General ABHA30LB, ABHA30LBT, AOHA30LBTL, ABHA36LB, ABHA36LBT Service Manual

...
S P L IT TYPE
AIR C ONDITIONE R
C E IL ING
type
(50Hz)
Indoor unit Outdoor unit
ABHA30LBT
ABHA36LBT
AOHA30LBTL
AOHA36LBTL
SPECIFICATIONS
DIMENSIONS
REFRIGERANT SYSTEM DIAGRAM
CIRCUIT DIAGRAM
ERROR CONTENTS
PARTS (INDOOR UNIT)
PARTS (OUTDOOR UNIT)
STANDARD ACCESSORIES
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1 2 4 5
6INDOOR PCB CIRCUIT DIAGRAM 10OUTDOOR PCB CIRCUIT DIAGRAM 15 18 23 27
SPECIFICATIONS
ELECTRICAL DATA
TYPE
INDOOR UNIT ABHA30LBT
OUTDOOR UNIT
COOLING CAPACITY
HEATING CAPACITY
POWER SOURCE
RUNNING CURRENT
INPUT WATTS
E.E.R.
STARTING CURRENT
MOISTURE REMOVAL
AIRCIRCULATION INDOOR
AIRCIRCULATION OUTDOOR
MAXIMUM CURRENT
Cooling
Heating Cooling
Heating
Cooling
Heating
Cooling & Heating
AOHA30LBTL AOHA36LBTL
8.5 kW 9.4 kW
10.0 kW
230 V 50 Hz 230 V 50 Hz
11.6 A
12.1 A
2.65 kW
2.77 kW
3.21 kW/kW
3.61 kW/kW
15 A
2.5 L/hr
3,600 m3/hr
17.0 A
FAN SPEED
INDOOR UNIT
OUTDOOR UNIT
Discrimination
High speed
Med speed
Low speed
Quiet 650 r.p.m. 650 r.p.m.
Discrimination Speed
MFH-45RV
1,000 r.p.m.
910 r.p.m.
750 r.p.m.
MFE-36TV
850 r.p.m.
ABHA36LBT
11.2 kW
12.8 A
13.2 A
2.93 kW
3.02 kW
3.21 kW/kW
3.71 kW/kW
15 A
3.0 L/hr
1,900 m3/hr1,660 m3/hr
4,000 m3/hr
20.0 A
MFH-45RV
1,100 r.p.m.
910 r.p.m.
750 r.p.m.
MFE-36TV
950 r.p.m.
COMPRESSOR AND REFRIGERANT
Hermetic type, Inverter,
COMPRESSOR TYPE
DISCRIMINATION
WEIGHT (with oil) STANDARD REFRIGERANT
REFRIGERANT TYPE
MAX PIPE LENGTH
MAX PIPE HEIGHT
Pipe length
FULL CHARGE
ADDITIONAL CHARGE
20 m
30 m
40 m 2,900 g
50 m
4 poles, 3 phase,
DC motor, Twin Rotary
5KD240XAD21
16.3 kg
2,100 g
R410A
50 m 30 m
2,100 g
2,500 g
3,300 g
40 g/m
NOISE LEVEL
High speed 45 dB
INDOOR UNIT
OUTDOOR UNIT
Note : Static pressure : 30Pa Duct length : Inlet 1m, Outlet 2m
Med speed 43 dB
Low speed
Quiet
Cooling
Heating
DIMENSIONS
INDOOR UNIT H x W x D
H x W x DOUTDOOR UNIT
WEIGHT
INDOOR UNIT
OUTDOOR UNIT
Gross / Net
Gross / Net
47 dB
43 dB
37 dB
32 dB 32 dB
53 dB 54 dB
55 dB 55 dB
240 x 1,660 x 700 mm
830 x 900 x 330 mm
58 kg / 46 kg
70 kg / 62 kg
37 dB
2008.01.30 1
DIMENSIONS
INDOOR UNIT
(Unit : mm)
700
1,660 240
2008.01.30
1,600
130 300
2
OUTDOOR UNIT
(Unit : mm)
77900
830
21
9
33031 12
400
2008.01.30
Air Flow
370
650
3
147
170
196
99
REFRIGERANT SYSTEM DIAGRAM
Refrigerant direction
: Cool
: Heat
OUTDOOR UNIT
Condenser
High Pressure Switch
Strainer
Pressure Check Valve
4-way Valve
Compressor
Expansion Valve
Strainer
Refrigerant Pipe
15.88mm (5/8")
Charging Valve
Accumulator
Refrigerant Pipe
INDOOR UNIT
Evaporator
9.52mm (3/8")
Charging Valve
2008.01.28 4
STEP MOTOR
STEP MOTOR
FAN MOTOR
F M
GREEN /
YELLOW
CIRCUIT DIAGRAM
INDOOR UNIT OUTDOOR UNIT
BLACK BLACK
2 1
1
1
2
1
BROWN
1
1
2
2 3 4 5
1
2 3 4 5
YELLOW
3
4
5
1
2
3
4
5
BROWN
WHITE
BLACK
M
M
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
RED
ORANGE
YELLOW
WHITE
BROWN
RED
ORANGE
YELLOW
WHITE
RED
1 2 3 4 5
1
2 3 4 5
1
1
2
2
3
3
4
4
5
5
6
6
E101 E102
CN5 CN7
1 2 3
CN12
4 5
CONTROLLER
1 2 3 4 5
1 2 3
1 2
CN11
CN9
CN10
2 3 4 5 6 7
1
3 456
2
1
GRAY
GRAY
GRAY
3 456
2
1
2 3 4 5 6 7
1
F101
CN105
FUSE
( MAIN PCB )
CN4 CN1
CN104
3.15A 250V
CN102 1
PCB ASSY
GRAY
GRAY
GRAY
POWER SUPPLY
PCB ASSY
3
2
2 1 2
CN8
8
7 8
GRAY
GRAY
7 8
8
CN103
2
1
2
1 1
1 1 CN101
1 2
2 2
GRAY
GRAY
2 3 2 3
W105 W102 W101
CN108
2
1
GRAY
1
GRAY
2
BLACK
BLACK
THERMISTOR ( PIPE TEMP. )
THERMISTOR ( ROOM TEMP. )
1 2
CN3
3
BROWN
1
1
RED
2
2
ORANGE
3
3
WHITE
4
4
BLUE
5
5
PURPLE
6
6
GRAY
7
7
RED
1
1
WHITE
2
2
BLACK
3
3
1 2
CN6 CN14 CN13
TO REMOTE CONTROL UNIT
3 3
GRAY
RED
WHITE BLACK
1 2
CN106
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
2
1
( OPTION PART )
TERMINAL
1 2
3
1 2 3 4 5 6 7 8
TERMINAL
3
2 3 4 5
1
2 3 4 5
1
RED
BROWN
2 3 4 5
1
2 3 4 5
1
CN303
ORANGE
GREEN
YELLOW
2 3 4 5 6 7 8 9
1
2 3 4 5 6 7 8 9
1
RED
BROWN
2 3 4 5 6 7 8 9
1
2 3 4 5 6 7 8 9
1
INDICATOR PCB ASSY
TM302
TM301
TRANSISTOR
PCB ASSY
TM305
U
W17 W16
TM102 TM101
( I P M )
TM303
W
TM304
V
BLUE
GREEN
PURPLE
YELLOW
ORANGE
CN301
W306
W307
BLUE
YELLOW
COMPRESSOR
RED
WHITE
BLACK
GRAY
BLACK
CM
R
2
1
2
1
WHITE
BLACK
CAPACITOR
PCB ASSY
W8
PURPLE
W13
W7
W12
BLACK
RED
CHOKE COIL
BROWN
ORANGE
S
C
CN400CN200CN40CN42
2 3 4
1
2 3 4
1
BROWN
L0
N2
ACTPM
N1
WHITE
P
-
+
POSISTOR
RED
YELLOW
ORANGE
CN11
L2
L1
WHITE
ORANGE ORANGE
HIGH PRESSURE SWITCH
RED
2
W4
121
3 2 1
3 2 1
3
2
1
3
2
1 2
1 6
5 4 3 2 1
6 5 4 3 2 1
RED
THERMISTOR ( COMPRESSOR TEMP. )
BROWN
3 2
BROWN
1
THERMISTOR ( OUTDOOR TEMP. )
BLUE
3
2
BLUE
1
THERMISTOR ( PIPE TEMP. )
BLACK
3
2
BLACK
1
THERMISTOR ( DISCHARGE TEMP. )
BROWN
3
2
BROWN
1
BLACK
2
BLACK
1
WHITE
6
YELLOW
5
ORANGE
4
BLUE
3
BROWN
2
RED
1
BROWN
6
YELLOW
5
WHITE
4
BLACK
3 2
RED
1
RED
GREEN WHITE BLACK WHITE
4WV 4-WAY VALVE
EXPANSION VALVE
PMV
F M FAN MOTOR
BLACKBLACK
TERMINAL
NL321
CN90
CN64
CN62
CONTROLLER
CN65
PCB ASSY
( MAIN PCB )
CN63
CN500
CN700
CN801
TM600
CN1
2
1
2
1
WHITE
WHITE
WHITE
1 2
W29
CN100
W28
POWER SUPPLY
W25 W26
PCB ASSY
W21 W9
TM601
GRAY
BLACK
CN110
1 1
WHITE
W19
W20
2 2
BLACK
W3 W18 W17
W2
W1
FUSE 250V 25A
POWER SOURCE
2008.01.30
WHITE
GREEN
GREEN
WHITE
COIL
5
INDOOR PCB CIRCUIT DIAGRAM
INVERTER UNIT ABHA30LBT : EZ-00712HSE ABHA36LBT : EZ-00713HSE
TERMINAL BOARD
3
2(N)
1
OUTDOOR UNIT
UL1015 AWG16
GREEN
UL1015 AWG16
GREEN
E101
E102
UL1015 AWG20 BLACK
W101
UL1015 AWG20 WHITE
W102
UL1015 AWG20 RED
W105
TEST
CN8
CN2-1 CN2-2 CN2-3 CN2-4 CN2-5
CN2 B5P-SHF-1AA
WHITE
B02B-XASK-1-A
B02B-XAYK-1-A
B02B-XAKK-1-A
WHITE
CN7
YELLOW
CN5
BLACK
CN8-1 CN8-2
CN7-1 CN7-2
CN5-1 CN5-2
CONTROLLER PCB ASSEMBLY
( MAIN PCB ) ABHA30LBT : K06AK-0708HSE-C1 ABHA36LBT : K06AK-0709HSE-C1
CN13-1 CN13-2 CN13-3
CN13
WHITE
CN14
BLACK
CN13-4 CN13-5 CN13-6 CN13-7
CN14-1
CN14-2
CN14-3
CN3-1 CN3-2 CN3-3 CN3-4 CN3-5 CN3-6
CN3 B06B-PASK-1
WHITE
B07B-PASK-1
B03B-XAKK-1-A
BLACK BLACK
BLACK BLACK
UL1430 AWG28 BROWN UL1430 AWG28 RED UL1430 AWG28 ORANGE
UL1430 AWG28 WHITE UL1430 AWG28 BLUE UL1430 AWG28 PURPLE UL1430 AWG28 GRAY
ROOM TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR ( M I D )
GRAY GRAY
INDICATOR PCB ASSEMBLY
K04GN-0700HSE-D0
1
1
BROWN
CN201-1
RED
2
2
3
3
ORANGE
4
4
YELLOW
5
5
6
6
7
7
8
8
WHITE
BLUE
PURPLE
GRAY
CN201-2 CN201-3 CN201-4 CN201-5 CN201-6 CN201-7 CN201-8
CN201 JC25-08HG
WHITE
DC FAN MOTOR
F M
NORMAL COIL ( REACTOR ASSY ) RLEY41-22 22mH - 2.2A
1
UL1015 AWG22 RED
2 3
UL1015 AWG22 BLACK UL1015 AWG22 WHITE
4 5 6
UL1015 AWG22 YELLOW
7
UL1015 AWG22 BROWN
8
DRAIN PUMP
E I B OUT
UL1015 AWG20 WHITE
UL1015 AWG20 WHITE
EMI FILTER
ATFC-25-15-12
2 TURN
E I B I N
POWER SUPPLY PCB ASSEMBLY
K06AL-0606HSE-P0
CN105-6 CN105-5
CN105
CN105-4 CN105-3 CN105-2 CN105-1
CN106-1
CN106-2
CN103-1
CN103-2
CN102-1
CN102-2
CN102-3
CN108-1
CN108-2
B5P6-VH-B
WHITE
CN106 B2P3-VH-B-E
BLUE
CN103 B2B-XH-AM
WHITE
CN102 B3B-XH-AM
WHITE
CN108 B2P3-VH-B
WHITE
B08B-PASK-1
B03B-PASK-1
CN104
WHITE
CN101
WHITE
CN104-1 CN104-2 CN104-3 CN104-4 CN104-5 CN104-6 CN104-7 CN104-8
CN101-1 CN101-2 CN101-3
POWER DRIVE
UL1430 AWG26 GRAY UL1430 AWG26 GRAY UL1430 AWG26 GRAY UL1430 AWG26 GRAY UL1430 AWG26 GRAY UL1430 AWG26 GRAY UL1430 AWG26 GRAY UL1430 AWG26 GRAY
DC SUPPLY
UL1430 AWG26 GRAY UL1430 AWG26 GRAY UL1430 AWG26 GRAY
EMI FILTER
ZCAT1518-0730
2 TURN
CN4-1 CN4-2 CN4-3 CN4-4 CN4-5 CN4-6 CN4-7 CN4-8
CN1-1 CN1-2 CN1-3
CN4 B08B-PASK-1
WHITE
CN1 B03B-PASK-1
WHITE
CN6
B02B-PAMK-1
GREEN
CN10
B02B-PAOK-1
ORANGE
CN11
B05B-XASK-1-A
WHITE
CN12
B05B-XARK-1-A
B03B-XARK-1-A
RED
CN9
UL1430 AWG22 BLACK
UL1430 AWG22 WHITE
CN6-1
CN6-2
CN10-1
CN10-2
CN11-1 CN11-2 CN11-3 CN11-4 CN11-5
CN12-1 CN12-2 CN12-3 CN12-4 CN12-5
CN9-1 CN9-2 CN9-3
RED
FRESH AIR
UL1430 AWG28 BROWN UL1430 AWG28 RED UL1430 AWG28 ORANGE UL1430 AWG28 YELLOW UL1430 AWG28 WHITE
UL1430 AWG28 BROWN UL1430 AWG28 RED UL1430 AWG28 ORANGE UL1430 AWG28 YELLOW UL1430 AWG28 WHITE
FLOAT SWITCH
EARTH WIRE
REMOTE CONTROL UNIT
( OPTION PARTS )
BROWN RED ORANGE YELLOW WHITE
BROWN RED ORANGE YELLOW WHITE
UL1430 AWG22 RED
TERMINAL BOARD
3
1
2
LOUVER
M
U - V
LOUVER
M
L - R
2008.01.28 6
INDOOR UNIT CONTROLLER PCB ASSEMBLY ( MAIN PCB ) ABHA30LBT : K06AK-0708HSE-C1 ABHA36LBT : K06AK-0709HSE-C1
CN1
B03B-PASK-1
DC SUPLLY
CN2
B5P-SHF-1AA
TEST
CN3
B06B-PASK-1
SP PCB
CN4
B08B-PASK-1
POWER DRIVE
CN6
B02B-PAMK-1
FRESH AIR
CN10
B02B-PAOK-1
HEATER
1
2
3
1
2
3
4
5
1
2
3
4
5
6
1
2
3
4
5
6
7
8
13.5V
1
2
1
2
5V
13.5V
13.5V
13.5V
5V
C1 10/
50V
R15 - R18 10K <1/10W> x 4
5V
10K <1/10W> x 3
R24
R23
<1/10W>
+
<1/10W>
R26 10K
R32
1SS355
NJM7812
1 3
1SS355
NJM7805
1
I
R67 1.0K
<1/10W>
5V
R30 10K
<1/10W>
D4
I C8
O
I
G
2
D1
I C2
5V
3
O
G
2
R19
R22
1.0K <1/10W> x 4
R66
C35 C12 C11
R25
1.0K
<1/10W>
5V
R31 10K
<1/10W>
5V
R33 10K
<1/10W>
R27
330
<1/10W>
12V
C2
+
10/ 50 V
C3
0.01 <F>
R20 R21
1.0K <1/10W> X 3R63
1000P <R> x 3
C15
0.01 <F>
C17
0.01 <F>
R34
1.0K
CUSTOM CODE
CUSTOM CODE
HEATING FAN DELAY
R64
R65
R28 10K
<1/10W>
1
Q1 DTC124EKA
C18
0.01 <B>
5V
<1/10W>
3
2
C14 1000P <R>
R29 390
C37
0.1 <F>
C16
0.01 <F>
5V
+
C32 100/
6.3V
C4 - C7
0.01 <F> x 4
JM1
JM2
JM3
C33
0.1 <F>
<1/10W>
Q3 DTC124EKA
3
2
5V
R1 - R3 10K <1/10W> x 3
C28
0.1 <F>
R70 10K
1
R4 - R6
1.0K <1/10W> x 3
SW1
CFS-0402MC
8 7
6 5
I C3
13.5V uPA2003ADR
9
SK
I 1
16
O1
I 2
O2
15
I 3
14
O3
I 4
13
I 5
O4
12
O5
I 6 I 7
11
O6
10
O7
8
GND
1
2
3 4 5 6 7
C8 - C10
0.1 <F> x 3
4 3
2 1
C36
0.47 <F>
5V
I C1
uPD78F0535
34
AVREF
39
I C RST
36 43
P00
44
P01 P02
45 46
P03
33
P10
32
P11
31
P12
30
P13
29
P14
28
P15
27
P16
26
P17
18
P20
19
P21
20
P22
21
P23
22
P24
P25
23
P30
11 12
P31
13
P32
14
P33
38
XT1
37
XT2
41
X1 X2
40
AGND
25
9
GND0
42
GND1
R11 - R14 10K <1/10W> x 4
R7 - R10
1.0K <1/10W> x 4
AVDD
VDD0 VDD1
35 10 24 15
P34
16
P35 P36
17 57
P40
58
P41
59
P42 P43
60
P44
61
62
P45
63
P46
64
P47 P50
1 2
P51
3
P52
4
P53
5
P54
6
P55 P56
7
8
P57
53
P64
54
P65
55
P66
56
P67
47
P70
48
P71
49
P72 P73
50 51
P74
52
P75
2008.01.28 7
3
2
1
X1
FCR5.0MC5T
5.00MHz
C19 - C22
0.1 <F> x 4
JM5 0R0
JM6 0R0
C31
0.01 <F>
R45 10K
<1/10W>
R46
1.0K
<1/10W>
C27
0.1
<F>
R37
10K
<1/10W>
5V
R56
100K
<1/10W>
0.1 <F>
C38
1
2
3
5V
FLOAT SWITCH CN9 B03B-XARK-1-A
I C7
S80842
2
3
NC
VDD
1
4
OUT GND
R40 10K
<1/10W>
8
1
CS
VCC
2
4
SK
DO
7
3
D I
NC
5
6
GND
NC
I C5
BR93L56RF
Q2
DTC124EKA
1
5V
ROOM TEMP. TH.
1
CN8
2
C25
50V
12V
R48 10K
1 2 3 4
5
6 7
10/
I C4
1
2
1
2
5V
+
13.5V
SK O1
O2 O3 O4
O5 O6
O7
GND
DAN217U
1 2
3
9
16 15 14 13
12 11 10
8
B2B-XASK-1-A
PIPE TEMP. TH. ( ENT ) CN7 B2B-XAYK-1-A
PIPE TEMP. TH. ( MID ) CN5 B2B-XAKK-1-A
C26
0.01 <F>
D2
12V
D3 D1FS4A
INDICATOR CN13 B07B-PASK-1
1
2
3
4
5
6
7
CN14 B03B-XAKK-1-A REMOTE CONTROL UNIT
1
2
3
CN11 B05B-XASK-1-A LOUVER ( UP / DOWN )
1
2
3
4
5
1
2
3
4
5
CN12 B05B-XARK-1-A LOUVER ( RHIGT / LEFT )
C29
0.1 <F>
C30
0.1 <F>
C34
0.1 <F>
NC
1.0K
<1/10W>
R58
1.0K
<1/10W>
R62
1.0K
<1/10W>
R52 10K <1/10W>
R41 1.0K
<1/10W>
R57
<1/10W>
R43 10K
R59 10K <1/10W>
R60
49.9K <1/10W>
R61
49.9K <1/10W>
5V
5V
R49 - R51 10K <1/10W> x 3
R44 10K <1/10W>
5V
C23
C13
0.1 <F>
0.01 <F>
5V
R55 10K <1/10W>
3
2
R36 0R0
PKM13EPYH-4000-A0
C24 1000P <R>
7
BA10393F
1
BA10393F
R47 390
<1/10W>
R35
1.0K
<1/10W>
B Z
BZ1
R42
47
<1/10W>
6
-
5
+
I C6-2
2
-
3
+
I C6-1
13.5V
12V
R54
15.4K <1/10W>
R53 28K <1/10W>
<1/10W>
uLN2003ADR
1
2 3 4
5
6 7
I I I
I I I I
INDOOR UNIT POWER SUPPLY PCB ASSEMBLY K06AL-0606HSE-P0
L
I C26-14
F101
3.15A - 250V <BET>
FH102
VA101
470V
<TNR>
PFC5000-0702F x 2
SA101
RA-362M
VA102
470V
<TNR>
C101
0.22
<LE>
W101
BLACK
W102
WHITE
FH101
LF101
ELF20N018A
1
2
4
3
C104
0.22 <LE>
C105
0.01
<YE>
C106
0.01
<YE>
NORMAL COIL
2
1
CN108 B2P3-VH-B
E102
GREEN
<RS-2W>
C108 4700
D102
1SR139-600
15V
+
R110
10K
<1/10W>
R103
62K
2
3 5 6
7 8
D106
D1FL20U
C110 0.047 <ECQB>
D103 D1FL20U D104 MTZJ5.1B
R109
330
<1/4W>
T101
ZFT22B03
D105
D1FL20U
C111 100/
+
25V
D108
D2FL20U
12
10
1000/
A
C113
25V
C114
0.01 <KH>
C115
0.01 <KH>
R108 100 <1/2W>
13.5V
R111
+
10K <1/10W>
340V
<ECQM> R104 330K <2W>
C109
220P/
2.0kV
R105
1.5
75
Q101 2SC5354
2
3
2SC1815
R107
100
<1/10W>
1
Q102
1
2
3
D107
RD16M
<B1>
C112
330/
25V
D101
1
D3SB60
3
2
4
C107
+
270/
450V
<ECKE>
<RS-2W>
R106
<RS-2W>
C118
0.01 <KH>
POWER DRIVE
B08B-PASK-1
SERIAL I N
SERIAL I NT
SERIAL ON
DRAIN PUMP
DC FAN-OUT
DC FAN-FEEDBACK
EX. SIGNAL-OUT
EX. SIGNAL-I N
DC SUPPLY
I C26-10
CN104
CN101
B03B-PASK-1
E101
N
GREEN
CN105 B5P6-VH-B
6
5
4
3
2
1
G5NB-1A
4
2
I C101
TLP621
<GB>
4
3
BLm18
<AG601>
DC FAN MOTOR
K101
1
3
L102
BLm18
5V
<AG601>
1
2
L103
13.5V
R112 330 <1/10W>
C116
0.01 <B>
CN102 B3B-XH-AM
3
2
1
2
1
E I B I N
W105
CN103 B2B-XH-AM
8
RED
SERIAL
E I B OUT
VA103
470V
<TNR>
IC26-14
7
L
IC26-14
L
IC26-10
N
IC26-10
I C 105
H I 2002R
101418
6
N
K102
G5NB-1A
342
1
13.5V
5 4 3 2
3 2 1
5 4
RC101 120/
0.2
1
5V
CN106 B2P3-VH-B-E
2
1
DRAIN PUMP
C119
0.01
<KH>
I C103
TLP621
<GB>
4
3 2
340V
1
A
15V
R114
4.7K <1/10W>
R115
6.8K
<1/4W>
R113
330
<1/10W>
15V
5V
1
2
3
4
5
6
7
8
1
2
3
1
2
I C104
TLP621
<GB>
15V
4
3
R116
1.0K
<1/4W>
R117
<1/4W>
5V
C121
0.1 <F>
820
+
C117 100/ 25V
AA
13.5V
C120
0.1 <F>
2007.12.18 8
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