General AUG36R, AUG36RLC3W, AOG36RPA3L, AUG45R, AUG45RLB3W Service Manual

SPLIT TYPE
AIR CONDITIONER

CASSETTE

Models

Indoor unit Outdoor unit

type (50Hz)

AUG36RLC3W AOG36RPA3L

AUY36RLC3W AOY36RPA3L

AUT36RLC3W AOT36RPA3L

AUG45RLB3W AOG45RPA3L

AUY45RLB3W AOY45RPA3L

AUT45RLB3W AOT45RPA3L

CONTENTS

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . 1

OUTLINE AND DIMENSIONS . . . . . . . . . . . 2

CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . 3

REFRIGERANT SYSTEM DIAGRAM . . . . . 4

INDOOR PCB CIRCUIT DIAGRAM . . . . . . 5

OUTDOOR PCB CIRCUIT DIAGRAM . . . . 6

DISASSEMBLY ILLUSTRATION . . . . . . . . . 7

PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . 15

SPECIFICATIONS

TYPE

AUG36RLC3W

INDOOR UNIT

OUTDOOR UNIT

COOLING CAPACITY

HEATING CAPACITY

(kW) 10.3 - 10.5

(kW)

AUY36RLC3W

AUT36RLC3W

AOG36RPA3L
AOY36RPA3L

AOT36RPA3L

10.5 - 10.7

ELECTRICAL DATA

POWER SOURCE

RUNNING CURRENT

INPUT WATTS (kW)

E.E.R. (kW / kW)

STARTING CURRENT (A) 50

MOISTURE REMOVAL 5.0

(V) 380 - 415

/Hz)

(

COOL 7.0 - 7.0 8.1 - 8.3

(A)

HEAT 8.4 - 8.4

COOL 4.00 - 4.10

COOL

/h)(

6.2 - 6.3

3.45 - 3.50

2.58 - 2.56 2.85 - 2.85

3.04 - 3.06

COOLING & HEATING

AUG45RLB3W
AUY45RLB3W

AUT45RLB3W

AOG45RPA3L
AOY45RPA3L

AOT45RPA3L

12.4 - 12.7

13.4 - 13.7

3 / 50

4.35 - 4.45

4.45 - 4.50HEAT

3.01 - 3.04HEAT

66

6.0

COMPRESSOR

TYPE

DISCRIMINATION ZR61KC-TFD-599ZR48K3-TFD-501

HIGH 620

FAN SPEED

AIR FLOW

DIMENSIONS
(H x W x D)

WEIGHTS (NET / GROSS) (kg)

MAX PIPE LENGTH / HEIGHT (m) 50 / 30

REMOTE CONTROLLER TYPE WIRED

(r.p.m.)

INDOOR MED 550

LOW 470

OUTDOOR 770

INDOOR

(m3/h)

OUTDOOR 5,600

IN

GRILLE

(mm)

OUT

IN 40 / 53

OUT 100 / 114 110 / 124

Hermetic type, 2 pole, Three-phase

Induction motor, Scroll

580

500

420

1,500

6,000

1,296 x 830 x 830

1,135 x 940 x 940

1,152 x 940 x 370

REFRIGERANT CHARGE (R22)

PIPE LENGTH

FULL CHARGE
AMOUNT

ADDITIONAL CHARGE

CHARGELESS

MAX PIPE LENGTH

MAX ELEVATATION

20.0m ( 66ft )

25.0m ( 82ft )

30.0m ( 98ft )

40.0m ( 131ft )

50.0m ( 164ft )

3000g ( 105.8oz ) 3500g ( 123.5oz )

3200g ( 112.9oz ) 3700g ( 130.5oz )

3400g ( 119.9oz ) 3900g ( 137.6oz )

3800g ( 134.0oz ) 4300g ( 151.7oz )

4200g ( 148.2oz )

40 g / m (0.43 oz / ft )

20m (66ft )

50m (164ft )

30m (98ft ) 30m (98ft )

1,650

4700g ( 165.8oz )

40 g / m (0.43 oz / ft )

20m (66ft )

50m (164ft )

2005.01.17

1

OUTLINE AND DIMENSIONS

Unit : mm

940

Drain Inside Dia. 32

Outside Dia. 37

305.5

298.5

248.5

30

940

750

298.5

120

150

(Small pipe)

(Large pipe)

305.5 248.5

296

750

120

150

(Small pipe)

(Large pipe)

60

940 370

1,152

60

2004.11.24

23

- 2 -

CN 10 CN 4

STEP
MOTOR

FLOAT
SWITCH

DRAIN PUMP
MOTOR

FAN MOTOR
CAPACITOR

CONTROL BOARD

THERMIS TOR
(PI PE TEMP.)

123

THERMIS TOR
(R OOM TEMP.)

TO REMOTE
CONTROL UNIT

TERMINAL

FILTER BOARD

Use T 3A-250V

Fuse on F101

BROWN
RED

121

2

WHITE
WHITE

CN 15

BLACK

BLACK

BLACK

BLACK

CN 7

GRAY

GRAY

CN 17

WHITE
BLACK

RED

GREEN

BLACK

WHITE

RED

GRAY

GRAY

THERMAL

FUSE 102°C

ORANGE
YELLOW
WHITE

BROWN
RED
ORANGE
YELLOW
WHITE

M

CN 8

BLACK

BLACK

CN 1

WHITE

BLACK

CN 3

3

L
N

12

(N)

TO OUTDOOR UNIT

TERMINAL

CN 6

BLACK
BLACK

YELLOW
YELLOW

FAN
MOTOR

CN 5

BLACK
WHITE
RED

1 2

1 2

212
33

1

212
33

1

212

1

1 2

1 2

1
2
3
4
5

1
2
3
4
5

1
2
3
4
5

1
2
3
4
5

121

2

3 3

121

2

3 3

1 1
2 2

1 1
2 2

M

1 1
3 3

2 2
1 1

5 5 3 3

FM

CIRCUIT DIAGRAM

Models : AUG36RLC3W, AUY36RLC3W, AUT36RLC3W

AUG45RLB3W, AUY45RLB3W, AUT45RLB3W

Models : AOG36RPA3L, AOY36RPA3L, AOT36RPA3L

AOG45RPA3L, AOY45RPA3L, AOT45RPA3L

2004.11.24

- 3 -

REFRIGERANT SYSTEM DIAGRAM

Models : AUG36RLC3W / AOG36RPA3L, AUY36RLC3W / AOY36RPA3L, AUT36RLC3W / AOT36RPA3L

AUG45RLB3W / AOG45RPA3L, AUY45RLB3W / AOY45RPA3L, AUT45RLB3W / AOT45RPA3L

OUTDOOR UNIT

CONDENSER

HIGH
PRESSURE
SWITCH

4-WAY
VALVE

MUFFLER

COMPRESSOR

INDOOR UNIT

REFRIGERANT PIPE

19.05mm(3/4")

CHARGING
VALVE

EVAPORATOR

ACCUMULATOR

STRAINER

: COOL
: HEAT

DRYER

EXPANSION
VALVE

CHARGING VALVE

REFRIGERANT PIPE

9.53mm(3/8")

2005.01.17

- 4 -

INDOOR PCB CIRCUIT DIAGRAM

Models :

THERMAL FUSE

AUG36RLC3W, AUY36RLC3W, AUT36RLC3W
AUG45RLB3W, AUY45RLB3W, AUT45RLB3W

R4 330K
<SPRH - 2W>

R1 3.3

GRAY

GRAY

CN3-2

CN3-1

CN3
53406-9910

TM101

POWER SOURCE
230V
50Hz

TM102

UL1015 AWG16

GREEN

FAN CAPACITOR

6.0uF
450V

FAN MOTOR

UL1015 AWG18 BLACK

UL1015 AWG18 RED

UL1015 AWG18 WHITE

TERMINAL BOARD

1
2
3

OUTDOOR UNIT

<RGGS - 5W>

<BET>

L

FH101 FH102

F101

3.15A

VA102 470V
<TNR>

N

SA101
RA-362M

W103

E101

F. M.

E

D1
D3SB60

C5
100/
450V

UL1015 AWG18 WHITE

UL1015 AWG18 RED

UL1015 AWG20 WHITE

UL1015 AWG20 WHITE

UL1015 AWG20 BLACK

UL1015 AWG20 WHITE

UL1015 AWG20 RED

DRAIN PUMP

+

VA101 470V
<TNR>

W104

UL1015 AWG18

BLACK

YELLOW

M

YELLOW

Q1
2SC4236

R3 100
<1/10W>

Q2
2SC1815

R2 1.5
<RSP2 - 2W>

ELF20N018A

C102

0.22

LF101

POWER SUPPLY PCB

EZ-00222HSE-P

CN1-1

CN1-2

CN1-3

CN1
B3P5-VH-B-C

BLACK

CN4
B2P3-VH-B-Y

YELLOW

CN4-1

CN4-2

CN5-1

CN5-2

CN5-3

CN5 B3P5-VH-B

UL1015 AWG22

BLACK

UL1015 AWG22

BLACK

C6 4700P
<ECQM>

D5
1SR139-600

D10
1SR139-600

C7 0.047
<ECQB>

D2
D1FL20U

D3
MTZJ5.1B

R7
330
<1/4W>

C103

C105

0.01

0.022

<KH>

<YE>

C106

C104

0.022

0.01
<YE>

<KH>

JM5 JM8

CN6
B2P3-VH-B-E

BLUE

No.1

No.2

No.3

R5 62K
<RSP2 - 2W>

R6 100
<1/2W>

D4
D1FL20U

C8
100/

+

6.3V

C101

0.22

CN6-2

CN6-1

SWITCHING TRANSFORMER

K4
G5NB-1A

C3 0.22 <RE>
R88 120 <1/2W>

TEST

CN9
B5P-SHF-1AA

SW1

DSS803

ZONE CONTROL

ROOM TEMPERATURE CORRECTION
( HEATING OPERATION )

ROOM TEMPERATURE CORRECTION
( HEATING OPERATION )

CUSTOM CODE SWITCHING

CUSTOM CODE SWITCHING

CUSTOM CODE SWITCHING

T1

ZFT29B01

D6
D2FL20U

+

R8 10K
<1/10W>

PRIMARY SECONDARY

C54

0.01
<F>

VA1 470V
<TNR>

18

14

10

5V

SSR1
G3MC-202PL-VD

VA2 470V
<TNR>

CN9-1

CN9-2

CN9-3

CN9-4

CN9-5

5V

R39 R38 R37

I C11-1
BA10358

JM1
JM2
JM3

14V

C9
1000
/25V

SW2

DRS4016-5

C 1

I C 10 H I 2002

R93 - R96
10K <1/10W> x 4

+

-

R21 - R24

5V

10K <1/10W> x 4

10K <1/10W> x 3

R42 1.0K <1/10W>
R41 1.0K <1/10W>
R40 1.0K <1/10W>

1

CONTROLLER PCB ASSEMBLY ( MAIN PCB )

AUG36RLC3W, AUY36RLC3W, AUT36RLC3W : EZ-003GHSE-C

AUG45RLB3W, AUY45RLB3W, AUT45RLB3W : EZ-003HHSE-C

5V

R15 - R17
10K <1/10W> x 3

R18 - R20

8

4

2

+

-

I C3

7805

I O

3
2

I C2

7812

I O

G

G

5V

14V

1.0K <1/10W> x 3

12V

C11

+

10/
25V

R59 R97 R98 R99

5V

C13

0.1
<F>

R29 - R32
10K <1/10W> x 4

R33 - R36

1.0K <1/10W> x 4

C26 - C29

0.01 <F> x 4

5V

1

5

2

3

R10
10K
<1/10W>

4

C17

0.01
<F>

11

12

NC

13

NC

14

NC

1582

K 4

R25 - R28

1.0K <1/10W> x 4

C22 - C25

0.01 <F> x 4

C19 - C21

0.01 <F> x 3

10K <1/10W> x 4

C15

C14

+

0.1

100/

<F>

6.3V

10

R14 10K
<1/10W>

5V

Q3
DTC124EKA

14V

9

6

5

4

3

I C5 (5/7)
uPA2003GR

C47

0.1
<F>

JM10

NC

7

I C5 (1/7)
uPA2003GR

CR1

0.01
<F>

R9 390
<1/10W>

0.01 <F> x 3C10 C12 C30

1

P15

2

P16

3

P17

54

P122

55

P123

66

P05

65

P04

74

VDD0

68

VDD1

75

AVRF0

7

AVRF1

AVSS

4

67

VSS0

33

VSS1

71

I C

72

XT2

56

P124

57

P125

58

P126

59

P127

41

P65

42

P66

63 P02

CR6

0.01
<F>

40

P64

39 P63

38

P62

3736P61

P60

43

P67

44

P30

45

P31

46

P32

19

P40

20

P41

21

P42

1 3

I C 1

uPD780058BGC

-0108-8BT-A

X1 X2

70

2

76

P10

77

P11

P70 8

9

P71

10P72

6

P131

25

P46

15

P24

14

P23

P47

26

35

P57

34

P56

27

P50

18

P27

17

P26

16

P25

13

P22

12

P21

11

P20

5

P130

61

P00

53P121

P36

6

P33

47

C41
10/
25V

62P01

CR5
1000P
<R>

32P55

52

P120

51P37

49P35

48

P34

64

P03

78

P12

79

P13

80

P14

29P52

NC

30

P53

NC

31

P54

NC

P45

24

P44 23

22P43

C31 C16 0.01 <F> x 3

73

XT1

28

P51

NC

R55
10K
<1/10W>

60

RESET

69

X1
CSTS0500MG03-T

C32
1000P
<R>

C32
1000P
<R>

16111

I C6 (2/7)
uPA2003GR

5V

+

C44

0.1
<F>

R44 1.0K
<1/10W>

R46 1.0K
<1/10W>

R50 10K <1/10W>

DO

4

3

D I

2

CK

1

CS

I C7

BR93L46RF
R77 - R79
10K <1/10W> x 3

R58 10K <1/10W>

R75 10K <1/10W>

R76 10K <1/10W>

R100 10K <1/10W>

1

7 10

6 11

5 12

14V

9

13

4

3 14

152

1 16

I C4 (7/7)
uPA2003GR

R57 1.0K
<1/10W>

R56

B. Z.

BZ1
PKM13EPY-4000

C42

I C6 (1/7)

0.01
uPA2003GR

<F>

R54 47
<1/10W>

5

12

4

13

3

14

2

15

CR2 - CR4
10K <1/10W>
x 3

1.0K <1/10W> x 3
R81

R72
R71

C43

RJ1 1.0K
<1/10W>

C49

5V

0.01
<F>

I C8
PST600C

5V

8

VCC

7

NC

6

NC

5

GND

5V

I C5 (1/7) uPA2003GR

16

NC
NC
NC

R60

NC

8

10K
<1/10W>

14V

7 10

R53 10K
<1/10W>

CR7

0.01
<F>

C40

0.01
<F>

I C6 (4/7)
uPA2003GR

R70

5V

R69

5V

RJ2
10K
<1/10W>

5V

1

C45

3

0.1
<F>

2

R43 10K
<1/10W>
(1%)

R45 49.9K
<1/10W>
(1%)

C39

0.1
<F>

Q4
DTC124EKA

14V

CN10
B5B-XASK-1-A

5V

R61
10K
<1/10W>

3

Q5
2SC2712

1

2

R51 1.0K
<1/10W>

R67 1.0K
<1/10W>

Q6
2SC2712

5V

10K <1/10W>

R80

x 3

SW4

DSS803

No.3 FAN CHANGING
No.2 FAN CHANGING
No.1 ROOM TEMP. CORRECTION
( COOLING OPERATION )

CN15-1

CN15-2

CN15-3

UL1430 AWG22

UL1430 AWG22

CN15 B3B-XARK-1-A

RED

R49 1.0K
<1/10W>

C38

0.01
<F>

CN10-1

CN10-2

CN10-3

CN10-4

CN10-5

5V

5V

R68 10K
<1/10W>

No.3

No.2

No.1

C34

0.1
<F>

C37

CN14

0.1
B4B-XH-AM

<F>

5V

R47 390
<1/10W>

5V

R48
10K
<1/10W>

BROWN

RED

ORANGE

YELLOW

WHITE WHITE

UL1430
AWG28

R63 15.4K
<1/10W>
(1%)

3

1

R62 4.7K

2

<1/10W>

R65 390
<1/10W>

R52
10K
<1/10W>

5V

C1

0.1
<F>

5V

CN8 B2B-XASK-1-A

CN8-1 BLACK

CN8-2 BLACK

CN7 B2B-XAKK-1-A BLACK

CN7-1 GRAY

CN7-2 GRAY

ROOM TEMPERATURE THERMISTOR

PIPE TEMPERATURE THERMISTOR

CN14-4

12V

I C11-2
BA10358

12V

7

D7
DA226U

CN14-3

CN14-2

CN14-1

BROWN

RED

ORANGE

YELLOW

R64 28K
<1/10W>
(1%)

5

+

6

­12V

12V

L2 0.022
<DSS306>

3

R66 10K
<1/10W>

Jumper 1,2,3 setting

HA
JEM-A

Remote control unit custom code switching

JP3 JP2 JP1

on on on
off
on
off
on
off
on

off
off
on
on
off off

on
on
off
off

on

on

offoffoff

LOUVER

M

( UP / DOWN )

CN17
B3B-XAKK-1-A

1

2

L4 0.022
<DSS306>

3

2

1

L3 0.022
<DSS306>

2

13

CN17-1

CN17-2

CN17-3

UL1430 AWG22 RED

UL1430 AWG22 WHITE

UL1430 AWG22 BLACK

TERMINAL BOARD

Wireless
remote
control unit

A (00)

B (01)

C (10)

D (11)

A (00)

B (01)

C (10)

D (11)

Room temp. heating correction

SW1-3

SW1-2 Correction

off

off

0 ( +2 deg. )

onoff
on

on

1 ( -2 deg. )

off

2 ( o deg. )

on

3 ( +4 deg. )

SW1 & SW4

SW1-1

Auto restart

Remote control unit type change *1SW4-1

SW4-2

Fan type change

SW4-3

Fan delay change (heating operation)

*1
In the normal mode,
it works as EEPROM model information "wired / wireless switching" shows.
In the reversal mode, it reverses that information.

FLOAT SWITCH

BLACK

BLACK

reversal

delay

"with thermistor" type

EZ-098YHSE-R series

EZ-09503HSE-R series

REMOTE CONTROL UNIT

on offSW Function

on

off

normal

-

-

no delay

Wired
remote
control unit

weekly type

weekly type

weekly type

weekly type

weekly type

2

3

1

2005.08.01 5

OUTDOOR PCB CIRCUIT DIAGRAM

Models : AOG36RPA3L, AOY36RPA3L, AOT36RPA3L

AOG45RPA3L, AOY45RPA3L, AOT45RPA3L

D14
D3SB60

INDOOR UNIT

TERMINAL

2(N)

POWER SOURCE
415V
50Hz

MAGNETIC
RELAY. A
FC-1SZ374

E

1

3

N

T

S

R

E

UL1015 AWG14

GREEN / YELLOW

COMP.

COMPRESSOR A

BLACK

UL1015 AWG14

R S T

C28

VA2 470V
<TNR>

4700P
<ECQM>

D19 1SR139-600

D23 1SR139-600

D18
MTZJ5.1B

R70 330
<1/4W>

C3

0.022
<YE>

C4

0.022
<YE>

R46 3.3 <RC-5W>

CN7
B3P5-VH-B-C

BLACK

CN7-1

CN7-2

CN7-3

UL1015 AWG16

R68 330K

<2W>
Q9
2SC4236

C27

+

100/
450V

R69 100
<1/10W>

Q10
2SC1815

R67 1.5
<RS-2W>

F1

6.3A

<BET>

FH1

FH2

VA1 470V
<TNR>

SA1

E

GREEN

RA-362M

W1

FAN CAPACITOR-1

3.5uF
450V

UL1015 AWG20 YELLOW

UL1015 AWG20 BLACK

UL1015 AWG20 WHITE

UL1015 AWG20 RED

UL1015 AWG20 PINK

FAN

MOTOR

WHITE

UL1015 AWG18

BLUE

UL1015 AWG14

WHITE

RED

GRAY

1

FAN CAPACITOR-2

3.5uF
450V

UL1015 AWG20 YELLOW

FAN

MOTOR

2

UL1015 AWG14

UL1015 AWG14

UL1015 AWG14

CR

0.1/120

N

4-WAY VALVE-A

A

BELT HEATER

UL1015 AWG20
YELLOW

UL1015 AWG20

BLACK

UL1015 AWG20

WHITE

UL1015 AWG20

RED

UL1015 AWG20

BLUE

UL1015 AWG20
YELLOW

UL1015 AWG20

BLACK

UL1015 AWG20

WHITE

UL1015 AWG20

RED

UL1015 AWG20

BLUE

BLACK

4WV.

A

BLACK

UL1015 AWG20
BLACK

UL1015 AWG20
BLACK

UL1015 AWG20 WHITE

UL1015 AWG20 BLACK

D21
D1FL20U

C35

0.047
<ECQB>

VA3 470V
<TNR>

BLACK

WHITE

RED

BLUE

BLACK

WHITE

RED

BLUE

CN4-2

CN4-1

R81 62K
<RS-2W>

R71 100
<1/2W>

D20
D1FL20U

C37
100/

+

6.3V

<ELF15N>

C1

0.22
<YE>

CN2
B2P3-VH-B-Y

YELLOW

CN2-1

CN2-2

CN3
B4P7-VH-B

C55

WHITE

0.22 <RE>

CN3-1
CN3-2

CN3-3

CN3-4

CN15
B2P3-VH-B-Y

YELLOW

CN15-1

CN15-2

CN16
B4P7-VH-B-R

RED

CN16-1
CN16-2

C56

0.22 <RE>

CN16-3

CN16-4

CN4
179844-1

WHITE

CN6-2

CN6-1

CN6
179844-4

YELLOW

CN22-1

CN22-2

CN22
B2P3-VH-B-R

RED

LF1

005A

K2
G5S-1

K4
G5S-1

C57 0.22 <RE>
R85 120

<1/2W>

C59 0.22 <RE>
R87 120

<1/2W>

T1

TR-175D

3

5

4

1

2

SWITCHING
TRANSFORMER

C49

0.01
<F>

C2 0.22
<RE>

R83 120
<1/2W>

K1
FTR-F3A

R84 120
<1/2W>

K3
FTR-F3A

K5
FTR-F3A

K7
FTR-F3A

K10
FTR-F3A

D2
D2FL20U

9

10

R2 10K
<1/4W>

11

8

7

D3
D2FL20U

+

14

10

18

C8

0.22
<RE>

14V

5V

C5
1000
/25V

C6

+

1000
/50V

14V

R82 56K
<RS-1W>

24V

I C9
7824

I

O

G

R45 10K
<1/10W>

I C7 HU2001

D1
D1F60

TLP621
<GB>

14V

K 2

K 1

K 4

K 3

K 7

K 5

R23 10K <1/10W>

R24 10K <1/10W>

R25 10K <1/10W>

R34 10K <1/10W>

R35 10K <1/10W>

R36 10K <1/10W>

+

PC1

C10
100/
35V

7805

AOG36RPA3L, AOY36RPA3L, AOT36RPA3L : EZ-0034HUE-C

AOG45RPA3L, AOY45RPA3L, AOT45RPA3L : EZ-002HHUE-C

I C2

I

O

G

5V

R5 4.7K
<1/10W>

2

3

1

5

4

5V

R1 4.7K
<1/10W>

C7

0.01
<F>

I C3-1 uPA2003

I C3-2 uPA2003

I C3-3 uPA2003

I C3-4 uPA2003

I C3-5 uPA2003

I C3-6 uPA2003

I C3-7 uPA2003

LED1 SLR-325 <RED>

LED4 SLR-325 <RED>

LED2 SLR-325 <RED>

LED5 SLR-325 <RED>

LED3 SLR-325 <RED>

LED6 SLR-325 <RED>

C47
100/

6.3V

R10 10K

5V

<1/10W>

C12

0.1
<F>

Q3
DTC124EKA

C13

0.1
<F>

5V

Q8
DTC124EKA

5V

C46

+

0.1
<F>

5V

R9
10K
<1/10W>

Q14
DTC124EKA

5V

R3 4.7K
<1/10W>

CONTROLLER PCB ASSEMBLY

24

VDD1

10

C45

0.1
<F>

R8 1.0K
<1/10W>

R4 4.7K
<1/10W>

5V

R7 1.0K
<1/10W>

C15
1000P
<R>

CR63

NC

NC

NC

NC

NC

C14

0.01
<F>

C48

0.01
<F>

5V

VDD0

34

AVREF

35

AVDD

38

XT1

GND1

42
25

AGND

9

GND0

27

P16

I C 1

uPD780024AGK

-C49-9ET

43

P00

23

P25

P20

18

19

P21

33

P10

45

P02

37

XT2

20

P22

7

P56

8

P57

63

P46

62

P45

61

P44

60

P43

59

P42

58

P41

57

P40

P50

1
2

P51

3

P52

4

P53

5

P54

6

P55

X1

41 40

1

RESET

2

56

P67

55

P66

54

P65

53

P64

52

P75

51

P74

50

P73

49

P72

46

P03

48

P71

47

P70

44

P01

26

P17

64

P47

36

39

I C

22

P24

21

P23

15

P34

16

P35

17

P36

11

P30

12

P31

13

P32

14

P33

C41

32

P11

31

P12

30

P13

29

P14

28

P15

X2

3

X1

8.38MHz

EF0EC8384T4

I C4-7 uPA2003

I C4-6 uPA2003

I C4-5 uPA2003

I C4-4 uPA2003

I C4-3 uPA2003

I C4-2 uPA2003

I C4-1 uPA2003

NC

R54 1.0K
<1/10W>

5V

R40 10K
<1/10W>

C44

0.1
<F>

JM4

C40 C39 C38

C23

C24

CR62

R26 1.0K

0.01

<1/10W>

<F>

C51 C52 C53

C54

3

I C6
PST600C

R57 R58R56

10K <1/10w> x 3

0.01 <F> x 4

C22

1000P <R> x 3

R49 10K
<1/10W>

1

2

1

CS

2

SK

3

D1
NC

6

I C10
NM93C46

24V

Q5
2SC2712

R27 10K
<1/10W>

10K <1/10W> x 4

R80

R77

R78

R79

0.01 <F> x 4

5V

C43

0.1
<F>

R44 10K
<1/10W>

8

VCC

D0

4

NC

7

GND

5

R30

R31

R32

R33

1.0K <1/10W> x 4

R11 1.0K <1/10W>

R12 1.0K <1/10W>

R13 1.0K <1/10W>

R14 1.0K <1/10W>

R15 1.0K <1/10W>

R59 10 <1/10W>

R60 10 <1/10W>

R61 10 <1/10W>

R62 10 <1/10W>

14V

D6

C42

0.1
<F>

DA226U

5V

5V

R47 R51 R52

1.0K <1/10W> x 4

R92 10K
<1/10W>

5V

C36

0.1
<F>

RJ21

24V

14V

K 10

CN13
B2P-VH-B

WHITE

R76

5V

5V

R37

R19 6.65K (1%) <1/10W>

RJ20

CN11
B6B-XASK-1-A

WHITE

CN11-1

CN11-2

CN11-3

CN11-4

CN11-5

CN11-6

MAGNETIC
COMP. A

CN13-1 UL1015 AWG20 BLUE

CN13-2 UL1015 AWG20 BLUE

10K <1/10W> x 4

R38

R18 14K (1%) <1/10W>

8

7

6

5 4

SW1
DSS804

R39

R43

R17 38.3K (1%) <1/10W>

2

3

UL1430 AWG24 RED

UL1430 AWG24 BROWN

UL1430 AWG24 BLUE

UL1430 AWG24 ORANGE

UL1430 AWG24 YELLOW

UL1430 AWG24 WHITE

1

CN14
B5P-SHF-1AA

WHITE

PRESSURE
SWITCH A

PRES.

SW

DEFROST

DEFROST TEMP.

PUMP DOWN

FAN LOW NOISE

CN14-1

CN14-2

CN14-3

CN14-4

CN14-5

C19

C18

EEV-A

ELECTRIC
EXPANSION VALVE-A

A

PIPE TEMP. TH.

R0=16.05K

B0 / 25=3873K

DISCHARGE TEMP. TH. A

R100=3.43K

B50 / 100=4012K

C17

TEST

0.1 <F> x 3

5V

CN9
B6B-XAKK-1-A

BLACK

CN9-1

CN9-2

CN9-3

CN9-4

CN9-5

CN9-6

TUBE

BLACK

BROWN

GREEN

THERMISTOR

OUTDOOR TEMP. TH.

R25=10.00K

B25 / 50=3950K

2005.07.28 6

DISASSEMBLY ILLUSTRATION

INDOOR UNIT

876-2

834-2

472-4

472-5

472-5

472-2

777-2

472-3

472-5

472-1

777-1

472-5

2004.12.22

- 7 -

INDOOR UNIT

460-2

460-1

143-3

798

834-1

184-1

47-1

652-1

196-2

477

476-2

117-3

337-1

146-1

337-2

146-2

337-1

- 8 -2004.12.22

INDOOR UNIT

143-1

815-2

815-1

982-1

236

- 9 -2004.12.22

Models : AOG36RPA3L

AOY36RPA3L
AOG45RPA3L
AOY45RPA3L

- 10 -2004.12.22

Models : AOT36RPA3L

AOT45RPA3L

- 11 -2004.12.22

Models : AOG36RPA3L

AOY36RPA3L
AOT36RPA3L

16-1

354

29

620

333-2

919

333

185

16-2

344-2

55

825

343

272

819

735

821

18

15

109

107

108

405

405

809

48

12

810

- 12 -2004.12.29

Models : AOG36RPA3L

AOY36RPA3L
AOT36RPA3L
AOG45RPA3L
AOY45RPA3L
AOT45RPA3L

381

32

182

64

880-1

791

678

918

184-1

236

628

407

381

381

628

36

815-2

- 14 -2004.12.22

INDOOR UNIT

PARTS LIST

When you order parts, please make a photocopy of this page
and fill the number of the parts in the "Order" column.

Ref.

No.

34 Capacitor (Fan Motor) 9703306068
47-1 Rubber (Discha. Pipe) 313194159807
61 Decoration Plate (for AUG) 9363131000
61 Decoration Plate (for AUY, AUT) 9362787000
67 Rubber (Vibration Proof) 9362783002
71 Grille Hook Holder 9362782005

93 Filter 9362766005
117-3 Hex. Nut w / Spring Washer 301721180114
122 Louver Support Holder 9362799003
127 Drain Hose 9362784009

138 Separate Wall 9362737005
143-1 Clamp NK-3N 313361274700
143-3 Clamp NK-9N 313209399700
146-1 Evaporator-A Assy 9363149005
146-2 Evaporator-B Assy 9363150001
155 Special Nut M6 9307615016
160 Drain Hose Assy 9370934014
164 Fan Motor Assy-IN 9600878019
168 Cabinet-E 9362735001
184-1 Thermo. Spring-A 313728262708

187 Clamp No. 1219 313361271706
195 Clamp SKB-100 313361275805
196-2 Clamp SKB-150 313035356905
197 Wind Guide Board 9363117004
223 Control Box 9362762007
226 Motor Gear 9362764001
234 Thermistor Assy-Room 9703299025
235 Thermistor Assy-Pipe 9703297014
236 Controller PCB Assy (for 36) 9704557421
236 Controller PCB Assy (for 45) 9704557438

Description

Part No.

Ord.

Q'ty

Ref.

No.

472-1 Grille Reinforcement T-A 9362738002
472-2 Grille Reinforcement T-B 9362739009
472-3 Grille Reinforcement T-C 9362740005
472-4 Grille Reinforcement T-D 9362741002
472-5 Grille Reinforcement T-E 9362742009
474 Turbo Fan Assy 9362803014
476-2 Special Washer 9362756006
477 Bellmouth (B) 9362774000
479 Float Switch 9703285004
482 Pump Unit 9703125010

484 Hook 9362736008
487 Grille Hinge Wire 9362754002
488 Drain Pan Plug 313005174654
514 Control Box Cover 9362763004
522 Joint Gear 9362772006
540 Bypath Pipe-B 9363152005
541 Terminal Plate 9363642001
542 Panel Base 9362759014
543 Panel Frame Holder 9362761017
544 Panel Base Holder 9362760010

545 Panel Frame 9362758017
563 Insulation (Inner Box) 9362768009
564 Bypath Pipe-A Assy 9363151008
565 Evaporator Holder Assy 9362802017
568 Noise Insulation 9363143003
628 Locking Spacer-B 313005446558
652-1 Thermistor Holder Pipe 313806262805
690 Joint-A 9362773003
692 Joint Shaft 9362771009
705 Louver 9362769013

Description

Part No.

Ord.

Q'ty

240 Remote Control Unit (for AUG,AUY) 9371438016
240 Remote Control Unit (for AUT) 9371438054
244 Pipe Cover 9362748001
245 Cable Clamp 313714181904
337-1 Reinforcement (Eva.)-A 9362749008
337-2 Reinforcement (Eva.)-B 9362750004
338 Motor Holder 9362765008
381 Locking Spacer 313209391506
457 Reinforcement (Drain Pan) 9362757003
460-1 Pump Cover-A 9362775007

460-2 Pump Cover-B 9362776004
462 Top Cover Plate 9362806015
464 Cabinet-A 9362800013
465 Cabinet-B 9362801010
467 Drain Port 9362786003
468 Special Nut-A (Large) 313005446653
469 Special Nut-B (Small) 313005446759

710 Intake Grille 9362767019
735 Distributor Assy 9363154009
777-1 Grille Hook-A 9362779012
777-2 Grille Hook-B 9362778015
798 Pump Hook Bracket 9362753005
803 Cabinet-D 9362734004
814 Cabinet-C 9362733007
815-1 Terminal 3P 9306489052
815-2 Terminal 3P 9703345012
834-1 Wire Cover-A 9362789004

834-2 Wire Cover-B 9362788007
835 Cushion Rubber (Pump) 9362777001
847 Louver Supporter 9362770019
858 Grille Spring 9362755009

9704561091875 Filter PCB Assy
876-2 Step Motor 9360307019
897 Coupling Pipe-A Assy 9363153002
898 Coupling Pipe-B Assy 9363155006
982-1 Cord Clamp 9356857009

2004.12.29

- 15 -

OUTDOOR UNIT

Ref.

No.

Description

Part No.

AOG36RPA3L AOY36RPA3L AOT36RPA3L AOG45RPA3L AOY45RPA3L AOT45RPA3L

Ord.

Q'ty

2 Fan Cover 9352159015 9365905012 9352159015
4 Emblem-Rear 313791088308 9351355005 9351355005
5 Cabinet-A, Painted 9352146015 9352146015 9352146015
6 Cabinet-C, Painted 9352149016 9352149016 9352149016

9 Cabinet-B, Painted 9352147012 9352147012 9352147012
12 Base Assy, Painted 9352136016 9352136016 9352136016
15 Dryer 9368111014 9368111014 9368111014
16-1 Condenser-A Assy 9353023001 9353023001 9355338011
16-2 Condenser-B Assy 9353024008 9353024008 9353363008
18 Suction Pipe Assy 9372226025 9372226025 9372226018

26 Compressor Cover-A 9370774030 9370774030 9370774030
29 Separate Wall Assy 9355277013 9355277013 9355277013
30 Blower Cover, Painted 9352151019 9352151019 9352151019
32 Control Box Metal 9352134012 9352134012 9352134012
36 Cord Holder Metal 9356934007 9356934007 9356934007
39 Propeller Fan Assy 9366378013 9366378013 9366378013
41 Fan Motor Assy-Out 9600832028 9600832028 9600832028
45 Bracket (Motor) Assy 9368108007 9368108007 9368108007
46 Compressor-C Assy 9371396033 9371396033 9371396026
48 Bracket (Coupler) Assy 9355281010 9355281010 9355281010

55 Special Nut M8 (For Comp.) 9355091008 9355091008 9355091008

64 Capacitor (Fan Motor) 9357965024 9357965024 9357965024
107 Rubber Seat-A (For Comp.) 9364084008 9364084008 9364084008
108 Sleeve-A (For Comp.) 9364085005 9364085005 9364085005
109 Terminal Cover (For Comp.) 9364087009 9364087009 9364087009
111 Terminal Packing 9364086002 9364086002 9364086002
182 Clamp No.249 313361271505 313361271505 313361271505
184-1 Thermo. Spring-A 313728262708 313728262708 313728262708
185 Rubber Bushing 313005066051 313005066051 313005066051
236 Controller PCB Assy 9704764133 9704764133 9704764096

9352159015
9351355005
9352146015
9352149016
9352147012
9352136016
9368111014
9353023001
9353024008
9372226025

9370774030
9355277013
9352151019
9352134012
9356934007
9366378013
9600832028
9368108007
9371396033
9355281010

9355091008
9357965024
9364084008
9364085005
9364087009
9364086002
313361271505
313728262708
313005066051
9704764133

9352159015
313791088308
9352146015
9352149016
9352147012
9352136016
9368111014
9355338011
9353363008
9372226018

9370774030
9355277013
9352151019
9352134012
9356934007
9366378013
9600832028
9368108007
9371396026
9355281010

9355091008
9357965024
9364084008
9364085005
9364087009
9364086002
313361271505
313728262708
313005066051
9704764096

9365905012
9351355005
9352146015
9352149016
9352147012
9352136016
9368111014
9355338011
9353363008
9372226018

9370774030
9355277013
9352151019
9352134012
9356934007
9366378013
9600832028
9368108007
9371396026
9355281010

9355091008
9357965024
9364084008
9364085005
9364087009
9364086002
313361271505
313728262708
313005066051
9704764096

272 Strainer Assy 9354139008 9354139008 9354139008

333-2 Accumulator Assy (B) 9371615011 9371615011 93716150119371615011
343 Solenoid Coil 9900165024 9900165024 9900165024
344-2 4-Way Valve 9900164010 9900164010 9970035012
354 Pressure Switch 9704045003 9704045003 9704045003
373 Grip 9352157004 9352157004 9352157004
381 Locking Spacer 313209391506 313209391506 313209391506
405 Clamp No.1763 313816345304 313816345304 313816345304
407 Clamp (Cable) No.1259 313739340109 313739340109 313739340109

527 Protection Net
620 Inlet Pipe (Cond.) Assy
628 Locking Spacer
646 Compressor Cover-B 9370774047 9370774047 9370774047
678 Bracket (Thermistor) 313557406106 313557406106 313557406106
734 Cabinet Top Plate
735 Distributor Assy
790-1 Belt Heater-A 9361140066 9361140066 9361140042
791 Magnetic Relay 9900078010 9900078010 9900078010
803 Cabinet-D, Painted 9352150012 9352150012 9352150012

805 Blower Cover Corner 9352160011 ----­809 Ball Valve-A 9371799049 9371799049 9371799049
810

Ball Valve-B 9371799056
813 Cabinet Hook 9352148002 9352148002 9352148002
815-2

Terminal 8P 9363276022 9363276022 9363276022

Wire Clamp Metal 313584219902 313584219902 313584219902

816
819 Valve-A Coupl. Pipe 9363457001 9363457001 9363457001
821 Joint Pipe (Valve-B) 9352284007 9352284007 9352284007
822 Fan Cover Fixture-A 9352158018 ----­825 Expansion Valve 9900170011 9900170011 9900170028

9350363018 9350363018333 Accumulator 9350363018 9350363018

9352163012 9352163012 9352163012
9372224021 9372224021 9372224014
313005446558 313005446558 313005446558

9352161018 9352161018 9352161018
9372230022 9372230022 9372230015

9354139008

9900165024
9900164010
9704045003
9352157004
313209391506
313816345304
313739340109

9352163012
9372224021
313005446558
9370774047
313557406106
9352161018
9372230022
9361140066
9900078010
9352150012

9352160011
9371799049
9371799056 9371799056
9352148002
9363276022
313584219902
9363457001
9352284007
9352158018
9900170011

9354139008
9350363018
9371615011
9900165024
9970035012
9704045003
9352157004
313209391506
313816345304
313739340109

9352163012
9372224014
313005446558
9370774047
313557406106
9352161018
9372230015
9361140042
9900078010
9352150012

9352160011 9352160011
9371799049
9371799056 9371799056
9352148002
9363276022
313584219902
9363457001
9352284007
9352158018 9352158018
9900170028

9354139008
9350363018
9371615011
9900165024
9970035012
9704045003
9352157004
313209391506
313816345304
313739340109

9352163012
9372224014
313005446558
9370774047
313557406106
9352161018
9372230015
9361140042
9900078010
9352150012

----­9371799049
9371799056
9352148002
9363276022
313584219902
9363457001
9352284007

----­9900170028

880-1

Network 9700987017 9700987017 9700987017

918

Thermistor Assy 9900129019 9900129019 9900129019

919 Expansion Valve Coil 9900172015

9700987017
9900129019
9900172015 9900172015

- 16 -2005.01.17

9700987017
9900129019
9900172015 9900172015

When you order parts, please make a photocopy of this page
and fill the number of the parts in the "Order" column.

9700987017
9900129019
9900172015

STANDARD ACCESSORIES

INDOOR UNIT ACCESSORIES

Name and Shape Part No.

Coupler heat insulation

Remote control unit
cord clamp

Binder

Screw

Special nut A
(large flange)

Special nut B
(small flange)

Remote control unit

9350716029
9352766015

313714181904

313035356905 (Large)

313361275805 (Small)

(A) 301141134166

For installing the
mounting bracket

(B) 301141153027

For installing the cord
clamp

313005446653

313005446759

(AUG, AUY models)
9371438016

(AUT model)
9703173035

1 each

}

OUTDOOR UNIT ACCESSORIES

AOG36RPA3L

Name and Shape

Power cap

AOY36RPA3L
AOG45RPA3L
AOY45RPA3L

9352173011 9352173011

Auxiliary pipe assembly

9355292016 9355292016

Edge cover

Tapping screw

9352436000 9352436000

301463040100 301463040100

Binder

313035356905 313035356905

Putty

Coupler heat insulation

303020200114 303020200114

313005074759 313005074759

Pipe (drain)

313728031005

Flexible tube

313013042915

Cap (drain)

313166024302

AOT36RPA3L
AOT45RPA3L

-------

-------

-------

Template

Blower cover insulation

Hook wire

2004.11.24

9363173000

9363265002

9363168006

- 17 -

0308G2362