General Tools 880 User Manual

2. BASICS OF CROWN MOLDING
TERMINOLOGY
Interior wall corner
Interior (INT) joint
Exterior wall corner
Exterior (EXT) joint
4. INSERT POSITIONING
For a 45◦spring angle Insert is not needed. Markings on the insert quickly help you to posi­tion the insert for the correct spring angle of 38 or 52 degrees.
Positioning of insert for 38◦cuts.
5. JIG ALIGNMENT
Cutting sequences are simplified by guide marks embossed on the jig top. All interior (INT) and exterior (EXT) corner miters for left-side mold­ings are made on the left side of the blade; cuts to the right-side moldings are made on the right side of the saw blade.
TOP markings for LEFT side cutting.
B. FABRICATING YOUR
CROWN MOLDING
1. MEASURI
Measure interior (INT) or exterior (EXT) corners. Divide the angle in half and set the saw blade to this number.
NG AND LAYOUT
Measuring the interior joint angle
Left Inside Right Inside
Crown moldings may be installed either-side up, however, the spring angles will be different.
Left outside Right outside
3. CROWN KING PRODUCT OVERVIEW
Positioning of insert for 52◦cuts.
38◦spring angle
Incorrect ceiling angle Correct ceiling angle
52◦spring angle
Detail of left side jig positioning.
TOP markings for RIGHT side cutting.
Measuring the exterior joint angle.
Set the saw at ½ of the measured angle
The Crown King jig lets you cut perfectly mitered interior (INT) and exterior (EXT) corner joints— right out of the box—on 38, 45, or 52 degree (spring angle) crown moldings. Moldings are cut the way they look on the wall.
Incorrect wall angle
To check molding angle before cutting, place molding in jig; the wall face angle should be vertical and the top (ceiling) angle horizontall. ). If the ceiling angle is not horizontal, rotate or remove/insert yellow plastic adapter until angle is correct.
Correct wall angle
Detail of right side jig positioning.
Position the jig and the molding on the miter saw table with the jig against the saw fence as far back from the saw blade as needed. Moldings are hand-held for cutting.
Mark the location of the jig on the fence for future
reference.Then either clamp the jig, set the rail
end stop or hand hold the workpiece fo
r cutting.
Measuring the test cut – (Front view)
Measuring the test cut – (Rear view)
3. MOLDING INSTALLATION
After cutting, test-fit moldings in place.
A CUTTING GUIDE FOR CROWN MOLDINGS
Professionally Cut Crown Molding...
Easily and Precisely
TABLE OF CONTENTS
A. UNDERSTANDING THE PRODUCT
1. BASIC DESCRIPTION
Clamping is optional but not required.
2. BASIC MITRE CUTTING
To easily obtain an accurate miter cut length, first set your saw at the proper angle for your cut (right or left) and set the Crown King jig on the saw table, at the mark you previously made. Place a piece of scrap molding into the jig and make a test cut. With the piece still in the jig, measure from the bottom of the jig to the cut edge. This is the measurement you will need
to offset your fi
nal cuts.
When making final cuts, extend your molding (wall length) mark beyond the jig by this same distance and cut the molding as shown. Repeat the procedure when making cuts on the opposite angle.
Set work piece at same measured distance –
(Rear view)
Then make the cut – (Rear view)
It’s as easy as that!
The yellow angle insert can also be used as an installation guide; hold the insert against the wall to check 38◦and 45◦angles, or against the ceil­ing to check 52◦angles.
GENERAL TOOLS & INSTRUMENTS
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880 User’s Manual 03/01/2013
2. BASICS OF CROWN MOLDING
3. CROWN KING PRODUCT OVERVIEW
4. INSERT POSITIONING
5. JIG ALIGNMENT
B. FABRICATING YOUR CROWN MOLDING
1. MEASURING AND LAYOUT
2. BASIC MITER CUTTING
3. MOLDING INSTALLATION
A. UNDERSTANDING THE PRODUCT
1. BASIC DESCRIPTION
A
B
The jig consists of two pieces:
A. the gray jig molded at a 45◦spring angle
B. a versatile and reconfigurable yellow insert
for 38◦and 52◦spring angles.
©2013 GENERAL TOOLS & INSTRUMENTS
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