General AUG25F, AUG25FUAR, AOG25FNAKL, AUG25U, AUG25UUAR Service Manual

...
Page 1
SPLIT TYPE AIR CONDITIONER
CASSETTE
type (50Hz)
Models
Indoor unit Outdoor unit
AUG25FUAR AOG25FNAKL
AUG25UUAR AOG25UNAKL
CONTENTS
SPECIFICATIONS OUTLINE AND DIMENSIONS CIRCUIT DIAGRAM REFRIGERANT SYSTEM DIAGRAM ERROR CONTENTS INDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM OUTDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM DISASSEMBLY ILLUSTRATION PARTS LIST
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . 6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . 11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
. . . . 8
. . 10
Page 2
SPECIFICATIONS
TYPE
INDOOR UNIT
OUTDOOR UNIT
COOLING CAPACITY
HEATING CAPACITY
ELECTRICAL DATA
POWER SOURCE
FREQUENCY
RUNNING CURRENT
INPUT WATTS
E.E.R.
STARTING CURRENT
MOISTURE REMOVAL
(kW)
(kW / kW)
COMPRESSOR
(A)
(kW)
(kW)
(Hz)
COOLING
HEATING
COOLING
HEATING
COOLING
HEATING
( /hr)
(V)
(A)
COOLING COOLING & HEATING
AUG25FUAR AUG25UUAR
AOG25FNAKL AOG25UNAKL
7.05 7.00
------
230
50
11.5 11.8
------
2.60 2.65
------
2.71 2.64
------
60
2.5
7.80
10.5
2.35
3.32
TYPE
DISCRIMINATION
REFRIGERANT R410A
(r.p.m.)
(m3/h)
(mm)
(kg)
INDOOR MED
OUTDOOR
INDOOR
OUTDOOR
INDOOR
GRILLE
OUTDOOR
INDOOR
OUTDOOR
FAN SPEED
AIR FLOW
DIMENSIONS
H x W x D
WEIGHT
NET / GROSS
MAX PIPE LENGTH / HEIGHT
REMOTE CONTROLLER TYPE
(g)
HIGH
LOW
(m)
REFRIGERANT CHARGE (R410A)
Hermetic type, 2 pole, Single phase,
Induction motor, Rotary
5JS290DAA
1,550 2,000
490
430
360
780
1,100
3,200
246 x 830 x 830
35 x 940 x 940
650 x 830 x 320
34 / 44
58 / 62 59 / 63
25 / 15
WIRED
PIPE LENGTH
FULL CHARGE AMOUNT
ADDITIONAL CHARGE
7.5 m (24 ft.)
10 m (33 ft.)
15 m (49 ft.)
20 m (66 ft.)
25 m (82 ft.)
1,550 g (54.7 oz)
1,600 g (56.4 oz)
1,700 g (60.0 oz)
1,800 g (63.5 oz)
1,900 g (67.0 oz)
2004.10.26 1
20 g / m
(0.7 oz / 3.3 ft.)
2,000 g (70.6 oz)
2,100 g (74.1 oz)
2,300 g (81.1 oz)
2,500 g (88.2 oz)
2,700 g (95.2 oz)
40 g / m
(1.4 oz / 3.3 ft.)
Page 3
OUTLINE AND DIMENSIONS
Unit : (mm)
Indoor unit
Model : AUG25FUAR / AUG25UUAR
940 830
Drain inside Dia. ø32
outside Dia. ø37
(Drain pipe)
305.5
298.5
248.5
(Small pipe)
(Large pipe)
(Drain pipe)
305.5
298.5
248.5
(Small pipe)
(Large pipe)
2004.07.23 2
Page 4
OUTDOOR UNIT
Unit : mm
Models:AOG25FNAKL, AOG25UNAKL
350
830
650
12
Air flow
Bottom
320
603
2004.08.18 3
343
Page 5
CIRCUIT DIAGRAM
Model : AUG25FUAR / AOG25FNAKL
Terminal
to remote control unit
Filter board
Controller PCB
Thermistor (pipe temp.)
Thermistor (room temp.)
Stepping motor
Drain pump
M
motor
to outdoor unit
Internal overload protector
Compressor
Compressor capacitor
Terminal
CR composite
Outdoor thermostat
Connector
Fan motor capacitor
Fan motor
FM
Thermal protector
Fan motor capacitor
Fan motor
Main relay
to power supply
2004.07.23 4
to indoor unit
Page 6
Model : AUG25UUAR / AOG25UNAKL
Thermistor (pipe temp.)
to remote control unit
Thermistor (room temp.)
Terminal
Stepping motor
to outdoor unit
Filter board
Thermistor (pipe temp.)
Controller PCB
Terminal
Thermistor (outdoor temp.)
Fan motor
FM
Float switch
Drain pump
M
motor
Fan motor capacitor
Thermistor (discharge temp.)
Compressor
Main relay
4WV
Solenoid
coil
Compressor
capacitor
to power supply
to indoor unit
2004.08.18 5
Fan motor capacitor
Transformer
Belt heater
F M
Controller PCB
Fan motor
Page 7
REFRIGERANT SYSTEM DIAGRAM
Models : AUG25FUAR / AOG25FNAKL
OUTDOOR UNITINDOOR UNIT
Refrigerant pipe
9.52 mm (3/8")
Evaporator
Refrigerant pipe
15.88 mm (5/8")
Charging valve
Models : AUG25UUAR / AUG25UNAKL
Capillary tube
Compressor
Strainer
Condenser
INDOOR UNIT
Evaporator
Refrigerant pipe
9.52mm(3/8")
Refrigerant pipe
15.88mm(5/8")
Charging valve
OUTDOOR UNIT
Strainer
Compressor
Accumulator
4-Way valve
Capillary tube
Muffler
Strainer
Condenser
Distributor
Cooling Heating
: Flare coupling
2004.08.18 6
Page 8
OF F
ON
ERROR CONTENTS
(1) Stop the air conditioner operation. (2) Press the master control button and the fan control button simultane-
ously for 2 seconds or more to start the test run.
Test run display
(3) Press the start/stop button to stop the test run.
[SELF-DIAGNOSIS]
When the error indication E:EE is displayed, follow the following items to perform the self-diagnosis. E:EE indicates an error has occurred.
1. REMOTE CONTROLLER DISPLAY
1) Stop the air conditioner operation.
2) Press the set temperature buttons simultaneously for 5 sec­onds or more to start the self-diagnosis. Refer to the following tables for the description of each error code.
Unit number (usually 0)
Error code
SUMOTUWETH FR
SA
Ex. Self-diagnosis
(3) Press the set temperature buttons simultaneously for 5 sec-
onds or more to stop the self-diagnosis.
Error code Error contents
00 01
02
Communication error (indoor unit remote controller)
Communication error (indoor unit outdoor unit)
Room temperature sensor open
2. OUTDOOR UNIT LEDS
When the outdoor temperature drops, the outdoor units fans may switch to low speed.
ERROR : HEAT & COOL MODEL (REVERSE CYCLE) ONLY
The LED lamps operate as follows according to the error contents.
Error display
LED1 LED2 Error contents
0.1 se c.
ON
OF F
Quick flash continued Quick flash continued
0.5 se c.
ON
OF F
2 s ec.
1 quick flash repeated Lighting continued
0.5 se c.
ON
OF F
2 quick flash repeated Lighting continued
ON
OF F
3 quick flash repeated Lighting continued
4 quick flash repeated Lighting continued Outdoor temperature
5 quick flash repeated Lighting continued 6 quick flash repeated Lighting continued Indoor unit error 7 quick flash repeated Lighting continued Discharge temperature
8 quick flash repeated Lighting continued
When the fault is cleared, the LED lamp goes off. However, for discharge pipe temperature abnormal and high pressure abnormal, the LED lamp lights continuously for 24 hours, as long as the power is not turned off.
2 s ec.
0.5 se c.
2 s ec.
0.1 se c.
ON
OF F
ON
OF F
ON
OF F
Model abnormal or EEPROM abnormal
Power source connection error
Discharge tempera­ture sensor error
Outdoor heat exchanger tempera­ture sensor error
sensor error Communication signal error
abnormal High pressure abnormal
03 04 05 06
07 08 09
0A
0b 0c
0d 0E 0F
11
12
13
14
Room temperature sensor short-circuited
Indoor heat exchanger temperature sensor open
Indoor heat exchanger temperature sensor short­circuited
Outdoor heat exchanger temperature sensor open
Outdoor heat exchanger temperature sensor short­circuited
Power source connection error
Float switch operated
Outdoor temperature sensor open
Outdoor temperature sensor short-circuited
Discharge pipe temperature sensor open
Discharge pipe temperature sensor short-circuited
Outdoor high pressure abnormal
Discharge pipe temperature abnormal
Model abnormal
Indoor fan abnormal
Outdoor signal abnormal
Outdoor EEPROM abnormal
2004.05.27 7
Page 9
INDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM
Model : AUG25FUAR
C6 4700P <ECQM>
D5 1SR139-600
D10 1SR139-600
C7 0.047 <ECQB>
D2 D1FL20U
D3 MTZJ5.1B
R7 330 <1/4W>
CN6-2
CN6-1
CN6 B2P3-VH-B-E BLUE
+
K4 G5NB-1A DC12V
C3 0.22 <RE>
R88 120 <1/2W>
C105
0.022 <YE>
C106
C101
0.022
0.22
<YE>
<RE-C>
K3 GDS-1 12V
K1 GDS-1 12V
JM5
UL1015 AWG18 GRAY
R6 100 <1/2W>
D4 D1FL20U
C8 100/6.3V
NO.1
NO.2
NO.3
R5 62K
<RSP2-2W>
SW1 DSS803
VA2 470
<TNR>
THERMAL FUSE
GRAY
GRAY
CN3-2
CN3-1
CN3
53406-9910
DRAIN PUMP
L
TM101
POWER SOURCE 230V 50Hz
N
TM102
UL1015 AWG18 WHITE
UL1015 AWG18 BLACK
TERMINAL BOARD
OUTDOOR UNIT
FH101
UL1015 AWG16
FAN CAPACITOR 440V 6uF
FAN MOTOR
R1 3.3 <RGGS-5W>
YELLOW
M
YELLOW
FH102
F101
3.15A
<BET>
SA101 RA-362M
W103
E101
GREEN
UL1015 AWG18 WHITE
CN4 B2P3-VH-B-Y YELLOW
UL1015 AWG22 BLACK
UL1015 AWG22 WHITE
UL1015 AWG22 BLUE
UL1015 AWG22 PURPLE
F M
3 2 1
E
D1 D3SB60
100/
450V
VA102
470
<TNR>
C5
+
UL1015 AWG22
UL1015 AWG22
VA101
470
<TNR>
R3 100 <1/10W>
R2 1.2 <RSP2-2W>
W104
UL1015 AWG18 BLACK
UL1015 AWG20 WHITE
UL1015 AWG20 WHITE
UL1015 AWG22 RED
CN5 B6P11-VH-B WHITE
R4 330K <SPRH-2W>
Q1 2SC4236
Q2
2SC1815
BLACK
BLACK
C103
0.01 <F> C104
0.01 <F>
LF101
ELF20N018A
POWER SUPLLY PCB
CN1 B2P3-VH-B-C BLACK
CN1-1
CN1-2
CN4-1
CN4-2
CN5-1
CN5-2
CN5-6
SL
CN5-5
L
CN5-3
H
10K <1/10W> x 3
REMOTE CONTROL CUSTOM CODE SWITCHING (R1)
REMOTE CONTROL CUSTOM CODE SWITCHING (R2)
T1
SWITCHING TRANSFORMER
ZFT29B01
PRIMARY
D6 D2FL20U
C9 1000 /25V
SECONDARY
+
C54 0.01 <F>
R11 56K <1W>
D8 D1F60
IC9 TLP621 (D4)-GB
R13 10K <1/10W>
5V
ZONE CONTROL SWITCHING
G3MC-202PL-VD DC12V
SSR1
R39 10K
<1/10W>
ROOM TEMPERATURE CORRECTION ( HEATING OPERATION )
ROOM TEMPERATURE CORRECTION ( HEATING OPERATION )
+
-
CN19 B2P3-VH-B-R RED
CN19-1
CR8 TA120C33
K8 G5N-1A
R15-R17
JM1 JM2 JM3
R8 10K
<1/10W>
SW2 DRS4016-5
5V
R38 10K
<1/10W>
5V
IC2
7812
I
O
G
IC3
7805
I
O
G
5V
R29-R32 10K <1/10W> x 4
8
4
2
1C
R33-R36
1.0K <1/10W> x 4
R12 1.0K <1/10W>
C18
0.01 <F>
R37 10K
<1/10W>
R42 1.0K <1/10W> R41 1.0K <1/10W> R40 1.0K <1/10W>
14V
R21-R24 10K <1/10W> x 4
TEST
CN9-1
CN9-2
CN9-3
CN9-4
CN9-5
R18 1.0K <1/10W> R19 1.0K <1/10W> R20 1.0K <1/10W>
12V14V
C11
+
10/ 25V
C13
0.1 <F>
C17
0.01 <F>
K 4
5V
CONTROLLER PCB ASSEMBLY ( MAIN PCB )
K01AL-0401WSE-C
76
P10
77
P11
28
P51
29
P52
30
P53
31
P54
8
P70
9
P71
10
P72
6
P131
25
P46
15
P24
14
P23
26
P47
35
P57
34
P56
64
P03
27
P50
18
P27
17
P26
16
P25
13
P22
12
P21
11
P20
5
P130
52
P120
51
P37
49
P35
48
P34
47
P33
32
P55
<1/10W>
61
P00
2SC2712
53
P121
62
P01
78
P12
79
P13
80
P14
P66
42
24
P45
23
P44
22
P43
C31
73
XT1
R55 10K <1/10W>
60
RESET
X2
69
2
C44
0.1 <F>
3
C19-C21
0.01 x 3 <F>
R59
R97 R98 R99
10K <1/10W> x 4
C15
C14
+
0.1
100/
<F>
6.3V
R10 10K <1/10W>
Q3 DTC124EKA
C10
0.01 <F>
R93-R96 10K <1/10W> x 4
14V
9
11 6
5
12
4
13
3
21415
8
IC5 (5/7) uPA2003GR
R25-R28
1.0K <1/10W> x 4
IC5 (1/7) uPA2003GR
10
IC6 (1/7) uPA2003GR
CN9 B5P-SHF-1AA
5V
R9 390 <1/10W>
C12
0.01 <F>
C22-C25
0.01 x 4 <F>
6711
NC
NC
C47
0.1 <F>
5V
JM10
C26-C29
0.01 x 4 <F>
C30
0.01 <F>
CR6
0.01 <F>
5V
1
P15
2
P16
3
P17
I C 1
uPD780058BGC
-108-8BT
52
P120
P122
54
55
P123
66
P05
65
P04
VDD0
74
VDD1
68
75
AVRF0
7
AVRF1
AVSS
4
67
VSS0
33
VSS1
71
I C
72
XT2
56
P124
57
P125
58
P126
59
P127
63
P02
19
P40
20
P41
21
P42
40
P64
39
P63
38
P62
P61
37
36
P60
43
P67
44
P30
45
P31
46
P32
41
P65
50
P36
X1
70
1
X1 CSTS0500MG03-T
NC
NC
NC
NC
R51 1.0K <1/10W>
5V
R60 10K
Q5
C43
C16
0.01 <F> x 3
5V
C32 1000P <R>
C35 1000P <R>
R77-R79 10K <1/10W> x 4
IC5 (1/7) uPA2003GR
1 16
7
10
11
6
5
12
4
13
14V
3
14
9
15
2
1
8
16
5V
R61 10K
<1/10W>
Q6
2SC2712
7
10
IC6 (1/7) uPA2003GR
CR1-CR5 10K <1/10W> x 5
R81 1.0K <1/10W> R72 1.0K <1/10W> R71 1.0K <1/10W>
RJ2 1.0K <1/10W>
RJ1 1.0K <1/10W>
C49
0.01 <F>
3
IC8 PST600C
R44 1.0K <1/10W>
R46 1.0K <1/10W>
R50 10K <1/10W>
4
3
2
1
IC4 (7/7) uPA2003GR
5V
R52 10K
<1/10W>
R62 4.7K <1/10W>
R65 390 <1/10W>
R69
R70
5V
5V
1
C45
0.1 <F>
2
R43 10K (1%) <1/10W>
R45
49.9K (1%) <1/10W>
5V
8
D0
VCC
7
NC
D1
CK
CS
IC7 BR93LC46RF
GND
C39
6
NC
0.1 <F>
5
12V
R63
15.4K (1%) <1/10W>
R64
28.0K (1%)
12V
IC11-2 BA10358
5V
R80
NO.3
NO.2 INDOOR ROOM FAN SWITCHING
NO.1
<1/10W>
+
-
12V
D7
DA226U
IC11-1 BA10358
+
-
10K <1/10W> x 3
SW4 DSS803
NO.3
NO.2
NO.1
INDOOR ROOM FAN SWITCHING
ROOM TEMPERATURE CORRECTION ( COOLING OPERATION )
CN15-1
CN15-2
CN15-3
CN15 B3B-XARK-1-A RED
C34
0.1 <F>
C37
0.1 <F>
10K <1/10W> x 4
R58
IC6 (5/7) uPA2003GR
5
3
1
12V
R66 10K
<1/10W>
UL1430 AWG22
R75 R76
12
14
16
R100
4
13
14V
9
15
2
8
L2
CN17-1
L4
CN17-2
L3
CN17-3
TERMINAL BOARD
BLACKUL1430 AWG22
BLACK
5V
5V
14V
K 8
CN17 B3B-XAKK-1-A BLACK
BLACK
UL1430 AWG22
3 2 1
REMOTE CONTROL UNIT EZ-099CWSE-R
FLOAT SWITCH
CN8 B2B-XASK-1-A
CN8-1 BLACK
CN8-2
CN7-1
CN7-2
CN8 B2B-XAKK-1-A BLACK
R49 1.0K <1/10W>
C38
0.01 <F>
CR7
0.01 <F>
14V
CN10-1
CN10-2
CN10-3
CN10-4
CN10-5
CN10 B5B-XASK-1-A
UL1430 AWG22 RED
UL1430 AWG22 WHITE
Q4 DTC124EKA
5V
R68 10K <1/10W>
R67 1.0K <1/10W>
ROOM TEMPERATURE THERMISTOR
BLACK
PIPE TEMPERATURE THERMISTOR
GRAY
GRAY
5V
R48 10K <1/10W>
R47 390 <1/10W>
5V
C1
0.1
CN16-1
<F>
CN16-2
CN16-3
UL1430 AWG22
CN16 B3P-VH-B
BROWN
RED
ORANGE
YELLOW
WHITE
UL1430 AWG28
BROWN
RED
ORANGE
YELLOW
WHITE
CN14 B4B-XH-AM
RED
WHITE
BLACK
CN14-4
CN14-3
HA JEM-A
CN14-2
CN14-1
F M
FEED BACK
LOUVER ( UP / DOWN )
M
2004.07.27 8
Page 10
Model : AUG25UUAR
THERMAL FUSE
GRAY
CN3 53406-9910
TM101
230V 50Hz
TM102
EMI FILTER ZCAT1518
-0730
UL1015 AWG18 WHITE
UL1015 AWG18 BLACK
TERMINAL BOARD
OUTDOOR UNIT
GRAY
CN3-2
CN3-1
L
FH101
N
FAN CAPACITOR
UL1015 AWG18 RED
R1
3.3
<RGGS-5W>
FH102
F101
3.15A
<BET>
SA101 RA-362M
E101
UL1015 AWG16
GREEN
440V 6uF
CN5 B6P11-VH-B
FAN MOTOR
3 2 1
E
D1 D3SB60
C5 100/450V
VA102 470V <TNR>
W103 W104
UL1015 AWG18
UL1015 AWG18
UL1015 AWG18
UL1015 AWG20
UL1015 AWG20
UL1015 AWG22
UL1015 AWG22
UL1015 AWG22
UL1015 AWG22
UL1015 AWG22
F M
M
DRAIN PUMP
C6 4700P <ECQM>
R4 330K <SPRH-2W>
Q1 2SC4236
R3 100 <1/10W>
+
R2 1.5 <RSP2-2W>
LF101
ELF20N018A
VA101 470V <TNR>
Q2 2SC1815
C7 0.047 <ECQB>
D2 D1FL20U
R7 330 <1/4W>
C103
0.01 <F>
C104
0.01 <F>
POWER SUPPLY PCB
CN1 B3P5-VH-B-C
BLACK
BLACK
CN1-1
WHITE
CN1-2
RED
CN1-3
CN4 B2P3-VH-B-Y
YELLOW
WHITE
CN4-1
WHITE
CN4-2
WHITE
BLACK
CN5-1
WHITE
CN5-2
BLUE
CN5-6
SL
PURPLE
CN5-5
L
CN5-3
H
UL1015 AWG22
UL1015 AWG22
JM5
BLACK
BLACK
RED
YELLOW
YELLOW
D5 1SR139-600
D10 1SR139-600
D3 MTZJ5.1B
C105
0.022 <YE> C106
0.022 <YE>
K3 G5S-1
CN6 B2P3-VH-B-E
BLUE
NO.1
NO.2
NO.3
R5 62K
<RSP2-2W>
R6 100 <1/2W>
D4 D1FL20U
C8
+
100/6.3V
C101
0.22 <RE-C>
K1 G5S-1
K4 G5NB-1A
CN6-2
C3 0.22 <RE>
R88 120 <1/2W>
CN6-1
TEST
SW1 DSS803
10K <1/10W> x 3
ZONE CONTROL SWITCHING
ROOM TEMPERATURE CORRECTION ( HEATING OPERATION )
ROOM TEMPERATURE CORRECTION ( HEATING OPERATION )
CUSTOM CODE SWITCHING (R1)
CUSTOM CODE SWITCHING (R2)
T1 SWITCHING TRANSFORMER
ZFT29B01
PRIMARY
SECONDARY
VA1 470V <TNR>
18
14
10
CN9-1
CN9-2
CN9-3
CN9-4
CN9-5
CN9 B5P-SHF-1AA
R39 R38 R37
R15 - R17 10K <1/10W> x 3
JM1 JM2 JM3
14V
D6 D2FL20U
C9
+
1000 /25V
R8 10K
C54
0.01 <F>
DRS4016-5
I C 10 H I 2002
5V
SSR1 G3MC-202PL-VD
+
-
VA2 470
5V
<TNR>
5V
IC2
7812
I
G
<1/10W>
IC3
7805
I
O
G
5V
SW2
R93 - R96 10K <1/10W> x 4
14V
R21 - R24 10K <1/10W> x 4
R42 1.0K <1/10W> R41 1.0K <1/10W> R40 1.0K <1/10W>
5V
R18 1.0K <1/10W> R19 1.0K <1/10W> R20 1.0K <1/10W>
12V
O
C11
+
10/ 25V
R59
10K <1/10W> x 4
5V
C14
C13
100/
0.1
6.3V
<F>
R29 - R32 10K <1/10W> x 4
R33 - R36
1.0K <1/10W> x 4
C26 - C29
0.01 x 4
5V
<F>
1
5
2
3
R10 10K <1/10W>
4
C17
0.01 <F>
14V
11
NC
13
K 1
14
K 3
15 2
K 4
R25 - R28
1.0K <1/10W> x 4
C22 - C25
0.01 x 4 <F>
C10 C12
0.01 <F> x 3
CONTROLLER PCB ASSEMBLY ( MAIN PCB )
K01AL-0400HSE-C1
76
P10
P11
P70
P71
P72
P131
P23
P47
P57
P56
P51
P52
P54
P50
P27
P26
P25
P22
P21
P20
P130
P55
P46
P24
P53
C32 1000P <R>
77
C35 1000P <R>
8
9
10
6
25
15
14
26
35
34
28
NC
29
NC
30
NC
31
NC
27
18
17
16
13
12 11
5
32
R51 1.0K <1/10W>
5V 5V
R60 10K <1/10W>
61
P00
Q5 2SC2712
R91 10K
C16
<1/10W>
NC NC NC
C43
P121
P03
P01
P12
P13
P14
P33 P34
P35
P45
P44
P43
XT1
53
64
62
78
79
80
47 48
49
24
23
22
73
C31
5V
R55 10K <1/10W>
60RESET
C44
X2
69
2
0.1 <F>
3
C19 - C21
0.01 x 3 <F>
R98R97
C15
+
0.1 <F>
10
IC5 (1/7) uPA2003GR
R14 10K <1/10W>
5V
Q3 DTC124EKA
9
6
512
4
3
8
IC5 (5/7) uPA2003GR
C30
NC
R99
JM10
NC
7
CR1
0.01 <F>
R9 390 <1/10W>
NC
NC
1
P15
2
P16
P17
3
uPD780058BGC
52
P120
54
P122
55
P123
66
P05
65
P04
VDD074
68 VDD1
75
AVRF0
7
AVRF1
C47
0.1 <F>
4
AVSS
67
VSS0
33
VSS1
71
I C
72
XT2
56
P124
57
P125
58
P126
P127
59
41
P65
42
P66
63
P02
CR6
0.01 <F>
40
P64
P63
39
38
P62
P61
37
36
P60
43
P67
44
P30
45
P31
46
P32
P36
50
51
P37
19
P40
20
P41 P42
21
1
X1 CSTS0500MG03-T
I C 1
-108-8BT
X1
70
R44 1.0K <1/10W>
R46 1.0K <1/10W>
R50 10K <1/10W>
R77 - R79 10K <1/10W> x 4
16
1
10
7
5
14V
9
4
2
IC4 (7/7) uPA2003GR
R61 10K <1/10W>
CR2-CR5 10K <1/10W> x 4
12
13
15
Q6 2SC2712
6
3
1
8
Q7 2SC982
R92 10K <1/10W>
CR7
0.01 <F>
11
14
16
R67 1.0K <1/10W>
10K <1/10W> x 3
R81 1.0K <1/10W>
R72 1.0K <1/10W> R71 1.0K <1/10W>
0.01 <F> x 3
C49
0.01 <F>
RJ1 1.0K <1/10W>
3
IC8 PST 600C
RJ2 1.0K <1/10W>
5V
1
2
IC5 (1/7) uPA2003GR
NC NC NC NC
R52 10K <1/10W>
R62 4.7K <1/10W>
R70
5V
C45
0.1 <F>
R43 10K (1%) <1/10W>
R45
49.9K (1%) <1/10W>
4
VCC
D0
D1
3
CK
2
CS
GND1
IC7
BR93LC46RF
5V
R63
15.4K (1%) <1/10W>
12V
+
-
IC11-2 BA10358
R65 390 <1/10W>
5V
R68 10K <1/10W>
5V
5V
R69 R80
NO.3
FAN SWITCHING
NO.2
FAN SWITCHING
NO.1
ROOM TEMPERATURE CORRECTION ( COOLING OPERATION )
5V
8
7
NC
6
NC
5
IC11-1 BA10358
12V
C1
0.1 <F>
SW4 DSS803
NO.3
NO.2
CN15 B3B-XARK-1-A RED
C39
0.1 <F>
+
-
R64 28K (1%) <1/10W>
12V
D7 DA226U
CN15-1
CN15-2
CN15-3
C34
0.1 <F>
C37
0.1 <F>
10K <1/10W> x 4
R58
R75 R76
14V
12V
L2
0.022 <DSS306>
L4
0.022
R66
<DSS306>
10K <1/10W>
L3
0.022 <DSS306>
CN16 B3B-VH-B
CN16-1
CN16-2
CN16-3
WHITE
UL1430 AWG22 BLACK
UL1430 AWG22 BLACK
R100
C38
0.01 <F>
CN10 B5B-XASK-1-A
CN17 B3B-XAKK-1-A
CN17-1
CN17-2
CN17-3
TERMINAL BOARD
UL1430 AWG22 GRAY
UL1430 AWG22 PURPLE
UL1430 AWG22 BLUE
F M
FEED BACK
5V
CN8
B2B-XASK-1-A
CN8-1
CN8-2
B2B-XAKK-1-A
CN7
CN7-1
CN7-2
5V
5V
WHITE
UL1430 AWG22
2 1
R48 10K <1/10W>
BROWN
RED
ORANGE
YELLOW
WHITE
UL1430 AWG28
RED
UL1430 AWG22
R49 1.0K <1/10W>
CN10-1
CN10-2
CN10-3
CN10-4
CN10-5
BLACK
UL1430 AWG22
3
REMOTE CONTROL UNIT EZ-0015HSE-R
FLOAT SWITCH
BLACK
BLACK
BLACK
GRAY
GRAY
Q4 DTC124EKA
BROWN
RED
ORANGE
YELLOW
WHITE
ROOM TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
CN14 B4B-XH-AM
5V
R47 390 <1/10W>
M
CN14-4
CN14-3
CN14-2
CN14-1
LOUVER
( UP / DOWN )
JEM-A
HA
2004.07.27 9
Page 11
OUTDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM
Model : AOG25UNAKL
UL1430 AWG22
UL1430 AWG22
SECONDARY
THEMAL FUSE
PRIMARY
4WV
RED
RED
POWER TRANSFORMER
EZ-095HHSE-T1
UL1015 AWG22
PURPLE
UL1015 AWG22
PURPLE
UL1015 AWG16
GREEN
BLACK
4WV
BLACK
SECONDARY
CN3-2
CN3-1
CN3 B2B-XH-AM
WHITE
PRIMARY
CN2-2
CN2-1
CN1 B3P5-VH-B-R
RED
CN1-1
CN1-2
CN1-3
CN9-1
CN9-2
CN2 B3P3-VH-B-R
RED
FH1
F
CN9 179844-1
WHITE
D1 D2SB2
C11 2200 /35V
F1
3.15A
<250V>
VA1 470 <TNR>
+
R1
5.6K <1/4W>
FH2
R2
5.6K <1/4W>
C1
0.22 <RE>
VA4 470
<TNR>
K1 G5NB-1A DC12V
C8 10/ 25V
C14
0.01 <F>
C15
0.01 <F>
SA1 RA-362M
R22 1.0K <1/4W>
+
D2 MTZJ15C
ELF17N015A
LF1
VA5 470 <TNR>
12V 5V
Q1 2SD880
C7
+
10/ 25V
14
C2
0.22 <RE>
10
18
12V
D3 D1F60
+
C12 2200 /25V
I O
IC4
7805
G
IC2 HU2001
C28
0.1 <F>
CONTROLLER PCB ASSEMBLY ( MAIN PCB )
K01DI-0400HUE-C1
34
AVREF
35
C13 100/ 25V
R41 10K <1/4W>
R9 4.7K <1/4W>
2
C18
0.01 <F>
1
3
5
4
5V
5V
+
5V
C29
0.1 <F>
R10 4.7K <1/4W>
Q3 DTC124EKA
Q4 DTC124EKA
12V IC6 (7/7)
9
5
12
JM1
5V
CR2
0.01 <F>
uPA2003GR
AVDD
10
VDD0
24
VDD1
38
XT1
AGND
25
GND0
9
42
GND1
39 I C
30
P13
29
P14
P15
28
27
P16
uPD780024AGK
43
P00
46
P03
45
P02
55
P66
I C 1
-B67-9ET
RESET
P36 P22 P21 P20
P23
P17
P30
P31
P32
P33
P10 33
P11
P12 31
36
C24
0.1 <F>
17 20 19 18
R30 R31 R32
R40 10K <1/4W>
21
26
CJ4
44P01
CR1 10K <1/4W>
11
12
13
14
C20
0.01 <F>
CJ1 1000P <B>
32
CJ2 1000P <B>
CJ3 1000P <B>
5V
R33 10K <1/4W>
C19
0.01 <F>
5V
IC5 PST600C
VCC OUT GND
10K <1/4W> x 3
5V
C17
0.01 <F>
R15 1.0K <1/4W>
R16 1.0K <1/4W>
R17 1.0K <1/4W>
IC7 BR93LC46
CS SK D1 NC
C16
0.01 <F>
C23
0.1 <F>
VCC
D0 NC
GND
R18 - R21
1.0K <1/4W> x 4
R29 10K <1/4W>
5V
C22
0.1 <F>
R35 - R38 10K <1/4W> x 4
R11 14K (1%) <RN-1/5W>
R12 14K (1%) <RN-1/5W>
R3
6.65K (1%) <RN-1/5W>
5V
C26
0.1 <F>
C27
0.1 <F>
C25
0.1 <F>
TIMER
TEST1
TEST2
TEST3
5V
CN11
CN12
CN13
CN10 B5P-SHF-1AA
WHITE
CN10-1
CN10-2
CN10-3
TEST
CN10-4
CN10-5
B2P-VH-B RED
CN11-2
CN11-1
B2P-VH-B-C BLACK
CN12-2
CN12-1
B2P-VH-B-R RED
CN13-2
CN13-1
PIPE TEMPERATURE THERMISTOR
GRAY
GRAY
OUTDOORTEMPERATURE THERMISTOR
BLACK
BLACK
DISCHARGE TEMPERATURE THERMISTOR
BROWN
BROWN
POWER SOURCE 230V 50Hz
INDOOR UNIT
COMPRESSOR RUNNING CAPACITOR
UL1015 AWG12 WHITE
UL1015 AWG20 RED
UL1015 AWG20 WHITE
UL1015 AWG20 BLACK
E
L N
BLUE
3
WHITE
2 1
COMP
R
C
BLACK
BLACK
UL1015 AWG12
S
RED
WHITE
TERMINAL BOARD
E
POWER RELAY
VF12HU-UL
FAN CAPACITOR 450V
3.5uF
UL1015 AWG20 CN5-1
UL1015 AWG20
F M
UL1015 AWG20
UL1015 AWG20
FAN MOTOR
B H
BELT HEATER
UL1430 AWG24
RED CN15-1
UL1430 AWG24
RED
UL1015 AWG18
WHITE
UL1015 AWG18
WHITE
BLACK
WHITE
RED
BLUE
UL1015 AWG16
BLACK
UL1015 AWG16
BLACK
CN15-2
CN4-1
CN4-2
CN5-2
CN5-3
CN5-4
CN8-1
CN8-2
CN15
B2B-XASK-1-A
WHITE
CN4 53331-0210
WHITE
H
C4 0.22 <RE>
L
K3 JQ1-12V
CN5 B4P7-VH-B
WHITE
CN8 179844-2
RED
R25 120
K2 G5NB-1A DC12V
K6 G5NB-1A DC12V
4WV
FAN - ON ( HI )
FAN - LO
C. CH
12V
59
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
57
58
56
54
53
37
23
22 16
15
8
7
6
5
4
3
X1
8.38MHz
P42
P40
P41
P67
P65
P64
XT2
P25
P24 P35
P34
P57
P56
P55
P54
P53
P52
LED1
5V
R27 10K
P50
1
P51
2
47
P70
P71
48
P72
49
50
P73
51
P74
52
P75
60
P43
61
P44
62
P45
63
P46
P47
64
X1
41
1
X2
40
3
2
<1/4W>
R28 10K <1/4W>
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
SLR-325 <RED>
LED2 SLR-325 <RED>
1
K 1
K 2
K 3
K 6
16
3
14
2
15
4
13
6
11
7
10
8
2004.07.27 10
Page 12
DISASSEMBLY ILLUSTRATION
Models : AUG25FUAR
AUG25UUAR
705
847
692
690
692
847
834-2
543
692
122
847
122
690
543
544
544
847
122
544
522
543
122
847
692
876-2
338
847
226
122
692
690
543
692
847
542
705
544
545
93
240
469
468
253-A
472-4
487
472-5
472-5
472-2
858
777-2
71
472-3
472-5
472-5
710
472-1
71
858
777-1
61
2004.08.18 11
Page 13
Models : AUG25FUAR
AUG25UUAR
462
235
184-1
460-2
467
138
127
835
479
482
460-1
798
187
835
484
244
187
803
465
164
155
168
484
143-3
484
814
464
484
563
904
903
834-1
514
223
735
477
457
476-2
117-3
474
197
337-1
457
565
146-2
337-2
146-1
197
337-1
160
488
2004.07.27 12
Page 14
Models : AUG25FUAR
AUG25UUAR
143-1
875
34
815-2
629
541
195
381
628
824-3
815-1
234
982-1
236
2004.05.27 13
Page 15
Page 16
Page 17
Model : AOG25FNAKL
47-1
735-3
272
178-2
348-1
13-2
13-1
2004.07.27 16
Page 18
Model : AOG25UNAKL
867
361
333
271
344
343
735-3
259
13-2
13-1
272
272
178-2
348
2004.10.26 17
Page 19
Model : AOG25FNAKL
34
38
985
37
218-3
984
32
824-4
823-2
983
187
815-3
989-1
989-2
Model : AOG25UNAKL
987
988
989
986
34
38
451
236
32-2
187
218-4
815-3
989-1
989-2
37
2004.08.18 18
32
Page 20
PARTS LIST
INDOOR UNIT
Ref.
No.
34 Capacitor (Fan Motor) 9900230029 61 71 Grille Hook Holder 9362782005
93 117-3 Hex. Nut w/Spring Washer 301721180114 122 127 138 143-1 Clamp NK-3N 313361274700 143-3
146-1 Evaporator-A Assy 9373799030 146-2 Evaporator-B Assy 9373800033 155 Special Nut M6 9307615016 160 Drain Pan Assy 9362804004 164 Fan Motor Assy-In 9601558019 168 Cabinet-E 9362735001 184-1 Thermostat Spring-A 313728262708 187 Clamp No.1219 313361271706 195 Clamp SKB-100 313361275805 197 Wind Guide Board 9373444015
223 Control Box 9362762007 226 Motor Gear 9362764001 234 Thermistor Assy-R oom 9703299025 235 Thermistor Assy-Pipe 9703297014 236 Controller PCB Assy (for FUAR)
236 Controller PCB Assy (for UUAR)
240 Remote Control Unit (for FUAR) 9372266069 240 Remote Control Unit (for UUAR) 9372266052
Description
Decoration Plate 9363131000
Filter 9362766005
Louver Support Holder 9362799003 Drain Hose 9365074008 Separate Wall 9362793001
Clamp NK-9N 313209399700
K01AL-0401WSE-C1
K01AL-0400HSE-C1
Part No.
AUG25FUAR AUG25UUAR
9704557704
9704557698
Ord.
Ref.
Q'ty
No.
474 Turbo Fan Assy 9362810012 476-2 Special Washer 9362756006 477 Bellmouth (B) 9362774000 479 Float Switch 9703285004 482 Pump Unit 9703125010 484 Hook 9362736008 487 Grille Hinge Wire 9362754002 488 Drain Pan Plug 313005174654 514 Control Box Cover 9362763004 522 Joint Gear 9362772006
541 Terminal Plate 9363642001
542 Panel Base 9362759014 543 Panel Frame Holder 9362761017 544 Panel Base Holder 9362760010 545 Panel Frame 9362758017 563 Insulation (Inner Box) 9362797009 565 Evaporator Holder Assy 9362802024 628 Locking Spacer-B 313005446558 629 EMI Filter 0400247074 690 Joint-A 9362773003
692 Joint Shaft 9362771009
705 Louver 9362769013 710 Intake Grille 9362767019 735 Distributor Assy 9371325040 777-1 Grille Hook-A 9362779012 777-2 Grille Hook-B 9362778015 798 Pump Hook Bracket 9362753005 803 Cabinet-D 9362792004 814 Cabinet-C 9362791007 815-1 Terminal-3P 9306489069
Description
Part No.
AUG25FUAR
AUG25UUAR
Ord.
Q'ty
244 Pipe Cover 9362748001 253-A Wire Assy ( Remote) 9372714010 337-1 Reinforcement (Eva.)-A 9362749008 337-2 Reinforcement (Eva.)-B 9362750004 338 Motor Holder 9362765008 381 Locking S pacer 313209391506 457 Reinforcement (Drain Pan) 9362757003 460-1 Pump Cover-A 9362775007 460-2 Pump Cover-B 9362776004 462 Top Cover Plate Assy 9362806022
464 Cabinet-A Assy 9362807012 465 Cabinet-B Assy 9362808019 467 Drain Port 9362786003 468 Special Nut-A (Large) 313005446653 469 Special Nut-B (Small) 313005446759 472-1 Grille R einforcement-A 9362738002 472-2 Grille R einforcement-B 9362739009 472-3 Grille R einforcement-C 9362740005 472-4 Grille R einforcement-D 9362741002 472-5 Grille R einforcement-E 9362742009
815-2 Terminal-3P 9703345012 824-3 Fuse 0600222512 834-1 Wire Cover-A 9362789004 834-2 Wire Cover-B 9362788007 835 Cushion Rubber ( Pump) 9362777001 847 Louver Supporter 9362770019 858 Grille Spring 9362755009 875 Filter PCB Assy ( for FUAR ) 9704561107 875 Filter PCB Assy ( for UUAR ) 9704561091 876-2 Step Motor 9360307019
903 Rubber (Vibration-proof) A 9364891002 904 Rubber (Vibration-proof) B 9364892009 982-1 Cord Clamp 9356857009
2004.10.26 19
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
Page 21
OUTDOOR UNIT
Ref.
No.
2 Fan Guard 4 Emblem-Rear 5 Front Panel Ptd 7
Connector Cover (Cabinet)
8
Wire Assy (Comp)
9
Side Panel R Ptd 12 Base Assy, Ptd 13-1 3-Way Valve Assy 13-2 2-Way Valve Assy 16 Condenser Assy
26 Compressor Cover A 29 Separate Wall 32 Control Box 34 Capacitor, Plastic 37 Running Capacitor 38 Capacitor Clamp Metal 39 Propeller Fan Assy 41 Motor Induct 45-1 Motor Bracket 45-2 Motor Bracket-Top
45-3 Motor Bracket Ctr 45-4 Motor Bracket Bottom 46 Compressor Assy 47-1 Rubber (Discharge Pipe) 51 Special Nut M5 55 Special Nut M8 64 Side Panel L Ptd 69-3 Bolt, Hex. Socket 85 Valve Plate Ptd
107 Rubber S eat-A
Description
Part No.
AOG25FNAKL
9371187013 9372171011 9371924014 9366398004 9372334010 9371927015 9371920016 9372205013 9372204023 9372181027
9372327012 9371933016 9371935010 9900130022 9703107023 313791061807 9366378013 9601671046 9371929019 9371931012
9371930015 9371932019 9372558010 313194159807 9300301015 9355091008 9371926018 301210060360 9371928012 9351049010
Ord. Q'ty
Ref.
No.
2 Fan Guard 4 Emblem-Rear 5 Front Panel Ptd 7 Connector Cover (Cabinet) 8 Wire Assy (Comp)
9 Side Panel R Ptd 12 Base Assy, Ptd 13-1 3-Way Valve Assy 13-2 2-Way Valve Assy 16 Condenser Assy
26 Compressor Cover A 29 Separate Wall 32 Control Box 32-2 Control Box B 34 Capacitor, Plastic 37 Running Capacitor 38 Capacitor Clamp Metal 39 Propeller Fan Assy 41 Motor Induct 45-1 Motor Bracket
45-2 Motor Bracket-Top 45-3 Motor Bracket Ctr 45-4 Motor Bracket Bottom 46 Compressor Assy 51 Special Nut M5 55 Special Nut M8 64 Side Panel L Ptd 69-3 Bolt, Hex. Socket 85 Valve Plate Ptd
107 Rubber S eat-A
Description
Part No.
AOG25UNAKL
9371187013 9372171011 9371924014 9366398004 9372334010 9371927015 9371920016 9372205013 9372204023 9372181010
9372327012 9371933023 9371935010 9371936017 9900130022 9703107023 313791061807 9366378013 9601671046 9371929019
9371931012 9371930015 9371932019 9372558010 9300301015 9355091008 9371926018 301210060360 9371928012 9351049010
Ord. Q'ty
109 Teminal Cover (Comp)
187 Clip ( Cable) 218-3 Relay 272 Strainer
412 Cover Gasket (Comp.) 527 Protectiive Net 734 Top Panel 735-3 Capillary Assy
754 Terminal Gask. Washer 9351053017 815-3 Terminal-5P 823-2 Fuse Holder 824-4 Fuse
984 Bracket (switch) 985 Bracket (thermostat) 989-1 Cord Clamp-A 989-2 Cord Clamp-B
9371511016 313394274808178-2 Capillary Holder Rubber 9352715006 9900074012 9369287008 9372190029348-1 Outlet Pipe (Cond) 9371512013 9371934013 9371925011 9372197059
9900203023 0500063024 0600222529 9352553004983 Outdoor Thermostat 313986353607 9372643013 9359822011 9359823018
109 Teminal Cover (Comp) 178-2 Capillary Holder Rubber 187 Clip ( Cable) 218-4 Power Relay 236 PCB Assy 9704299062 259 Muffler 271 4-Way Valve Rubber 272 Strainer 333 Accumulator 343 Solenoid
344 4-Way Valve 361 Accum Support Assy 412 Cover Gasket (Comp.) 451 TRANSFORMER 9900039011 527 Protectiive Net 734 Top Panel 735-3 Capillary Assy 754 Terminal Gask. Washer 790 Belt Heater 9361140165 815-3 Terminal-5P
867 Accumulator Holder R ubber 986 Bracket (thermo) 987 Outdoor Temp thermistor 988 Discharge Temp thermistor 989 Heat Exchanger thermistor 989-1 Cord Clamp-A 989-2 Cord Clamp-B
9371511016
313394274808 9352715006 9353611017
9372369012 313728251908 9369287008 9368391003 9900165024
9900163013 9372252017 9371512013
9371934013 9371925011 9372197288 9351053017
9900203023
9354022010 9373154013 9900037031 9900038014 9900043032 9359822011 9359823018
2004.10.26 20
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
Page 22
STANDARD ACCESSORIES
INDOOR UNIT ACCESSORIES
Name and Shape
Coupler heat insulation
Binder
Screw
Special nut A (large flange)
Special nut B (small flange)
Remote control unit
Part No.
AUG25FUAR, AUG25UUAR
9350716029 9352766015
1 each
}
313361275805 (Small)
0700181108 For installing the remote controller
313005446653
313005446759
(Cooling model)
9372266069
Template
Blower cover insulation
Hook wire
Remote controller cord
OUTDOOR UNIT ACCESSORIES
Name and Shape Q'ty
Drain pipe
1
(Cooling & Heating model)
9372266052
9363173000
9363265002
9363168006
9372714010
Part No.
AOG25FNAKL AOG25UNAKL
---- --- -- --
9303029015
Drain cap
1
2004.08.18 21
---- --- -- --
313166024302
Page 23
0405G2600
Loading...