SETUP & OPERATION MANUAL
FEATURES
Quick lock control levers easily position
tool rest.
Large 12″inboard bowl turning capacity.
Stable cast-iron frame, head & tailstock to
reduce chatter and vibration for smoother
turning.
Maximum distance of 17 5⁄16″between
centers.
Maximum distance of 49″between cen-
ters with optional bed extension (Item #25-
205).
Quick release belt tension lever for faster,
easier speed changes.
Three variable speed ranges: 300 to 900,
600 to 1800 & 1200 to 3600 rpm.
Digital spindle speed display.
12″tool rest with sturdy 1″diameter sup-
port post.
Forward/reverse switch.
Features positive spindle indexing in 10°
increments - total 36 index positions.
“MAXI-LATHE VS+”
″X 17″WOOD LATHE
12
variable speed
SPECIFICATIONS
SPINDLE SPEED
(VARIABLE) 300 TO 3600 RPM
SWING OVER BED
12″(304 MM)
SWING OVER TOOL REST
9 ¼″(236 MM)
SWING OVER SIDE BED
19 ¼″(490 MM)
SWING OVER SIDE TOOL REST
16 ⅝″(424 MM)
DISTANCE BETWEEN CENTERS
17 5⁄16″(440 MM)
SPINDLE THREAD
1″(25.4 MM) - 8 TPI
TAILSTOCK THROUGH HOLE
⅜″(10 MM)
MORSE TAPER
MT #2
SELF EJECTING TRAVEL
2 ⅛″(55 MM)
TOOL REST
12″(305 MM)
FACE PLATE
3 ⅛″(80 MM)
INDEXING POSITION
36 X 10°
MOTOR M1
¾ HP, 110 V, 8 A, 2500 RPM
WEIGHT
146 LBS (66.5 KG)
MODEL
#25-200
VERSION 2_REVISION 1 - November 04/13 (S/N:25855611)
© Copyright General® International 11/2013
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
THANK YOU for choosing this Variable Speed Maxi Lathe VS+ model 25-200 by
®
General
if properly used and maintained, will provide you with years of reliable service. To ensure optimum performance and trouble-free operation, and to get the most from your investment,
please take the time to read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features
of this unit as well as the set-up, maintenance and identification of its parts and components.
This manual is not intended as a substitute for formal woodworking instruction, nor to offer the
user instruction in the craft of woodworking. If you are not sure about the safety of
performing a certain operation or procedure, do not proceed until you can confirm, from
knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
All component parts of General® International products are carefully tested and inspected during all stages of
production, and each product is thoroughly inspected upon completion of assembly. Because of our commitment
to quality and customer satisfaction, General® International agrees to repair or replace, within a period of 24
months from date of purchase, any genuine part or parts which, upon examination, prove to be defective in workmanship or material. In order to obtain this warranty, all defective parts must be returned freight pre-paid to
General® International Mfg. Co., Ltd. Repairs attempted without our written authorization will void this warranty.
International.This unit has been carefully tested and inspected before shipment and
GENERAL®INTERNATIONAL WARRANTY
Disclaimer: The information and specifications in this manual
pertain to the unit as it was supplied from the factory at the time
of printing. Because we are committed to making constant
improvements, General®International reserves the right to
make changes to components, parts or features of this unit as
deemed necessary,without prior notice and without obligation
to install any such changes on previously delivered units.
Reasonable care is taken at the factory to ensure that the specifications and information in this manual corres-ponds with that
of the unit with which it was supplied. However, special orders
and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further,as
several gene-rations of this model of wood lathe and several
versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your
tool exactly. If you have any doubts or questions contact your
retailer or our support line with the model number of your unit
for clarification.
RULES FOR SAFE OPERATION
To help ensure safeoperation, please take a momentto learn the machine’s applicationsand limitations, as well as poten-
ial hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that
t
may result from improper use of its equipment.
2. Before turning on the wood lathe, make sure the
. Do not operate the wood lathe when tired, distrac-
1
ted, or under the effects of drugs, alcohol or any
medication that impairs reflexes or alertness.
2. The working area should be well lit, clean and free
of debris.
3. Keep children and visitors at a safe distance when
the wood lathe is in operation; do not permit them
to operate the wood lathe.
1
workpiece is securely installed between centers
and that all locking levers and moveable or removable parts are tightened down and secured.
13. Adjust the cutting tool parallel and as close as possible to the workpiece and, before starting the
lathe, turn the workpiece by hand, at least one
full rotation to make sure that it does not come in
contact with the cutting tool.
4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches
and switch keys, to prevent unauthorized or unsupervised use.
5. Stay alert! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.
6. Fine particulate dust is a carcinogen that can be
hazardous to health. Work in a well-ventilated area
and whenever possible use a dust collector and
wear eye, ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, necklaces or other jewelry while the wood lathe is in
operation. Wear protective hair covering to contain
long hair and wear non-slip footwear.
8. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine before
operating.
9. Keep hands well away from the spindle, the spin
ning workpiece, and all moving parts. Use a brush,
not hands, to clear away chips and dust.
10. Do not use stock containing defects such as checks, splits, cracks, knots or foreign objects. Before
starting, inspect stock and remove all foreign objects such as dirt, nails, staples or any object that
could damage a tool or become dislodged and
fly free and cause injury.
11. Select appropriate turning speed for the size and
type of workpiece being turned and use lowest
speed when starting a new workpiece.
14. Maintain turning tools with care. Keep turning tools
sharp and clean for best and safest performance.
15. Avoid working from awkward or off balance positions. Do not overreach and keep both feet on floor.
16. Keep guards in place and in working order. If a
guard must be removed for maintenance or cleaning be sure it is properly re-attached before using
the tool again.
17. Use of parts and accessories NOT recommended
by
GENERAL INTERNATIONAL
ment malfunction or risk of injury.
18. Never stand on machinery. Serious injury could
result if the tool is tipped over.
19. Always disconnect the tool from the power source
before servicing, changing accessories, performing any maintenance or cleaning, or if the
machine will be left unattended.
20. Make sure that switch is in
plugging in the power cord.
21. Make sure the tool is properly grounded. If equipped with a 3-prong plug it should be used with a
three-pole receptacle. Never remove the third
prong.
22. Do not use this wood lathe for any purpose other
than its intended use. If used for other purposes,
GENERAL INTERNATIONAL
implied warranty and holds itself harmless for any
injury, which may result from that use.
may result in equip-
the “OFF”
disclaims any real or
position before
3
ELECTRICAL REQUIREMENTS
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRE-
PONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN
S
NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUAL-
FIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.
I
HIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
T
GROUNDING INSTRUCTIONS
A
B
In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock. The
motor of this machine is wired for 110V single phase
operation and is equipped with a 3-conductor cord
and a 3-prong grounding plug A to fit a grounded
type receptacle B. Do not remove the 3rd prong
(grounding pin) to make it fit into an old 2-hole wall
socket or extension cord. If an adaptor plug is used C,
it must be attached to the metal screw of the receptacle.
Note: The use of an adaptor plug is illegal in some
areas. Check your local codes. If you have any doubts
or if the supplied plug does not correspond to your
electrical outlet, consult a qualified electrician before
proceeding.
C
EXTENSION CORDS
If you find it necessary to use an extension cord with your
machine, use only 3-wire extension cords that have 3prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a
damaged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage
listed on the motor I.D. plate. An undersized cord will
cause a drop in line voltage resulting in loss of power
and overheating. The accompanying chart shows the
correct size extension cord to be used based on cord
length and motor I.D. plate amp rating. If in doubt, use
the next heavier gauge. The smaller the number, the
heavier the gauge.
TABLE - MINIMUM GAUGE FOR CORD
AMPERE
RATING
6 TO 10
10 TO 12
12 TO 16
* NR = Not Recommended
110 VOLTS 25 FEET 50 FEET 100 FEET 150 FEET
< 5
------->
------->
------->
------->
TOTAL LENGTH OF CORD IN FEET
AWG
18 16 16 14
18 16 14 12
16 16 14 12
14 12 * NR * NR
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of
handling the amperage draw from your machine, as
well as any other machines that could be operating
on the same circuit. If you are unsure, consult a qualified electrician. If the circuit breaker trips or the fuse
blows regularly, your machine may be operating on a
circuit that is close to its amperage draw capacity.
However, if an unusual amperage draw does not exist
and a power failure still occurs, contact a qualified
technician or our service department.
4
VARIABLE SPEED MAXI-LATHE VS+
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25-200
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
Ù HEADSTOCK
FACE PLATE
BELT GUARD
BELT TENSION RELEASE LEVER
BELT TENSION LOCK LEVER
MOTOR
FLYWHEEL
HEADSTOCK LOCKING LEVER
OUTBOARD BED EXTENSION
SPINDLE SPEED READOUT
SPINDLE SPEED CONTROLLER
HEADSTOCK PIVOT PIN
ON/OFF SWITCH (KEY SWITCH)
TOOL REST
TOOL REST CARRIAGE
TOOL REST LOCKING LEVER
TOOL REST CARRIAGE LEVER
LIVE CENTER
TAILSTOCK LOCKING LEVER
TAILSTOCK QUILL LOCKING LEVER
QUILL MOVEMENT HANDWHEEL
TAILSTOCK
LEVELING FOOT
LATHE BED
FORWARD/REVERSE SWITCH
(NOT SHOWN)
5
UNPACKING & SET UP
UNPACKING
This model 25-200 is heavy – 146 lbs (66.5 kg). Do not over-exert. The help of an assistant will be needed for the following step.
Carefully unpack and remove the wood lathe and its components from the box and check for damaged or missing items as per the list of contents below.
NOTE: Please report any damaged or missing items to your General International distributor immediately.
LIST OF CONTENTS
Once the parts have been removed from the
packaging, you should have the following items:
Qty
A- TOOL REST LOCKING LEVER . . . . . . . . . . . . . . . . . . . .1
B- TOOL REST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
C- HEADSTOCK SPUR CENTER . . . . . . . . . . . . . . . . . . . . .1
D- TAILSTOCK LIVE CENTER . . . . . . . . . . . . . . . . . . . . . . .1
E- TOOL REST EXTENSION POST . . . . . . . . . . . . . . . . . . . .1
F- KNOCK OUT BAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
G- OUTBOARD EXTENSION HARDWARE . . . . . . . . . . . . . .2
H- SAFETY GLASSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
I- OUTBOARD BED EXTENSION . . . . . . . . . . . . . . . . . . . .1
J- BELT TENSION LEVER . . . . . . . . . . . . . . . . . . . . . . . . . .1
K- LEVELING FEET (with nuts) . . . . . . . . . . . . . . . . . . . . . .4
L- FACE PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
M- FACE PLATE WRENCH . . . . . . . . . . . . . . . . . . . . . . . . . .1
N- ALLEN KEYS (3 MM AND 6 MM) . . . . . . . . . . . . . . . . .1
O- LATHE WITH HEADSTOCK, TAILSTOCK AND TOOL
REST CARRIAGE (NOT SHOWN) . . . . . . . . . . . . . . . . .1
A
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CLEAN UP
Be sure to work in a well ventilated area for the clean-up process.
The unpainted cast-iron surface of the lathe bed is covered with a protective coating that helps prevent rust from
forming during shipping and storage. Remove this protective coating by rubbing with a rag dipped in kerosene,
mineral spirits or paint thinner. (Handle and dispose of potentially flammable solvent soaked rags according to
manufacturers’ safety recommendations.)
A putty knife held flat to avoid scratching the surface, may also be used to scrape off the coating followed by
clean-up with solvent. Avoid rubbing the lathes painted surfaces as many solvent based products will remove paint.
To prevent rust, apply a light coating of paste wax or use regular applications of any after-market surface protectant or rust inhibitor.
6
INSTALLATION & ASSEMBLY
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For your convenience this lathe is shipped from the factory partially assembled and requires only minimal assem-
ly and set-up before being put into service.
b
Before starting the assembly, make sure that the switch is in the “OFF” position and that the power cord is
unplugged. Do not plug in or turn on the lathe until you have completed the assembly and installation steps
described in this section of the manual.
The unit should be installed on a flat, sturdy and
stable surface able to support the weight of the
machine and the workpiece with ease.
Install the leveling feet and set the lathe on your
workbench. Adjust the leveling feet to ensure that
all four feet sit firmly on the bench. Make sure that
the machine does not rock.
For your safety it is essential that the machine does not rock or tip during operation. Upon start-up or during operation, if you notice any rocking, tipping or chattering of the base turn the machine off immediately and re-adjust
the leveling feet as needed to stabilize the lathe on the bench.
Never install the machine over the edge of a
table or workbench.
If you prefer an optional steel stand (item 25195N) is available from your local General
International dealer. The stand is equipped with
mounting holes allowing the lathe, after removing
the leveling feet, to be bolted directly to the
stand.
If a permanent shop placement is practical,
consider removing the leveling feet on the
base and drilling matching through-holes in
the mounting surface of your workbench or
stand to bolt the lathe in place (hardware not
included) on your workbench.
A
B
C
A. Lathe
B. Hex head bolt
C. Flat washer
D. Workbench
or stand
E
F
D
G
E. Flat washer
F. Lock washer
G.Hex nut
7
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A
Top View
C
B
Release the headstock locking lever A and pull the
headstock pivot pin B outwards and pivot the
eadstock 180º. Lock the headstock in place by
h
pulling the headstock locking lever forward C.
Install the belt tension release lever as shown.
D
Side View
Use the 2 mounting bolts and lock washers D to
attach the outboard bed extension to the bed as
shown.
Install the tool rest on the tool rest carriage.
E
F
Thread the face plate onto the headstock spindle
E and tighten using the supplied face plate
wrench (Insert the knock-out bar in the spindle
hole F to keep the spindle from turning while tightening the face plate).
8
TOP VIEW
G
Then lock the face plate by tightening the two set
screws G using a 3 mm Allen key.
Install the supplied tool rest locking lever on to the
tool rest extension post and set the post aside for
se during outboard turning.
u
BASIC ADJUSTMENTS & CONTROLS
ON /OFF POWER SWITCH:
The woodlathe isequipped with a rocker type ON/OFF switchlocatedon the headstock A,that isequipped with a lock-out key.
To prevent unwantedor unauthorizedstart-upor usageremovethelock-outkey andstore itin a safe placeB.
To start thelathe,insert the lock-out key andpullup the switchC.To stop thelathe,push down onthepowerswitch D.
B
Pull UP to START
A
C
Press DOWN to STOP
D
FORWARD / REVERSE SWITCH
ALWAYS BE SURE TO STOP THE LATHE SPINDLE COMPLETELY BEFORE CHANGING DIRECTION. WHEN MOUNTING A FACE PLATE,
ALWAYS MAKE SURE THE SET SCREWS IN THE FACE PLATE ARE TIGHTENED SECURELY AFTER THE FACE PLATE IS INSTALLED. FAILURE TO DO SO MAY RESULT IN THE FACE PLATE UNSCREWING FROM THE SPINDLE.
The Forward/Reverse switch E is located on the rear of the
headstock F.
Forward: The spindle rotates toward to the operator from the
top of the workpiece.
Reverse: The spindle rotates backward to the operator from
the top of the workpiece.
E
F
9
CHANGING SPINDLE SPEED:
This model 25-200 MAXI-LATHE VS + is equipped with an electronic variable speed controller allowing the user to
change the speed of the spindle (within the 3 different spindle speed ranges: 300-900, 600-1800 & 1200-3600 rpm) by
simply turning the speed control dial. The digital spindle speed readout will indicate the operating spindle speed.
Note: Turning speeds vary depending on the size and diameter of the workpiece as well as which stage you
are at in the overall turning process. When turning a smaller diameter workpiece, a higher spindle speed is
recommended. Proper spindle speed selection comes with practice and experience and when in doubt
always start at a slower speed increasing when you are sure that it is safe to do so.
SSPP EE EE DD RREECCOOMMMMEE NNDDAATT IIOONNSS
DIAMETER
F WORK
O
UNDER 2” 1500 2650 3600
2 TO 4” 800 1400 2000
4 TO 6” 800 1400 2000
6 TO 8” 800 1400 2000
8 TO 10” 300 700 1000
10 TO 12” 300 700 1000
Use the chart as a basic guideline for selecting the
appropriate spindle speed.
To reposition the belt and change spindle speed ranges:
ROUGHING
PM
R
A
GENERAL
UTTING RPM
C
FINISHING
PM
R
B
33 SSPPEEEE DD RRAA NN GG EE SS
High : 1200-3600 RPM
Medium : 600-1800 RPM
H
M
L
Low : 300 to 900 RPM
Changing between the 3 speed ranges requires
moving the drive belt from one set of drive pulleys
to another. The speed range will vary.
C
D
Turn off and unplug the lathe from the power
1.
source.
2. To access the belt and pulleys, loosen the belt
guard locking screw A and open the belt guard
located on the headstock B.
E F
Set the belt by hand to the required pulley posi-
5.
L
M
H
tion (High/Medium/Low) E.
10
3. Release the belt tension locking lever C.
4. Release the tension on the belt by pulling the
belt tension release lever backward D.
G
6. Push the belt tension release lever forward to
re-tension the belt F and lock the belt tension
lever G.
7. To verify the belt positioning and ensure the belt
will run smooth on the pulleys; rotate the fly
wheel A by hand to turn the spindle while
observing the belt movement. If the belt moves
smoothly re-install the belt guard – if the belt
wobbles between the pulleys repeat steps 3-6 as
needed.
TOOL REST CARRIAGE & TOOL REST ADJUSTMENTS:
A
C
B
The tool rest carriage can be moved along the
1.
bed slide ways as needed. Loosen the tool rest
carriage lever B and move the carriage to the
desired location. Re-tighten the lever securely
after adjustment.
MOUNTING & REMOVING HEADSTOCK SPUR CENTER:
E
D
The headstock spindle has an MT#2 taper hole
1.
into which the spur center fits D. Make sure the
shank of the spur center and the spindle hole
are clean and free of debris, then fit the spur
center firmly in the spindle hole by hand E.
2. The tool rest should be adjusted so that its top is
1/8" above the center of the workpiece. Loosen
the tool rest locking lever C and adjust the
height and position of the tool rest as needed.
Re-tighten the lever securely after adjustment.
2. To remove the headstock spur center, knock it
out from the opposite end of the spindle
using the supplied knock-out-bar.
Note: When knocking out the spur center, always
hold it by hand to prevent it from falling.
MOUNTING & REMOVING TAILSTOCK LIVE CENTER:
The tailstock has an MT#2 taper hole into which
1.
the live center fits. Make sure the shank of the
live center and the tailstock hole are clean and
free of debris and fit the live center firmly in the
spindle hole by hand.
11
. To remove the live center from the tailstock quill, loosen the
2
tailstock quill locking lever F and move the quill out by
Back View
G
turning the quill movement handwheel G until the quill end
is nearly inside the tailstock and the live center can be removed by hand.
Note: When removing the live center, always hold it by hand to
prevent it from falling H.
H
F
MOVE TAILSTOCK QUILL IN/OUT:
The tailstock quill can be moved in and out of the tailstock casting by turning the tailstock quill movement handwheel.
Back View
B
Back View
A
1. To move the tailstock quill, loosen the quill locking lever A.
3. Re-tighten the quill locking lever to secure the
quill in its new position.
2. Turn the the quill movement handwheel B to
move the quill as needed.
TAILSTOCK MOVEMENT:
The tailstock is used to support the other end of the workpiece to be turned and can be moved along the bed
slideways to suit the length of the workpiece. To move the tailstock on the bed:
A
1. Loosen the tailstock locking lever A.
2. Move the tailstock by hand to the desired loca-
B
tion on the bed.
3. Re-tighten the tailstock locking lever B to secure
the tailstock in its new position.
MOUNTING A WORKPIECE TO THE FACEPLATE:
For turning applications where the workpiece cannot be secured between the headstock and tailstock centers (such as
bowl turning) the faceplate must be used to secure the workpiece to the headstock spindle.
REMOVE THE FACE PLATE
Unlock the face plate by loosening and removing the two set
1.
screws A using a 3 mm Allen key.
Loosen the face plate by inserting the supplied knock out bar in the spindle hole to keep the spindle from
2.
turning while loosening the face plate using the supplied face plate wrench, as shown in B, then unscrew
and remove the face plate.
12
TOP VIEW
A
B
3. With the face plate removed from the lathe, mount the workpiece onto the faceplate with wood screws (not
ncluded) through the mounting holes on the face plate. Make sure the screws are not so long that they will enter
i
the area of the workpiece where the material is to be removed.
4. Re-install the face plate on the headstock.
PIVOTING THE HEADSTOCK (FOR OUTBOARD TURNING):
For outboard bowl turning on larger diameter work pieces the headstock can be pivoted 180°
To pivot the headstock:
A
B
1. Loosen the headstock locking lever
A.
2. Unscrew the knurled end of the indexing pin
(turn counter clock
wise) and pull out on the
headstock pivot pin to release the headstock B.
C
3. Rotate the headstock 180° to outboard position.
C and D.
4. Release the headstock pivot pin and re-tighten
it (turn clockwise) on its shaft.
D
5. Adjust the positioning of the headstock on the
bed and tighten the headstock locking lever to
secure the headstock in place.
CHECKING ALIGNMENT BETWEEN CENTERS:
There is a small amount of play built into the headstock on the bed to allow the headstock to pivot freely.
Whenever the headstock is pivoted back from the outboard position, the alignment between the headstock and
tailstock centers should be double checked and adjusted as needed.
To check the alignment between the headstock and tailstock centers:
A
1. Pivot the headstock to its normal spindle turning position and lock it in place.
2. Install a spur center in the headstock and a
live center in the tailstock.
3. Release the tailstock locking lever and advance the tailstock on the bed A until the
points of the 2 centers just barely touch each
other.
4. Using the tailstock locking lever, secure the tail
stock on the bed with the points still touching.
B
C
5. Look down at the two centers from above to verify that the points are in alignment.If the points
line up B, proceed with normal turning operations.
6. If the points are not lined up release the headstock locking lever and manually adjust the
headstock position using the play in the headstock to line up the center points C
.
7. With the points lined up, hold the headstock in
place and tighten the headstock locking lever.
8. With the points lined up, proceed with normal
turning operations.
13
PERIODIC MAINTENANCE
•
eep the unit clean and free of dust by wiping with a cloth or vacuuming off any woodchips or dust after
K
each use.
•
All bearings are sealed and permanently lubricated and no further lubrication is required.
• Regular applications of any after-market surface protectant or rust inhibitor will help prevent rust and keep the
tool rest, head, and tailstock sliding smooth on the bedway.
•
Always turn off and unplug the lathe when you have completed turning and to avoid unauthorized use,
remove the switch key and store it in a safe place.
•
Periodically inspect the power cord and plug for damage. Replace the power cord and the plug at the first
signs of visible damage.
NOTES
14
RECOMMENDED OPTIONAL ACCESSORIES
A large range of optional aftermarket accessories can be used with this lathe. Your local dealer may
be able to offer suggestions based on what is readily available in your area.
Key issues to keep in mind when shopping for aftermarket accessories are:
Headstock and tailstock feature a MT#2 taper – to avoid damaging the lathe use only headstock
and tailstock centers with a matching taper.
Headstock spindle threads are 1” diameter x 8 threads per inch (T.P.I.) – to avoid stripping or damaging the threads, use only threaded headstock attachments (such as face plates and jaw chucks) that
have matching threads.
We also offer a large variety of optional accessories to help you increase productivity, accuracy and safety when using your lathe. Here’s a small sampling of accessories available from you local General
International dealer.
For more information about our products, please visit our website at www.general.ca
Steel support stand for
maxi-lathes - #25-195N
Free-up valuable bench
space in your shop and
mount your lathe to dedicated stand. Easy to
assemble. This sturdy steel
stand is designed specifically to fit General
International models 25100, 25-114, 25-114QC &
25-200 Maxi Lathes.
#25-105 ││ 4" - 4 JAW SCROLL
CHUCK 1" - 8
Designed specifically for use
on lathes with
1” dia. x 8 TPI headstock
threads.
STEEL SUPPORT STAND FOR
MAXI-LATHE BED EXTENSIONS #25-196
For models:
25-100, 25-114, 25-114QC and 25-
200.
4 Piece Woodturning
Chisel Set - #25-210
Made from hi-speed steel
this kit comes in it’s own
wooden carrying case
and features 4 of the
most commonly used
turning tools including a
3/4” parting tool, a 1/2”
round nose scraper, a 1”
skew chisel and 1/2”
bowl gouge.
32″″ BED EXTENSION
(FOR 49 5⁄16″″ BETWEEN
CENTERS) - #25-205
Portable Dust Collector
- #10-050M1
Designed for flexibility
and mobility. Featuring
an adjustable multi-position support arm and a
wide, rotating dust hood
this unit is ideal for use
on wood lathes.
15
PARTS LIST
5-200
2
IMPORTANT: When ordering replacement parts, always give the model number, serial number
of the machine and part number. Also a brief description of each item and quantity desired
PART N0. REF. N0. DESCRIPTION SPECIFICATIONS QTY
25200-001 910092-000 MOTOR DC90V/0.75HP 1
25200-002 921457-000 LOCK LEVER 5/16"-18UNC-3/4"L 1
25200-003 006002-049 FLAT WASHER 8.5 X 16 X 2t 1
25200-004 250372-615 KNOB 2
25200-005 380571-901 HANDLE 1
25200-006 171960-902 MOTOR PLATE 1
25200-007 000403-107 FLAT HEAD SCREW M6 X 1.0P X 16 3
25200-008 000104-111 CAP SCREW M8 X 1.25P X 35 1
25200-009 090246-000 MOTOR PULLEY 1
25200-010 000203-102 SET SCREW M6 X 1.0P X 8 4
25200-013 000201-101 SET SCREW M4 X 0.7P X 6 3
25200-017 WN02-06 POWER CORD 1
25200-018 250589-000 WINDOW 1
25200-019 171959-000 HEADSTOCK COVER 1
25200-020 011001-105 SPRING PIN 3 X 10 2
25200-021 000101-101 CAP SCREW M4 X 0.7P X 8 2
25200-022 171961-901 SENSOR BRACKET 1
25200-023 003303-204 ROUND HEAD SCREW 3/16"-24NC X 3/4" 2
25200-024 021102-000 RELIEF ACC-2.5 4
25200-025 009003-200 NUT 3/16" X -24NC 4
25200-026 003303-207 ROUND HEAD SCREW 3/16"-24NC X 5/8" 1
25200-027 021805-000 STRAIN RELIEF NB-1216 1
25200-028 000205-101 SET SCREW M10 X 1.5P X 12 1
25200-029 030408-000 BEARING 6005-2NK 1
25200-030 012003-007 KEY 5 X 5 X 20 1
25200-031 WN02-53 SPINDLE 1
25200-032 050966-902 FACE PLATE 1
25200-033 921458-000 SPUR CENTER ASS'Y 1
25200-033-1 380407-901 SPUR CENTER 1
25200-033-2 380443-906 CENTER POINT FOR SPUR CENTER 1
25200-035 240056-907 SPINDLE FLYWHEEL 1
25200-036 003201-101 SET SCREW 1/4"-20NC X 1/4" 3
25200-038 030407-000 BEARING 6004-2NK 1
25200-039 660114-000 MAGNETIC RING 1
25200-040 380562-901 STOP RING 2
25200-041 050719-000 HEADSTOCK 1
25200-042 006502-200 SPROCKET WASHER 5.3 X 10 X 0.6t(BW-5) 1
25200-043 001901-103 SET SCREW M5 X 0.8P X 15L 4
25200-044 014320-000 BELT 140J-5R 1
25200-045 090167-000 SPINDLE PULLEY 1
25200-047 380552-907 HANDLE 1
25200-048 010209-000 E-RING ETW-15 3
25200-049 130190-000 ECCENTRIC RING 1
25200-051 WN02-31 CONTROL BOX WITH PANEL 1
25200-051-1 490468-000 DISPLAY BOARD 110V,61HZ 1
25200-051-2 250679-615 CONTROL BOX 1
16
PARTS LIST
5-200
2
PART N0. REF. N0. DESCRIPTION SPECIFICATION QTY
5200-051-3 572469-000 CONTROL BOX LABEL GENERAL 1
2
25200-051-4 937338-000 SAFETY SWITCH 1
25200-051-5 172302-000 CONTROL BOX COVER 1
25200-051-6 021501-000 RELIEF 10 X 14 X 3.5 3
25200-051-7 240057-000 VR KNOB 1
25200-051-8 490464-000 VR B50K 1
25200-051-9 001101-205 TAP SCREW M3 X 1.06P X 6 7
25200-051-10 003303-203 ROUND HEAD SCREW M5 X 0.8P X 10 1
25200-051-11 006502-200 SPROCKET WASHER 5.3 X 10(BW-5) 2
25200-051-12 006001-131 FLAT WASHER 5.3 X 10 X 2t 1
25200-052 380554-905 HEADSTOCK PIVOT PIN 1
25200-053 280141-000 SPRING 1
25200-054 360732-905 LOCK NUT 1
25200-058 380514-901 ADJUSTMENT SCREW 1
25200-059 050622-000 HEADSTOCK PIVOT BASE 1
25200-060 130196-903 SLIDE RING 1
25200-061 009101-200 HEX NUT 3/4"-10UNC 1
25200-062 003104-111 CAP SCREW 5/16"-18NC X 1-1/2" 2
25200-063 006305-100 LOCK WASHER 8.2 X 15.4 2
25200-064 050722-000 OUTBOARD EXTENSION BED 1
25200-065 290072-902 STOPPER 3
25200-066 380559-905 KNOCKOUT BAR 1
25200-067 050718-000 BED 1
25200-068 009006-200 HEX NUT 3/8"-16NC 4
25200-069 230081-000 LEVELING FOOT 4
25200-070 921455-000 LOCK LEVER 5/16"-18UNC-15L 1
25200-071N 070034-904 TOOL REST 12" 1
25200-072 380553-902 TOOL REST EXT.BAR 1
25200-073 010003-000 S-RING STW-12 2
25200-074N 051085-049 TOOL REST CARRIAGE 1
25200-075 160058-000 BUSHING 1
25200-076 380561-907 ECCENTRIC ROD 1
25200-077 380411-902 ADJUSTMENT SCREW 1
25200-078 160053-901 SLIDE RING 2
25200-079 008308-200 LOCK NUT M10 X 1.5P 1
25200-080 380415-901 CENTER POINT FOR LIVE CENTER 1
25200-081 380413-901 LIVE CENTER 1
25200-082 030001-000 BEARING 6002Z 1
25200-083 380414-901 LIVE CENTER SHAFT 1
25200-084 360361-000 TAILSTOCK SPINDLE 1
25200-085 360369-901 TAILSTOCK SCREW 1
25200-086 010208-000 E-RING ETW-12 1
25200-087 050720-000 TAILSTOCK 1
25200-088 012002-007 KEY 4 X 4 X 20 1
25200-089 380558-907 ECCENTRIC ROD 1
25200-090 010001-000 S-RING STW-10 1
25200-091 240053-906 TAILSTOCK HANDWHEEL 1
25200-092 380444-906 HANDLE 1
25200-093 380408-905 ADJUSTMENT SCREW 1
25200-094 172318-904 FACE PLATE WRENCH #38 1
25200-095 040006-000 ALLEN WRENCH 6 MM 1
17
PARTS LIST - 25-200
PART N0. REF. N0. DESCRIPTION SPECIFICATIONS QTY
5200-096 040003-000 ALLEN WRENCH 3 MM 1
2
25200-097 042602-000 SAFETY GOGGLES 1
25200-098 040002-000 ALLEN WRENCH 2.5 MM 1
25200-099 380764-902 INDEX PIN 1
25200-100 000303-202 ROUND HEAD SCREW M5 X 0.8P X 8 4
25200-101 380765-906 CHAIN 1
125200-102 003303-207 ROUND HEAD SCREW 3/16"-24NC X 5/8" 1
25200-103 010203-000 E-RING ETW-6 1
25200-104 006001-131 FLAT WASHER 5.3 X 10 X 2t 1
25200-105 000203-102 SET SCREW M6 X 1.0P X 8 4
25200-106 021316-000 STRAIN RELIEF MG16A-10B-ST 1
25200-107 010030-000 S-RING STW-19 2
25200-108 WN02-58 PWM CONTROLER 1
25200-108-1 490490-000 THERMO RELAY 12AMP 1
25200-108-2 471002-005 CONNECT WIRE SJT X 16AWG X 1C 1
25200-108-3 250716-615 PWM CONTROLER BOX*1
WM(AC120V,60HZ/DC 90V,8A),800~2000
25200-108-4 490465-000 PWM PC BOARD*
25200-108-5 310169-000 HEAT SINK 1
25200-108-6 020001-000 RELIEF SB6R-3 1
25200-108-7 000302-202 ROUND HEAD SCREW M4 X 0.7P X 8 4
25200-108-8 006002-001 FLAT WASHER 4.3 X 10 X 1.0t 4
25200-108-9 021306-000 STRAIN RELIEF PGA16-14B 1
25200-108-10 172468-902 PWM CONTROLER BRACKET 1
25200-108-11 042502-000 COVER D9.5 1
25200-108-12 003303-203 ROUND HEAD SCREW M5 X 0.8P X 10 1
25200-108-13 006502-200 GEAR WASHER 5.3 X 10(BW-5) 2
25200-108-14 006001-131 SPROCKET WASHER 5.3 X 10 X 2t 1
25200-108-15 250748-621 BUSHING 4
25200-108-16 540277-000 HEAT SINK 1
25200-108-17 490693-000 FWD/REV PC BOARD 1
25200-108-18 000302-102 ROUND HEAD SCREW M4 X 0.7P X 8 4
25200-108-19 490694-000 FWD/REV SWITCH 10A125A 6(2)A250V 1
25200-109 921456-000 LOCK LEVER 5/16"-18UNC-20L 1
25200-110 004402-101 SET SCREW 1/4"-20NC X 1/4" 1
P
1
* PULSE WIDTH MODULATION
NOTES
18
1
2
3
4
5
7
8
6
9
1
0
8
8
17
1
8
20
19
20
21
2
2
1
3
106
2
7
26
108
28
29 30
31
32
33
25
104
23
41
24
25
2
3
40
39
3
7
13
38
3
6
3
5
47
107
4
8
43
4
9
48
107
99
1
01
103
53
54
52
51
1
02
58
59
60
61
62
63
64
65
71N
70
72
73
74N
70
77
78
79
68
69
4
66
67
65
80
81
82
83
84
85
86
87
109
89
90
65
36
91
92
93
78
79
94
98
96
95
97
1
2
9
1
8
3
7
4
2
6
5
12
11
10
7
8
19
1
2
3
6
1
8
1
7
1
5
5
1
6
1
2
13
14
1
1
10
100
1
00
9
4
43
45
105
44
42
75
73
76
1
0
10
105
19
MODEL #25-200
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Fax: (514) 326-5565 -
Tel.: (514) 326-1161
Parts & Service / Fax: (514) 326-5555 - Order Desk
orderdesk@general.ca
www.general.ca
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