General Wire PV-F User Manual

Power-Vee
Operating Instructions
For 1-1/4‖ through 3‖ lines
(30mm100mm)
Your Power-Vee is designed to give
you years of trouble-free, profitable service. However, no machine is better than its operator. Read, understand and follow all safety warnings and instructions provided with the product. Failure to follow the warnings and instructions may result in electric shock and/or serious injury. Save all warn­ings and instructions for future reference.
SAVE THESE INSTRUCTIONS!
Pour français voir la page 7
Para ver el español vea la paginá 15
Power-Vee™
GENERAL SAFETY RULES
WARNING! Read and understand all instructions. Failure to follow all instruc-
tions listed below may result in electric shock, fire and/or serious personal injury. Replace­ment manuals are available upon request at no charge, or may be downloaded from our web­site, www.drainbrain.com. Instructional videos are available for download on our website, and may be ordered. If you have any questions or problems, please call General’s customer service department at 412-771-6300.
Electric shock resulting in death can occur if you plug this machine into an improp­erly wired outlet. If the ground wire is electrified, you can be electrocuted by just touching the machine, even when the power switch is off. A ground
fault circuit interrupter will not pro­tect you in this situation. Use a UL approved tester to determine if the outlet is safe.
Do not operate power tools in explosive atmospheres, such as in the presence of flamma­ble liquids, gases, or dust.
Power tools create sparks which may ignite the dust or fumes.
SAVE THESE INSTRUCTIONS!
These instructions are intended to
familiarize all personnel with the safe
operation and maintenance
procedures for the Power-Vee.
This is the safety alert symbol. It is used to alert you to potential personal
DANGER indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury.
WARINING indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury.
injury hazards. Obey all safety mes­sages that follow this symbol to avoid possible injury or death.
Only wear leather gloves. Never use any other type of glove, such as cloth, rubber, or coated gloves. Never grasp a rotating cable with a rag.
These items could become wrapped around the cable and cause serious injury.
Always wear safety glasses and rubber soled, non-slip shoes. Use of this safety equip- ment may prevent serious injury.
Do not overstress cables.
Overstressing cables may cause twisting, kinking, or breaking of the cable and may result in seri­ous injury.
CAUTION indicates a hazard with a low level of risk which, if not avoided, will result in minor or moderate injury.
2
Power-Vee™
GENERAL SAFETY RULES
Work Area
1. Keep work area clean and well lit. Cluttered benches and dark areas invite accidents.
2. Do not operate power tools in explosive atmos-
pheres, such as in the presence of flammable liq­uids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.
Electrical Safety
1. Grounded tools must be plugged into an outlet, properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Check with a quali­fied electrician if you are in doubt as to whether the outlet is properly grounded. If the tool should
electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user.
2. Double insulated tools are equipped with a polar-
ized plug (one blade is wider than the other). This plug will fit a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation
eliminates the need for the three wire grounded power cord and grounded power supply system.
3. Avoid body contact with grounded surfaces such
as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is grounded.
4. Do not expose power tools to rain or wet condi- tions. Water entering a power tool will increase the risk of electric shock.
5. Do not abuse the cord. Never use the cord to
carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immedi­ately. Damaged cords increase the risk of electric
shock.
6. When operating a power tool outside use an out- door extension cord marked ―W-A‖ or ―W‖. These cords are rated for outdoor use and reduce the risk of electric shock.
7. Keep all electric connections dry and off the ground. Reduces the risk of electric shock.
8. Do not touch plugs or tools with wet hands. Re-
duces the risk of electric shock.
Personal Safety
1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of
drugs, alcohol, or medication. A moment of inat-
tention while operating power tools may result in seri­ous personal injury.
2. Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair, cloth­ing, and gloves away from moving parts. Loose
clothes, jewelry, or long hair can be caught in moving parts.
3. Avoid accidental starting. Be sure switch is off before plugging in. Plugging in tools that have the switch on invites accidents.
4. Remove adjusting keys or switches before turn- ing the tool on. A wrench or key that is left attached to a rotating part of the tool may result in personal injury.
5. Do not overreach. Keep proper footing and bal- ance at all times. Proper footing and balance en­ables better control of the tool in unexpected situa­tions.
6. Always wear safety glasses and rubber soled, non-slip shoes. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for ap­propriate conditions.
Tool Use and Care
1. Use clamps or other practical way to secure and support the workpiece to a stable platform. Hold-
ing the work by hand or against your body is unstable and may lead to loss of control.
2. Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.
3. Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.
4. Disconnect the plug from the power source be-
fore making any adjustments, changing accesso­ries, or storing the tool. Such preventative safety
measures reduce the risk of starting the tool acciden­tally.
5. Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.
6. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cut­ting edges are less likely to bind and are easier to control.
7. Inspect for misalignment or binding of moving
parts, breakage of parts, and any other condition
that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.
8. Only use accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may become hazardous when used on another tool.
3
Power-Vee™
Service
1. Tool service must be performed only by qualified repair personnel. Service or maintenance per-
formed by unqualified repair personnel could result in injury.
2. When servicing a tool, use only identical replace-
ment parts. Follow instructions in the Mainte­nance section of this manual. Use of unauthorized
parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury.
SPECIFIC SAFETY RULES
1. Only wear leather gloves. Never use any other type of glove, such as cloth, rubber, or coated gloves. Never grasp a rotating cable with a rag. These items could become wrapped around the cable and cause serious injury.
2. Be sure that the unit is plugged into a properly grounded receptacle. If in doubt, check receptacle before plugging in machine. Check the power cord to see that there are no cuts or frays, and that the grounding prong on the plug is still in place.
3. The drive unit used in the Power-Vee is double
insulated, and therefore has no grounding wire. To reduce the risk of electric shock, this equip­ment has a polarized plug (one blade is wider than the other). The plug will fit in a polarized outlet
only one way. If the plug does not fit fully in the out­let, reverse the plug. If the plug still does not fit, con­tact a qualified electrician to install the proper outlet. Do not change the plug in any way.
4. If the power cord supplied with the machine is
not long enough, be sure to use a 16 gauge heavy duty extension cord no more than 50 feet long and in good condition. Using lighter cords can
result in severe power loss and motor overheating.
5. Place the machine at a distance not greater than six inches from drain opening. Greater distances can result in cable twisting or kinking.
6. Machine is designed for ONE-PERSON operation. Operator must control trigger switch and cable.
7. Never take hold of a rotating cable. Pull the cable
out, or push it back into the container by hand only when the motor is stopped. When the motor is turning, always have one hand controlling the trigger switch and the other hand around the grip shield. Operator’s hand may be caught in the moving
parts resulting in serious injury.
8. Be careful when cleaning drains where cleaning chemicals have been used. Avoid direct contact with corrosive drain cleaners. Drain cleaning chemi­cals can cause serious burns, as well as damage the cable. Neutralize or remove corrosive drain cleaners in the drain before starting the job.
9. Do not operate machine if operator or machine is standing in water. Will increase risk of electrical shock.
10. Wear safety glasses and rubber soled, non-slip shoes. Use of this safety equipment may prevent serious injury.
11. Before starting each job, check that the cable in
the drum is not broken or kinked, by pulling the cable out and checking for wear or breakage. Al-
ways replace worn out (kinked or broken) cables with genuine GENERAL replacement cables.
12. Only use this tool in the application for which it
was designed. Follow the instructions on the proper use of the machine. Other uses or modifying
the drain cleaner for other applications may increase risk of injury.
FEATURES
Power Cable Feed Lever
Female Connector
Cable
Grip Shield
Forward/Off/ Reverse Switch
Variable Speed Trigger Switch
Container Back
VARIABLE SPEED SWITCH
A variable speed control is built into the trigger mecha­nism. You can control and increase the machine's speed by applying more trigger pressure until you get the speed that you want.
You can also control the machine's direction of rotation by switching the forward and reverse lever, which is lo­cated just above the trigger switch. Move the lever to­ward the Forward arrow for forward rotation and toward the Back arrow for reverse rotation. Switch to OFF posi­tion when the tool is not in use.
Cable Application Chart (Table 1)
Cable Size Pipe Size Typical Applications
1/4” 1-1/4" to 2" Small lines, tubs, and shower drains.
5/16" 1-1/2" to 2" Sinks, basins, and small drains.
3/8" 2" to 3" Stacks, toilets, small drains (No Roots).
The 1/4" and 5/16" diameter cables with EL Basin plug heads can be spun through most strainer crossbars and work well in lines blocked by soft stoppages such as hair, soap, fats, etc.
4
Container Front
Cable Cartridge - inside container
Cutter
Power-Vee™
Cutter Application Chart (Table 2)
Cutter Catalog # Typical Applications
Arrow Head
Flexible Arrow Head
Boring Gimlet
Down Head Boring Gimlet
1-1/4" Side Cutter
Other Available Accessories:
Down Head Fitting
Toilet Attachment
DHBG
1-1/4SCB
AH
FAH
BG
DHF
CAA
Ideal for heavy cutting and scraping.
More flexibility than Arrow Head; can take sharp turns in small lines.
To remove or retrieve loose objects.
Leads cable down drain line rather than up vent or across tee.
Works well in grease stop­pages, scrapes walls of pipe.
Converts various cutters to the down-head style
For cleaning stoppages in toilet bowl
8. Use the variable speed trigger to adjust the feed rate to the resistance met. Do not force the cable or feed faster than the cable can go into the drain.
9. Do not leave too much slack in the cable since this will cause whipping. If the cable starts to bend or build up too much twist, release the trigger. Push any excess cable back into the drum and then continue.
DO NOT ALLOW TOO MUCH SLACK IN
THE CABLE BETWEEN MACHINE AND
DRAIN OPENING SINCE THIS CAN
CAUSE CABLE WHIPPING.
10. When the cable reaches the stoppage, put feed in neutral by releasing feed lever. Move the machine back and forth as the cable is rotating until the stop­page has been cleared. Slight feed lever pressure may be applied as required to maintain contact with the stoppage.
11. To retract the cable, put Forward/Off/Reverse switch in the Reverse position and press the feed lever and motor trigger.
Hint: It's often helpful to have a small stream of water running in the line to wash the cuttings away while the machine is in operation and after.
OPERATING INSTRUCTIONS
1. The cable may have a drop-head spring on the end to help the cable around tight bends, or it may have a connector for attaching cutters to the end.
2. To attach a cutter, first unplug the machine. Then, remove the screw and lock washer from the connec­tor at the end of the cable. Slide the cutter into the slot, then replace the lock washer and connecting screw. Tighten the screw firmly.
3. The Boring Gimlet and Arrow Head are good cutters to start with. Then change to the larger cutters after you've gotten the water flowing.
4. Place machine at a distance not greater than six inches from the drain opening. If you
can’t place the machine this
close to the drain opening, run the cable through a hose or pipe to prevent cable whipping.
5. Insert the cable into the drain opening as far as it will go.
6. Be sure the Forward/Off/ Reverse switch is in the FOR- WARD position.
7. Gently squeeze the motor trigger. Then, squeeze the power cable feed lever to feed cable into the line.
DO NOT FORCE THE CABLE. The job won’t go
any faster and you could kink the cable.
DO NOT USE TOO MUCH FORCE –
LET THE CUTTER DO THE WORK.
Note: An optional Handy
Stand™ (shown at right)
holds the Power-Vee for greater control of the machine and cable.
TO CHANGE CABLE CARTRIDGES
DISCONNECT MACHINE FROM POWER
SOURCE BEFORE INSTALLING CABLES OR
DRUMS!
1. Remove the cutter and connecting screw from the cable, if one is attached.
2. Squeeze the feed lever and pull back on the retaining latch. Swing the feed lever open. Remove the top roller assembly.
3. Loosen three screws that hold front and back of con­tainer together. Pull the container front off of the ma­chine, revealing the cable cartridge within.
4. Remove the cable cartridge.
5. Press replacement cartridge firmly into back of con­tainer. Make sure to line up the grooves in the car­tridge with the slots in the container back.
6. Slide the cable through the container front.
7. Position the container front so that the three screws aligned with the slots in the container back. Press the container front into the container back.
5
Power-Vee™
8. Tighten screws firmly, making sure the screw heads are centered in the slots and flush with the container surface.
9. Insert top roller assembly into the feed housing. Make sure that the guide pin in the carrier is aligned with the slot in the housing.
10. Swing the feed lever closed. Squeeze the lever and push the retaining latch forward to secure the feed lever in place.
MAINTENANCE
DISCONNECT MACHINE FROM POWER
SOURCE BEFORE PERFORMING
MAINTENANCE ON MACHINE!
To keep your machine operating smoothly, it is essential that all bearings and bushings be lubricated. Oiling mov­ing parts is particularly important where machine comes in contact with sand, grit and other abrasive material.
CABLE MAINTENENCE
To get maximum service from your cables, be sure that they are clean and well oiled. This not only provides running lubrication but greatly extends the life of the cables as well. Some users peri­odically pour oil directly into the drum. Then, as the drum turns, the cables get complete lubrica­tion. Our SNAKE OIL is ideally suited for this purpose, since it not only lubricates the cables, it deodorizes them as well.
FEED MAINTENANCE
Keep feed free of excessive soil and grit. It is recom­mended that the feed be flushed with fresh water fol­lowed by a light oiling of the moving parts. No disassem­bly is normally required. Failure to feed can usually be traced to dirt accumulation.
Over time, dirt can harden enough to stop roller rotation. Flushing with water followed by liberal oiling can usually restore function. If disassembly is required, proceed as follows,
TO CLEAN OR REPLACE FEED ROLLERS
1. Squeeze the feed lever and pull back on the lever retaining latch.
2. Swing the feed lever open. Remove the top roller assembly.
3. Remove the three Cover Plate retaining screws to expose the two lower rollers.
4. Loosen and remove the screws holding the lower two rollers in place.
5. Re-assembly is done in reverse order.
TO REMOVE MOTOR
1. Loosen the three screws that hold the container front and back together.
2. Pull the container front off of the machine.
3. Loosen the two set screws in the beveled collar and remove both the collar and the felt washer.
4. Slide a flat head screw driver into the Hub Spindle and unscrew the Left Hand locking screw from the drive shaft by turning it clockwise.
5. Unscrew the Hub Spindle from the Right Hand Drive Shaft by rotating the container back counter­clockwise. Note: The Hub Spindle, Hub, and Con- tainer Back remain as one unit. The thrust bearing will spin freely.
6. Reverse these instructions to re-assemble.
TROUBLE SHOOTING GUIDE (TABLE 3)
Problem Probable Cause Solution
Cable kinks or breaks. Operator forcing the cable. Do not force the cable. Let the cutter do the work.
Too much slack between machine and drain. Do not allow more than six inches between machine and drain.
Cable used in wrong size drain line. A cable that is too large or too small in diameter for a line is more
likely to kink. (Consult Table 1Cable Applications.)
Cable exposed to acid Clean and oil cables regularly.
Cable tangles in container. Operator forcing the cable. Do not force the cable. Let the cutter do the work.
Failure to feed. Feed Rollers frozen. Clean and lubricate feed rollers regularly. Replace worn rollers.
Cable tangled in drum. Use proper cable size. (Consult Cable Application ChartTable 1).
Motor does not run. Trigger in neutral (off) position. Switch Trigger to either Forward or Reverse.
Motor turns in one direction but not other.
Reverse switch failure. Replace reverse switch.
See pages 22 and 23 for Parts List and Schematic Diagram.
6
Power-Vee
Manuel d'instructions
Pour canalisations de 1-1/4 à 3 pouces
(30–100 mm)
Votre débouchoir Power-Vee est conçu
pour vous procurer de nombreuses années
de service fiable et rentable. Toutefois aucun appareil ne peut donner son plein rendement si l'opérateur ne le connaît pas à fond.
Lisez, comprenez et respectez toutes
les consignes de sécurité et instructions four-
nies avec ce produit. Le fait de ne pas suivre ces consignes et instructions risquerait de
provoquer une électrocution et/ou des blessu-
res graves. Conservez ces documents pour future référence.
CONSERVEZ CES INSTRUCTIONS !
Power-Vee™
CONSIGNES DE SÉCURITÉ
GÉNÉRALES
AVERTISSEMENT! Lisez attentivement tou­tes les instructions. Le fait de ne pas suivre
toutes les instructions risque de provoquer une
électrocution, un incendie et/ou des blessures
graves. Des manuels de rechange peuvent
être obtenus gratuitement sur demande, ou téléchargées à partir de notre site Internet,
www.drainbrain.com. Des films d'instruction
peuvent également être téléchargés de notre site Internet ou nous être commandés. En cas de question ou de problème, veuillez contacter le service clientèle de General au 412-771-
6300.
CONSERVEZ CES INSTRUCTIONS !
L'appareil doit être branché
dans une prise correctement
mise à la terre. À défaut de sui-
vre ces instructions, il peut
s'ensuivre un choc électrique et la mort. Si le fil de mise à la terre est électrifié, vous pouvez être électrocuté par un simple
contact avec l'appareil et ce,
même si l’interrupteur est à Ar­rêt (Off). Dans ce cas, le disjonc-
teur de fuite à la terre ne peut pas vous protéger. Utilisez un testeur certifié UL pour vérifier si la prise de courant est sécuritaire.
N'utilisez jamais des outils mo-
torisés dans une atmosphère explosive générée par des li-
quides inflammables, des gaz
ou de la poussière. Les outils
électriques provoquent des étin­celles qui risquent d’enflammer la poussière ou les vapeurs.
Ces instructions ont pour objet de fa-
miliariser tous les employés avec l’u-
tilisation et l’entretien sans danger
du Power-Vee.
Ce symbole de sécurité vous avertit de l’existence d'un danger pour votre
DANGER signale un danger de haut risque qui, s’il n’est pas évité, entraînera des blessures graves ou mortelles.
AVERTISSEMENT signale un danger de risque moyen qui,
s’il n’est pas évité, peut entraîner des blessures graves ou
mortelles.
MISE EN GARDE signale un danger de faible risque qui,
s’il n’est pas évité, peut entraîner des blessures de faible ou moyenne gravité.
sécurité personnelle. Respectez tou­tes les consignes de sécurité suivant ce symbole afin d’éviter des blessu-
res graves ou mortelles.
Ne portez que des gants en
cuir. N’utilisez aucun autre ty-
pe de gants, en tissu, caout­chouc ou enduit. Ne saisissez
jamais un câble en mouvement
avec des gants en tissu ou un chiffon; ces matériaux peuvent
s’enrouler autour du câble et cau-
ser des blessures graves.
Portez toujours des lunettes de
sécurité et des chaussures à
semelles de caoutchouc anti-
dérapantes. L'emploi de ces
équipements de sécurité peut empêcher des blessures graves.
Ne forcez jamais les câbles exagérément. Une tension ex-
cessive peut causer la torsion, le
vrillage ou la rupture du câble et
pourrait provoquer des blessures graves.
8
Loading...
+ 16 hidden pages