General Electric CSA1201RSS Installation Manual

Installation
Above the
Instructions
Cooktop Oven
PVM1790, PSA1200, PSA2200
Questions? Call 800.GE.CARES (800.432.2737) or Visit our Website at: GEAppliances.com
BEFORE YOU BEGIN
Read these instructions completely and carefully.
instructions for local inspector’s use.
governing codes and ordinances.
Note to Installer
instructions with the Consumer.
Save these
Observe all
Be sure to leave these
Note to Consumer
for future reference.
• Skill level – Installation of this appliance requires basic
mechanical and electrical skills.
Proper installation is the responsibility of the installer.
Product failure due to improper installation is not
covered under the Warranty.
Keep these instructions
LA SECCIÓN EN ESPAÑOL EMPIEZA EN LA PÁGINA 25.
READ CAREFULLY.
KEEP THESE INSTRUCTIONS
.
Installation Instructions
CONTENTS

General information

Important Safety Instructions ...................................... 3
Electrical Requirements .................................................. 3
Hood Exhaust ................................................................ 4, 5
Damage – Shipment/Installation .................................. 6
Parts Included .................................................................. 6
Tools You Will Need.......................................................... 7
Mounting Space ................................................................ 7

Step-by-step installation guide

Placement of Mounting Plate .................................. 8–10
Removing the Mounting Plate ............................ 8
ecirculating ................................................ 19–22
R
C
Attach Mounting Plate to Wall ................19
Preparation of Top Cabinet ......................19
Adapting Blower
for Recirculation ..................................20, 21
Mount the Oven ..................................21, 22
Installing the Charcoal Filter ....................22
Before You Use Your Oven .......................................... 23
Sección en Español ................................................ 25–47
Finding the Wall Studs.......................................... 8
Determining Wall Plate Location ........................ 9
Aligning the Wall Plate ...................................... 10
Installation Types .................................................... 11–22
Outside Top Exhaust .................................... 12–14
A
Attach Mounting Plate to Wall ................12
Preparation of Top Cabinet ......................13
Assemble and Install Adaptor ..................13
Mount the Oven ..................................13, 14
Adjust the Exhaust Adaptor ......................14
Connecting Ductwork................................14
Outside Back Exhaust .................................. 15–18
B
Preparing Rear Wall for
Outside Back Exhaust................................15
Attach Mounting Plate to Wall ..........15, 16
Preparation of Top Cabinet ......................16
Adapting Blower for Outside
Back Exhaust ..........................................16, 17
Mount the Oven..........................................18
2
Installation Instructions

IMPORTANT SAFETY INSTRUCTIONS

ee Electrical Requirements for proper outlet installation
S requirements. The installer must perform a ground continuity check on the power outlet box before beginning the installation to ensure that the outlet box is properly grounded. If not properly grounded, or if the outlet box does not meet electrical requirements noted (under ELECTRICAL REQUIREMENTS), a qualified electrician should be employed to correct any deficiencies.
CAUTION:
For personal safety, remove house fuse or open circuit breaker before beginning installation to avoid severe or fatal shock injury.
CAUTION:For personal safety, the
mounting surface must be capable of supporting the cabinet load, in addition to the added weight of this 63-85 pound product, plus additional oven loads of up to 50 pounds or a total weight of 113–135 pounds.
CAUTION: For personal safety, this
product cannot be installed in cabinet arrangements such as an island or a peninsula. It must be mounted to BOTH a top cabinet AND a wall.
NOTE: For easier installation and personal safety, it is recommended that two people install this product.
IMPORTANT—PLEASE READ CAREFULLY. FOR PERSONAL SAFETY, THIS APPLIANCE MUST BE PROPERLY GROUNDED TO AVOID SEVERE OR FATAL SHOCK.
ou should have the wall receptacle and circuit checked
Y by a qualified electrician to make sure the receptacle is properly grounded.
DO NOT, UNDER ANY CIRCUMSTANCES, CUT, DEFORM, OR REMOVE ANY OF THE PRONGS FROM THE POWER CORD. DO NOT USE WITH AN EXTENSION CORD.
120 V Models
The power cord of this appliance is equipped with
a three-prong (grounding) plug which mates with a standard three-prong (grounding) wall receptacle to minimize the possibility of electric shock hazard from this appliance.
Where a standard
Ensure proper ground exists before use.
two-prong wall receptacle is encountered, it is very important to have it replaced with a properly grounded three-prong wall receptacle, installed by a qualified electrician.
240 V Models
The wall outlet receptacle recommended for this
NEMA 14–30R Wall Receptacle
Ensure proper ground exists before use.
appliance is NEMA #14–30R and accepts the four-prong grounded plug of this appliance.

ELECTRICAL REQUIREMENTS

120 V Models
This product requires a three-prong grounded outlet . Product rating is 120 volts AC, 60 Hertz, 15 amps, and 1.70 kilowatts. This product must be connected to a supply circuit of the proper voltage and frequency. Wire size must conform to the requirements of the National Electrical Code or the prevailing local code for this kilowatt rating. The power supply cord and plug should be brought to a separate 15 to 20 ampere branch circuit single grounded outlet. The outlet box should be located in the cabinet above the oven. The outlet box and supply circuit should be installed by a qualified electrician and conform to the National Electrical Code or the prevailing local code.
240 V Models
This product requires a four-prong grounded outlet . Product rating is 120/208 or 120/240 volts, 60 Hertz, 30 amps and 6.5 kilowatts. This product must be connected to an individual properly grounded branch circuit, protected by circuit breakers or time-delay fuses. Wire size must conform to the requirements of the National Electrical Code or the prevailing local code for this kilowatt rating. The outlet box should be located in the cabinet above the oven. The outlet box and supply circuit should be installed by a qualified electrician and conform to the National Electrical Code or the prevailing local code.
3
Installation Instructions

HOOD EXHAUST

OTE: Read these next two pages only if you plan to vent your exhaust to the outside.
N If you plan to recirculate the air back into the room, proceed to page 6.
OUTSIDE TOP EXHAUST (EXAMPLE ONLY)
The following chart describes an example of one possible ductwork installation.
EQUIVALENT NUMBER EQUIVALENT
DUCT PIECES LENGTH x USED = LENGTH
Roof Cap 24 Ft. x (1) = 24 Ft.
12 Ft. Straight Duct 12 Ft. x (1) = 12 Ft. (6Round)
Rectangular-to-Round 5 Ft. x (1) = 5 Ft. Transition Adaptor*
Equivalent lengths of duct pieces are based on actual tests and reflect requirements for good venting performance with any vent hood.
*IMPORTANT: If a rectangular-to-round transition adaptor is used, the bottom corners of the damper will
have to be cut to fit, using the tin snips, in order to allow free movement of the damper.
OUTSIDE BACK EXHAUST (EXAMPLE ONLY)
The following chart describes an example of one possible ductwork installation.
EQUIVALENT NUMBER EQUIVALENT
DUCT PIECES LENGTH* x USED = LENGTH
Wall Cap 40 Ft. x (1) = 40 Ft.
3 Ft. Straight Duct 3 Ft. x (1) = 3 Ft. (31⁄4x 10Rectangular)
90° Elbow 10 Ft. x (2) = 20 Ft.
Total Length = 41 Ft.
Equivalent lengths of duct pieces are based on actual tests and reflect requirements for good venting performance with any vent hood.
NOTE: For back exhaust, care should be taken to align exhaust with space between studs, or wall should be prepared at the time it is constructed by leaving enough space between the wall studs to accommodate exhaust.
Total Length = 63 Ft.
4
Installation Instructions
NOTE: If you need to install ducts, note that the total duct
length of 31⁄4x 10rectangular or 6diameter round duct
should not exceed 140 equivalent feet.
Outside ventilation requires a HOOD EXHAUST DUCT. Read the following carefully.
NOTE: It is important that venting be installed using the most direct route and with as few elbows as possible. This ensures clear venting of exhaust and helps prevent blockages. Also, make sure dampers swing freely
and nothing is blocking the ducts.
Exhaust connection:
The hood exhaust has been designed to mate with a standard 31⁄4x 10rectangular duct.
If a round duct is required, a rectangular-to-round transition adaptor must be used. Do not use less than
a 6diameter duct.
EQUIVALENT NUMBER EQUIVALENT
DUCT PIECES LENGTH x USED = LENGTH
Rectangular-to-Round 5 Ft. x ( ) = Ft. Transition Adaptor*
Maximum duct length:
For satisfactory air movement, the total duct length of 31⁄4x 10rectangular or 6diameter round duct should
ot exceed 140 equivalent feet.
n
Elbows, transitions, wall and roof caps, etc.,
present additional resistance to airflow and are equivalent to a section of straight duct which is longer than their actual physical size. When calculating the total duct length, add the equivalent lengths of all transitions and adaptors plus the length of all straight duct sections. The chart below shows you how to calculate total equivalent ductwork length using the approximate feet of equivalent length of some typical ducts.
Wall Cap 40 Ft. x ( ) = Ft.
90° Elbow 10 Ft. x ( ) = Ft.
45° Elbow 5 Ft. x ( ) = Ft.
90° Elbow 25 Ft. x ( ) = Ft.
45° Elbow 5 Ft. x ( ) = Ft.
Roof Cap 24 Ft. x ( ) = Ft.
Straight Duct 6Round or 1 Ft. x ( ) = Ft. 31⁄4x 10Rectangular
* IMPORTANT: If a rectangular-to-round transition
adaptor is used, the bottom corners of the damper will have to be cut to fit, using the tin snips, in order to allow free movement of the damper
.
Total Ductwork = Ft.
Equivalent lengths of duct pieces are based on actual tests and reflect requirements for good venting performance with any vent hood.
5
Installation Instructions
12
4
REAR WALLTEMPLATE
1
/4″TOEDGE
F
. CUT OUT FOR HORIZONTAL
OUTSIDE EXHAUST

DAMAGE – SHIPMENT/ INSTALLATION

• If the unit is damaged in shipment, return
the unit to the store in which it was bought for repair or replacement.
• If the unit is damaged by the customer, repair or
replacement is the responsibility of the customer.
• If the unit is damaged by the installer (if other than
the customer), repair or replacement must be made by arrangement between customer and installer.

PARTS INCLUDED

HARDWARE PACKET
PART QUANTITY
Wood Screws 2 (1⁄4x 2)
Toggle Bolts (and 4 wing nuts) (1⁄4x 3)
Self-aligning Machine 3 Screws (1⁄4-28 x 31⁄4)
Self-aligning Machine Screw (1⁄4-28 x 25⁄8)
Nylon Grommet 2 (for metal cabinets)
2 (JVM1790 only)
1 (JVM1790 only)
PARTS INCLUDED
ADDITIONAL PARTS
PART
Top Cabinet 1 Template
Rear Wall 1 Template
Installation 1 Instructions
Separately 2 Packed Grease Filters
QUANTITY
Exhaust Adaptor 1
Damper 1
Metal Screws 1 black (1⁄8x1⁄2) 2 bronze
You will find the installation hardware contained in a packet with the unit. Check to make sure you have all these parts.
NOTE: Some extra parts are included.
6
Installation Instructions

TOOLS YOU WILL NEED

# 1 and #2 Phillips screwdriver
Tin snips (for cutting damper, if required)
Gloves
Scissors (to cut template, if necessary)
Pencil
Ruler or tape measure
nd straight edge
a
Electric drill with
1
2and5⁄8drill bits
3
16,7⁄16,
Carpenter square (optional)
Filler blocks or scrap wood pieces, if needed for top cabinet spacing (used on recessed bottom cabinet installations only)
Saw (saber, hole or keyhole)
Safety goggles

MOUNTING SPACE

13max.
1
4
16-
30
2
66or more from the floor to the top of the oven
30 min.
Backsplash
Bottom edge of
cabinet needs to
be 30or more
from the cooking
surface
Stud finder or
Level
Hammer (optional)
Duct and masking tape
NOTES:
The space between the cabinets must be 30wide
and free of obstructions.
If the space between the cabinets is greater than
30, a Filler Panel Kit may be used to fill in the gap between the oven and the cabinets. Your Owner’s Manual contains the kit number for your model.
This oven is for installation over ranges up to
36wide.
If you are going to vent your oven to the outside,
see Hood Exhaust Section for exhaust duct preparation.
• When installing the oven beneath smooth, flat cabinets, be careful to follow the instructions on the top cabinet template for power cord clearance.
• The depth of the opening cannot be more than 13.
• The product should not be installed over any cooktop or range with a combined BTU greater than 60000 BTU.
7
Installation Instructions
PLACEMENT OF THE MOUNTING PLATE
1
A
REMOVING THE OVEN FROM THE CARTON/REMOVING THE MOUNTING PLATE
1
Remove the box containing the installation instructions, filters, exhaust adaptor, damper and the small hardware bag. Do not remove the Styrofoam protecting the front of the oven.
2
Fold back all 4 carton flaps fully against carton sides. Then carefully roll the oven and carton over onto the top side. The oven should be resting in the Styrofoam.
Styrofoam
3
Pull the carton up and off the oven.
4
The mounting plate is attached to the back of the oven. Remove the two screws holding it to the oven. The plate will be used as the rear wall template and for mounting the oven to the wall.
5
Set the oven upright. Remove and properly discard plastic bags and Styrofoam.
Carton
FINDING THE WALL STUDS
B
1
Find the studs, using one of the following methods:
A. Stud finder – a magnetic device which locates nails.
B. Use a hammer to tap lightly across the mounting
After locating the stud(s), find the center by probing
2
the wall with a small nail to find the edges of the stud. Then place a mark halfway between the edges. The center of any adjacent studs should be 16or 24 from this mark.
Draw a line down the center of the studs.
3
THE OVEN MUST BE CONNECTED TO AT LEAST ONE WALL STUD.
Wall Studs
Center
OR
surface to find a solid sound. This will indicate a stud location.
Open the oven door and remove the styrofoam
6
pack from inside the oven. Remove the tape covering the turntable hub.
8
Installation Instructions
DETERMINING WALL PLATE LOCATION UNDER YOUR CABINET
C
Plate position – beneath flat bottom cabinet
Mounting Plate Tabs Touching the Cabinet Bottom
At
le
Plate position – beneath framed recessed cabinet bottom
Mounting Plate Tabs
ouching the Back
T Frame
30to Cooktop
a
s
t
3
0
, u
p
t
o
3
6
Plate position – beneath recessed bottom cabinet with front overhang
Mounting Plate with Tabs Below Cabinet Bottom the Same Distance as the Front Overhang Depth
30to Cooktop
Your cabinets may have decorative trim that interferes with the oven installation. Remove the decorative trim to install the oven properly and to make it level.
THE OVEN MUST BE LEVEL.
Use a level to make sure the cabinet bottom is level.
If the cabinets have a front overhang only, with no back or side frame, install the mounting plate down the same distance as the front overhang depth. This will keep the oven level.
Measure the inside depth of the front overhang.
1
Draw a horizontal line on the back wall an equal
2
distance below the cabinet bottom as the inside depth of the front overhang.
For this type of installation with front overhang only,
3
align the mounting tabs with this horizontal line, not touching the cabinet bottom as described in Step D.
9
ALIGNING THE WALL PLATE
D
Hole A
Installation Instructions
Hole B
Draw a Vertical Line on Wall from Center of Top Cabinet
Hole C
Area E
CAUTION:
Wear gloves to avoid cutting fingers on sharp edges.
Draw a vertical line on the wall at the center of the 30
1
wide space. Use the mounting plate as the template for the rear wall.
2
Place the mounting plate on the wall, making sure that the tabs are touching the bottom of the cabinet or
the level line drawn in Step C for cabinets with front overhang. Line up the notch and center line on the mounting plate to the center line on the wall.
While holding the mounting plate with one hand, draw
3
circles on the wall at holes A, B, C and D (see illustration above/actual plate marked with arrows). Four holes
must be used for mounting.
Hole D
NOTE: Holes C and D are inside area E. If neither C nor D is in a stud, find a stud somewhere in area E and draw a fifth circle to line up with the stud. It is important to use at least one wood screw mounted firmly in a stud to support the weight of the oven.
Set the mounting plate aside.
WARNING:Risk of electric shock. Can
cause injury or death. Take care to not drill into electrical wiring inside walls or cabinets.
Drill holes on the circles. If there is a stud, drill a3⁄16hole
4
for wood screws. For holes that don’t line up with a stud, drill a5⁄8hole for toggle bolts.
NOTE: DO NOT MOUNT THE PLATE AT THIS TIME.
10
Installation Instructions

INSTALLATION TYPES (Choose A, B or C)

2
This oven is designed for adaptation to the following 3 types of ventilation:
A. Outside Top Exhaust (Vertical Duct) B. Outside Back Exhaust (Horizontal Duct) C. Recirculating (Non-Vented Ductless)
A
OUTSIDE TOP EXHAUST (VERTICAL DUCT)
Adaptor in Place for Outside Top Exhaust
NOTE: This oven is shipped assembled for Outside Top Exhaust. Select the type of ventilation required for your installation and proceed to that section.
B
OUTSIDE BACK EXHAUST (HORIZONTAL DUCT)
See page 12
RECIRCULATING
C
(NON-VENTED DUCTLESS)
See page 19
See page 15
A Charcoal Filter Accessory Kit is required for the non-vented exhaust. (See your Owner’s Manual for the kit number.)
11
Installation Instructions
A
OUTSIDE TOP EXHAUST (Vertical Duct)
INSTALLATION OVERVIEW
A1. Attach Mounting Plate to Wall A2. Prepare Top Cabinet A3. Install Adaptor A4. Mount Oven A5. Adjust Exhaust Adaptor A6. Connect Ductwork
A1
ATTACH THE MOUNTING PLATE TO THE WALL
A
C
Attach the plate to the wall using toggle bolts. At least one wood screw must be used to attach the plate to a wall stud. Recommended locations on the mounting plate are indicated by A, B, C and D.
1
Remove the toggle wings from the bolts.
2
Insert the bolts into the mounting plate through the holes designated to go into drywall and reattach the toggle wings to3⁄4onto each bolt.
B
D
To use toggle bolts:
Spacing for Toggles More Than Wall Thickness
Mounting
Plate
Place the mounting plate against the wall and insert
3
the toggle wings into the holes in the wall to mount the plate.
NOTE: Before tightening toggle bolts and wood screw, make sure the tabs on the mounting plate touch the bottom of the cabinet when pushed flush against the wall and that the plate is properly centered under the cabinet.
Toggle Wings
Toggle Bolt
Wall
Bolt End
CAUTION: Be careful to avoid
pinching fingers between the back of the mounting plate and the wall.
4
Tighten all bolts. Pull the plate away from the wall to help tighten the bolts.
12
Installation Instructions
USE TOP CABINET TEMPLATE FOR
A2
PREPARATION OF TOP CABINET
You need to drill holes for the top support screws, a hole large enough for the power cord to fit through, and a cutout large enough for the exhaust adaptor.
Read the instructions on the TOP CABINET TEMPLATE.
Tape it underneath the top cabinet.
Drill the holes, following the instructions on the TOP
CABINET TEMPLATE.
CAUTION:Wear safety goggles when
drilling holes in the cabinet bottom.
ASSEMBLE AND INSTALL ADAPTOR
A3
Damper
A4
MOUNT THE OVEN
FOR EASIER INSTALLATION AND PERSONAL SAFETY, WE RECOMMEND THAT TWO PEOPLE INSTALL THIS OVEN.
IMPORTANT: Do not grip or use handle during installation.
NOTE: If your cabinet is metal, use the nylon
grommet around the power cord hole to prevent cutting of the cord.
NOTE: We recommend using filler blocks if the cabinet front hangs below the cabinet bottom shelf.
IMPORTANT: If filler blocks are not used, case damage may occur from over tightening screws.
NOTE: When mounting
the oven, thread power cord through hole in bottom of top cabinet. Keep it tight throughout Steps 1–3. Do not pinch cord or lift oven by pulling cord.
1
Lift oven, tilt it forward, and hook slots at back bottom edge onto two lower tabs of mounting plate.
Exhaust Adaptor
Blower Plate
Back of
1
Place the oven in its upright position, with the top of the unit facing up.
2
Insert the tabs on each side of the damper into the holes at the inside rear of the adaptor.
3
Attach the exhaust adaptor to the blower plate with the two bronze metal screws provided.
Make sure that the damper pivots easily before mounting oven.
You will need to make adjustments to assure proper alignment with your house exhaust duct after the oven is installed.
Oven
13
Rotate front of oven up
2
against cabinet bottom.
MOUNT THE OVEN (continued)
A4
Installation Instructions
ADJUST THE EXHAUST ADAPTOR
A5
3
ttach the oven to the top cabinet .
A
4
Insert 2 self-aligning screws (1⁄4-28 x 31⁄4) through outer top cabinet holes. Turn two full turns on each screw.
Cabinet Front
Cabinet Bottom Shelf
5
Tighten center screw completely.
Filler Block
Equivalent to Depth of Cabinet Recess
Open the top cabinet and adjust the exhaust adaptor to connect to the house duct .
Damper
Back of
Oven
A6
CONNECTING DUCTWORK
House Duct
Self-Aligning Screw
Oven Top
6
Tighten the outer two screws to the top of the oven. (While tightening screws, hold the oven in place against the wall and the top cabinet .)
Install grease filters. See the Owner’s Manual
7
packed with the oven.
Extend the house duct down to connect to
1
the exhaust adaptor. Seal exhaust duct joints using duct tape.
2
14
Installation Instructions
OUTSIDE BACK EXHAUST (Horizontal Duct)
B
INSTALLATION OVERVIEW
B1. Prepare Rear Wall B2. Attach Mounting Plate to Wall B3. Prepare Top Cabinet B4. Adjust Blower B5. Mount the Oven
PREPARING THE REAR WALL
B1
FOR OUTSIDE BACK EXHAUST
You need to cut an opening in the rear wall for outside exhaust.
Read the instructions on the REAR WALL TEMPLATE.
Tape it to the rear wall, lining up with the holes
previously drilled for holes A and B in the wall plate.
Cut the opening, following the instructions of the
REAR WALL TEMPLATE.
ATTACH THE MOUNTING PLATE
B2
TO THE WALL
Attach the plate to the wall using toggle bolts. At least one wood screw must be used to attach the plate to a wall stud.
Remove the toggle wings from the bolts.
1
Insert the bolts into the mounting plate through
2
the holes designated to go into drywall and reattach the toggle wings to3⁄4onto each bolt.
15
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