General Tire 15-220 User Manual

Rotating & oscillating effect ensures exceptional finishing results.
Precision ground cast iron table. On-board side mounted spindle storage. Tilting table for sanding beveled parts. 2”diameter dust outlet with 2” to 4”
adapter fitting included. 5 interchangeable spindle assemblies:
1 1/2" & 2" spindles come with rubber drums.
Includes 4 table inserts to accomodate different spindle sizes.
OSCILLATIONS PER MINUTE 29
LENGTH OF OSCILLA
TION
15⁄16”(24 mm) T
ABLE SIZE
14 1⁄2”x 14 1⁄2” (368 x 368 mm) T
ABLE TILT
0° - 45° T
ABLE HEIGHT FROM BOTTOM OF BASE
18 5⁄16”(465 mm) SPINDLE SIZES
1⁄4”TO 2”(6.2 TO 50.8 mm) DUST CHUTE OUTLET
2”(50.8 mm) SPINDLE SPEED
1720 RPM B
ASE DIMENSIONS (L x W
14 1⁄2”x 14 1⁄2” (368 x 368 mm) MO
TOR
1⁄2 HP, 110 V, 7.5 A WEIGHT
81 LBS (37 kg)
REVISION 3 FEB 13/07
© COPYRIGHT GENERAL INTERNATIONAL 02/2007
THANK YOU
for choosing this General® International model 15-220 oscillating spindle sander. This machine has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. To ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this oscillating spindle sander as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
All component parts of General® International machinery are carefully tested and inspected during all stages of production, and each machine is thoroughly inspected upon completion of assembly. Because of our commit­ment to quality and customer satisfaction, General® International agrees to repair or replace, within a period of 24 months from date of purchase, any genuine part or parts which, upon examination, prove to be defective in work­manship or material. In order to obtain this warranty, all defective parts must be returned freight pre-paid to General® International Mfg. Co., Ltd. Repairs attempted without our written authorization will void this warranty.
GENERAL ® INTERNATIONAL WARRANTY
Disclaimer:
The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General® International reserves the right to make changes to compo­nents, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corresponds with that of the unit with which it was supplied. However, special orders and “after
factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several generations of this oscillating spindle sander and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your machine exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555
www.general.ca
1. Do not operate this sander when tired, distracted or under the effects of drugs, alcohol or any medica­tion that impairs reflexes or alertness.
2. Keep the work area well lit, clean and free of debris.
3. Stay alert! Give your work your undivided attention.
Even a momentary distraction can lead to serious injury.
4. Do not wear loose clothing, gloves, bracelets, necklaces, or other jewelry. Wear face, eye, ear, respiratory and body protection devices. Wear protective hair covering to contain long hair and wear non-slip footwear.
5. Keep hands well away from the spindle and all moving parts. Do not clear chips and sawdust away with hands. Use a brush.
6. Fine particulate dust is a carcinogen that can be hazardous to health. Always work in a well ventila­ted area and whenever possible use a dust collector to minimize health hazards.
7. Be sure the spindle has achieved full operating speed before beginning to sand.
8. Be aware of the direction of the spindle rotation before feeding the workpiece and always feed the workpiece against the rotation.
9. Do not force the spindle. It will perform better and safer at the rate for which it was designed.
10. Keep children and shop visitors at a safe distance when the unit is running – do not permit them to operate the machine.
11. Do not operate with a damaged spindle or with a damaged or torn sanding sleeve.
12. Be sure the sanding spindle is securely installed in the machine before starting the machine.
13. Never leave the machine unattended while run­ning or with the power on.
14. Do not sand without a table insert in place. If an insert must be removed for maintenance or spindle changes make sure it is properly re-installed before re-starting the machine.
15. Hold the workpiece firmly against the table and use suitable support if the workpiece does not have a flat surface.
16. Never stand on or lean against this machine. Serious injury could occur if the sander is tipped over or if the sanding spindle is unintentionally contacted.
17. Use only recommended parts and accessories. The use of parts or accessories NOT recommended by General® International may result in a risk of injury.
18. Make sure the machine is properly grounded. If equipped with three-prong plug, it should be plugged into a three-pole electrical receptacle. Never remove the third-prong.
19. Always disconnect the unit from the power source before changing accessories such as sanding spindles or sleeves or before performing any main­tenance and adjustments or if the machine will be left unattended.
20. Make sure that switch is in the “Off” position before plugging in to a power source.
21. Be sure that all adjustment tools, wrenches or other clutter are removed from the machine and safely stored before turning on the unit.
22. Avoid working from awkward or off balance positions. Do not overreach and always keep both feet firmly on the floor.
23. Do not use this spindle sander for other than it’s intended use. If used for other purposes, GENERAL® INTERNATIONAL disclaims any real or implied warranty and holds itself harmless for any injury, which may result from that use.
Rules for Safe Operation
To help ensure safe operation, please take a moment to learn the machine’s applications and limita­tions, as well as potential hazards. General International disclaims any real or implied warranty and hold itself harmless for any injury that may result from the improper use of it’s equipment.
GR
OUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock to. This motor of this machine is wired for 110V single phase operation and is equipped with a 3-conductor cord and a 3-prong grounded plug to fit a grounded type socket. Do not remove the the 3rd prong (grounding pin) to make it fit into an old 2-hole wall socket. If an adaptor plug is used it must be attached to the metal screw of the socket. The wall socket must be properly installed and grounded. Note: The use of an adaptor plug is illegal in some areas. Check you local codes.
DO NOT MODIFY THE PLUG PROVIDED.
If it will not fit your receptacle, have the proper recep­tacle installed by a qualified electrician.
CHECK with a qualified electrician or service person if you do not completely understand these grounding instructions, or if you are not sure the tool is properly grounded.
ELECTRICAL REQUIREMENTS
Before connecting the machine to the power source, ver­ify that the voltage of your power supply corresponds with the voltage specified on the motor I.D. nameplate. A power source with greater voltage than needed can result in serious injury to the user as well as damage to the machine. If in doubt, contact a qualified electrician before connecting to the power source.
EXTENSION CORDS
USE ONLY 3-WIRE EXTENSION CORDS THAT HAVE 3-PRONG GROUNDING PLUGS AND 3-POLE RECEPTACLES THAT ACCEPT THE TOOL’S PLUG. REPAIR OR REPLACE DAMAGED OR WORN CORD IMMEDIATELY.
If you find it necessary to use an extension cord with your machine make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge. The smaller the number the heavier the gauge.
EXTENSION CORD LENGTH
25 feet 50 feet 75 feet 100 feet 150 feet 200 feet
< 5 16 16 16 14 12 12
5 to 8 16 16 14 12 10 NR
8 to 12 14 14 12 10 NR NR 12 to 15 12 12 10 10 NR NR 15 to 20 10 10 10 NR NR NR 21 to 30 10 NR NR NR NR NR
* Based on limiting the line voltage drop to 5V at 150% of the rated amperes. NR = Not Recommended
AMPERES
(AMPS)
4
In all cases, make certain the receptacle is pro­perly grounded. If you are not sure, have a quali­fied electrician check the receptacle.
This tool is for indoor use only. Do not expose to rain or use in damp locations.
This tool must be grounded while in use to protect the operator from electrical shock.
VERTICAL OSCILLATING SPINDLE SANDER
15-220
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
ACCESSORY STORAGE
BASE
CAST-IRON TABLE
SWITCH ASSEMBLY
TABLE INSERT
TABLE TILT LOCK LEVER
SANDING SPINDLE
5
UNPACKING AND SET-UP
UNPACKING
Carefully unpack and remove the unit and its components from its shipping container and check for missing or damaged items as per the list of contents below.
NOTE: Please report any damaged or missing items to your GENERAL® INTERNATIONAL distributor immediately.
LIST OF CONTENTS
Separate and verify that all parts are in your accessories hardware bags.
QTY
MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
RED STOP COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
DUST HOSE ADAPTOR 2” TO 4” . . . . . . . . . . . . . . . . . .1
SANDING SPINDLE HARDWARE
— Sanding drum spindle assembly 1 1/2” . . . . . .1
— Sanding drum spindle assembly 2” . . . . . . . . .1
— Sanding sleeve 5/8” . . . . . . . . . . . . . . . . . . . . . . .1
— Sanding sleeve 1/2” . . . . . . . . . . . . . . . . . . . . . . .1
— Sanding sleeve 1/4” . . . . . . . . . . . . . . . . . . . . . . .1
— Spindle 5/8” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
— Spindle 1/2” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
— Spindle 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
TABLE INSERT 2”(oblong) . . . . . . . . . . . . . . . . . . . . . .1
TABLE INSERT 3/4” (oblong) . . . . . . . . . . . . . . . . . . . .1
TABLE INSERT 3/4”(round -*
Mounted on the machine) . . . . .1
TABLE INSERT 2” (round) . . . . . . . . . . . . . . . . . . . . . . .1
10-12 mm WRENCH . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14-17 mm WRENCH . . . . . . . . . . . . . . . . . . . . . . . . . . .2
6
SET UP SAFETY
ADDITIONAL REQUIREMENTS FOR SET UP
• Machinists square
• Medium Phillips Screwdriver
• An extra person for help lifting
Serious personal injury could occur if you con­nect the machine to the power source before you have completed the set up process. DO NOT connect the machine to the power source until instructed to do so.
The MODEL 15-220M1 is a heavy machine (81 lbs shipping weight–37kg). Do not over­exert. Arrange to have help nearby and ready for unpacking and set up.
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