VERSION ACT.11.17
BATTERY HYDRAULIC USER GUIDE
C165 EFORCE 2.0, C185 NXTGEN EFORCE 2.0,
C195 NXTGEN EFORCE 2.0, C236 NXTGEN EFORCE 2.0, All-9
S20, S45-SL EFORCE 2.0, S53 EFORCE 2.0
21/36 EFORCE 2.0, 22/54 EFORCE 2.0
2780 CULVER AVE | KETTERING, OHIO 45429 | TEL: 1.937.293.6240 | WWW.GENESISRESCUE.COM
THIS GUIDE COVERS
11c EFORCE 2.0, 14c EFORCE 2.0,
15c EFORCE 2.0, 17c EFORCE 2.0
CONCRETE CRUSHER EFORCE 2.0,
DOOR OPENER EFORCE 2.0
CONTENTS
GENERAL INFO
ABOUT THE USER GUIDE 4
EXPLANATION OF SYMBOLS 5
LIMITATIONS OF LIABILITY 6
COPYRIGHT 6
WARRANTY CONDITIONS 7
CUSTOMER SERVICE 7
SAFETY
INTENDED USE 8-9
RESPONSIBILITY OF USER 10
OPERATING PERSONNEL 11
PERSONAL PROTECTIVE EQUIPMENT 12
SPECIFIC HAZARDS 13-14
HOW TO RESPOND 15
SIGNAGE 16
TECHNICAL DATA
COMBI TOOLS 17
CUTTERS 18
SPREADERS 19
RAM 19
OPERATING CONDITIONS 20
TYPE PLATE 20
17
4
8
DESIGN AND FUNCTION
OVERVIEW OF DEVICES 21-24
HYDRAULIC SUPPLY 25
ELECTRICAL SUPPLY 26-27
REPLACING BLADE INSERTS 28-29
CHANGING SPREADER TIPS 30
POSSIBLE APPLICATIONS
SAFETY INFORMATION 31
CUTTING 31-32
LIFTING / PRESSING 32
SPREADING 33
PULLING 34
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21
31
CRUSHING 35
LIFTING 36
PEELING 36
BATTERY AND CHARGER
CHARGER TECHNICAL DATA 37
SPECIAL SAFETY INSTRUCTIONS 37
INTENDED USE 39
POWER LINE CONNECTION 39
LI-ION BATTERY 39
CHARGING 40
MAINTENANCE 41
CHARGING CYCLES 41
TRANSPORT AND STORAGE
SAFETY INFORMATION 42
TRANSPORT INSPECTION 42
DISPOSAL OF PACKAGING 43
STORAGE 43
INSTALLATION AND USE
SAFETY INFORMATION 44
CHECKING 44
SHUT-DOWN 45
37
42
44
SERVICE
SAFETY INFORMATION 46
CARE AND MAINTENANCE 46
MAINTENANCE SCHEDULE 47
TROUBLESHOOTING
DISPOSAL
NOTES
46
48-49
50
51
3
GENERAL INFORMATION
About the operating manual
This operating manual provides important information on using E-FORCE devices. Proper
compliance with all specied safety instructions and guidelines is a prerequisite for safe work.
Furthermore, adhere to the local accident prevention guidelines and general safety
regulations for the region in which the devices are used.
These operating instructions must be carefully read prior to starting any work! They are an
inherent part of the product and must be kept in a place that is known and accessible to
personnel
at all times.
This documentation contains information for operating your equipment. However,
you may also nd information which may not directly apply to your specic equipment.
All information, technical data, graphics and diagrams contained in these operating
instructions are based on the latest data available at the time of the document’s creation.
We recommend that, in addition to carefully reading through the operating manual, you be
trained on handling the rescue equipment (possible applications, application tactics,
etc.) by our qualied trainers.
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EXPLANATION OF SYMBOLS
Warnings
Warnings are marked by symbols in this operating manual. The individual instructions are
introduced by signal words that express the severity of the hazard.
It is essential to comply with the instructions in order to prevent accidents, injuries and
damage to property.
DANGER!
… indicates an imminently dangerous situation that can result in death
or serious injury if not avoided.
WARNING!
… indicates a potentially dangerous situation that can result in death or
serious injury if not avoided.
CAUTION!
… indicates a potentially dangerous situation that can result in minor or
light injuries if not avoided.
ATTENTION!
… indicates a potentially dangerous situation that can result in
material damage if not avoided.
5
NOTE!
... highlights useful tips and recommendations, as well as information for
efcient, trouble-free operation.
LIMITATIONS OF LIABILITY
All information and instructions in this operating manual have been compiled in keeping with
applicable standards and guidelines, the current state of technology, and our many years of
knowledge and experience.
The manufacturer assumes no liability for damage due to:
• Failure to comply with the operating manual
• Unintended use
• Assignment of untrained personnel
• Unauthorized modications
• Technical changes
• Use of non-approved replacement parts
• Use of non-original replacement parts
The actual scope of delivery can vary from the explanations and graphic representations
provided in this manual in the case of special versions, or due to technical changes.
COPYRIGHT
All texts, diagrams, drawings and images in this operating manual may be used without
restriction and without any prior approval.
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NOTE!
Further information, images and drawings can be found on our website
www.genesisrescue.com
WARRANTY CONDITIONS
The warranty conditions can be found as a separate document in the sales documentation.
CUSTOMER SERVICE
Contact your local Genesis sales representative. If you are unsure you can contact Genesis
Rescue Systems direct at:
American Rescue Technology
2780 Culver Ave.
Kettering, Ohio
45429
Tel: 1.937.293.6240
Fax: 1.937.293.7049
www.genesisrescue.com
NOTE!
When contacting customer service please state your equipment’s designation, type and production year. These details can be found on the
equipment type plate.
7
SAFETY
This section of the operating manual provides a comprehensive overview of all important
safety aspects for optimal protecting operating personnel and for safe, trouble-free
operation.
Signicant hazards may occur if the handling and safety instructions in this manual are not
complied with.
INTENDED USE
The hydraulic battery-powered devices are designed and tested exclusively for the intended
applications described here. All other activities are strictly forbidden.
BATTERY-POWERED DEVICES 11c EFORCE 2.0, 14c EFORCE 2.0, 15c EFORCE 2.0, 17c EFORCE
2.0, C165 EFORCE 2.0, C185 NXTGEN EFORCE 2.0, C195 NXTGEN EFORCE 2.0, C236 NXTGEN
EFORCE 2.0, S20, S45-SL EFORCE 2.0, S53 EFORCE 2.0, 21/36 EFORCE 2.0, 22/54 EFORCE 2.0
CONCRETE CRUSHER EFORCE 2.0, DOOR OPENER EFORCE 2.0
• All battery-powered devices are designed as one-man devices and
are therefore to be operated by only one person.
• The battery-powered cutting devices are used exclusively for cutting
doors and roof beams, pillars and door sills, the ring and the spokes of
the steering wheel.
• If possible, for cutting solid material, always position the material at
the base of the cutter blades closest to the pivot point, as it is equipped
with special edges for cutting round material.
• In industrial application, the devices can also be used to cut pipes,
structural steels, proles, sheets and cables.
• The battery-powered spreading devices can be used for opening
doors, lifting vehicles or other moveable loads, pushing away and
moving vehicle parts and loads, and crushing pipes and tie bars.
• If possible, always use the tips of the spreader for crushing.
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• The tips of the spreader can also be used as a peeling tool.
• The chain set is solely to be used for pulling.
• The combi devices 11C E-Force 2.0, 14C E-FORCE 2.0, 15C E-Force
2.0, 17C E-FORCE 2.0 and 15C E-FORCE 2.0 can be used for both The
applications indicated for the C236 E-FORCE 2.0, C185 E-FORCE 2.0 and
C165 E-FORCE 2.0 and those for S45 E-FORCE 2.0. The tips of the spreader can also be used as a peeling tool.
21/36 RAM 22/54 RAM & Power Wedge
• The Ram and Power Wedge are designed as one-man devices and
are therefore to be operated by only one person.
• the Ram is exclusively for pushing up steering columns, vehicle roofs
and other obstacles and for pushing away vehicle body parts.
• They can also be used for supporting and bracing loads.
• The Power Wedge is used for opening doors.
WARNING!
Improper use can be dangerous!
Any improper or unintended use of the devices can be hazardous!
Therefore, make absolutely sure that:
» The devices are used only for the applications stated above.
9
RESPONSIBILITY OF THE CUSTOMER
In addition to the health and safety instructions in this operating manual, one must adhere
to the safety, accident prevention, and environmental protection guidelines for the region in
which the equipment is used. Particularly applicable in this regard:
• The customer must be familiar with the applicable health and
safety provisions and in a hazard analysis identify other hazards that
may exist at the equipment’s installation site due to the special working
conditions.
• The customer must clearly regulate and specify responsibilities for
installation, operation, maintenance and cleaning.
• The customer must ensure that all personnel who handle the
equipment have fully read and understood the operating manual.
• In addition, at regular intervals, the operator must train personnel
and inform them of the hazards of working with the equipment.
Moreover, the customer is responsible for ensuring that the equipment is always in
technically faultless condition. Consequently, the following applies:
• After each use, and at least once a year, a visual inspection of the
equipment must be carried out by a trained individual (according to
GUV-G 9102 or country-specic guidelines).
• Every three years, or if you have doubts about the safety or reliability
of the equipment, functional testing and stress testing must be carried
out (according to GUV-G 9102 or country-specic guidelines).
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OPERATING PERSONNEL
The following qualications are cited in the operating instructions for the various activity
areas:
• Trained individual
is informed through training offered by the customer about the tasks
assigned to him and the
possible dangers of improper conduct.
• Specialist
is someone who, due to specialized training, skills and experience, as
well as knowledge of the applicable stipulations by the manufacturer,
is capable of executing the tasks assigned to him or her and of
independently recognizing possible hazards.
WARNING!
Inadequate training can result in injuries!
Improper handling of the equipment can lead to serious injury or
material damage.
Therefore, make absolutely sure to:
» allow particular tasks to be carried out only by the persons stated in
the relevant chapter of this manual.
» When in doubt, call in specialists immediately.
NOTE!
The equipment may not be used by personnel who have consumed
alcohol, medication or drugs!
11
PERSONAL PROTECTIVE EQUIPMENT
Wearing personal protective equipment (PPE) is essential to minimize the risks
to operating personnel when working with the hydraulic rescue devices.
It is essential to wear the following protective clothing for all work:
Protective work clothing
Tight-tting work clothing with tight sleeves and no protruding parts
must be worn when working. It mostly serves to protect against
entanglement by moving equipment parts.
Safety shoes
Steel-toed safety shoes must always be worn as protection against
heavy falling parts and from slipping on slick surfaces.
Work gloves
Work gloves must be worn when working with the equipment
to provide protection from sharp edges and shards of glass.
Helmet with face shield
A helmet with face shield must be worn for protection against ying
or falling parts and shards of glass.
Protective goggles
Protective goggles must also be worn in addition to the face
shield in order to protect the eyes from ying objects.
The following must also be worn for certain work:
Ear protectors
In addition to the basic protective equipment, ear protectors
must also be worn to protect your hearing.
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SPECIFIC HAZARDS
The hazards arising from the risk analysis are listed in the following section.
Follow the safety instructions listed here and the warnings in the other sections of this manual
to minimize potential health hazards and avoid dangerous situations.
ELECTRICITY
DANGER!
Danger of fatal electric shock!
There is an imminent life-threatening danger if live parts are touched.
Damage to insulation or to specic components can pose a fatal
hazard.
Therefore:
» If the insulation is damaged, immediately disconnect the power
supply and arrange for repairs.
» Allow only qualied electricians to work on the electrical
equipment.
» For all work on the electrical equipment, it must be disconnected
from the power source, and it must be checked that the device is
powered off.
» Prior to maintenance, cleaning and repair work, the power supply
must be switched off and secured to prevent it from being switched
back on again.
» Do not bypass or disable fuses. When changing the fuses, ensure
that they have the correct amperage.
» Keep moisture away from live parts. This can lead to a short-circuit.
13
NOISE
WARNING!
Noise can damage hearing!
The noise occurring in the work area can cause severe hearing
damage.
Therefore:
»» You should also wear ear protectors when carrying out
certain noise-producing tasks.
»» Do not stay in the hazardous area longer than necessary.
HYDRAULIC POWER
WARNING!
Hydraulic power hazard!
Serious injury can result due to the released hydraulic forces
and escaping hydraulic oil.
Therefore:
»» Constantly monitor the device during the work procedure and set
down if necessary.
»» Inspect the hose lines and devices for damage after every use.
»» Avoid skin contact with the hydraulic oil (wear protective gloves).
»» Immediately remove the hydraulic oil from wounds and consult
a doctor.
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HOW TO RESPOND IN THE EVENT OF DANGER
OR ACCIDENTS
Preventive measures
• Always be prepared for accidents
• Keep rst aid equipment (rst aid kit, blankets, etc.) at hand
• Familiarize personnel with accident alarms, rst aid gear, and emergency equipment
• Keep entryways clear for emergency vehicles
In the event of an accident
• Shut down equipment immediately
• Initiate rst aid measures
• Get people out of the danger zone
• Inform the responsible parties at the site of the incident
• Notify a doctor and/or the re brigade
• Clear entryways for emergency vehicles
15
SIGNAGE
The equipment bears the following WARNING label.
Comply with the operating manual
Do not use the marked equipment until you have read this operating manual.
WARNING!
Danger of injury due to illegible symbols!
Over time, stickers and symbols on the equipment can become soiled
or otherwise illegible.
Therefore, make absolutely sure to:
» Keep all safety, warning and operating information on the device
easily legible.
» Replace damaged signs and stickers immediately.
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TECHNICAL DATA
ART.107.525.0
CERTIFICATIONS
• NFPA 1936:2015 COMPLIANT
• ISO 9001:2008
EFORCE 11C VARIO
VERSION.PCT.3.2015
ACCESSORIES
• LED TOOL LIGHT - ART.813.595.0
• MECHANICAL RAM - ART.105.647.8
• TOOL BACKPACK - ART.EXTBP
• BATTERY - ART.105.378.5
• 3 BAY CHARGER - ART.105.409.7
SPECIFICATIONS
LENGTH(IN/MM) - 31.4/798
WIDTH(IN/MM) - 7.5/192
DEPTH(IN/MM) - 9.4/240
WEIGHT(LBS/KGS) - 31.3/14.2
POWER SOURCE - 28V MILWAUKEE TOOLS
OPERATING PRESSURE(PSI/BAR) - 10,000/700
SPREADING DISTANCE(IN/MM) - 10.6/270
MAX CUTTING FORCE(LBF/KN) - 72,838/324
MAX SPREADING FORCE(LBF/KN) - 132,975/591
The eForce 11c vario is a ideal tool for
rst responders, usar teams, and tactical teams. This tool offers a lightweight
ergonomic design and non-proprietary
battery power.
NFPA 1936 COMPLIANT - YES
NFPA 1936 LEVEL RATING - A6 | B5 | C6 | D6 | E7
LOWEST SPREADING FORCE(LBF/KN) - 7,200/32
HIGHEST SPREADING FORCE(LBF/KN) - 9,100/40.5
LOWEST PULLING FORCE(LBF/KN) - 5,850/26
HIGHEST PULLING FORCE(LBF/KN) - 8,325/37
17
TECHNICAL DATA
ART.107.525.0
CERTIFICATIONS
• NFPA 1936:2015 COMPLIANT
• ISO 9001:2008
11C EFORCE 2.0
VERSION.ACT.11.17
ACCESSORIES
• MECHANICAL RAM - ART.105.647.8
• TOOL BACKPACK - ART.EXTBP
• BATTERY - ART.105.375.5
• 3 BAY CHARGER - ART.105.410.8
• 1 BAY CHARGER - ART.105.409.7
SPECIFICATIONS
LENGTH(IN/MM) - 31.4/798
WIDTH(IN/MM) - 7.5/195
DEPTH(IN/MM) - 9.4/241
WEIGHT(LBS/KGS) - 31.3/14.2
POWER SOURCE - 28V MILWAUKEE TOOLS
OPERATING PRESSURE(PSI/BAR) - 10,000/700
SPREADING DISTANCE(IN/MM) - 10.6/270
PULLING DISTANCE(IN/MM) - 13.6/345
OPENING(IN/MM) - 7.6/193
The eForce 11c vario is a ideal tool for
rst responders, usar teams, and tactical teams. This tool offers a lightweight
ergonomic design and non-proprietary
battery power.
NFPA 1936 COMPLIANT - YES
NFPA 1936 LEVEL RATING - A6 | B5 | C6 | D7 | E7
LOWEST SPREADING FORCE(LBF/KN) - 7,200/32
HIGHEST SPREADING FORCE(LBF/KN) - 9,100/40.5
LOWEST PULLING FORCE(LBF/KN) - 5,850/26
HIGHEST PULLING FORCE(LBF/KN) - 8,325/37
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TECHNICAL DATA
ART.107.445.8
CERTIFICATIONS
• NFPA 1936:2015 COMPLIANT
• ISO 9001:2008
14C EFORCE 2.0
ACCESSORIES
• MECHANICAL RAM - ART.105.647.8
• TOOL BACKPACK - ART.EXTBP
• BATTERY - ART.105.375.5
• 3 BAY CHARGER - ART.105.410.8
• 1 BAY CHARGER - ART.105.409.7
SPECIFICATIONS
VERSION PCT.3.2016
LENGTH(IN/MM) - 35.9/914
WIDTH(IN/MM) - 9.3/236
DEPTH(IN/MM) - 9.5/241
WEIGHT(LBS/KGS) - 41/18.6
POWER SOURCE - 28V MILWAUKEE TOOLS
OPERATING PRESSURE(PSI/BAR) - 10,000/720
SPREADING DISTANCE(IN/MM) - 14.2/360
PULLING DISTANCE(IN/MM) - 15.6/396
OPENING(IN/MM) - 10.1/257
NFPA 1936 COMPLIANT - YES
NFPA 1936 LEVEL RATING - A6 | B8 | C6 | D8 | E7
LOWEST SPREADING FORCE(LBF/KN) - 8,663/38.5
HIGHEST SPREADING FORCE(LBF/KN) - 9,563/42.5
LOWEST PULLING FORCE(LBF/KN) - 8,768/39
HIGHEST PULLING FORCE(LBF/KN) - 10,913/48.5
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TECHNICAL DATA
ART.107.767.6
CERTIFICATIONS
• NFPA 1936:2015 COMPLIANT
• ISO 9001:2008
15C EFORCE 2.0
ACCESSORIES
• TOOL BACKPACK - ART.EXTBP
• BATTERY - ART.105.375.5
• 3 BAY CHARGER - ART.105.410.8
• 1 BAY CHARGER - ART.105.409.7
SPECIFICATIONS
VERSION PCT.11.17
The eForce 15c vario is a ideal tool for
rst responders. Unlike the 14c the 15c
has removable tips. This tool offers
a lightweight ergonomic design and
non-proprietary battery power.
LENGTH(IN/MM) - 36.2/920
WIDTH(IN/MM) - 9.3/236
DEPTH(IN/MM) - 9.5/241
WEIGHT(LBS/KGS) - 43.9/19.9
POWER SOURCE - 28V MILWAUKEE TOOLS
OPERATING PRESSURE(PSI/BAR) - 10,000/700
SPREADING DISTANCE(IN/MM) - 14.6/370
PULLING DISTANCE(IN/MM) - 13.6/346
OPENING(IN/MM) - 11.6/295
NFPA 1936 COMPLIANT - YES
NFPA 1936 LEVEL RATING - A6 | B8 | C6 | D8 | E7
LOWEST SPREADING FORCE(LBF/KN) - 8,100/36
HIGHEST SPREADING FORCE(LBF/KN) - 9,900/44
LOWEST PULLING FORCE(LBF/KN) - 9113/40.5
HIGHEST PULLING FORCE(LBF/KN) - 13,275/59
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TECHNICAL DATA
ART.107.918.1
CERTIFICATIONS
• NFPA 1936:2015 COMPLIANT
• ISO 9001:2008
17C BRUTE EFORCE 2.0
ACCESSORIES
• TOOL BACKPACK - ART.EXTBP
• BATTERY - ART.105.375.5
• 3 BAY CHARGER - ART.105.410.8
• 1 BAY CHARGER - ART.105.409.7
VERSION PCT.3.2016
The “Brute” boasts some impressive
NFPA ratings, a Max cutting force of
115k and a spreading distance of 16
inches !
SPECIFICATIONS
LENGTH(IN/MM) - 37.6/956
WIDTH(IN/MM) - 9.3/236
DEPTH(IN/MM) - 9.5/241
WEIGHT(LBS/KGS) - 48.5/22
POWER SOURCE - 28V MILWAUKEE TOOLS
OPERATING PRESSURE(PSI/BAR) - 10,000/700
SPREADING DISTANCE(IN/MM) - 16.5/420
PULLING DISTANCE(IN/MM) - 15.9/405
CUTTING OPENING(IN/MM) - 13.2/335
NFPA 1936 COMPLIANT - YES
NFPA 1936 LEVEL RATING - A7 | B9 | C7 | D9 | E9
LOWEST SPREADING FORCE(LBF/KN) - 8,100/36
HIGHEST SPREADING FORCE(LBF/KN) - 10,125/45
LOWEST PULLING FORCE(LBF/KN) - 11,250/50
HIGHEST PULLING FORCE(LBF/KN) - 13,275/59
21
TECHNICAL DATA
ART.107.527.2
CERTIFICATIONS
• NFPA 1936:2015 COMPLIANT
• ISO 9001:2008
21/36 EFORCE 2.0
ACCESSORIES
• TOOL BACKPACK - ART.EXTBP
• BATTERY - ART.105.375.5
• 3 BAY CHARGER - ART.105.410.8
• 1 BAY CHARGER - ART.105.409.7
VERSION PCT.3.2016
With a high pushing force, light weight
and non-proprietary battery the 2136
eForce is a must have addition to any
departments extrication toolbox.
SPECIFICATIONS
LENGTH CLOSED(IN/MM) - 21.3/542
WIDTH(IN/MM) - 5.3/134
DEPTH(IN/MM) - 12.8/325
WEIGHT(LBS/KGS) - 34.6/15.7
POWER SOURCE - 28V MILWAUKEE TOOLS
OPERATING PRESSURE(PSI/BAR) - 10,000/700
LENGTH EXTENDED(IN/MM) - 35.8/910
STROKE(IN/MM) - 14.6/370
HIGHEST SPREADING FORCE(LBF/KN) - 25,021/111.3
NFPA 1936 COMPLIANT - YES
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TECHNICAL DATA
ART.107.834.2
CERTIFICATIONS
• NFPA 1936:2015 COMPLIANT
• ISO 9001:2008
22/54 EFORCE 2.0
MILWAUKEE TOOLS
28V 5AH BATTERY
Can provide up to 30
minutes of continuous
operation.
VERSION ACT.11.17
ON/OFF SWITCH
Pushing switch puts the
tool into idle mode and
will run in idle mode
for 30 seconds unless
variable control is used.
LED LIGHTS
Will illuminate for the
entire duration of the
operation of the tool.
VARIABLE CONTROL
SWITCH
To the left - Closes
To the right - Opens
SPECIFICATIONS
LENGTH CLOSED(IN/MM) - 22/560
WIDTH(IN/MM) - 5.3/134
DEPTH(IN/MM) - 13.7/347
WEIGHT(LBS/KGS) - 43/19.5
POWER SOURCE - 28V MILWAUKEE TOOLS
OPERATING PRESSURE(PSI/BAR) - 7,980/550
LENGTH EXTENDED(IN/MM) - 53.5/1360
STROKE(IN/MM) - 31.5/800
HIGHEST PUSHING FORCE STAGE 1(LBF/KN) - 24,279/108
HIGHEST PUSHING FORCE STAGE 2(LBF/KN) - 13,950/62
NFPA 1936 COMPLIANT - YES
23
TECHNICAL DATA
ART.107.202.6
CERTIFICATIONS
• NFPA 1936:2015 COMPLIANT
• ISO 9001:2008
C165 EFORCE 2.0
ACCESSORIES
• TOOL BACKPACK - ART.EXTBP
• BATTERY - ART.105.375.5
• 3 BAY CHARGER - ART.105.410.8
• 1 BAY CHARGER - ART.105.409.7
VERSION PCT.11.17
The C165 is light weight and packed full
of power. With a max cutting for of 144k
it will make short work of a extrication
scene.
SPECIFICATIONS
LENGTH(IN/MM) - 33.3/845
WIDTH(IN/MM) - 9.3/236
DEPTH(IN/MM) - 8.5/217
WEIGHT(LBS/KGS) - 43/19.5
POWER SOURCE - 28V MILWAUKEE TOOLS
OPERATING PRESSURE(PSI/BAR) - 10,000/700
OPENING(IN/MM) - 5.9/150
NFPA 1936 COMPLIANT - YES
NFPA 1936 LEVEL RATING - A8 | B5 | C6 | D7 | E9
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TECHNICAL DATA
ART.107.525.5
CERTIFICATIONS
• NFPA 1936:2015 COMPLIANT
• ISO 9001:2008
C185 NXTGEN EFORCE 2.0
ACCESSORIES
• TOOL BACKPACK - ART.EXTBP
• BATTERY - ART.105.375.5
• 3 BAY CHARGER - ART.105.410.8
• 1 BAY CHARGER - ART.105.409.7
VERSION ACT.11.17
NXTgen replaceable blade inserts allow
for this cutter to cut UHSS and Boron
more effectively.
SPECIFICATIONS
LENGTH(IN/MM) - 35/889
WIDTH(IN/MM) - 9.3/236
DEPTH(IN/MM) - 9.5/241
WEIGHT(LBS/KGS) - 47.2/21.4
POWER SOURCE - 28V MILWAUKEE TOOLS
OPERATING PRESSURE(PSI/BAR) - 10,000/700
OPENING(IN/MM) - 7.1/180
NFPA 1936 COMPLIANT - YES
NFPA 1936 LEVEL RATING - A7 | B9 | C7 | D9 | E9
25
TECHNICAL DATA
ART.107.526.2
CERTIFICATIONS
• NFPA 1936:2015 COMPLIANT
• ISO 9001:2008
C236 NXTGEN EFORCE 2.0
ACCESSORIES
• BATTERY - ART.105.375.5
• 3 BAY CHARGER - ART.105.409.7
• TOOL BACKPACK - ART.EXTBP
• 3 BAY CHARGER - ART.105.410.8
• 1 BAY CHARGER - ART.105.409.7
VERSION ACT.11.17
NXTgen replaceable blade inserts allow
for this cutter to cut UHSS and Boron
more effectively.
SPECIFICATIONS
LENGTH(IN/MM) - 38.7/982
WIDTH(IN/MM) - 10.2/260
DEPTH(IN/MM) - 9.4/241
WEIGHT(LBS/KGS) - 51.8/23.5
POWER SOURCE - 28V MILWAUKEE TOOLS
OPERATING PRESSURE(PSI/BAR) - 10,000/700
OPENING(IN/MM) - 7.9/200
NFPA 1936 COMPLIANT - YES
NFPA 1936 LEVEL RATING - A8 | B9 | C8 | D9 | E9
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TECHNICAL DATA
ART.108.234.3
CERTIFICATIONS
• NFPA 1936:2015 COMPLIANT
• ISO 9001:2008
C195 NXTGEN EFORCE 2.0
VERSION PCT.10.2017
ACCESSORIES
• 3 BAY CHARGER - ART.105.409.7
NXTgen replaceable blade inserts allow
for this cutter to cut UHSS and Boron
more effectively.
SPECIFICATIONS
LENGTH(IN/MM) - 34.8/885
WIDTH(IN/MM) - 9.3/236
DEPTH(IN/MM) - 9.5/241
WEIGHT(LBS/KGS) - 45/20.4
POWER SOURCE - 28V MILWAUKEE TOOLS
OPERATING PRESSURE(PSI/BAR) - 10,000/700
OPENING(IN/MM) - 7.1/180
NFPA 1936 COMPLIANT - YES
NFPA 1936 LEVEL RATING - A8 | B9 | C7 | D9 | E9
27
TECHNICAL DATA
ART.107.772.1
CERTIFICATIONS
• NFPA 1936:2015 COMPLIANT
• ISO 9001:2008
EFORCE CONCRETE CRUSHER
VERSION PCT.3.2016
ACCESSORIES
• LED TOOL LIGHT - ART.813.595.0
• BATTERY - ART.105.378.5
• 3 BAY CHARGER - ART.105.409.7
SPECIFICATIONS
LENGTH(IN/MM) - 34.5/878
WIDTH(IN/MM) - 10.3/262
The Concrete Crusher is a ideal tool for
USAR teams, and tactical teams. This
tool offers ergonomic design and function.
DEPTH(IN/MM) - 11.9/303
WEIGHT(LBS/KGS) - 47.4/21.5
OPERATING PRESSURE(PSI/BAR) - 10,500/720
MAX CRUSHING FORCE(LBF/KN) - 24,504/109
MIN CRUSHING FORCE(LBF/KN) - 15,736/70
MAX OPENING(IN/MM) - 9.8/250
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TECHNICAL DATA
29
TECHNICAL DATA
ART.107.779.1
CERTIFICATIONS
• NFPA 1936:2015 COMPLIANT
• ISO 9001:2008
S53 EFORCE 2.0
ACCESSORIES
• TOOL BACKPACK - ART.EXTBP
• BATTERY - ART.105.375.5
• 3 BAY CHARGER - ART.105.410.8
• 1 BAY CHARGER - ART.105.409.7
VERSION.ACT.11.17
SPECIFICATIONS
LENGTH(IN/MM) - 39.1/993
WIDTH(IN/MM) - 11.7/298
DEPTH(IN/MM) - 9.4/241
WEIGHT(LBS/KGS) - 52.9/24
POWER SOURCE - 28V MILWAUKEE TOOLS
OPERATING PRESSURE(PSI/BAR) - 10,000/700
SPREADING DISTANCE(IN/MM) - 31.5/800
NFPA 1936 COMPLIANT - YES
NFPA 1936 LEVEL RATING - N/A
LOWEST SPREADING FORCE(LBF/KN) - 11,870/52.8
HIGHEST SPREADING FORCE(LBF/KN) - 18,277/81.3
LOWEST PULLING FORCE(LBF/KN) - 8,678/38.6
HIGHEST PULLING FORCE(LBF/KN) - 14,837/66
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TECHNICAL DATA
ART.107.781.2
CERTIFICATIONS
• NFPA 1936:2015 COMPLIANT
• ISO 9001:2008
EFORCE S250 SPREADER
ACCESSORIES
• LED TOOL LIGHT - ART.813.595.0
• BATTERY - ART.105.378.5
• 3 BAY CHARGER - ART.105.409.7
SPECIFICATIONS
VERSION ACT.3.2016
LENGTH(IN/MM) - 34.4/875
WIDTH(IN/MM) - 5.9/150
DEPTH(IN/MM) - 9.4/240
WEIGHT(LBS/KGS) - 27.8/12.6
POWER SOURCE - 28V MILWAUKEE TOOLS
OPERATING PRESSURE(PSI/BAR) - 10,000/700
SPREADING DISTANCE(IN/MM) - 2.4/61
MAX SPREADING FORCE(LBF/KN) - 55,800/248
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TECHNICAL DATA
ART.106.360.4
EFORCE DOOR OPENER
VERSION PCT.6.2013
ACCESSORIES
• LED TOOL LIGHT - ART.813.595.0
• TOOL BACKPACK - ART.EXTBP
• BATTERY - ART.105.378.5
• 3 BAY CHARGER - ART.105.409.7
SPECIFICATIONS
LENGTH(IN/MM) - 22.6/574
WIDTH(IN/MM) - 7.6/194
DEPTH(IN/MM) - 9/230
WEIGHT(LBS/KGS) - 31.5/14.3
POWER SOURCE - 28V MILWAUKEE TOOLS
OPERATING PRESSURE(PSI/BAR) - 10,000/700
The eForce Power Wedge is a ideal tool
for rst responders, usar teams, and
tactical teams. This tool offers a lightweight ergonomic design and non-proprietary battery power.
DISTANCE OPEN(IN/MM) - 10.4/140
PUSHING FORCE(LBF/KN) - 23649.9/105.2
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OPERATING CONDITIONS
The permissible temperature range of the E-FORCE devices is between -4°F and +176°F.
Reliable operation cannot be guaranteed outside of this range.
TYPE PLATE
On all E-FORCE devices, the type plate is located on the body. It shows the serial
number, production date, nominal pressure and device designation.
33
DESIGN AND FUNCTION
Overview of E-FORCE devices
VARIO | COMBINATION TOOLS
9
8
7
6
3
1 Blades (arms)
2 Protective cover
3 Hand grip
4 Cylinder body
5 Pumps / oil reservoirs
6 Control lever
7 Control handle
8 ON/OFF button
9 Battery
2
5
4
1
Brief description of combi devices
Battery-powered combi devices are specially designed rescue equipment for cutting and
spreading vehicle body parts. They are used to rescue trapped or enclosed accident vic-
tims. The combi device’s uses include cutting door and roof beams, columns and sills, as well
as opening doors, lifting vehicle parts and loads, and crushing pipes and beams.
Because the devices are equipped with internal electro-hydraulic drive, they are not linked
to a power unit and can therefore be used in hard-to-reach locations.
The movement speed of the cutter blades (arms) is affected by moving the rocker lever on
the control handle with greater or lesser force. The maximum force is achieved
only when the rocker lever is on full activation.
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DESIGN AND FUNCTION
Cutters
7
8
6
3
4
2
1
9
5
1 Blades (arms)
2 Protective cover
3 Hand grip
4 Cylinder body
5 Pumps / oil reservoirs
6 Control lever
7 Control handle
8 ON/OFF button
9 Battery
Brief description of cutter
Battery-powered cutters are specially designed rescue equipment for cutting vehicle body
parts.
They are used to rescue trapped or enclosed accident victims. The cutter’s uses include cutting door and roof beams, columns and sills.
Because the devices are equipped with internal electro-hydraulic drive, they are not linked
to a power unit and can therefore be used in hard-to-reach locations.
The movement speed of the cutter blades is affected by moving the rocker lever on the
control handle with greater or lesser force. The maximum cutting force is achieved only
when the rocker lever is on full activation.
35
DESIGN AND FUNCTION
RAM | Power Wedge
8
4
6
7
1
3
5
2
1
1 Battery
2 Pumps / oil reservoirs
3 ON/OFF button
4 Control handle
5 Control lever
6 Guide piece
7 Piston
8 Pushing head
3
4
5
7
2
6
Brief description of Rams / Power Wedge
Battery-powered rams are specially designed rescue devices for pushing away parts of a
vehicle body. They are used to rescue trapped or enclosed accident victims. The rescue cylinder is suitable for tasks such as pushing up steering columns, vehicle roofs and other obstacles. The Power Wedge is designed for forcible entry.
Because the devices are equipped with internal electro-hydraulic drive, they are not linked
to a power unit and can therefore be used in hard-to-reach locations.
The ram is a supplement to the spreader and can be used, for example, if the
spreading arm’s spreading distance is no longer adequate.
The movement speed of the piston is affected by moving the rocker lever on the control
handle with greater or lesser force. The maximum compressive force is achieved only when
the rocker lever is on full activation.
8
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DESIGN AND FUNCTION
Spreader
8
9
7
6
3
4
5
1 Spreader tips
2 Spreader arms
3 Hand grips
4 Cylinder body
5 Pumps / oil reservoirs
6 Control lever
2
7 Control handle
8 ON/OFF button
9 Battery
1
Brief description of spreader
Battery-powered spreaders are specially designed rescue devices for spreading, pressing
and pulling. They are used to rescue trapped or enclosed accident victims. The spreaders
are mainly suitable for opening doors, and for lifting vehicles and other movable loads.
Because the devices are equipped with internal electro-hydraulic drive, they are not linked
to a power unit and can therefore be used in hard-to-reach locations. The movement speed
of the spreading arms is affected by moving the rocker lever on the control handle with
greater or lesser force. The maximum spreading force is achieved only when the rocker lever
is on full activation.
37
HYDRAULIC SUPPLY
Drive
The battery devices are driven by a 28V DC motor with nominal power of approx.
700 watts. The drive motor runs only as long as the rocker lever is actuated.
Pump
The hydraulic pressure is generated by a high-pressure hydraulic pump (in the pumping
unit). The pump is an swash plate axial piston pump with four pistons. The pressure
operates directly on the working cylinder, making connection lines unnecessary.
Oil tank
The volume of oil for operation is taken from a piston accumulator. This means
the entire hydraulic system is completely closed and void of air. The system pressure (accumulator pressure) is 7.25 PSI. Any possible volume expansion
due to heat is balanced by the accumulator.
Hydraulic oil
All battery-powered devices should use a special hydraulic oil for rescue equipment
in accordance with WN 4841751. Normally the oil does not have to be changed, but,
if this becomes necessary, it can be changed only by service engineers at
GENESIS RESCUE SYSTEMS.
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ELECTRICAL SUPPLY
Inserting the battery
Connect battery (1) to the rescue equipment (2). Slide the battery along the rails (3) provided for this purpose, until the battery clicks in. To release, press the push buttons
on both sides of the battery (4). Then pull the battery up and out.
39
OPERATING E-FORCE 2.0 DEVICES
To start the battery-powered device, activate the ON/OFF switch (1). The switch glows
green. The battery-powered device is operated by the rocker lever on the control handle.
The movement speed can be precisely controlled by pressing with greater or lesser force.
The maximum cutting, spreading or compressive force is reached only if the rocker lever is
pushed completely through.
Close cutter / Close spreader / Retract ram
The device’s direction of movement is triggered by moving the rocker lever to the left.
Open cutter / Open spreader / Extend ram
The device’s direction of movement is triggered by moving the rocker lever to the right.
Dead man’s switch
If the rocker lever is released, it automatically goes back to the zero position. The device
remains in the same place in every position (even under load).
EFORCE Control Unit Left to close | Right to open
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REPLACING BLADE INSERTS (C185, C195, C236 NXTGEN EFORCE 2.0)
During blade replacement, the cutter is xed in place. Any slipping should be avoided. Replacing the blade requires a soft-face hammer, the roll pins supplied, a punch and the blade
inserts themselves. It makes sense to replace both blade inserts so that the cutting behavior
is not impaired.
NOTE!
The blade inserts should not be reground, simply cleaning off any soil is
recommended.
Procedure:
The cutter is positioned with the type plate pointing
upward and is xed in place. A clamping
device, as shown in the illustrations, is not obliga-
tory. When the blade insert is being changed, the
battery must be removed from the cutter and not
under load.
This means that the shear is not completely open
or closed. The blade insert for the cutter blade with
the smooth surface can now be replaced. The
roll pins are knocked out and downward from the
punch (see gure 1).
Fig. 1
Fig. 2
After the roll pins have been knocked out of their
position, the blade insert can be pulled out. The
use of a forked screwdriver is recommended. If
the blade insert cannot be loosened immediately,
it can be gently levered out using a punch in the
holes (see gure 2).
41
Fig. 3
Next, the cutter is rotated and the blade insert is
placed in the cutter blade with no insert. When
inserting, make sure that the blade insert does not
twist.
If the blade inserts cannot be inserted by hand, use
the soft-face hammer (see gure 3).
The roll pins are located using a punch and light
blows of a hammer from above into the position
holes provided for this purpose. Roll pins should be
pushed into position until They are ush with the top
surface of the blade (see gure 4).
Fig. 4
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Changing the spreader tips (S45)
The spreader tips are secured in the spreader arms with collar studs. The studs are secured
by a spring-loaded ball and must be pressed out for replacement. After the tips have been
replaced, the collar studs can be pushed back through. Check that the studs are seated
correctly (pressed completely in).
The holder for the chain set must be mounted in identical fashion. The chain lock must be
installed with the latch facing upward.
NOTE!
The chain lock is mounted in exactly the same way on the 11c
E-FORCE,14c EFORCE, and 17c E-FORCE. However, for this the spreader
tips must rst be removed. To do this, pulling device 2096617 must be
attached to 11c E-FORCE, pulling device 2835746 for 14c E-FORCE and
pulling device 2836033 for 17c E-FORCE.
43
POSSIBLE APPLICATIONS
Safety information
WARNING!
Never reach between the blade arms!
WARNING!
During any work with battery-powered devices, voltage-carrying
parts can break or y off, thereby endangering people.
Uninvolved parties must therefore remain a safe distance away or
stay in the danger zone only as long as necessary.
Cutting (Cutters, Combination devices)
The devices’ cutting capabilities can only be used optimally if they are placed as near
as possible to the blades’ pivot point (Figure 1).
This means it may be necessary to readjust the device.
The device only achieves full cutting performance when the rocker lever is pressed
all the way through. In addition, it can take several seconds for the unit to reach full
operating pressure.
Fig. 1
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CUTTING (CUTTERS, COMBINATION DEVICES)
To prevent the blades from being damaged, they must always be placed at right angles
to the material to be cut.
Also, the tips of the blades must not be more than 5 mm apart during the cutting
process. If this value is exceeded, the cutting process must be stopped and then
started again.
CAUTION!
Do not sever any parts with loose ends, because
this can result in personal injury due to parts ying
off.
ATTENTION!
When cutting high-strength vehicle body parts, such as shock
absorbers, hinges or steering columns, the shear blades (arms) may
cause severe damage.
Lifting / pressing (Rams)
In its closed state, the rescue cylinder is positioned for lifting or pushing away vehicle
body parts. Therefore, make sure that the cylinder is placed as centrally as possible
and at a right angle to the load.
For better positioning, the pushing head can be turned on the piston rod.
Suspended parts must immediately be suitably braced and supported. It is forbidden
to stay under suspended loads.
NOTE!
Before the rescue cylinder is used, the attachment point must be
supported so that force develops in the desired direction.
45
SPREADING (SPREADERS, COMBI DEVICES)
The spreading function’s uses include opening doors, lifting vehicles and other
movable loads, pushing vehicle parts away, and squashing tubes and beams. For this,
the vehicle must be stably stabilized and supported.
To prevent any sliding during spreading, the arms and tips are uted inside and out.
Whenever possible, the tips should be used only to enlarge a gap, because
repositioning the spreader prevents slipping.
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PULLING (SPREADERS, COMBI DEVICES)
After the chain set has been mounted on the spreader tips, the combi device can also be
used for pulling.
For this, the chains must be tightly tensioned and must be tensed only in the pulling direction. To tension the chain, only one lock can be pressed in, so that the chain can be pulled
through the holder.
If the range of movement is not sufcient, tension chains or other means must be used so
that the spreader can be reopened and the chain re-tensioned.
ATTENTION!
Store the pulling chains with locks mounted about 4-8 in from the end.
Check the chains prior to every use. Check that the weight does not
stress the tip of the hook, but lies in the middle of the hook instead.
» Do not make any repairs on your own.
» Do not stress the chains beyond the permitted load carrying
capacity.
» Do not load with a jerking movement.
» Do not galvanize or paint the chains.
» Do not shorten the chain by knotting it.
» Do not subject the chains to heat stress.
» Use the chains and accessories only between –40°F and +392°F.
» During all maintenance work, observe the applicable safety
regulations
» Chains must only be used for lashing. Lifting loads is not permitted.
ATTENTION!
Chains must not be used if:
» Deformations, cracks, signs of corrosion are present.
» The wire diameter of the chain link has decreased by 10% of the
nominal thickness.
» An individual chain link has been permanently stretched.
» An individual link has been enlarged by more than 2%.
» The internal chain pitch over a measuring distance of 11 chain links
has increased by more than 2%.
47
CRUSHING (SPREADERS, COMBI DEVICES)
Pipes and other hollow proles are crushed by closing the spreader arms. With combi devices, however, crushing is only to be performed in the tip area.
ATTENTION!
Material to be crushed can suddenly jump away.
Do not remain in the work area of the spreading and combi devices!
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LIFTING (SPREADERS, COMBI DEVICES)
The combi device can also be used for lifting vehicles or other movable loads. Care must be
taken to secure the load against slipping away and to position the spreader tips far enough
apart under the load to prevent slipping.
The load being lifted must be constantly monitored (tipping, rolling away or changing position). Also, the lifted load must immediately be propped up and supported in a suitable way.
PEELING
To create entry openings after bus and train accidents, in silos, etc., both the spreader
tips and the peeling tool can be used.
49
BATTERY AND CHARGER
Charger Technical Data
TECHNICAL DATA CHARGER MCU
VOLTAGE RANGE
CHARGING CURRENT,QUICK CHARGING
CHARGING TIME
WEIGHT (LBS/G)
INPUT VOLTAGE PART NUMBER
220/240V AC 50/60 HZ EUROPE
240V AC AUSTRALIA
120V AC USA
28V
3.5A
ca. 1h
1.5/700
ART.105.409.7
ART.105.409.8
ART.105.409.9
SPECIAL SAFETY INSTRUCTIONS
WARNING!
Do not throw used rechargeable batteries into a re or into
household waste. Your dealer can dispose of batteries
in an environmentally sound manner.
The following batteries can be charged with the charger:
VOLTAGE BATTERY TYPE NOMINAL CAPACITY NUMBER OF CELLS
28V
28V
28V
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M28XC
M28BX
LI 28 V
≥ 5.0 Ah
≥ 3.0 Ah
≥ 3.0 Ah
2X7
2X7
2X7
BATTERY AND CHARGER
WARNING!
Important safety information concerning the battery and charger.
» Do not use the charger to charge non-rechargeable batteries.
» Do not store batteries together with metal objects (danger of short
circuit).
» Do not allow metal parts to enter the charger’s battery insertion slot
(danger of short circuit).
» Do not open batteries and chargers, and store only in dry rooms.
Protect from moisture.
» The charger carries voltage from the power grid. Do not reach into
the device with conductive objects.
» Do not load a damaged battery — replace it immediately instead.
» Before every use, check the device, connection cable, battery
pack, extension cable and plug for damage and aging. Allow only
qualied personnel to repair damaged parts.
» This device is not designed for use by persons (including children)
with limited physical, sensory or mental abilities, or lacking experience,
and/or lacking expertise, unless they are supervised by a person responsible for their safety or have received instructions from this person
on how to use the device. Children should be supervised to ensure that
they do not play with the device.
51
BATTERY AND CHARGER
Intended use
This charger charges the 28V Li-ion battery of the M 28/V28 system delivered with the
battery-powered device. This device must be used only as specied and intended.
Power line connection
Only connect to single-phase AC current and only to the line voltage specied on the type
plate. Connection to power sockets without an earthing contact is possible, because this is a
protection class II design.
Li-ion battery
For safety reasons (air transport regulations), the batteries are delivered uncharged. Before
rst use, the battery must be completely charged.
LED charge status display
Figure 1
If the battery is not used for a prolonged period of time, the battery switches to standby
mode. To use again, the battery must be reactivated (recharged).
The charge status can be called up by pressing the button on the battery(see Fig 1). To do
this, the battery can remain in the battery-powered device, but it must be switched off at
least 1 minute beforehand (otherwise the display will not be accurate). The number of glowing LEDs indicates the charge status.
The basic principle is: If the battery-powered device does not function after the battery is
inserted, put the battery onto the charger for testing. The displays on the battery and charger give information about the battery charge status.
At low temperatures, the work can be still be carried out with lower performance.
For best operational readiness, the batteries must be fully charged after use.
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CHARGING PROCESS
After inserting the battery into the charger’s insertion slot, the battery is charged automatically (red LED glows continuously).
If too warm or cold a battery is inserted into the charger (red LED ashes), the charging process starts automatically as soon as the battery has reached the correct
charging temperature (0°C to 65°C). The maximum charging current ows if the temperature
of the Li-ion battery is between 0°C and 65°C.
The charging time is between 1 min. and 60 min., depending on how much the battery has
drained (at 3.0 Ah).
If the battery is fully charged, the LED on the charger switches from red to green.
The battery does not need to be removed from the charger after charging. The battery can
continue to stay in the charger. This cannot overload the battery, and it keeps the battery
ready to use.
If both LEDs ash alternately, the battery is either not correctly placed or a malfunction of
either the battery or charger has occurred. For safety reasons, remove the charger and
battery from service immediately and have it checked by an authorized customer service
center.
ashing alternately
If the power adapter is overloaded, all LEDs ash 4 times. To be able to continue charging,
unplug the power adapter and plug it back in.
ashing simultaneously
53
MAINTENANCE
If the power cable is damaged, it must be replaced by a customer service center.
Use only approved accessories and replacement parts. Parts whose replacement has not
been described must be replaced by an authorized customer service center.
CHARGING CYCLES
TECHNICAL DATA EXPLANATION
CHARGING CYCLES
PARTIAL DISCHARGE
PARTIAL DISCHARGE AND SUBSEQUENT RECHARGE
DEEP CHARGE PROTECTION
~ 1000
NO EFFECT
EACH RECHARGE COUNTS AS A FULL CHARGE
IS PROVIDED
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TRANSPORT, PACKAGING AND STORAGE
Safety information
CAUTION!
Incorrect transport can cause damage!
Improper transport can cause signicant material damage.
Therefore:
» Proceed with caution when unloading the packages, and observe
the symbols on the packaging.
» Do not fully open and remove the package until it has reached its
actual storage location.
Transport inspection
Upon receipt, the delivery should be checked immediately for completeness
and damage during transport so that a quick remedy can be performed, if necessary.
If there is visible external damage, please proceed as follows:
• Do not accept the delivery, or only accept it with reservation.
• Note the extent of the transport damage on the transport documents or on the transport
company’s delivery note.
• File a complaint.
NOTE!
Report any defect as soon as it is detected.
Claims for damages can be directed to our customer service
department.
55
DISPOSAL OF PACKAGING
All packaging materials and disassembled parts (transport protection)
must be disposed of properly, in accordance with local regulations.
STORAGE
The equipment must be stored in a dry and dust-free environment, where possible.
Avoid direct UV radiation to the hoses.
CAUTION!
The equipment must be stowed securely in the mountings provided
in order to avoid damage during transit, etc.
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INSTALLATION AND COMMISSIONING
Safety information
WARNING!
Danger of injury due to improper operation!
Improper operation can cause serious injury or material damage.
Therefore, make absolutely sure to:
» All operating steps are executed in keeping with the information in
this operating manual.
» All covers and protective devices are installed and in proper working order prior to starting work.
Personal protective equipment
Wear the protective equipment for all work!
NOTE!
Special reference is made where it is necessary to wear additional protective equipment for certain work with or on the device.
CHECKING
Inspect the E-FORCE device for damage. If the cutting device is not in pristine
condition, it must not be used! In this case, immediately contact your supplier.
57
E-FORCE combi devices, cutters and spreaders:
• Check the blades (for damage)
• Inspect the spreader tips (for damage)
• Check the control handle including the rocker lever (function)
• Check the handle (secure attachment)
• Check the protective cover (for damage)
E-FORCE rescue cylinder:
• Check the piston rod (for damage)
• Check the control handle including the rocker lever (function)
• Check the plungers (for damage)
• Check the guide piece (for damage)
SHUT-DOWN (END OF WORK)
Cutters:
After work is over, the blade tips must be placed one above the other to prevent injury. The
blades of the cutting device must not be completely closed, as otherwise tension will build
up in the device.
Rescue cylinder:
After work is over, the cylinder’s piston rod must be completely retracted, so as to relieve the
hydraulic load on the device.
Combi devices and spreaders:
After work is over, the spreading arms must remain slightly open, so as to relieve
the hydraulic load on the device.
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SERVICE
Safety information
WARNING!
Risk of injury due to improperly performed maintenance work!
Improper maintenance of the equipment can cause serious injury or
material damage.
Therefore, make absolutely sure to:
» Only let qualied personnel carry out maintenance work.
» Make sure the installation site is organized and clean! Loose components and tools lying around are sources of danger.
» Wear protective gloves for all work!
CARE AND MAINTENANCE
PREVENTATIVE MAINTENANCE
Genesis recommends that all hydraulic rescue tools be serviced by a certied factory
technician at a frequency of once every 12 months. Just like a vehicle this crucial
maintenace ensures the tool functions at top performance and safety. Your sales
representative can answer any question you may have.
We recommend only quailied personnel carry out maintenance.
GENESIS PREVENTATIVE MAINTENANCE PROGRAM
The following are recommended service intervals for Genesis tools.
Each Use
-Equipment should be wiped down to remove debris
-Clean cutter blades
-check cutter blades for damage
-Check Spreader Tips and arms for damage
-Check Vario Tips and arms for damage
-Lubricate blades, pins and toggles with WD40 or equivilent
Weekly Inspections and Maintenance
-Run each tool and build pressure
-Check handles and guards, tighten if necessary
-Torque centerbolt on cutters
59
ATTENTION!
Prior to all maintenance work, the equipment must be cleaned of any
dirt so that it does not get into the hydraulic system.
The cleaning can be carried out using a conventional citrus cleaner or
using WD 40.
MAINTENANCE SCHEDULE
A precise maintenance plan with testing intervals, regulations and results can be requested
from your sales representative.
NOTE!
If there are any problems with the maintenance of the devices, contact
your local sales representative.
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TROUBLE SHOOTING
61
RAM
SPREADER
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DECOMMISSIONING/RECYCLING
After the end of the normal service life, the equipment must be professionally disposed
of. Individual parts can, however, certainly be used again.
The hydraulic oil must be completely drained and collected. Make sure that
the hydraulic oil is disposed of separately!
For disposal of all device components and packaging materials, the disposal conditions
of the specic location apply.
Do not discard electric tools with household waste!
NOTE!
Please ask your supplier about disposing of the device.
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NOTES
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WWW.GENESISRESCUE.COM
GENESIS RESCUE SYSTEMS
2780 CULVER AVE.
KETTERING, OHIO 45329
TEL: 1.937.293.6240
WWW.GENESISRESCUE.COM
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