General AUH36L, AUH36LUAS, AOH36LMBWL Service Manual

SPLIT TYPE
AIR CONDITIONER
CASSETTE
Models Indoor unit Outdoor unit
AUH30LUAS AUH36LUAS
type
(50Hz)
CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
REFRIGERANT SYSTEM DIAGRAM . . . . . . . . . . . . . 4
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
. . . . . . . . . . . . 7OUTDOOR PCB CIRCUIT DIAGRAM
ERROR CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . .
DISASSEMBLY ILLUSTRATION . . . . . . . . . . . . . . . . . 12
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
STANDARD ACCESSORIES . . . . . . . . . . . . . . . . . . . 22
10
6INDOOR PCB CIRCUIT DIAGRAM . . . . . . . . . . . . . .
SPECIFICATIONS
TYPE
INDOOR UNIT
OUTDOOR UNIT
COOLING CAPACITY
HEATING CAPACITY
ELECTRICAL DATA
POWER SOURCE
RUNNING CURRENT
INPUT WATTS
E.E.R.
STARTING CURRENT
MOISTURE REMOVAL
AIRCIRCULATION-Hi
(kW/kW)
COMPRESSOR
TYPE
COOLING
HEATING
COOLING
HEATING
COOLING
HEATING
( /hr)
(m3/hr)
COOLING & HEATING
AUH30LUAS AUH36LUAS
AOH30LMBWL AOH36LMBWL
8.5 kW 10.0 kW
10.0 kW 11.2 kW
230V 50Hz
12.5 A 17.6 A
12.4 A 15.2 A
2.86 kW
2.84 kW 3.49 kW
2.97
3.52
15 A
3.0
Total enclosed type, 4 poles,
Inverter, Twin Rotary
4.01 kW
2.49
3.21
15 A
4.0
1,550
TYPE
INDOOR UNIT
OUTDOOR UNIT
NOISE LEVEL
HI-SPEED
INDOOR UNIT MED-SPEED
LO-SPEED
OUTDOOR UNIT
Note : Static pressure : 30Pa
Duct length : Inlet 1m, Outlet 2m
COOL
HEAT
REFRIGERANT CHARGE (R410A)
MAX PIPE LENGTH
MAX PIPE HEIGHT
PIPE LENGTH 15 m
20 m
FULL CHARGE AMOUNT
ADDITIONAL REFRIGERANT
30 m
40 m
50 m
COOLING & HEATING
AUH30LUAS AUH36LUAS
AOH30LMBWL AOH36LMBWL
48.0 dB
44.0 dB
41.0 dB
53.0 dB
55.0 dB
2,200 g
2,400 g
2,800 g
3,200 g
3,600 g
40 g / m
54.0 dB
55.0 dB
50 m
30 m
DISCRIMINATION
REFRIGERANT R410A
FAN MOTOR
DISCRIMINATION
HI-SPEED
INDOOR UNIT
OUTDOOR UNIT
MED-SPEED
LO-SPEED
S-LO-SPEED
DISCRIMINATION
COOL
HEAT
DIMENSIONS
INDOOR UNIT H x W x D
H x W x DOUTDOOR UNIT
WEIGHT
INDOOR UNIT GROSS / NET
GROSS / NETOUTDOOR UNIT
TNB220FPBM9
2,200 g
MFA-54PZM
600 r.p.m.
490 r.p.m.
420 r.p.m.
300 r.p.m.
MFE-60PO
850 r.p.m.
900 r.p.m.
296 x 830 x 830 mm
830 x 900 x 330 mm
52 / 37 kg
70 / 64 kg
2005.12.12 1
DIMENSIONS
(Unit : mm)
INDOOR UNIT
Models : AUH30LUAS
AUH36LUAS
940
Drain Inside Dia. 32
Outside Dia. 37
305.5 248.5
298.5
30
940
750
298.5
120
(Small pipe)
(Large pipe)
150
305.5 248.5
296
750
120
150
(Large pipe)
(Small pipe)
60
(Drain pipe)
285
2005.12.12 2
60
(Drain pipe)
250
OUTDOOR UNIT
Models : AOH30LMBWL
AOH36LMBWL
(Unit : mm)
77900
33031 12
830
21
9
400
650
Air Flow
370
2005.12.12 3
196
99
147
170
REFRIGERANT SYSTEM DIAGRAM
Models :
AUH30LUAS / AOH30LMBWL AUH36LUAS / AOH36LMBWL
OUTDOOR UNIT
Condenser
Pressure Check Valve
High Pressure Switch
4-way Valve
INDOOR UNIT
Refrigerant Pipe
15.88mm (5/8")
Charging Valve
Evaporator
Accumulator
Compressor
: COOL
: HEAT
Strainer
Expansion Valve
Refrigerant Pipe
9.52mm (3/8")
Strainer
Charging Valve
2005.12.12 4
CIRCUIT DIAGRAM
Models : AUH30LUAS
AUH36LUAS
Models : AOH30LMBWL
AOH36LMBWL
2005.12.12 5
INDOOR PCB CIRCUIT DIAGRAM
CONTROLLER PCB ASSEMBLY ( MAIN PCB )
Models : AUH30LUAS
AUH36LUAS
THERMAL FUSE
GRAY
UL1015 AWG18 BLACK
UL1015 AWG18 WHITE
OUTDOOR UNIT
GRAY
CN3-2
CN3-1
CN3 53406-9910
TM101
TM102
UL1015 AWG16
GREEN
FAN CAPACITOR
8uF 400VAC
UL1015 AWG18 RED
TERMINAL BOARD
1 2 3
POWER SOURCE 230V 50Hz
R1 3.3 <RC - 5W>
F101
L
3.15A
<BET>
FH102
FH101
N
SA101 RA-362M
E101 W103 W104
F M
FAN MOTOR
E
D1 D3SB60
C5
+
100/ 450V
VA102 470V <TNR>
VA101 470V <TNR>
UL1015 AWG18
UL1015 AWG18 WHITE
UL1015 AWG18 RED
UL1015 AWG20
WHITE
UL1015 AWG20
WHITE
UL1015 AWG20
BLACK
UL1015 AWG20
WHITE
UL1015 AWG20
RED
BLACK
DRAIN PUMP
M
YELLOW
YELLOW
R4 330K <SPRH - 2W>
Q1 2SC4236
R3 100 <1/10W>
R2 1.5 <RS - 2W>
ELF20N018A
C102
0.22 <LE>
LF101
CN1 B3P5-VH-B-C
BLACK
CN4 B2P3-VH-B-Y
YELLOW
Q2 2SC1815
CN1-1
CN1-2
CN1-3
CN4-1
CN4-2
CN5-1
CN5-2
CN5-3
CN5 B3P5-VH-B
UL1015 AWG22
BLACK
UL1015 AWG22
BLACK
C6 4700P <ECQM>
C7 0.047 <ECQB>
D2 D1FL20U
D3 MTZJ5.1B
R7 330 <1/4W>
C103
0.01 <KH>
C104
0.01 <KH>
JM5
R5 62K <RS - 2W>
D5 1SR139-600
D10 1SR139-600
+
C105
0.022 C101
<YE>
0.22
C106
<LE>
0.022
<YE>
JM8
CN6-2
CN6-1
CN6 B2P3-VH-B-E
BLUE
SW1 DSS803
NO.1
NO.2
NO.3
R6 100 <1/2W>
D4 D1FL20U
C8 100/
6.3V
C3 0.22 <RE> R88 120 <RS - 1/2W>
SWITCHING TRANSFORMER
ZFT29B01
PRIMARY
K4 G5NB-1A DC12V
CN9 B5P-SHF-1AA
CN9-1
CN9-2
TEST
AUTO RESTART
ROOM TEMPERATURE CORRECTION ( HEATING OPERATION )
ROOM TEMPERATURE CORRECTION ( HEATING OPERATION )
CN9-3
CN9-4
CN9-5
R15 - R17 10K <1/10W> x 3
CUSTOM CODE CHANGER
CUSTOM CODE CHANGER
CUSTOM CODE CHANGER
T1
D6 D2FL20U
SECONDARY
C54
0.01 <F>
VA1 470V <TNR>
14
10
5V
R93 R94 R95 R96
SSR1 G3MC-202PL-VD
5V
R39
R38 R37
JM1 JM2
JM3
14V
C9
+
1000 /25V
R8 10K <1/10W>
R29 - R32 10K <1/10W> x 4
C
SW2 DRS4016-5
I C10 H I 2002
10K <1/10W> x 4
+
-
VA2 470V <TNR>
5V
10K <1/10W> x 3
I C11-1 BA10358
1
5V
R18 - R20
1.0K <1/10W> x 3
I C2
12V
7812
O
I
G
C11
+
10/ 25V
I C3 7805
I
8
4
2
1
5V
O
G
C13
0.1 <F>
R35 1.0K <1/10W>
R36 1.0K <1/10W>
5V
1
4
C17
0.01 <F>
14V
NC
NC
NC
K 4
R21 - R24 10K <1/10W> x 4
R25 - R28
1.0K <1/10W> x 4
R42 1.0K <1/10W> R41 1.0K <1/10W> R40 1.0K <1/10W>
3
+
2
-
C21
0.01 <F> x 3
10K <1/10W> x 4
C14 100/
6.3V
R97
R98
C15
+
0.1 <F>
R59
5V
NC
R33 1.0K <1/10W>
R34 1.0K <1/10W>
C29
C28 C27 C26
0.01 <F> x 4
10
7
I C5 (1/7) uPA2003GR
R14 10K
5
<1/10W>
2
5V
R10 10K <1/10W>
14V
11 6
12
13 4
14 3
15 2
Q3 DTC124EKA
9
5
8
I C5 (5/7) uPA2003GR
C22 - C25
0.01 <F> x 4
C30
R9 390 <1/10W>
0.01 <F> x 3C10 C12
R99
C47
0.1 <F>
CR1
0.01 <F>
C19C20
JM10
CR6
0.01 <F>
1
2
3
54
55
66
65
74
68
75
7
4
67
33
71
72
56
57
58
59
41
42
63
40
39
38
37
36
43
44
45
46
19
20
21
2005.12.12 6
I C 1
P15
P16
P17
uPD780058BGC
-131-8BT-A
P122
P123
P05
P04
VDD0
VDD1
AVRF0
AVRF1
AVSS
VSS0
VSS1
I C
XT2
P124
P125
P126
P127
P65
P66
P02
P64
P63
P62
P61
P62
P67
P30
P31
P32
P40
P41
P42
70
1
2
P10
P11
P70
P71
P72
P131
P46
P24
P23
P47
P57 P56
P50
P27
P26
P25
P22
P21
P20
P130
P00
P121
P36
P33
P01
P55
P120
P37
P35
P34
P03
P12
P13
P14
P52
P53
P54
P45
P44
P43
XT1
P51
RESET
X2X1
69
3
X1 CSTS0500MG03-T
AUH30LUAS : K01AL-0500HSE-C1 AUH36LUAS : K01AL-0501HSE-C1
76
C32 1000P <R>
77
C35 1000P <R>
8
9
10
6
25
15
14
26
R100 10K <1/10W>
35 34
27
18
17
16
13
12
11
5
61
10
53
7
11
6
50
16
1
47
5V
C41
+
10/ 25V
62
CR5 1000P <R>
32
52
51
49
48
64
78
79
80
29
NC
CR2 CR3 CR4
30
NC
31
NC
10K <1/10W> x 3
24
23
22
C31
0.01 <F>
73
28
NC
R55 10K <1/10W>
60
C44
0.1 <F>
R58 10K <1/10W>
R75 10K <1/10W>
R76 10K <1/10W>
R44 1.0K <1/10W>
R46 1.0K <1/10W>
R50 10K <1/10W>
4
3
2
1
I C7 BR93L46RF R77 - R79 10K <1/10W> x 3
1 16
7 10
5 12
14V
9
13
4
3
2
15
1
I C4 (7/7) uPA2003GR
R57 1.0K <1/10W>
R56
I C6 (3/7) uPA2003GR
B Z
C42 0.01 <F>
R54 47 <1/10W>
5
4
3
2
R81 1.0K <1/10W> R72 1.0K <1/10W>
R71 1.0K <1/10W>
C16
C43
0.01
0.01
<F>
<F>
RJ1 1.0K <1/10W>
C49
5V
0.01 <F>
I C8 PST600C
DO
VCC
D I
NC
CK
NC
GND
CS
I C5 (1/7) uPA2003GR
116
14
16
8
14V
BZ1 PKM13EPY-4000
R53 10K <1/10W>
12
13
I C6 (4/7)
14
uPA2003GR
15
CR7
0.01 <F>
R70 R69 R80
5V
RJ2 10K <1/10W>
5V
1
3
2
5V
8
7
C39
0.1
6
<F>
5
5V
NC NC
5V
NC
R60
NC
10K <1/10W>
Q5 2SC2712
5V
C40
0.01 <F>
R67 1.0K <1/10W>
5V
NO3 FAN DELAY CHANGER (HEATING OPERATION)
NO2 FAN CHANGER NO1 REMOTE CONTROL
FUNCTION REVERSED
CN15-1
CN15-2
CN15-3
CN15 B3B-XARK-1-A RED
C45
0.1 <F>
R43 10K <1/10W> (1%)
R45 49.9K <1/10W> (1%)
14V
CN10-1
CN10-2
CN10-3
CN10-4
CN10-5
R61 10K <1/10W>
3
1
Q6
2
2SC2712
R51 1.0K <1/10W>
10K <1/10W> x 3
SW4 DSS803
UL1430 AWG22
UL1430 AWG22
C34
0.1 <F>
C37
0.1 <F>
Q4 DTC124EKA
R49 1.0K <1/10W>
C38
0.01 <F>
UL1430 AWG28
CN10 B5B-XASK-1-A
5V
R63 15.4K <1/10W> (1%)
3
2
5V
R52 10K <1/10W>
R68 10K <1/10W>
C1 0.1 <F>
NO.3
NO.2
NO.1
BLACK
BLACK
CN14 B4B-XH-AM
R47 390
5V
<1/10W>
5V
R48 10K <1/10W>
BROWN BROWN
RED RED
ORANGE ORANGE
YELLOW YELLOW
WHITE WHITE
R64 28K <1/10W> (1%)
12V
1
R65 390 <1/10W>
R62 4.7K <1/10W>
I C11-2 BA10358
12V
7
D7 DA226U
+
-
5V
FLOAT SWITCH
BLACK
BLACK
5
6
CN14-4
CN14-3
CN14-2
CN14-1
12V
HA JEM-A
12V
L2 0.022 <DSS306>
R66 10K <1/10W>
5V
CN8
CN7
L4 0.022 <DSS306>
B2B-XASK-1-A
CN8-1 BLACK
CN8-2 BLACK
CN7-1 GRAY
CN7-2 GRAY
B2B-XAKK-1-A BLACK
M
CN17 B3B-XAKK-1-A BLACK
CN17-1
CN17-2
CN17-3
L3 0.022 <DSS306>
LOUVER ( UP / DOWN )
UL1430 AWG22 RED
UL1430 AWG22 WHITE
UL1430 AWG22 BLACK
ROOM TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
TERMINAL BOARD
3 2
1
REMOTE CONTROL UNIT
OUTDOOR PCB CIRCUIT DIAGRAM
Models : AOH30LMBWL
AOH36LMBWL
AC230V 50Hz
INDOOR UNIT-A
INDOOR UNIT-B
INDOOR UNIT-C
INDOOR UNIT-D
UL1015 AWG14 BLACK
UL1015
L
AWG14 WHITE
N
UL1015 AWG20 BLACK
L
N
UL1015 AWG20
BLACK UL1015 AWG20 WHITE
TLC 25A-250V, B <250V 25A>
FSL 250 10 (EM) <250V 10A>
3
EMI FILTER
UL1015
L
N
3
L
N
3
L
N
3
AWG20 BLACK UL1015 AWG20 WHITE
UL1015 AWG20 BLACK
UL1015 AWG20 PINK UL1015 AWG20 BROWN
ZCAT1518
-0730 1 TURN
UL1015
AWG20
YELLOW
UL1015 AWG20 WHITE
UL1015 AWG14
F201
BLACK
F202
UL1015 AWG20 RED
UL1015 AWG20 WHITE
EMI FILTER ZCAT1518-0730 1 TURN
UL1015 AWG20 BLACK
UL1015 AWG16 GREEN
B
W4
B
W6
W5
W7
W3
B
B
B
POWER SUPPLY PCB K04BA-0401HUE-P0
E
03 VH / S I N 1015 L250
CN1 B3B-XASK-1-A
WHITE
CT OUT
TM101
TM102
W9
W8
UL1015 AWG14 BLACK
UL1015 AWG14 WHITE
B
UL1015 AWG20 WHITE
B
UL1015 AWG20 BLACK
2
3
EMI FILTER TFC25-15-12 2 TURN
UL1007 AWG24 BLACK1
UL1007 AWG24 BROWN
UL1007 AWG24 RED
INVERTER ASSEMBLY
AOH30LMBWL : EZ-00500HUE AOH36LMBWL : EZ-00501HUE
W10
B
W11
B
CN34 B2P3-VH-B-Y
YELLOW
1
AC I N
3
CN1 03 XA / 172520 1007 L180
WHITE
1
CT
3
4
W16
W17
B
B
UL1015 AWG14 RED
UL1015 AWG14 BLACK
UL1015 AWG14 WHITE
L1 L2
ACTPM
I C404 SACT32010A
-
CHOKE COIL L=0.3mH 30A
UL1015 AWG14 BROWN
P+
N1
N2
I O
1
2
3
4
5
6
UL1015 AWG14 YELLOW
UL1015 AWG14 BLUE
EMI FILTER TFC25-15-12 2 TURN
UL1007 AWG24 BROWN
UL1007 AWG24 RED
UL1007 AWG24 ORANGE
UL1007 AWG24 YELLOW
W12
B
W13
B
CN407 06 PH / 172520 1007 L480
1
WHITE
3
4
5
ACTPM CONTROL
W305
W304
W303
B
B
B
RED
WHITE
BLACK
UL1015 AWG14 x 3
2
3
1 1
2
3
RED
WHITE
BLACK
C. M.
COMPRESSOR
DC FAN MOTOR
EXPANSION VALVE-A
EXPANSION VALVE-B
EXPANSION VALVE-C
EXPANSION VALVE-D
PRESURE SWITCH-1
PRESURE SWITCH-2
COMP. TEMPERATURE
HEAT SINK TEMPERATURE
DISCHARGE TEMPERATURE
PIPE TEMPERATURE
OUTDOOR TEMPERATURE
2-WAY VALVE-A TEMP.
3-WAY VALVE-A TEMP.
2-WAY VALVE-B TEMP. 3-WAY VALVE-B TEMP.
2-WAY VALVE-C TEMP.
3-WAY VALVE-C TEMP.
2-WAY VALVE-D TEMP. 3-WAY VALVE-D TEMP.
M
M
M
4-WAY VALVE
F. M.
M
RED BROWN BLUE ORANGE YELLOW WHITE
RED BROWN BLUE ORANGE YELLOW WHITE
RED BROWN BLUE ORANGE YELLOW WHITE
RED
YELLOW
BLUE
BLACK
GRAY
BROWN
ORANGE
GREEN
BLACK WHITE WHITE WHITE WHITE WHITE
BLACK GREEN GREEN GREEN GREEN GREEN
BLACK BLUE BLUE BLUE BLUE BLUE
BLACK WHITE WHITE WHITE WHITE WHITE WHITE
WHITE
BLACK RED RED RED RED RED RED RED
RED
BLACK WHITE YELLOW BROWN
RED BROWN BLUE ORANGE YELLOW WHITE
BLACK
BLACK
RED RED
RED RED
BROWN BROWN
BLACK BLACK
BROWN BROWN
BLACK BLACK
BLUE BLUE
B
W200
SERIAL-A
B
W201
SERIAL-B
B
SERIAL-C
W202
B
W203
SERIAL-D
1
CN800
2 3
B7B-XASK-1-A
4
WHITE
5 6 7
1
CN27
2 3
B6B-XARK-1-A
4
RED
5 6
1
CN50
2
06 XA / 172520 1007
4
WHITE
5 6 7
1
CN51
3
06 XA / 172520 1007
4
GREEN
5 6 7
1
CN52
2
06 XA / 172520 1007
BLUE
5 6 7 8
1
CN30
3
179844-1 WHITE
1
CN37
2
B2B-XARK-1-A RED
1
CN36
2
B2B-XASK-1-A WHITE
1
CN26
2
B2B-XAMK-1-A GREEN
CN25
1 2
B2B-XAKK-1-A BLACK
1
CN21
2
B2B-XH-AM YELLOW
1
CN22
2
B2B-XH-AM RED
CN23
1 2
B2B-XAEK-1-A BLUE
1
CN39
3
08 XA / 172520 1007
4
WHITE
5 6 7 8 9
1
CN40
2
08 XA / 172520 1007
4
RED
5 6 7 8 9
CONTROLLER PCB ASSEMBLY
AOH30LMBWL : K04AW-0509HUE-C1
AOH36LMBWL : K04AW-050AHUE-C1
SUB-FLASH
MAIN-FLASH
CN602 B10B-PASK-1
WHITE
CN601 B10B-PASK-1
WHITE
1
5V
2
GND
3
TAUX
4
TTXD
5
TRXD
6
TMODE
7
TAUX3
8
TCK
/ TRES
9
10
/ T I CS
1
5V
2
GND
3
TAUX
4
TTXD
5
TRXD
6
TMODE
7
TAUX3
8
TCK
/ TRES
9
10
/ T I CS
2005.12.12 7
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