General Technologies TA303 User Manual

General Technologies Corp.
TA303
Diesel & Gasoline Engine Tachometer
1. SAFETY RULES
This instrument is designed for indoor use at temperatures
between 32°F to 122°F (0°C to 50°C), altitudes up to 6500 ft. (2,000 m), and 10% to 90% relative humidity.
To ensure that the instrument is used safely, follow all safety and
operating instructions in this manual. If the instrument is not used as described in this operation manual, the safety features of this device may be impaired.
To avoid personal injuries and damage to the instrument, use
extreme caution when working around hot machine or engine parts, such as radiators, exhaust manifolds, catalytic converters, etc.
2. INTERNATIONAL SYMBOLS
Important information
!
Refer to the User’s Manual
3. TECHNICAL SPECIFICATIONS
3.1 General Specications
Display: LCD 4½ digit main measurement, number
of cycles, number of cylinders, and units.
Update rate: 3 updates per second
Ignition system comp.: All
Engine cycles: 2 and 4 cycles
Number of cylinders: 1,2,3,4,5,6,8,10 or 12
Engine type: Internal combustion piston engines
equipped with an alternator
Input connector: BNC jack
Cable and connectors: 79” (2 m) BNC cable with battery alligator
clips, 59” (1.5 m) BNC cable with cigarette lighter connector and 118” (3 m) BNC extension cable
Power: 9 to 42 Volt DC, 100 mA
Dimensions: 6.4” x 4.0” x 1.5” (160 x 100 x 37 mm)
Weight: Approximately 9 oz. or 255 g
Included accessories: Cables and connectors, padded hard
carrying case, user’s manual, and rubber holster.
4. OPERATION
4.1 Instrument Description
1) BNC jack connector
2) Protective rubber holster
3) LCD display
4) Cylinder increase button
5) AUX button
6) Cylinder decrease button
7) Calibrate button
8) Engine Cycles button
1
3
5
7
4.2 Display Description
Number of cycles
Number of cylinders
Measurement reading
4.3 Adapter Cable Descriptions
Cigarette lighter connector
BNC cable with cigarette lighter connector
3 3
SmarTach
Diesel & Gasoline Engine Tachometer
AUX
Calibrate
Instructions: 1- Connect terminals to engine’s alternator (battery, cigarette lighter, etc.) 2- Turn off all electrical accessories and turn on the headlights 3- Select number of cylinders and cycles for the engine 4- Press the ‘Calibrate’ button
Gener al Techn ologi es Corp.
Engine Cycles
Cylinder
Cylinder
2 - 4
Made in Canada
BNC plug connector
2
4
6 8
3.2 Measurement Specications
Accuracies are ±(% of reading + number of least signicant digits)
at 23°C ±3°C (73°F ± 6°F) ambient temperature, with less than 75% relative humidity.
Range1: 200 to 9999 RPM
Resolution: 1 RPM
Accuracy2: ± 0.5% + 2 LSD
Note 1: The minimum and maximum possible readings are a function
of the number of poles of the alternator, and the ratio between the crankshaft and alternator speeds, and is typically 6000 RPM or higher.
Note 2: Accuracy is also dependent on the stability of the engine
and electrical noise at the time of calibration.
Battery alligator clips
BNC jack connector
Battery cable
Extension cable
BNC plug connector
BNC plug connector
4.4 Introduction to the TA303
The rectied output of an alternator consists of a DC voltage (or
current) and “ripples”, which are the result of successive sine
waves generated by each of the alternator’s elds being added to
one another, slightly out of phase with each other.
The alternator is connected to the engine crankshaft, usually through a drive belt, so the number of ripples generated by the alternator is proportional to the speed of the engine, with a different ratio of ripples to RPM for each particular engine/alternator combination.
The TA303 uses a proprietary calibration procedure to automatically calculates the alternator ripple-to-RPM ratio, which is then used to measure the engine’s RPM.
4.5 Measurement Procedures
4.5.1 Connecting the TA303
!
Caution
Do not connect the TA303 or it cables to any voltage above 42 VDC or to AC power. Exceeding this limit can expose you to physical injury and permanently damage your instrument and components of the
unit under test.
There are two adapter cables provided with the TA303: one with battery clips for direct connection to the battery terminals, or another suitable location, and a second cable for connecting to a standard cigarette lighter socket. An extension cable is also provided, in case the TA303 is to be positioned farther from the connection than is possible with the regular cables.
Using the battery cable
Connect the BNC plug connector of the battery cable to the BNC
jack connector provided in the TA303. If using the extension
cable, rst connect the BNC plug of the battery cable to the BNC
jack of the extension cable and then connect the BNC plug of the extension cable to the BNC jack of the TA303.
Connect the black alligator clip of the battery cable to the
negative terminal post of the battery, or other suitable ground, then connect the red alligator clip to the positive battery post or other suitable positive power connector.
Using the cigarette lighter connector
• Connect the BNC plug connector of the cigarette lighter
connector to the BNC jack connector provided in the TA303.
If using the extension cable, rst connect the BNC plug of the
cigarette lighter adapter to the BNC jack of the extension cable and then connect the BNC plug of the extension cable to the BNC jack of the TA303.
• Insert the cigarette lighter adapter into the cigarette lighter socket
of the vehicle, and observe if a red LED light turns on in the adapter, indicating that it is powered.
Note: In some vehicles the cigarette lighter socket is connected to
the battery through electronic circuits or special lters which
may interfere with the signal the TA303 uses to measure RPM, which may produce unreliable readings.
4.5.2 Setting the number of cylinders
Each time the cylinder increase button is pressed, the
number of cylinders will be increased, and the selected number of cylinders will be shown on the display.
Each time the cylinder decrease button is pressed, the
number of cylinders will be decreased, and the selected number of cylinders will be shown on the display.
Note: The selected number of cylinders can be changed at any
time during a measurement, if necessary.
4.5.3 Setting the number of cycles
Engine
Cycles
Press the engine cycles button to select the number of
2 - 4
cycles for the engine under measurement. Each time the button is pressed the number of cycles will change between 2 and 4 cycles. The selected setting will show on
the display.
Note: The selected number of cycles can be changed at any time
during a measurement, if necessary.
4.5.4 Calibrating the TA303
The TA303 needs to be calibrated for each engine before it can measure. During calibration, the TA303 performs a series of measurements and mathematical operations to calculate the ratio of alternator ripples to RPM, which it will later use to measure engine RPM.
For proper and accurate calibration, the following procedure should be followed:
The engine must be running at a stable idle speed. Wait at least
one minute after the engine has started before pressing the calibrate button.
Turn off all accessories attached to the engine or electrical
system (e.g.: air conditioning, windshield wipers, stereo, etc.), to avoid introducing mechanical and / or electrical noise which may affect the TA303.
Turn on the vehicle’s headlights (high beam is preferable), in
order to create an electrical load, which makes the alternator ripples more stable and easier to detect.
Calibrate
Press the calibrate button to initiate calibration of the
TA303 to the engine being measured. During calibration,
which takes a few seconds, the TA303 will ash ‘CAL’ on
it display.
• Once the calibration is nished, the display will automatically
start to show RPM readings.
Note: The selected number of cycles can be changed at any time
during a measurement, if necessary.
4.5.5 AUX Button
The AUX button is reserved for factory use.
5. MAINTENANCE
Keep the instrument in its carrying case when not in use and do not subject it to dampness, severe heat, or cold. Do not use the instrument in the rain, if it should get wet, dry it off with a clean paper towel before storing it.
Protect the unit from contact with any solvents. Never clean with a solvent or petroleum based medium such as gasoline, as these chemicals may attack the plastic parts and cause permanent damage. Never use an abrasive cleaner. Cleaning should be limited to wiping with a clean damp paper towel and a small amount of soap if required. Dry the unit thoroughly after any cleaning.
The unit is a sealed instrument, contains no user serviceable parts. Any non factory authorised service personnel opening the unit will void the warranty.
6. WARRANTY
This instrument is warrantied against defects of parts and workmanship which develop within a period of one (1) year following the date of purchase by the original owner. For details see Standard Warranty Information on our web page at www.gtc.ca or you may request a printed copy.
General Technologies Corp.
#121 - 7350 72nd Street Tel.: (604) 952-6699 Delta, BC Fax: (604) 952-6690 Canada V4G 1H9 www.gtc.ca
© Copyright 2013 General Technologies
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