,AIR CLEANER,KUBOTA.....49
BOLT,TEE 1/2-20 X 4.5.....69
BOX,JUNC,LIGHT TWR,4 CONN.....75
BRACKET ADJ HGT 6".....39
BRACKET W/BALL,GAS SPRING.....37
BRACKET, FUEL FILTER.....47
BRACKET,E-BOX,AUTOSTART,AL4.....51, 53,
57
BRACKET,GENERATOR MOUNT.....49
BRACKET-RADIAT OR SUPRT,INBOARD.....43
BRACKET-RADIATOR SUPRT,OUTBRD.....43
BRAKE DISK,.5 BORE,K-1550.....77
BRAKE DRUM,ALXL.....25, 27
BREAKER, DC, 5A INSTANTANEOUS......51,
55, 59
BREAKER,15A,120VAC 1P,CSA.....55, 59
BREAKER,20A MINI,120VAC 1P,CSA........55,
59
BREAKER,30A 250VAC 2P,CSA.....55, 59
BUMPER REAR TOWER SUP.....37
BUSHING 11/16ODX1/2IDX1.032L.....71
BUSHING 2.5ODX13/16.....69
BUSHING FLANGE 1.25OD.....77
BUSHING, 3/4OD X 1/2ID *******.....71
BUSHING, SMALL PINION, FULTON
(6199).....77
BUSHING,STRAIN RELIEF,.875/.40.....51, 59
BUSHING,WINCH ROLLER LOCK.....77
BUSHING,WNCH HANDL,0.5X2.0X3.5.....37
C
CABLE GUARD FOR 7P CONN(663400).....61
CABLE HARDWARE FULTON WINCH.....77
CABLE SET,BATTERY,24" RED&BLK.....61
CAP,FUEL,VENTED WITH GAUGE.....29
CAP,RADIATOR,AL,KUBOTA DF-752.....41, 43
CAPACITOR, 8KW GENERATOR,5420.....49
CAPACITOR-ROUND 25MF.....49
CAPLUG TUBE PLUG 2.5 X 2.5.....29
CHAIN, SAFETY, SNAP HOOK.....23
CHARGER 48V/30A AUTO AC X-LED.....29
CLAMP 0.56 #9 X 1/2.....37
CLAMP,HOSE.....41, 43, 45
CLAMP,HOSE,KUBOTA WG750.....45
CLEVIS PIN STAINLESSS.......63, 65, 67, 69,
71, 73
CLEVIS PIN, 5/16 X 3/4.....75
CLIP, COTTER RING, 5/16 X .047.....75
COIL CORD BULKHEADPLA.....37
COIL CORD,DEUTSCH.....61
CONNECTOR 2 SCREW 3/4.....29, 55, 59
CONNECTOR,7-POLE,TLITE,RND PIN.....61
CONNECTOR,ANDERSON SB 175,1/0G...51,
55, 59
CONNECTOR,BLADE,POS,TAILT, 7P.....61
CONNECTOR,TAIL LIGHT,6 POLE.....61
CONNECTOR,TAILLIGHT,4 PIN.....61
CONTACT, N.C......55, 59
CONTACT,N.O.***.....55, 59
CORD AC IEC320-C19 TO 110US.....29
CORD,RETRACT,66COIL,14/7 SOWA.....61
COTTER PIN 1/8X1 SSBIN STOCK.....63, 65,
67, 69, 71, 73, 77
COTTER PIN 3/16X1.5 SS.....65, 67
COTTER PIN 3/32X3/4 S.....69, 71, 73
COUPLER 2" BALL BULLDOG TMZ.....39
COUPLER 2-5/16" BALL BULLDOG T.....39
COUPLER,BALL,2 5/16.....39
COUPLER,BALL,2" CLASS II.....23, 39
COVER,ADJ SCREW,ALXL,BRAKE.....25
COVER,AIR CLEANER,KUBOTA.....49
COVER,JUNC BOX W/GSKT, 2 GANG.....75
D
DECAL KIT,AL4L,BATT,SYMBOL.....13
DECAL KIT,AL4L,BATT,WORD.....11
DECAL KIT,AL4L,ENG,SYMBOL.....17
DECAL KIT,AL4L,ENG,WORD.....15
DECAL KIT,AL5L,BATT,SYMBOL.....21
DECAL KIT,AL5L,BATT,WORD.....19
DECAL, DANGER, CSA OUTDOOR USE..15,
19
DECAL, LABEL, ARROW....11, 13, 15, 17, 19,
21
Decal, Label, Ground.....11, 13, 15, 17, 19, 21
DECAL, SYMBOL - READ THE MANU AL...13,
17, 21 DECAL, W ARN, CR USH HAZARD,MAST...11,
15, 19
DECAL, WARNING, CRUSH HAZARD......11,
15, 19
DECAL,BURN HAZARD SYMBOL.....17, 21
DECAL,CONTROL PANEL,AL4L BA T.....11, 13
DECAL,CONTROL PANEL,AL4L GEN.......15,
17
DECAL,CONTROL PANEL,AL5L.....19, 21
DECAL,COSMETIC TEREX,AL4,AL4L......11,
13, 15, 17
DECAL,COSMETIC TEREX,AL5,AL5.....19, 21
DECAL,COSMETIC,AL4L.....11, 13, 15, 17
DECAL,COSMETIC,AL5L.....19, 21
DECAL,DANGER,BATTERY SAFETY***....11,
15, 19 DECAL,DANGER,ELECTROCUTION
HZD.....11, 15, 19
DECAL,DANGER,HAZARD VOLTAGE.......11,
15, 19
DECAL,DANGER,NO SMOKING.....15, 19
DECAL,DANGER-BURN/CO HAZARD......15,
19
DECAL,DIESEL.....15, 17, 19, 21
DECAL,ENGINE SPEC,V1505.....19
DECAL,EXPLOSION HAZARD.....15, 19
DECAL,LABEL,BURN/CO2 HAZARD.....17, 21
DECAL,LABEL,LIFTING EYE....11, 13, 15, 17,
19, 21
DECAL,LABEL,NO SMOKING,SYMB.....17, 21
DECAL,LABEL,TIE DOWN DIAGRAM.......11,
13, 15, 17, 19, 21 DECAL,LABEL,TRANSPORT TIEDOWN*..11,
13, 15, 17, 19, 21
DECAL,LABEL-CRUSH HAZ,TOWER.......13,
17, 21
DECAL,LABEL-ELEC HAZ,DISTANCE......13,
17, 21
DECAL,LABEL-ELEC HAZ,SERV MAN.....13,
17, 21
DECAL,NOTICE,OP INSTRAL4/5L......11, 15,
19
DECAL,SYMBOL-BATTERY SAFETY........13,
17, 21
DECAL,TIP HAZARD SYMBOL.....13, 17, 21
DECAL,TIRE SPECIFICATION.....11, 15, 19
DECAL,TOW SPEED SYMBOL.....13, 17, 21
DECAL,WARN,BURN HAZARD.....15, 19
DECAL,WARN,CR USH HAZARD HAND....11,
15, 19
DECAL,WARN,READ MANUAL.....11, 15, 19
DECAL,WARNING BURN HAZ.....15, 19
DECAL,WARNING TIP-OVER HAZ......11, 15,
19
DECAL,WARNING TOW SPEED.....11, 15, 19
DECAL,WARNING,CR USH HZD,T OWER...11,
15, 19
DECAL,WARNING,CRUSHING......15, 17, 19,
21 DECAL,WARNING,CR USHING HAZARD...13,
17, 21
DECAL,WARNING,TIP-OVER,BATT.....11
DECAL,WARNING,TIP-OVER,SYM.....13, 17,
21
DIODE RECTIFIER ASSEMBLY.....51, 59
DIODE,MARATHON.....49
DIPSTICK,OIL,KUBOTA.....45
DOME LIGHT ACCESSORY,ALXL.....79
Part No. 228775 AL4L,AL5L 85
Page 86
Part Description Index (continued)
November 2018
DOOR, ROADSIDE, AL4L,BATT,SYMB.....33,
35
DOOR, ROADSIDE,AL4L,BATT,WORD.....33,
35
DOOR, ROADSIDE,AL4L,ENG,SYMB....33, 35
DOOR, ROADSIDE,AL5L,SYMB.....31
DOOR, ROADSIDE,AL5L,WORD.....31
DOOR,CURBSIDE,AL4L,BA TT ,SYMB.....33, 35
DOOR,CURBSIDE,AL4L,BATT,WORD......33,
35
DOOR,CURBSIDE,AL4L,ENG,SYMB.....33, 35
DOOR,CURBSIDE,AL4L,ENG,WORD....33, 35
DOOR,CURBSIDE,AL5L,SYMB.....31
DOOR,CURBSIDE,AL5L,WORD.....31
DOOR,ROADSIDE,AL4L,ENG,WORD....33, 35
DRIVE DISC(C-107) MARATHON.....49
E
ELEC BOX, BATTERY,SYMB, AL4L.....51
ELEC BOX, GENERATOR,SYMB, AL4L.....55
ELEC BOX, SYMB, AL5L.....59
ELEMENT,AIR CLEANER,KUBOTA.....49
ELEMENT,FUEL FILTER,KUBOTA.....47
END CAP, RED, BATTERY WATERING.....81
ENG FOOT/RAD SUPPORT, ROADSIDE.....41
ENGINE ACCESSORY TEMP SENDER.....47
ENGINE FOOT/RAD SUPPORT,CURBSD....41
ENGINE RISER,2/75"H,FOR 1/2BLT.....41
ENGINE,KUBOTA,D1105 PAK.....41
ENGINE,KUBOTA,D1105,OLDREV,PAK.....43
F
FACE PLATE W/DECAL,AL4L,BATT.....51
FACE PLATE W/DECAL,AL4L,ENG.....53
FACE PLATE W/DECAL,AL5L.....57
FAN,PUSHER,KUBOTA 15263-12370.....45
FENDER W/SKIRT,STEEL.....23
FILM,POLY,CLEAR,4.5 X 8.75........11, 13, 15,
17, 19, 21
FILTER,FUEL,KUBOTA.....47
FILTER,FUEL,KUBOTA,W/O BRKT.....41
FILTER,IN-LINE,FUEL,5/16".....47
FILTER,OIL,KUBOTA.....47
FOAM CABINET DOOR5430AL5/7000......31,
33, 35
FORMING LTBAR HOLDER UPPER.....67
FORMING, CONT BOX BODY AL4/5L.......53,
57
FORMING, CONT BOX DUPLEX COVER....59
FORMING, CONT BOX FRONT AL4/5L.....53,
57
FORMING, CONT BOX FRONT AL4L.....51
FORMING, CONT BOX REAR AL4/5L....53, 57
FORMING, CONT BOX REAR AL4L.....51
FORMING, CONT BOX TOP AL4/5L.....53, 57
FORMING, QUICK ADJUST DETENT L.....75
FP-BATTERY HOLD-DOWN ROD.....29
FP-BATTERY HOLDOWN ANGLE.....29
FP-BUMPER PAD,KICKOUT SPRING.......65,
67
FP-CLAMP,SPARE TIRE BRACKET.....79
FP-CONTROL BOX,TOP.....51
FP-FUEL TANK 20GAL W/DRAIN.....29
FP-GEN MNT BAR,MAR SM HOLES.....49
FP-LOCK LEVER, AL SERIES.....71
FP-SHIM 1/4X2X3-3/16 PLASTIC.....71
FP-SHIM 3/16X2X19-3/4 PLASTIC.....71
FP-SHIM 3/16X2X3-3/16 PLASTIC.....71
FP-SHIM 3/8 X 2 X 2.25 PLASTIC.....73
FP-SHIM 5/16X2X2-1/4 PLASTIC.....73
FP-SHIM 5/16X2X3-3/16 PLASTIC.....71
FRAME SPACER,K-1550.....77
FRAME SPACER,K-1550 (7584).....77
FRAME WITH DECALS, AL4L.....29
FRAME WITH DECALS, AL5L.....29
FRONT PANEL, AL4L,SYMBOL.....33, 35
FRONT PANEL,AL4L,WORD.....33, 35
FRONT PANEL,AL5L,SYMB.....31
FRONT PANEL,AL5L,WORD.....31
FUEL TANK PAN, 30 GAL, AL4.....29
FUEL TNK ASSY,PLAS,30G,AL4.....29
FUEL TNK ASSY,PLAS,30G,AL5&AL8.....29
FULTON HANDLE FOR JACK.....23
FUSE BLOCK, ANN & ANL FUSE.....51, 59
FUSE,50 AMP,VERY FAST ACTING.....51, 59
G
GASKET (52532) OIL DRAIN, D905.....45
GASKET,EXHAUST MANIFOLD,D905.....45
GASKET,INJECTION PUMP.....47
GASKET,MUFFLER,KUBOTA D905/11.....45
GASKET,SOLENOID,KUBOTA.....47
GASKET,VALVE COVER CAP, WG750.....47
GASKET,WATER PUMP.....45
GASKET-DRAIN PLUG,ENG OIL PAN.....45
GENERATOR,6KVA,240VAC,60HZ.....49
GENERATOR,8KW,240V,60HZ,MAR.....49
GREASE CAP, AXLE, 3000LB.....25, 27
GROUND ROD STORAGETUBE 4397.....37
GUARD,FAN,KUBOTA.....41
H
HAMMERBLOW 033008COTTER PIN.......25,
27
HAMMERBLOW HANDLE FOR JACK.....23
HAMMERBLOW SPINDLE NUT,AXLE.......25,
27
HANDLE SOCKET RATCHET.....77
HANDLE,CHROME,5.75".....37
HASP CABINET DOOR5584AL4/5.....37
HINGE, BUTT.....35
HINGE,PIANO,1.5"W X 51.75"L.....31, 33
HITCH RING,COMBO,16"LENGTH.....39
HITCH,2.5"RING,6 TON.....39
HITCH,3"RING,6TON.....39
HITCH,RING,BOLT-ON 2.5" ID.....39
HOSE FITTING PIPE/BAR.....47
HOSE, INTAKE, KUBOTA D1105.....49
HOSE,FUEL,1/4"ID,PUSH LOK,200#.....41, 43
HOSE,FUEL,1/8"ID.....47
HOSE,FUEL,5/16"ID.....47
HOSE,OIL,3/8 0250PS1.....45
HOSE,RADIATOR,LOWER,KUBOTA.....41, 43
HOURMETER,DIGIT AL,RECTANGULAR...51,
55, 59
HUB SPACER.....49
I
IDLER HUB,ALXL.....25, 27
IGNITION SWITCH KIT.....55, 59
IGNITION SWITCH,LEVER OPR.....55, 59
INNER BEARING.....25, 27
INSTRUCTIONS,IES CHARGER.....51, 59
INSULATED NEUTRAL KIT.....51, 55, 59
ISOLATOR, ENGINE MOUNT.....49
ISOLATOR,ENGINE,30 DUR,2.5DIA.....41
ISOLATOR,ENGINE,390LB.....43
J
J-HOOK,BATT HOLD DOWN.....29
JACK BRACKET,WELD ON SWIVEL.....23
JACK,MECHANICAL,3000LB.....23
JUMPER-GLOW PLUG.....47
K
KIT COIL CORD WO/ JUNCTION BOX.....61
KIT, COIL CORD HW.....51, 55
KIT,5-WIRE TRAILER LIGHT HRNS.....61
KIT,ASSY,LED,IES CHARGER.....29, 51, 59
KIT,AXLE,U-BOLT & PLATE & NUTS.....23
KIT,CABLE,UPPER AL4&5/LT5/SL4.....63
KIT,SHACKLE AND BOLT ASSY.....23
KIT- CABLE ASSY LOWER 1/4" AL4.....63
KIT- WINCH - SOCKET FULTON.....77
KIT-WINCH SAFETY LOCK.....77
KIT-WINCH W/SAFETY LO.....77
KIT:BATTERY BRKT TO CAB.....29
KIT:BOOK BRACKET TO CAB.....29
KIT:FENDERS TO CAB-SIDE.....23
KIT:GROUND ROD TO CABINET.....37
KIT:LOCK SLIDE PIN W/.....65, 67
KIT:SLIDE LOCK PIN.....37
KIT:TOWER,30',6"ROUND TUBE.....69
KIT:TWR,30'CBL TO PIVOT POST.....65, 67
KUBOTA FAN COVER.....43
KUBOTA 01123-50820 BOLT.....45
KUBOTA 01202-50612 BOLT.....45
KUBOTA 15111-72200 WASHER.....41, 43
KUBOTA 15263-12370BAND PIPE.....49
KUBOTA 15263-12370CUSHION.....41, 43
KUBOTA 16221-73270GASKET.....45
KUBOTA 16259-73430.....45
KUBOTA 66711-54520COV.....45
KUBOTA BELT COVER.....45
KUBOTA CUSHION.....41, 43
KUBOTA DYNAMO STAY.....45
KUBOTA EXHAUST MANIFOLD.....45
KUBOTA FLANGE BOLT.....45
KUBOTA GLOW PLUG.....47
KUBOTA HEAD COVER GASKET.....45
KUBOTA HOSE,D905, D1105.....41, 43, 45
KUBOTA INJECTOR PUMP, D1105.....47
KUBOTA KIT, HOLDER,NOZZLE.....47
KUBOTA NUT.....45
KUBOTA O-RING.....45
KUBOTA OIL FILLER PLUG,V1305.....45
KUBOTA OVER FLOW PIPE.....47
KUBOTA OVERFLOW PIPE.....47
KUBOTA RAD ISOLATOR BOLT.....41, 43
KUBOTA SNAP PIN.....41, 43
KUBOTA WASHER, PLAIN.....45
KUBOTA WATER PIPE.....41, 43, 45
KUBOTA WATER PIPE 16241-73350.....45
L
Label - Burn Hazard.....17, 21
LABEL, CSA NEUTRAL BOND TO GND....15,
19
LABEL, SHORE PLUG.....15
LABEL, TIP-OVER BATTERIES.....13
LABEL, WINCH, RAISE & LOWER......11, 13,
15, 17, 19, 21
LABEL,TRAVEL LOCK.....11, 15, 19
LIGHT BAR WITH DECAL, ALXL.....75
86 AL4L,AL5L Part No. 228775
Page 87
November 2018
Part Description Index (continued)
LIGHT INDICATOR 12VRED.....55, 59
LIGHT,DOME, 12V DC.....79
LIGHT,LICENSE TAG W/BRACKET.....37
LIGHT,RECESSED,TAIL/STOP/TURN.....37
LIGHT,SIDE MKR,AMBER,RECESSED.....37
LIGHT,SIDE MKR,RED,RECESSED.....37
LOCKNUT, CONDUIT 3/4CSA APPVD......29,
37
M
MA-PIN LOCK SLIDE WITH RING.....65, 67
MAGNET SPRING,ELEC BRAKE,ALXL.....27
MAGNET,ELEC BRAKE, ALXL.....27
MANIFOLD,BATTERY WATERING.....81
MARATHON SUPPRESSOR/VARISTOR.....49
MUFFLER BRACE.....41, 43
MUFFLER, KUBOTA, ASM.....45
N
NIPPLE CHASE 3/4CSA APPVD.....37
NOTOR MOUNT BRACKET ,KUBOT A 905....43
NUT.....79
NUT CLIP 1/4 -20X3/4.....41, 43
NUT HEX JAM 3/4-16NF.....29
NUT LOCK NYLON INSERT.....69
NUT LOCK NYLON INSERT 3/8.....29, 31, 33,
35, 71, 79
NUT,7/16,FH,ZINC,BRAKE, ALXL.....25, 27
NUT,EXHAUST MANIFOLD.....45
NUT,FLG-LRG,3/8-16,YZ.....29
NUT,HEX,1-8.....39
NUT,HEX,JAM,1/2-13.....77
NUT,LOCK,3/8-16.....77
NUT,LOCK,8-32.....59
NUT,LP NYLOCK,1/4-20.....29, 75
NUT,NYLOCK,1/2-13.....23, 39, 75, 77
NUT,NYLOCK,1/2-13 GR2.......29, 31, 33, 35,
41, 43, 49, 65, 67, 71
NUT,NYLOCK,1/2-20.....69
NUT,NYLOCK,1/4-20.....23, 29, 37, 59, 75
NUT,NYLOCK,1/4-20 GR2.....31, 37
NUT,NYLOCK,10-32.....37
NUT,NYLOCK,4-40.....51, 55, 59
NUT,NYLOCK,5/8-11.....39
NUT,NYLOCK,8-32.....51, 55, 59
NUT,TL FLG,3/8-16,G,ZAG.....23
NUT,TL FLG,M8-1.25,DIN6927,10,ZAB.....35
NUT,TL,1/4-20,C,ZAG....23, 29, 33, 35, 37, 51,
55, 65, 67, 75
NUT,WHEEL, 1/2 X 20.....23, 25, 27, 79
NUT,WING 3/8-16 ZP.....29
NUTSERT,1/4-20.....37, 51, 53, 57
O
O-RING.....49
OUTRIGGER 3X2X33REARAL5000.....23
OUTRIGGER,2X2X42,GALVANIZED.....23
P
PIN 1X9-1/4 TOWER PIVOT.....65, 67
PIN QUICK 1/4X 1.75 ZP.....37, 39
PIN,PLUNGER,OUTRIGGER, KIT.....23
PINION GEAR AND DISC K-1550.....77
PINION GEAR AND DISC K-1550 (7590).....77
PIPE,INJECTOR 1,D905,D1105.....47
PIPE,INJECTOR 2,D905,D1105.....47
PIPE,INJECTOR 3,D905,D1105.....47
PLATE COIL CORD CAB MOUNT.....29
PLATE, BATTERY DECAL MOUNT.....29
PLATE, LIGHT ROTATION LOCK.....75
PLATE,LIGHT ROTATION LOCK.....75
PLATE,SIDE,COMBO HITCH,BOLT-ON.....39
PLUG PLASTIC DOME 3".....37
PLUG, 4", CAPPLUG.....37
PLUG, ENGINE OIL, D1105.....45
PLUG,30A TWIST LOCK 3 PRONG.....55, 59
PLUG,DRAIN,FUEL TANK.....29
PLUG,ENGINE OIL DRAIN,D-905***.....45
PULLEY,FAN,KUBOTA, D-905,GS68.....45
PUMP COUPLER W/ DUST CAP.....81
PUMP,FUEL, 12VDC.....47
R
RACE,ALXL,840377,841050.....25, 27
RADIATOR BRACKET.....43
RADIATOR HOSE,KUBOTA.....41, 43
RADIATOR, KUBOTA, D905 & D1105.....41, 43
RATCHET ARM FULTONWI.....77
RATCHET GEAR,K-1550 1/2" I.D. (6777).....77
RATCHET KIT (K-1500,K-1550)**.....77
REAR PANEL,AL4L,BATT,SYMB.....33, 35
REAR PANEL,AL4L,ENG,SYMB.....33, 35
REAR PANEL,AL5L,SYMB.....31
RECEP 30A 20V 3POLE.....55, 59
RECEPTACLE 20A 120V DUPLEX GFI.....55,
59
REFLECTOR,SCOTCHLITE,2"X18".....11, 13,
15, 17, 19, 21
RELAY 12V DC 30A NO OR.....55, 59
RELAY,120V/120V 30A.....51, 59
RETAINER,SPRING,1.21 X .375.....23
RETAINING RING.....77
RETAINING RING (6200).....77
RETRACTOR SPRING,E BRK,ALXL.....27
RIVET,POP,SS,3/16"X1/2" BLIND........29, 31,
33, 37, 51, 53, 57, 59, 71, 73
ROLL PIN 1/4 X1-5/8.....65, 67
S
SCREW #10-24NCX1/2RD.....79
SCREW #10-32NFX3/4 LO.....65
SCREW 1/2-13NCX1-1/2H....23, 31, 33, 35, 37
SCREW 1/4-20NCX5/8 HW......29, 31, 33, 35,
37, 47, 51, 53, 57
SCREW 3/8-16NCX1 HHC GR.....63
SCREW 3/8-16NCX1-1/4H.....49
SCREW 3/8-16NCX1-1/4HHC GR8 YZ.....29
SCREW FLANGE 1/4 -20X.....41, 43
SCREW, PANHEAD, 10-32 X 5/8.....67
SCREW,FLANGE,1/4-20X1/2" PATCH.....37
SCREW,HHC,1/2-13 X 1.5 GRD 8.....29, 75
SCREW,HHC,1/2-13 X 10.....29
SCREW,HHC,1/2-13 X 2 GR5.....23
SCREW,HHC,1/2-13 X 3.....71
SCREW,HHC,1/2-13 X 3 G.....65, 67
SCREW,HHC,1/2-13 X 3.5 GR8.....31, 33, 35,
43
SCREW,HHC,1/2-13 X 4 G.....23, 39, 49
SCREW,HHC,1/2-13 X 4.5,GRD.8.....39
SCREW,HHC,1/2-13 X 5.5,GRD.8.....39
SCREW,HHC,1/2-13 X 6.....39
SCREW,HHC,1/2-13 X 6 GR8 ZP.....39
SCREW,HHC,1/2-13X7 GR5 YEL.....41
SCREW,HHC,1/4-20 X .75.....29, 37
SCREW,HHC,1/4-20 X 1.....23, 37, 75
SCREW,HHC,1/4-20 X 1.25.....51, 59
SCREW,HHC,1/4-20 X 3/4 GR2 ZP.....31, 33
SCREW,HHC,1/4-20 X 4.....75
SCREW,HHC,1/4-20X.75,8,ZAG.....29, 37
SCREW,HHC,1/4-20X1,8,ZAG.....37, 75
SCREW,HHC,1/4-20X2.00,GR8.....65, 67
SCREW,HHC,3/8-16 X 1 GR 5 ZP.....65, 67
SCREW,HHC,3/8-16 X 1.5.....49
SCREW,HHC,3/8-16 X 3.75.....31, 33, 35, 71
SCREW,HHC,3/8-16 X 4.5 ZP.....79
SCREW,HHC,3/8-16 X 5 GRD 5 ZNC.....23
SCREW,HHC,3/8-16 X 5.5 GRD 8.....77
SCREW,HHC,3/8-16 X 6.....77
SCREW,HHC,3/8-16 X 7/8.....63
SCREW,HHC,5/16-18 X 0.5 IN.....65, 67
SCREW,HHC,5/8-11X4.50,GR8,Y.....39
SCREW,HHC,M10X1.25 X 35MM GR 8.....41,
43
SCREW,M8 X 35MM.....45
SCREW,PHILLIPS,PHM,10-32 X 1.....37
SCREW,PHILLIPS,PHM,4-40 X .50.....51, 55,
59
SCREW,PHILLIPS,PHM,8-32 X .5.....59
SCREW,PHILLIPS,PHM,8-32 X 1.25....51, 55,
59
SCREW,PHM,10-16 X 3/4.....51, 53, 57
SCREW,PHM,6-32 X .25.....51, 55, 59
SCREW,RH,6-32 X 5/8.....75
SCREW,RHM,1/4-20 X 1.50.....51, 55, 59
SCREW-AIR BREATHER, D905.....47
SEAL,GREASE (SL173).....25, 27
SERIAL LABEL,BLANK,4X8,CHROME*.....11,
13, 15, 17, 19, 21
SERVICE KIT,PINION SHAFT-K1550.....77
SERVICE KIT,PINION SHAFT-K2550.....77
SHEAVE 3-1/8 X15/16.....69, 71, 73
SHEAVE SPOOL 3 X2-1/2.....65, 67
SHOE AND LINING KIT,ALXL,ELEC.....25
SHOE AND LINING KIT,ALXL,HYD.....27
SHOE HOLD DOWN SPRING,ALXL.....25, 27
SIDE PANEL,CURB
S.,AL4L,BATT,SYMB.....33, 35
SIDE PANEL,CURB
S.,AL4L,BATT,WORD.....33, 35
SIDE PANEL,CURB S.,AL4L,ENG,SYMB...33,
35 SIDE PANEL,CURB
S.,AL4L,ENG,WORD.....33, 35
SIDE PANEL,CURB S.,AL5L,SYMB.....31
SIDE PANEL,CURB S.,AL5L,WORD.....31
SIDE P ANEL,R.S ,.AL4L,BATT,WORD.....33, 35
SIDE PANEL,R.S.,AL4L,BATT,SYMB.....33, 35
SIDE PANEL,R.S.,AL4L,ENG,SYMB.....33, 35
SIDE PANEL,R.S.,AL4L,ENG,WORD.....33, 35
SIDE PANEL,ROADSIDE,AL5L,SYMB.....31
SIDE PANEL,ROADSIDE,AL5L,WORD.....31
SLEEVE,COIL CORD,AL4,AL5.....71
SNAP RING,JACK (841430).....23
SOLENOID,KUBOTA D9/1105 SHTDWN.....47
SPACER .5 ID 1.25ODNO. 5968.....77
SPACER, DRUM BOLT, K-1550.....77
SPACER,.25 THREADED LIGHT.....75
SPACER,.375 THREADED LIGHT.....75
SPACER,PINION SHAFT (32890).....77
SPACER,SIDE,COMBO,HTCH,BOLT-ON.....39
SPARE TIRE ACCESSORY,ALXL.....79
SPARE TIRE MT,5 LUG WHEEL.....79
SPRING, OUTRIGGER.....75
SPRING,COIL,1/2 X 2.25.....65, 67
Part No. 228775 AL4L,AL5L 87
Page 88
Part Description Index (continued)
November 2018
SPRING,GAS,16",80LBS.....37
SPRING,KICKOUT,0.262X1.75,AL'S.....65, 67
SPRING,LEAF FOR AXLE, 4 PLY.....23
STARTER,KUBOTA,D1105/905.....45
STD LED FIXTURE,48V.....75
STRAIN RELIEF, 1/2".....51, 55, 59
STUD,EXHAUST MANIFOLD.....45
SVC KIT, FRICTION DISC K/KX.....77
SVC KIT,TAILLIGHTS,AL.....61
SWITCH PUSH-BUTTON W/BOOT.....55, 59
SWITCH,LOW OIL PRESS,KUBOTA.....45
SWIVEL TEE, BATTERY WATERING.....81
T
TAIL LIGHT,RED,LED.....31
TAIL PIPE, KUBOTA.....45
TAILPIPE COVER.....37
TAILPIPE,8K EXHAUST.....45
TANK,RECOVERY,COOLANT,KUBOTA.....41,
43
TERMINAL BLOCK,MARATHON
GENERATOR(85206).....49
TERMINAL STRIP 8 POLE.....59
THERMOSTAT.....45
THERMOSTAT COVER.....45
TIMER,REPEAT,48V/120V 5H/15M.....51, 59
TONGUE WITH DECAL, ALXL.....23
TOP PANEL W/DEC,AL4L,ENG,SYMB......33,
35
TOP PANEL W/DEC,AL4L,ENG,WORD.....33,
35
TOP PANEL W/DEC,AL5L,ENG,SYMB.....31
TOP PANEL W/DEC,AL5L,ENG,WORD.....31
TOWER BASE ASSY W/DEC ,ALXL,SYM.....65
TOWER BASE ASSY W/DEC,ALXL,WRD....65
TOWER BASE ROT.TWR.30.....67
TRAILER FRAME 41X70W.....23
TRAVEL LOCK W/DECAL,ALXL,WORD.....37
TUBE,CLAMPLESSERRING.....81
TUBE,LIGHT BAR SPACER.....75
WASHER,FLAT,SAE 1/4,ZINC.....23, 37
WASHER,FLAT,SAE,3/8",Y.....49
WASHER,FLAT,SNUB 1/2X2-3/4 ZN.....41, 49
WASHER,FLAT,USS,1/2",Y.....23, 29, 39, 75
WASHER,FLAT,USS,1/4"Y.....29, 51, 59, 75
WASHER,FLAT,USS,3/8",Y.....23
WASHER,FLAT,USS,5/16",Y.....35
WASHER,FLAT,USS,5/8",Y.....39
WASHER,LOCK,#6 SS.....51, 55, 59
WASHER,LOCK,M10 ZP.....41, 43
WASHER,PLAIN,1".....25, 27
WASHER,UHMW, 9/16 X 3.00.....75
WASHER,UHMW,13/16 IDX3 ODX1/8.....75
WATER PUMP ASSY,KUBOTA.....45
WELDMENT, BATT TRAY CURBSIDE.....29
WELDMENT, BATT TRAY ROADSIDE.....29
WELDMENT, CHASSIS.....23
WELDMENT, QUICK ADJUST LEFT.....75
WELDMENT,MAST 2" SECTION,LED.....73
WHEEL CYLINDER, LH, ALXL.....25
WHEEL CYLINDER, RH, ALXL.....25
WHEEL/TIRE ASSY,15",205/75 LRC.....23
WINCH BRACKET, DRUM BOLT LOCK.....77
WINCH BRACKET, DRUM BOLT LOCK
(31946).....77
WINCH HANDLE W/TUBE1 X 29LG.....67, 77
WINCH PINION PLATE, K-1550 (7591).....77
WIRE ASSY,ANDERSON TO BATTERY.....61
WIRE ASSY,ANDERSON T O CONT BO X.....61
WIRE HARN,DC,IN CTRL BOX,2006.....55, 59
WIRE HARN,ENG,KUBOTA,DC,2006.....55, 59
WIRING KIT, AL4L CONT BOX DC.....51
WIRING KIT, AL5L CONT BOX, GFI.....59
WIRING KIT,AL5L,CONT BOX,DC.....55, 59
WIRING KIT,ALXL,TIME CIRCUIT....51, 59, 61
WTHRSRIP, 1/4" X 1/2"W.....23, 35
Z
ZERK,GREASE,1/8 NPT.....69
V
V-BELT,KUBOTA.....45
VALVE COVER, D905.....45
VALVE,AIR CLEANER,KUBOTA.....49
W
WASHER FLAT 1/2ZP.....29, 41, 43, 71
WASHER FLAT 1/45/8 SBIN.....31, 33, 35, 37
WASHER FLAT 1/4ZPLENSETBIN......31, 33,
35
WASHER FLAT 1S/S 18-8BIN.....65, 67
WASHER FLAT 3/8 S/S 18/-8 BIN.....29, 49
WASHER FLAT 3/8USS ZPBIN......31, 33, 35,
65, 67, 79
WASHER FLAT BONDED3/1.....79
WASHER FLAT C816L S/S.....77
WASHER FLAT FENDER1/2.....43
WASHER LOCK 1/2ZP....31, 33, 35, 37, 39, 49
WASHER LOCK 3/8ZP.....49, 63, 65, 67
WASHER LOCK STAR 3/8.....29
WASHER RECTANGULAR1/4.....31, 33, 35
WASHER,FLAT,.375 X 1.5 X .125.....63
WASHER,FLAT,1.000,HARDENED.....39
WASHER,FLAT,1/2 SS 18-8 BIN.....31, 33, 35,
37
WASHER,FLAT,3/4 ZP.....29
WASHER,FLAT,MS,#10,Y.....37
88 AL4L,AL5L Part No. 228775
Page 89
Page 90
Parts Manual
AL4L,AL5L
from SN AL4L10-001 to AL4L16-229
from SN AL4L16J-230 to AL416LJ-1499
from SN AL5L10-001 to AL5L15-128
from SN AL4LJ-1500
Part No.
228775
Rev B11
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