General Wire JM-1450-C User Manual

JM-1450™ Electric Jet
Operating Instructions
For 2” to 4” lines up to 150 ft. long
Your JM-1450 Jet-Set electric water jet is designed to give you years of trouble­free, profitable service. However, no ma­chine is better than its operator. Read, understand and follow all safety warnings and instructions provided with the product. Failure to follow the warnings and instructions may result in electric shock and/or serious injury. Save all warn­ings and instructions for future reference.
SAVE THESE INSTRUCTIONS!
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Jet-Set JM-1450™
WARNING! Read and understand all instructions.
Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury. Replacement manuals are available upon request at no charge, or may be downloaded from our website,
www.drainbrain.com. Instructional videos are available
for download on our website, and may be ordered. If you
have any questions or problems, please call General’s
customer service department at 412-771-6300.
SAVE THESE INSTRUCTIONS!
These instructions are intended to
familiarize all personnel with the safe operation
and maintenance procedures for the JM-1450.
Electric shock resulting in death can occur if you plug this machine into an improperly wired outlet. If the ground wire is electrified, you can be electro­cuted by just touching the machine, even when the power switch is off. A
ground fault circuit interrupter will not protect you in this situation. Use a UL approved tester to determine if the outlet is safe.
Do not operate power tools in explo­sive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which
may ignite the dust of fumes.
Do not spray flammable liquids. Risk of explosion. Flammable liquids can cre­ate fumes which can ignite causing prop­erty damage or severe injury.
SAFETY SYMBOLS
This is the safety alert symbol. It is used to alert you to potential personal injury
DANGER indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury.
hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Do not direct discharge stream at peo­ple. This equipment can produce a high
pressure stream of fluid that can pierce skin and its underlying tissues, leading to serious injury and possible amputation or death.
Always wear safety glasses and rub­ber soled, non-slip shoes. High pres-
sure spray can cause paint chips or other particles to become airborne and fly at high speeds. Use of this
safety equipment may prevent serious injury.
WARNING
This product can expose you to chemicals including lead, which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
CAUTION indicates a hazard with a low level of risk which, if not avoided, will result in minor or moderate injury.
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Jet-Set JM-1450™
GENERAL SAFETY RULES
WARNING
Read and understand all instructions. Failure to follow all in­structions listed below may result in electric shock, fire, and/or serious injury.
SAVE THESE INSTRUCTIONS!
WORK AREA SAFETY
1. All installations must comply with local codes. Contact your
electrician, plumber, utility company or the selling distributor for specific details. To comply with the National Electrical code (NFPA
70) and provide additional protection from risk of electric shock, the machines are equipped with a UL approved ground fault circuit interrupter (GFCI) power cord.
2. Risk of explosion. Do not spray flammable liquids or operate
in an area where flammable or explosive materials are used or stored. Power tools create sparks which may ignite dust and
fumes.
3. Keep bystanders, children, and visitors away while operating
machine. Distractions can cause you to lose control.
ELECTRICAL SAFETY
1. Grounded tools must be plugged into an outlet, properly in­stalled and grounded in accordance with all codes and ordi­nances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to whether the out­let is properly grounded. If the tool should electrically malfunc-
tion or break down, grounding provides a low resistance path to carry electricity away from the user.
2. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded.
3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
4. When operating a power tool outside use an outdoor exten- sion cord marked “W-A” or “W”. These cords are rated for out­door use and reduce the risk of electric shock.
5. Test the Ground Fault Circuit Interrupter (GFCI) provided with
the power cord to insure it is operating correctly before oper­ating machine. Machine must have a properly functioning ground
fault circuit interrupter on the power cord. GFCI reduces the risk of electric shock.
6. Extension cords are not recommended unless they are
plugged into a Ground Fault Circuit Interrupter (GFCI) found in circuit boxes or outlet receptacles. The GFCI on the ma-
chine power cord will not prevent electric shock from the extension cords.
7. Only use proper three-wire extension cords in good condition
of no more than 50 ft. in length which have three-prong grounding plugs and three-pole receptacles which accept the tools plug. Use of damaged, inferior, or other extension cords will
not ground the tool, increases the risk of damage to the machine, electric shock, bodily injury or death.
8. Keep all electric connections dry and off the ground. Reduces the risk of electric shock.
9. DO NOT touch plugs or tools with wet hands. Reduces the risk
of electric shock.
GROUND FAULT CIRCUIT INTERRUPTER (GFCI)
Your machine is equipped with a ground fault circuit interrupter, which protects you against shock if a short circuit should occur. Check that receptacle is properly grounded. Test the GFCI before each use.
1. Plug into 120-volt receptacle.
2. Push test button. Indicator light will go out and power to machine should cut off.
3. If light does not go out when test button is pushed, DO NOT USE THE MACHINE until proper repairs can be made.
4. To restore power after test, push reset button. With the reset but­ton depressed, if the machine doesn't start, stops while running, or if the operator experiences a mild shock, DO NOT USE THE MA- CHINE! Tag the machine out of service and take it to a motor repair center or return it to the factory for repairs.
PERSONAL SAFETY
1. High pressure developed by jet machines will cause personal injury. Water spray should not be pointed at any person. High
pressure spray can result in serious injury. If fluid seems to have penetrated the skin, seek emergency medical attention at once.
2. Grip jet hose or spray wand securely with both hands before starting the machine. Failure to do so could result in injury from a whipping hose or wand.
3. Always wear eye protection and rubber gloves. Safety equip­ment, eye safety devices, non-skid safety shoes and protective clothing must be worn when using this equipment.
4. Stay alert, watch what you are doing and use common sense
when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A mo-
ment of inattention while operating power tools may result in seri­ous personal injury.
5. Dress properly. Do not wear loose clothing or jewelry. Con-
tain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught
in moving parts.
SERVICE
1. Tool service must only be performed by qualified service personnel. Service or maintenance performed by untrained per-
sonnel could result in injury and damage to the equipment.
2. When servicing tool, use only identical replacement parts.
Follow instructions in maintenance section of this manual.
Use of unauthorized parts or failure to follow maintenance instruc­tions may cause injury or damage to equipment.
JET SAFETY
1. Do not operate jet above rate pressure or above 140 degrees (rated water temperature). Operating jet above rate specifica-
tions risks damage to the pump and related components, and will void the warranty.
2. Do not operate jet with the output valve in the off position for extensive periods of time. This will cause the water to overheat and damage the pump.
3. Never run pump without water in it. Operating the machine without water will cause the pump to fail and void the warranty.
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Jet-Set JM-1450™
4. Check for worn hose and components before each use. Check that all fittings are secured before using jet. Worn or
lose fittings can cause damage to the machine and injure the op­erator.
5. Protect machine and pump from freezing. Storing or operating the jet in temperatures below freezing can damage pump, hose and other jet components. Store unit indoors or protect with anti­freeze when not in use.
6. General Wire Spring Co. will not be liable for any changes
made to our standard machines or any components not pur­chased from General Wire Spring Co.
JM-1450 SPECIFICATIONS
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1. Foot Pedal (optional)
2. GFCI
3. Vibra-Pulse Control Valve
4. Hose Reel
5. Tool Box
6. Motor
7. Pressure Gauge
8. Anti-Siphon Valve
9. Pump
10. Unloader
11. Inlet Filter
12. Pressure Control Valve
13. Drain
REMOVABLE HOSE REEL
The JM-1450 features a removable hose reel. It easily detaches in seconds to make the machine more compact to fit in small spaces in your truck, or crawl spaces under a building, or to more easily carry the machine up to a roof to clear lines via the roof vents. To remove reel, unscrew twist connect at the output valve, then simply pull the knob at the base of the hose reel, then lift the reel. To reattach reel, align the slot in the base of the reel with the tab on the support bracket. Then seat reel into bracket and allow the knob to snap back into place.
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SLIDE OUT HANDLE
A convenient slide-out handle makes the JM-1450 really port­able. Lift the knob and extend the handle, then roll the ma­chine to and from the job on the
8” wheels. Lift the knob to slide
the handle back into place.
JET HOSE
1. When selecting hose size, consider that pressure is lost as the water travels down the length of the hose. As the length increases, the pressure decreases. In addition, the smaller the diameter of the hose, the greater the loss of pressure per foot will be. As an
example, a 2 GPM a 1/4” hose will lose 180 lbs. of pressure over 100 ft. of hose, yet a 3/8” hose will only lose 25 lbs. of pressure over the same length and at the same flow rate. At 4 GPM, a 3/8”
hose will lose 90 lbs. of pressure over a 100 ft. length. The gauge reflects pressure from the pump only, not pressure at the end of the hose. It is important to select the largest possible hose size in order to have as much pressure as possible at the end of the hose.
2. Hoses of the same diameter may be coupled together using the CC-1 coupling, but it is not recommended for use in lines smaller
than 8” in diameter. The long length of the hose connectors and
coupling together can get caught in bends in the line. It is not ad­visable to have two different hose sizes coupled in a drain line. There is a tremendous loss of pressure when combined, aside from the difficulty of getting around bends.
3. The 3/8” and 1/4” hoses may be attached to the fitting in the core
of the hose reel using the swivel at one end of the hose. The 1/8”
accessory hose may also be attached directly to the output valve by using the twist connect supplied on the hose.
HOSE SELECTION GUIDE
Hose Size (ID*) Pipe Size Typical Applications
1/8”
(3.175mm)
1/4”
(6.350mm)
3/8”
(9.925mm)
* Inside Diameter
1-1/2” - 2”
(38mm - 51mm)
2” - 4”
(51mm - 102mm)
4” - 8”
(102mm - 230mm)
Small lines, bathroom sinks, tight bends
Kitchen sinks, laundry drains, clean outs
Floor drains, septic lines, long runs
JET NOZZLES
1. A variety of jet nozzles are available for drain cleaning. Each has a different spray pattern and purpose. Some nozzles may have an orifice in the front to cut through the stoppage. All will have holes in the back to drive the hose down the line and clean the walls of the pipe. A tight spray pattern (15°) has more driving power for long runs, a wide spray pattern (40°) does a better job of cutting the grease off of the walls of the pipe. A combination of nozzles may be required to clear a line. Always turn off the machine and turn off output valve before changing nozzles.
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Jet-Set JM-1450™
2. Make sure the nozzle you are using matches the pump size. A 3000 psi pump requires a different nozzle orifice than a 1500 psi pump. Mismatching nozzles with pump size will either cause too little pressure, which may not clear the drain, or too much pres­sure, which may damage the machine.
3. Check nozzles before and after each use for clogged holes which can cause pressure to increase to dangerously high levels and damage the pump. A clogged hole can be cleared by simply using the NCT Nozzle Cleaning Tool.
4. Use the nozzle selection guide to determine what nozzle you will need for various applications. Examples: If a nozzle is stamped #12, it is a JN-12, drilled for 1.7 GPM @ 1500 PSI with several 15° rear jets and one forward cutting jet.
Powerful penetrating nozzle cuts
through grease and ice.
Wide spray flushing nozzle cleans
inside of pipe thoroughly.
SPECIALTY NOZZLES
Spring leader nozzles and down head nozzles are special nozzles to help hose travel through the pipe when
there are a lot of Tee’s, curves, and
bends.
NOZZLE SELECTION GUIDE
HOSE SIZE 1/8” 1/4” 3/8”
CAT # CAT # CAT #
15° Rear Jets w/No Forward Jet JN-1 JN-11 JN-21
15° Rear Jets w/One Forward Jet JN-2 JN-12 JN-22
30° Rear Jets w/No Forward Jet JN-3 - -
40° Rear Jets w/No Forward Jet - JN-14 JN-24
Spring Leader JNSL-1 JNSL-2 JNSL-3
Down Head Nozzle JNDH-1 - -
Rotary Nozzle* (Optional) - JNRA-2
* Rotary Nozzles can be adapted to 1/8” and 3/8” hose using AD-3 or AD-4 adapters.
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JNRB-2
JET ASSEMBLY
Upon arrival, inspect the shipping crate for damages. Uncrate and
examine all parts. Note any damage to machine or components for claims against freight carrier.
Jet must be stored and operated in horizontal position. Never
store in upright position or oil may leak from pump. If low, fill with SAE 30 weight non-detergent oil.
Jet machines are meant to be used at or near the working area
and under operator supervision. If machine must be located out of sight of operator, special controls may be required for proper ma­chine operation and operator safety
ROTARY NOZZLES
Rotary nozzles are useful as a finishing tool. After the line has been cleared, you may switch to the rotary nozzle to more thoroughly clean the walls of the pipe. Use these nozzles only in a pre­dominantly straight run since they are longer than regular nozzles and may get caught in tight bends.
OPERATION
SET-UP
1. Locate the jet near the drain line on a level surface with drainage. Tip: Ideally, the drain line should be cleared from the downstream
side, that is, from the street back toward the house. If you must clear the line from the drain toward the street, you may need to use a siphon pump to clear away excess water.
2. Check the oil level in the pump. If low, fill with SAE 30 weight non­detergent oil.
3. Check the inlet filter to make sure it’s clean before each use. To clean, unscrew filter cap, remove the screen and rinse thoroughly with water. Then, replace screen.
4. Check that incoming water supply is clean and free of debris. Turn the water source on for at least 15 seconds to remove any possible debris in the water before connecting hose to water inlet.
5. Connect one end of a water supply hose (not included) to the wa­ter supply and the other end to the water inlet of the jet machine.­Water supply must be a minimum of 20 psi and not to exceed 100 psi. Caution: Water temperature must not exceed 140 degrees or damage to the pump can occur. Use only heavy duty 3/4” hose of
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