General AUG25A, AUG25ALD-W, AOG25AKABL Service Manual

SPLIT TYPE AIR CONDITIONER
CASSETTE
Models
Indoor unit Outdoor unit
AUG25ALD-W AOG25AKABL
2005.11.15
CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
OUTLINE AND DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
REFRIGERANT SYSTEM DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . 5
ERROR CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM . . . . . 8
DISASSEMBLY ILLUSTRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
STANDARD ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
SPECIFICATIONS
TYPE COOLING
IN AUG25ALD-W
MODEL
OUT AOG25AKABL
COOLING CAPACITY kW 7.00 - 7.10
HEATING CAPACITY kW --------
POWER SOURCE
RUNNING CURRENT (A) COOL 12.8 - 13.2
INPUT WATTS (kW) COOL 2.64 - 2.77
E.E.R (kW/kW) COOL 2.65 - 2.56
STARTING CURRENT A 82
MOISTURE REMOVAL r/h 2.5
V 220 - 240
Hz 50
COMPRESSOR
TYPE
CODE AW5532EK - SF
REFRIGERANT R-22 g 2,000
HIGH 490
FAN SPEED INDOOR MED 430
(r.p.m.) LOW 360
OUTDOOR 720
AIR FLOW
DIMENSIONS H x W x D (mm)
WEIGHT [NET/GROSS] (kg)
MAX PIPE LENGTH/HEIGHT m 25 / 15
REMOTE CONTROLLER TYPE WIRED
INDOOR
OUTDOOR 3,000
NET GRILLE 35 x 940 x 940
m3/h
IN 246 x 830 x 830
OUT 700 x 900 x 350
IN 34 / 44
OUT 67 / 77
Hermetic type, 2 pole,
Single phase, Induction motor
1,100
FULL CHARGE AMOUNT (R - 22)
PIPE LENGTH
7.5 m (25 ft) 2,000
10.0 m (33 ft) 2,050
15.0 m (47 ft) 2,150
20.0 m (66 ft) 2,250
ADDITIONAL CHARGE 20 g / m
- 1 -
AUG25ALD-W
2005.11.15
305.5
298.5
248.5
200
60
(Drain pipe)
100
(Small pipe)
70
(Large pipe)
305.5
298.5
248.5
235
60
(Drain pipe)
Draininside Dia. ø32
outside Dia. ø37
100
(Small pipe)
70
(Large pipe)
940
246
30
940 830
830
Model : AUG25ALD-W
OUTLINE AND DIMENSIONS
Unit : (mm)
2005.11.15
- 2 -
Model :AOG25AKABL
900
15
930
700
350
Unit : (mm)
- 3 -
2005.11.15
Model : AUG25ALD-W
FLOAT SWITCH
CN 15
BLACK
BLACK
BLACK
BLACK
PURPLE
BLUE
121
2
3 3
121
2
3 3
CN 10CN 4
STEP MOTOR
DRAIN PUMP MOTOR
FAN MOTOR CAPACITOR
CONTROL BOARD
THERMISTOR (PIPE TEMP. )
THERMISTOR (ROOM TEMP. )
FILTER BOARD
Use T 3A–250V
Fuse on F101
BROWN RED
121
2
WHITE WHITE
CN 7
GRAY
GRAY
GREEN
BLACK
WHITE
GRAY
GRAY
GRAY
THERMAL
FUSE 102 C
ORANGE YELLOW WHITE
BROWN RED ORANGE YELLOW WHITE
M
CN 8
BLACK
BLACK
CN 1
WHITE
BLACK
CN 3
3
L N
12
(N)
TO OUTDOOR UNIT
TERMINAL
CN 6
BLACK BLACK
YELLOW YELLOW
FAN MOTOR
CN 16
BLACK
BLACK
WHITE
RED
1 2
1 2
212
1
212
1
1 2
1 2
GREEN/YELLOW
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
CN 5
RED
WHITE
1 2 3 5 6
1 2 3 5 6
1 1 2 2
1 1 2 2
M
1 1 2 2 3 3
FM
CN 19
313
1
123
TO REMOTE CONTROL UNIT
TERMINAL
CN 17
WHITE BLACK
RED
212 33
1
CR COMPOSITE
OUTDOOR THERMOSTAT
C
H
L
COMPRESSOR CAPACITOR
FAN MOTOR CAPACITOR
COMPRESSOR
C
S
R
TERMINAL
RED
BLACK
BLACK
BLACK
BLACK
BLACK
WHITE
WHITE
WHITE
L N 3
2
(N)
1
TO INDOOR UNIT
TO POWER SUPPLY
OVERLOAD PROTECTOR
FUSE 5A
WHITE
BLACK
BLUE
RED
WHITE
WHITE
BLACK
BLUE
RED
FAN
MOTOR
MAIN RELAY
BROWN
BROWN
6
5
4
1
CIRCUIT DIAGRAM
Model : AOG25AKABL
2005.11.15
- 4 -
REFRIGERANT SYSTEM DIAGRAM
Dryer
Refrigerant pipe
15.88 mm (5/8")
Refrigerant pipe
9.52 mm (3/8")
Capillary tube
Charging valve
Compressor
OUTDOOR UNIT
Condenser
INDOOR UNIT
Evaporator
Models :AUG25ALD-W / AOG25AKABL
- 5 -
2005.11.15
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