General AOG54FMAYT, ABY54FBAG, AOY54FMAYT, ABG54UBAG, AOG54UMAYT Service Manual

...
2005.08.23
CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
REFRIGERANT SYSTEM DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . .4
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ERROR CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
INDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM . . . . .8
OUTDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM . .10
DISASSEMBLY ILLUSTRATION . . . . . . . . . . . . . . . . . . . . . . . . . . .11
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
STANDARD ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
SPLIT TYPE ROOM AIR CONDITIONER
CEILING
type (50Hz)
Models
Indoor unit Outdoor unit
ABG54FBAGAOG54FMAYT ABY54FBAGAOY54FMAYT
ABG54UBAGAOG54UMAYT ABY54UBA
GAOY 54UMAYT
2005.08.23
- 1 -
INDOOR UNIT
H x W x D(mm)
240 x 1,660 x 700
OUTDOOR UNIT 1,290 x 900 x 330
DIMENSIONS
INDOOR UNIT
GROSS / NET (kg)
62 / 49
OUTDOOR UNIT 121 / 114 125 / 118
WEIGHT
SPECIFICATIONS
TYPE COOLING COOLING & HEATING
INDOOR UNIT
ABG54FBAG ABY54FBAG ABG54UBAG ABY54UBAG
OUTDOOR UNIT
AOG54FMAYT AOY54FMAYT AOG54UMAYT AOY54UMAYT
COOLING CAPACITY (kW) 14.5
HEATING CAPACITY (kW) ------- 16.5
POWER SOURCE (V) 400
FREQUENCY 3ø 50Hz
RUNNING
COOLING 9.5
CURRENT
(A)
HEATING ------- 9.5
INPUT WATTS (kW)
COOLING 5.16
HEATING -------
5.30
E.E.R. (kW/kW)
COOLING 2.81
HEATING ------- 3.11
MOISTURE REMOVAL ( /hr) 6.0
AIR CIRCULATION (m3/hr) 2,200
FAN MOTOR
TYPE
Hermetic type, 2 poles, 3 phase,
Induced by condenser, Scroll
CODE BN65YEAMT
POWER SOURCE (V) 400
TYPE MFA-45DZM
HI-SPEED (r.p.m.) 1,250
INDOOR UNIT
MED-SPEED (r.p.m.) 1,150
LO-SPEED (r.p.m.) 1,000
OUTDOOR
TYPE MFB-30PTT x2
UNIT
HI-SPEED (r.p.m.) 780
ELECTRICAL DATA
COMPRESSOR
FULL CHARGE AMOUNT (R410A)
7.5 m
10 m 3,300 g 3,500 g
20 m
PIPE LENGTH 25 m 3,500 g 3,700 g
30 m 3,700 g 3,900 g
40 m 4,100 g 4,300 g
50 m 4,500g 4,700 g
ADDITIONAL CHARGE 40 g/m
2005.08.23
DIMENSIONS
1,660 240
700
1,600
130
300
(Unit : mm)
Models :
ABG54FBAG, ABG54UBAG
ABY54FBAG, ABY54UBAG
- 2 -
2005.08.23
3177900 330 12
9
21
1,290
400
650
370
Air Flow
151
170
99
196
Models :
AOG54FMAYT, AOG54UMAYT
AOY54FMAYT,AOY54UMAYT
- 3 -
(Unit : mm)
2005.08.23
- 4 -
REFRIGERANT SYSTEM DIAGRAM
OUTDOOR UNITI NDOOR UNIT
EVAPORATOR
Refrigerant pipe
19.05mm (3/4")
Refrigerant pipe
9.52mm (3/8")
ACCUMULATOR
CONDENSER
STRAINER
STRAINER
CAPPILLARY TUBE
COMPRESSOR
PRESSURE CHECK VALVE
HIGH PRESSURE SWITCH
Charging Valve
Charging Valve
OUTDOOR UNIT
INDOOR UNIT
Refrigerant pipe
19.05mm (3/4")
EVAPORATOR
Refrigerant pipe
9.52mm (3/8")
Charging valve
Charging Valve
ACCUMULATOR
STRAINER
COMPRESSOR
EXPANSION VALVE
STRAINER
CONDENSER
STRAINER
4-way Valve
MUFFLER x 2
PRESSURE CHECK VALVE
HIGH PRESSURE SWITCH
Models : ABG54FBAG / AOG54FMAYT
ABY54FBAG / AOY54FMAYT
Models : ABG54UBAG / AOG54UMAYT
ABY54UBAG/ AOY54UMAY T
2005.08.23
- 5 -
CIRCUIT DIAGRAM
Models : ABG54FBAG
ABY54FBAG
Models :AOG54FMAYT
AOY54FMAYT
2005.08.23
- 6 -
Models : ABG54UBAG
ABY54UBAG
Models :AOG54UMAYT
AOY54UMAYT
2005.08.23
- 7 -
Indoor EEPROM abnormal
Outdoor EEPROM abnormal
Indoor room temperature sensor open
Indoor room temperature sensor short-circuited
Indoor heat exchanger temperature sensor open
Indoor heat exchanger temperature sensor short-circuited
Float switch operated
Indoor signal abnormal
Outdoor signal abnormal
Indoor fan abnormal
Outdoor power source connection abnormal
Outdoor heat exchanger temperature sensor open
Outdoor heat exchanger temperature sensor short-circuited
Outdoor temperature sensor open
Outdoor temperature sensor short-circuited
Outdoor discharge pipe temperature sensor or compressor temperature sensor open
Outdoor discharge pipe temperature sensor or compressor temperature sensor short-circuited
Outdoor high pressure abnormal
Outdoor discharge pipe temperature or compressor temperature sensor abnormal
OPERATION
lamp (RED)
(2 times)
(2 times)
(3 times)
(3 times)
(4 times)
(5 times)
(5 times)
(6 times)
TIMER lamp
(GREEN)
(2 times)
(3 times)
(3 times)
(4 times)
(4 times)
(5 times)
(5 times)
(6 times)
(7 times)
SWING lamp
(ORANGE)
: 0.1s ON/0.1s OFF (flash) : OFF
: 0.5s ON/0.5s OFF (flash)
Error contents
Operation can be checked by lighting and flashing of the display section OPERATION, TIMER, and VERTICAL SWING lamps. Perform judgment in accordance with the following.
TEST RUNNING
When the air conditioner is run by pressing the remote control unit test run button, the OPERATION, TIMER, and VERTICAL SWING lamps flash slowly at the same time.
ERROR
The OPERATION, TIMER, and VERTICAL SWING lamps operate as follows according to the error contents.
1. INDOOR UNIT
SWINGSWING TIMER
MANUAL
AUTO
OPERATION
VERTICAL SWING lamp (Orange)
TIMER lamp (Green)
OPERATION lamp (Red)
flash
1flash
2 flash
3 flash
4 flash
5 flash
6 flash
7 flash
8 flash
9 flash
10 flash
flash
Lighting
Lighting
Lighting
Lighting
Lighting
Lighting
Lighting
Lighting
Lighting
Lighting
Model abnormal or EEPROM abnormal
Power source connection error
Discharge temp. sensor error
Heat exchanger temp. sensor error
Outdoor temp. sensor error
Communication signal error
Indoor unit error
Discharge temp. abnormal
High pressure abnormal
Compressor temp. abnormal
Compressor temp. sensor error
No error. Protect operation
Dislighting
2. OUTDOOR UNIT LEDS
Heat & Cool model (reverse cycle) only
When a malfunction occurs in the out­door unit, the LEDs on the circuit board light to indicate the error. Refer to the following table for the description of each error according to the LEDs.
LED1 LED2 Error contents
When the fault is cleared, the LED lamp goes off. However, for discharge pipe temperature abnormal and high pres­sure abnormal, the LED lamp lights continuously for 24 hours, as long as the power is not turned off.
LED2
LED1
LED layout
ERROR CONTENTS
2005.08.232005.08.23
REMOTE CONTROL CUSTOM CODE SWITCHING (R1)
REMOTE CONTROL CUSTOM CODE SWITCHING (R2)
INDICATOR PCB EZ-097JHSE-D
AUTO RESTARTE SWITCHING
ROOM TEMPERATURE CORRECTION ( HEATING OPERATION )
ROOM TEMPERATURE CORRECTION ( HEATING OPERATION )
OUTDOOR UNIT
POWER SOURCE 230V 50Hz
5V
CONTROLLER PCB ASSEMBLY ( MAIN PCB ) EZ-0020GWSE-C
NOT USED
JM1
JM3
JM2
14V
5V
IC3 7805
R15 - R17 10K <1/10W> x 3
T1
SWITCHING TRANSFORMER
ZFT29B01
PRIMARY SECONDARY
IO
G
D6 D2FL20U
C6 1000 /25V
+
R8 10K
<1/10W>
R20 1.0K <1/10W>
R18 1.0K <1/10W> R19 1.0K <1/10W>
C19 - C21
0.01 x 3 <F>
R59 10K <1/10W>
R98 10K <1/10W>
R98 10K <1/10W>
R97 10K <1/10W>
C35 1000P <R>
C32 1000P <R>
R44 1.0K <1/10W>
R46 1.0K <1/10W>
R43 10K (1%) <1/10W>
R45
49.9K (1%) <1/10W>
C34
0.1 <F>
C37
0.1 <F>
5V
5V
5V
Q4 DTC124EKA
R48 10K <1/10W>
R49 1.0K <1/10W>
14V
C38
0.01 <F>
R47 390 <1/10W>
CN10 B5B-XASK-1-A
WHITE
BROWN
RED
ORANGE
YELLOW
WHITE
BROWN
RED
ORANGE
YELLOW
WHITE
BROWN
RED
ORANGE
YELLOW
WHITE
BROWN
RED
ORANGE
YELLOW
WHITE
CN10-1
CN10-5
CN10-4
CN10-3
CN10-2
CN11-1
CN11-5
CN11-4
CN11-3
CN11-2
CN11 B5B-XARK-1-A
RED
UL1430 AWG28
M
M
LOUVER ( UP / DOWN )
LOUVER ( RIGHT / LEFT )
5V
OPERATE
TIMER
LOUVER
LOUVER
OUT
PHA201
SBX1810
-22
C201
0.1 <F>
C202 10/ 25V
+
MANUAL AUTO SWITCH
SW201
EVQ PEE 04R
CN201 8P-SCN
1
2
3
4
8
5
7
6
R201 330 <1/4W>
R202 330 <1/4W>
R204 330 <1/4W>
R203 330 <1/4W>
D201 SLR-325 <RED>
D202 SLR-325 <GRN>
D204 SLR-325 <ORG>
D203 SLR-325 <ORG>
BROWN
RED
ORANGE
YELLOW
WHITE
BLUE
PURPLE
GRAY
BROWN
RED
ORANGE
YELLOW
WHITE
BLUE
PURPLE
GRAY
UL1430 AWG28
5V
5V
5V
+
R52 10K <1/10W>
R53 10K <1/10W>
R54 47 <1/10W>
C41 10/ 25V
CN13 B8B-XASK-1-A
WHITE
CN13-1
CN13-2
CN13-3
CN13-4
CN13-8
CN13-5
C42
0.01 <F>
CN13-7
CN13-6
4
3
2
1
8
7
6
5
D0
D1
SK
CS
VCC
NC
NC
GND
14V
C39
0.1 <F>
IC7
BR93LC46RF
14V
CR5 1000P <R>
R51 1.0K <1/10W>
C40
0.01 <F>
R50 10K <1/10W>
R77 - R79 10K <1/10W> x 3
5V
5V
5V
5V
R80 10K <1/10W>
R70 10K <1/10W>
R69 10K <1/10W>
R71 1.0K <1/10W>
R58 10K <1/10W>
R81 1.0K <1/10W>
R72 1.0K <1/10W>
R100 10K <1/10W>
C31
0.01 <F>
C16
0.01 <F>
5V
5V
C43
0.01 <F>
JM11
CR2 10K <1/10W>
CR3 10K <1/10W>
CR4 10K <1/10W>
IC6 (1/7) uPA2003GR
BZ1 PKM13EPY-4000
R56 1.0K <1/10W>
R57 1.0K <1/10W>
CR7
0.01 <F>
R67 1.0K <1/10W>
R68 10K <1/10W>
C1
0.1 <F>
CN16 B3P-VH-B
WHITE
CN15 B3B-XARK-1-A
RED
RJ2 10K <1/10W>
RJ1 10K <1/10W>
C49
0.01 <F>
R75 10K <1/10W>
R76 10K <1/10W>
FLOAT SWITCH
UL1430 AWG22
CN16-1
CN16-3
CN16-2
CN15-1
CN15-2
CN15-3
GRAY
PURPLE
BLUE
UL1430 AWG22
UL1430 AWG22
FEED BACK
F M
B Z
611
9
HA JEM-A
CN14 B4B-XH-AM
WHITE
CN14-4
CN14-1
CN14-2
CN14-3
CN8
CN7
B2B-XASK-1-A
WHITE
B2B-XAKK-1-A BLACK
CN8-1
CN8-2
BLACK
BLACK
CN7-1
CN7-2
UL1430 AWG24
UL1430 AWG24
GRAY
GRAY GRAY
GRAY
ROOM TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
14V
14V
IC5 (1/7) uPA2003GR
IC4 (7/7) uPA2003GR
9
161
611
14163
1
2
4
5
7
10
12
13
15
9
76
77
35
34
27
18
17
16
13
12
11
5
28
29
30
31
32
62
8
9
10
6
50
80
79
78
61
26
25
24
23
22
64
73
71
15
14
60
3
69
70
1
X1
X2
RESET
P23
P24
I C
XT1
P03
P43
P44
P45
P46
P47
P00
P12
P13
P14
P36
P70
P71
P72
P131
P01
P51
P52
P53
P54
P55
P22
P21
P20
P130
P50
P27
P26
P25
P56
P57
P11
P10
P15
P16
P17
1
2
3
54
55
66
65
74
68
75
7
P122
P123
P05
P04
VDD0
VDD1
AVRF0
AVRF1
AVSS
VSS0
VSS1
XT2
P124
P125
P126
4
67
33
72
56
57
58
59 P127
63
P02
42 P66
P6440
39
38
37
36
52
51
P63
P62
P61
P60
P120
P37
P35
P344948
53
47
P121
P33
41
43
44
45
P65
P67
P30
P31
P32
46
19
20
21
P40
P41
P42
2
3
2
1
R55 10K <1/10W>
C44
0.1 <F>
IC8 PST600C
C45
0.1 <F>
JM10
X1 CSTS0500MG03-T
0.01 <F> x 3
C10 C12
C30
C22 - C25
0.01 x 4 <F>
R42 1.0K <1/10W>
R40 1.0K <1/10W>
R41 1.0K <1/10W>
5V
5V
SW1 DSS803
CN9 B5P-SHF-1AA
WHITE
TEST
10K <1/10W> x 3
R39
R38 R37
NO.1
NO.3
NO.2
CN9-1
CN9-5
CN9-4
CN9-3
CN9-2
R21 - R24 10K <1/10W> x 4
R25 - R28
1.0K <1/10W> x 4
IC5 (1/7) uPA2003GR
IC6 (2/7) uPA2003GR
IC6 (4/7) uPA2003GR
VA2 470V
K 8
K 4
14V
IC5 (5/7) uPA2003GR
CR1 10K <1/10W>
CR6
0.01 <F>
5V
+
-
SSR1
G3MC-202PL-VD
DC12V
R93 - R96 10K <1/10W> x 4
R13 10K <1/10W>
C18
0.01 <F>
C17
0.01 <F>
Q3 DTC124EKA
5V
5V
R12 1.0K <1/10W>
IC9 TLP621 <GB>
D8 D1F60
R9 390 <1/10W>
R10 10K <1/10W>
11 6
5
12
13
4
14 3
15 2
12
5
13
4
14
15
3
2
8
7
1
710
10
16
R11 56K <1.0W>
R29 - R32 10K <1/10W> x 4
5V
NC
C26 - C29
0.01 <F> x 4
R33 - R36
1.0K <1/10W> x 4
C47
0.1 <F>
C15
0.1 <F>
C13
0.1 <F>
C14 100/
6.3V
+
JM6
+
C8 100 /6.3V
C54
0.01 <F>
C101
0.22 275V
C105
0.01 <F>
C106
0.01 <F>
C104
0.01 <F>
C103
0.01 <F>
ELF20N018A
LF101
VA101 470V
VA102 470V
SA101 3600V
TM102
TM101
E101 W103 W104
F M
FAN MO TOR
FAN CAPACITOR
CN1 B2P3-VH-B-C
BLACK
AC IN
UL1015 AWG18 BLACK
UL1015 AWG18 WHITE
UL1015 AWG20 WHITE
UL1015 AWG20 WHITE
UL1015 AWG20 BLACK
UL1015 AWG20 WHITE
UL1015 AWG20 RED
CN6-2
CN6-1
CN5-1
CN5-3
CN5-2
CN4-2
CN4-1
CN4 B2P3-VH-B-Y
YELLOW
CN5 B3P5-VH-B
WHITE
CN6 B2P3-VH-B-E
BLUE
DRAIN PUMP
UL1015 AWG18 GRAY
CN19 B2P3-VH-B-R
RED
CN19-2
CN19-1
JM5 JM8
K8 G5NB-1A
K4 G5NB-1A
CR8 TA120033
C3 0.22 <275V>
R88 120 <1/2W>
TERMINAL BOARD
2(N)
3
1
UL1015 AWG18 WHITE
UL1015 AWG18 BLACK
UL1015 AWG16
GREEN
L
N
F101
3.15A
<250V>
BET
FH101 FH102
CN1-1
CN1-2
+
R7 330 <1/4W>
R2 1.5 <2W>
C5 100/450V
D1 D3SB60
R1 3.3 <5W>
POWER SUPPLY PCB EZ-002GWSE-P
Q1 2SC4236
Q2 2SC1815
R3 100 <1/10W>
D3 MTZJ5.1B
D4 D1FL20U
D2 D1FL20U
R6 100 <1/2W>
C7
0.047 50V
R4 330K <2W>
C6 4700P 600V
R5 62K <2W>
D5 1SR139-600
D10 1SR139-600
I C 1
uPD780058BGC
-108-8BT
Models : ABG54FBAG
ABY54FBAG
- 8 -
INDOOR PRINTED CIRCUIT BOARD
CIRCUIT DIAGRAM
Loading...
+ 19 hidden pages