General ASG18FA, ASG18FBAJ, AOG18FNAK, ASG18FB, ASG18FBBJ Service Manual

...
SPLIT TYPE ROOM AIR CONDITIONER
WA L L M O U N T E D
Models
Indoor unit
ASG18FBAJ ASG18FBBJ ASG18UBAJ ASG18UBBJ ASG24FBBJ ASG24UBBJ ASG30FBBJ ASG30UBBJ
( made in Thailand )
Outdoor unit
AOG18FNAK AOG18FNBK AOG18UNAKL AOG18UNBKL AOG24FNBK AOG24UNBKL AOG30FNBDL AOG30UNBDL
ty p e
ASG18FBBN ASG18UBBN ASG24FBBN ASG24UBBN
AOG18FNBN AOG18UNBNL AOG24FNBN AOG24UNBNL
( made in China )
CONTENTS
SPECIFICATIONS
OUTLINE AND DIMENSIONS
REFRIGERANT SYSTEM DIAGRAM
CIRCUIT DIAGRAM
PCB CIRCUIT DIAGRAM
DISASSEMBLY ILLUSTRATION (Indoor Unit)
DISASSEMBLY ILLUSTRATION (Outdoor Unit)
PARTS LIST (Indoor Unit) PARTS LIST (Outdoor Unit)
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1
3
5
8
13
15
17
21
32 36
SPECIFICATIONS
TYPE
INDOOR UNIT
OUTDOOR UNIT
COOLING CAPACITY (kW) 5.40
ASG18FBAJ
AOG18FNAK
ELECTRICAL DATA
POWER SOURCE (V)
FREQUENCY (Hz)
RUNNING CURRENT (A)
INPUT WATTS (kW)
E.E.R. (kW/kW)
MOISTURE REMOVAL ( /hr)
AIR CIRCULATION-Hi (m /hr) 950
7.3
1.66
3.25
COMPRESSOR
TYPE
CODE 5KS205DAB
REFRIGERANT R410A (g) 1,450
FAN MOTOR
POWER SOURCE (V)
TYPE
INDOOR UNIT
OUTDOOR UNIT HI- SPEED (r.p.m.)
HI-SPEED (r.p.m.) 1,190
MED-SPEED (r.p.m.) 980
LO-SPEED (r.p.m.)
TYPE
LO-SPEED (r.p.m.)
Cool
ASG18FBBJ ASG18FBBN
AOG18FNBK AOG18FNBN
8.5
1.90
2.84
2.0
795
Hermetic type, Deposit electrode condenser, 2 poles.
Single phase, Induction motor, Rotary
5KS225DAC
900
MFA-30HTT
1,040
890
760
MFB-24JTT
780
-----
ASG24FBBJ ASG24FBBN
AOG24FNBK AOG24FNBN
6.80
230
50
10.6
2.40
2.83
2.5
950
5JS290DAA
1,550
230
1,190
1,020
880
ASG30FBBJ
AOG30FNBDL
7.90
13.0
2.75
2.87
3.0
1,040
5JS315DAD
2,300
1,310
1,180
980
MFB-30NTAT
730
450
DIMENSIONS
INDOOR UNIT
OUTDOOR UNIT
H x W x D (mm)
H x W x D (mm)
WEIGHT
INDOOR UNIT
OUTDOOR UNIT
GROSS / NET (kg)
GROSS / NET (kg)
REFRIGERANT CHARGE (R410A)
Pipe Length
FULL CHARGE AMOUNT
ADDITIONAL REFRIGERANT
7.5 m ( 25 ft )
10 m ( 33 ft )
15 m ( 49 ft )
20 m ( 66 ft )
25 m ( 82 ft )
30 m ( 98 ft )
55 / 51
1,450 g ( 51.1 oz )
1,500 g ( 54.6 oz )
1,600 g ( 56.4 oz )
1,700 g ( 60.0 oz )
-
-
320 x 1,120 x 220
650 x 830 x 320
51 / 47
900 g ( 31.8 oz )
950 g ( 33.5 oz )
1,050 g ( 37.0 oz )
1,150 g ( 40.6 oz )
-
-
20 g / m
12005.03.09
22 / 16
1,550 g ( 54.7 oz )
1,600 g ( 56.4 oz )
1,700 g ( 60.0 oz )
1,800 g ( 63.5 oz )
( 0.215 oz / ft )
62 / 58
-
-
900 x 900 x 350
85 / 73
2,300 g ( 81.1 oz )
2,350 g ( 82.9 oz )
2,450 g ( 86.4 oz )
2,550 g ( 89.9 oz )
2,650 g ( 93.5 oz )
2,750 g ( 97.0 oz )
TYPE
INDOOR UNIT
OUTDOOR UNIT
COOLING CAPACITY (kW) 5.40
HEATING CAPACITY (kW) 5.70
ASG18UBAJ
AOG18UNAKL
ELECTRICAL DATA
POWER SOURCE (V)
FREQUENCY (Hz)
RUNNING CURRENT (Cool) (A)
RUNNING CURRENT (Heat) (A)
INPUT WATTS (Cool) (kW)
INPUT WATTS (Heat) (kW)
E.E.R. (Cool) (kW/kW)
E.E.R. (Heat) (kW/kW)
MOISTURE REMOVAL ( /hr)
AIR CIRCULATION-Hi (m /hr) 950
7.3
7.0
1.66
1.58
3.25
3.61
COMPRESSOR
TYPE
CODE 5KS205DAB
REFRIGERANT R410A (g) 1,550
Cool and Heat
ASG18UBBJ ASG18UBBN
AOG18UNBKL AOG18UNBNL
8.3
8.3
1.85
1.85
2.92
3.08
2.0
800
Hermetic type, Deposit electrode condenser, 2 poles.
Single phase, Induction motor, Rotary
5KS225DAC
1,550
ASG24UBBJ ASG24UBBN
AOG24UNBKL AOG24UNBNL
6.80
7.40
230
50
10.6
10.5
2.40
2.40
2.83
3.08
2.50
970
5JS290DAA
1,700
ASG30UBBJ
AOG30UNBDL
7.90
8.40
13.0
13.0
2.75
2.75
2.87
3.05
3.0
1,040
5JS315DAD
2,300
FAN MOTOR
POWER SOURCE (V)
TYPE
INDOOR UNIT
OUTDOOR UNIT HI- SPEED (r.p.m.)
HI-SPEED (r.p.m.) 1,190
MED-SPEED (r.p.m.) 980
LO-SPEED (r.p.m.)
TYPE
LO-SPEED (r.p.m.)
DIMENSIONS
INDOOR UNIT
OUTDOOR UNIT
H x W x D (mm)
H x W x D (mm)
WEIGHT
INDOOR UNIT
OUTDOOR UNIT
GROSS / NET (kg)
GROSS / NET (kg)
REFRIGERANT CHARGE (R410A)
Pipe Length
7.5 m ( 25 ft )
760
650 x 830 x 320
56 / 52
1,550 g ( 54.7 oz )
1,040
890
MFB-24JTBT
780
400
320 x 1,120 x 220
230
MFA-30HTT
22 / 16
1,700 g ( 60.0 oz )
1,190
1,020
880
63 / 59
1,310
1,180
980
MFB-30NTAT
730
450
900 x 900 x 350
86 / 74
2,300 g ( 81.1 oz )
FULL CHARGE AMOUNT
ADDITIONAL REFRIGERANT
10 m ( 33 ft )
15 m ( 49 ft )
20 m ( 66 ft )
25 m ( 82 ft )
1,600 g ( 54.6 oz )
1,700 g ( 60.0 oz )
1,800 g ( 63.5 oz )
-
20 g / m
( 0.215 oz / ft )
22005.03.09
1,800 g ( 63.5 oz )
2,000 g ( 70.6 oz )
2,200 g ( 77.6 oz )
-
40g / m
2,400 g ( 84.7 oz )
2,600 g ( 91.7 oz )
2,800 g ( 98.8 oz )
3,000 g ( 105.8 oz )
( 0.43 oz / ft )
OUTLINE AND DIMENSIONS
Unit : mm
INDOOR UNIT
Models : ASG18FBAJ
ASG18FBBJ ASG18FBBN ASG18UBAJ ASG18UBBJ ASG18UBBN ASG24FBBJ ASG24FBBN ASG24UBBJ ASG24UBBN ASG30FBBJ ASG30UBBJ
1,120
321
626
711
626
711
224
2005.03.09
3
OUTDOOR UNIT
Unit : mm
Models : AOG18FNAK
AOG18FNBK AOG18FNBN AOG18UNAKL AOG18UNBKL AOG18UNBNL AOG24FNBK AOG24FNBN AOG24UNBKL AOG24UNBNL
Models : AOG30FNBDL
AOG30UNBDL
Bottom
Air flow
343
603
350
900
2005.03.09
900
930
333
19
804
4
REFRIGERANT SYSTEM DIAGRAM
Models : ASG18FBAJ / AOG18FNAK
ASG18FBBJ / AOG18FNBK
ASG18FBBN / AOG18FNBN
INDOOR UNIT
Evaporator
Refrigerant pipe
6.35 mm (1/4")
Refrigerant pipe
15.88 mm (5/8")
Charging valve
OUTDOOR UNIT
Capillary tube
Strainer
Condenser
Compressor
Models : ASG24FBBJ / AOG24FNBK
ASG24FBBN / AOG24FNBN
INDOOR UNIT
Refrigerant pipe
9.52 mm (3/8")
Evaporator
Refrigerant pipe
15.88 mm (5/8")
Charging valve
OUTDOOR UNIT
Capillary tube
Compressor
Strainer
Condenser
Cooling
: Flare coupling
2005.03.09 5
Models : ASG18UBAJ / AOG18UNAKL
ASG18UBBJ / AOG18UNBKL ASG18UBBN / AOG18UNBNL
INDOOR UNIT
Evaporator
Refrigerant pipe
6.35mm(1/4")
Refrigerant pipe
15.88mm(5/8")
Charging valve
OUTDOOR UNIT
Strainer
Compressor
4-Way valve
Capillary tube
Muffler
Strainer
Condenser
Distributor
Models : ASG24UBBJ / AOG24UNBKL
ASG24UBBN / AOG24UNBNL
INDOOR UNIT
Refrigerant pipe
9.52mm(3/8")
Evaporator
Refrigerant pipe
15.88mm(5/8")
Charging valve
OUTDOOR UNIT
Strainer
Compressor
Accumulator
4-Way valve
Capillary tube
Strainer
Distributor
Muffler
Condenser
Cooling
Heating
: Flare coupling
2005.03.09 6
Models : ASG30FBBJ / AOG30FNBDL
INDOOR UNIT OUTDOOR UNIT
Evaporater
Refrigerant pipe
9.52mm(3/8")
Charging valve
Refrigerant pipe
15.88mm(5/8")
Cappillary tube
2-Way valve
3-Way valve
Distributor
Strainer
Condenser
PRESSURE CHECK VALVE
CondenserAccumulator
Models : ASG30UBBJ / AOG30UNBDL
INDOOR UNIT OUTDOOR UNIT
Refrigerant pipe
9.52mm(3/8")
Strainer
3-Way valve
Evaporater
Accumulator
Charging valve
Cappillary tube
Compressor
Distributor
Strainer
Condenser
Refrigerant pipe
15.88mm(5/8")
3-Way valve
4-Way valve
Cooling
Heating
2005.03.09 7
PRESSURE CHECK VALVE
Controller PCB
CIRCUIT DIAGRAM
Display Board
Fan Motor
Capacitor
GREEN/ YELLOW
CN4
CN201
Transformer
WHITE
BLUE
221
1
CN5
8 7 6 5 4 3 2 1
22113
3
YELLOW
RED
BLACK
FM
334455667
21
GRAY
8
GRAY
7
GRAY
6
GRAY
5
GRAY
4
GRAY
3
GRAY
2
PURPLE
1
PURPLE
PURPLE
RED
RED
WHITE
Fan Motor
WHITE
7
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
3
3
2
2
1
1
2
2
1
1
GRAY
2
2
GRAY
1
1
CN11CN10CN7CN6
BLACK
2
2
BLACK
1
1
GRAY
5
5
GRAY
4
4
GRAY
3
3
GRAY
2
2
PINK
1
1
GRAY
10
10
GRAY
9
9
GRAY
8
8
GRAY
7
7
GRAY
6
6
GRAY
5
5
GRAY
4
4
GRAY
3
3
CN9CN2 CN1
L
N
GRAY
2
2
PINK
1
1
FUSE T 3. 15A 250V
Thermistor (Pipe temp.)
Thermistor (Room temp.)
5
5
4
4
Step Motor (Right / Left)
M
3
3
2
2
1
1
5
5
4
4
Step Motor (Up / Down)
M
3
3
2
2
1
1
5
5
4
4
3
3
Step Motor (Diffuser)
M
2
2
1
1
3
3
2
2
CN3
1
1
INDOOR UNIT
Models
: ASG18FBAJ / AOG18FNAK
ASG18FBBJ / AOG18FNBK ASG18FBBN / AOG18FNBN ASG24FBBJ / AOG24FNBK ASG24FBBN / AOG24FNBN
GRAY
GREEN
WHITE
BLACK
GRAY
THERMAL FUSE 102
GRAY
123
(N)
Terminal
Internal Overload Protector
Compressor
Main Relay
OUTDOOR UNIT
White
Compressor Capacitor
White
White
Fuse 5A
Black
Black
Fan Motor
Thermal Protector
Black
Fan Motor Capacitor
to Power Supply
2005.03.09 8
Black
White
(PIPE TEMP.)
GRAY
GRAY
WHITE
BROWN
GREEN
GRAY
GRAY
GRAY
FM
(ROOM TEMP.)
(RIGHT/ LEFT)
(UP/DOWN)
BLACK
BLACK
WHITE
WHITE
WHITE
BLACK
BLUE
RED
BLUE
RED
RED
BLACK
GRAY
GRAY
GRAY
GRAY
YELLOW
PINK
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
PURPLE
PURPLE
PURPLE
GRAY
GRAY
GRAY
GRAY
GRAY
(DIFFUSER)
GRAY
GRAY
GRAY
GRAY
RED
PINK
M
M
M
GREEN/
YELLOW
L
N
FAN MOTOR CAPACITOR
THERMISTOR
FAN
MOTOR
TERMINAL
THERMISTOR
STEP
MOTOR
STEP
MOTOR
STEP
MOTOR
TRANSFORMER
CONTROL BOARD
DISPLAY BOARD
CN4
CN5
CN11CN10CN7CN6
CN3
CN9CN2 CN1
CN201
THERMAL
FUSE 102
2
2
1
1
21
3
3
4
4
5
5
6
6
7
7
2
2
1
1
3
3
22113
3
221
1
776
6
221133445
5
7 7
8 8
8 8
6 6
221133445
5
22113
3
221133445
5
221
1
889910
10
776
6
221133445
5
221
1
221133445
5
221133445
5
221133445
5
(N)
123
FUSE T 3. 15A 250V
456
OUTDOOR UNIT
INDOOR UNIT
Models : ASG18UBAJ / AOG18UNAKL
2005.03.09 9
Controller PCB
Fan Motor
GREEN/ YELLOW
CN4
DISPLAY BOARD
CN201
Transformer
WHITE
Capacitor
BLUE
221
1
CN5
8 7 6 5 4 3 2 1
22113
3
YELLOW
RED
BLACK
FM
334455667
21
GRAY
8
GRAY
7
GRAY
6
GRAY
5
GRAY
4
GRAY
3
GRAY
2
PURPLE
1
PURPLE
PURPLE
RED
RED
WHITE
Fan Motor
WHITE
7
8 7 6 5 4 3 2 1
3 2 1
2 1
GRAY
2
2
GRAY
CN11CN10CN7CN6
1
1
BLACK
2
2
BLACK
1
1
Thermistor (Pipe temp.)
Thermistor (Room temp.)
Models : ASG18UBBJ / AOG18UNBKL
ASG18UBBN / AOG18UNBNL ASG24UBBJ / AOG24UNBKL ASG24UBBN / AOG24UNBNL
GRAY
5
5
GRAY
4
4
GRAY
3
3
GRAY
2
2
PINK
1
1
GRAY
10
8 7 6 5 4 3 2 1
CN9CN2 CN1
3 2
10
GRAY
9
9
GRAY
8
8
GRAY
7
7
GRAY
6
6
GRAY
5
5
GRAY
4
4
GRAY
3
3
GRAY
2
2
PINK
1
1
FUSE T 3. 15A 250V
5
5
4
4
Step Motor (Right / Left)
M
3
3
2
2
1
1
5
5
4
4
M
3 2 1
5 4 3 2 1
Step Motor (Up / Down)
3 2 1
5 4
Step Motor (Diffuser)
3
M
2 1
1
3
2 1
L
N
3
2
2
CN3
1
1
INDOOR UNIT
GRAY
GREEN
WHITE
BLACK
GRAY
123
BLUE
456
THERMAL FUSE 102
BROWN
RED
GRAY
(N)
Terminal
OUTDOOR UNIT
Internal Overload Protector
Compressor
Black
Main Relay
Black
Red
Black
White
Compressor Capacitor
Brown
Fuse 5A
Brown
White
Black
White
White
Black
Thermal Protector
Red
White
Fan Motor Capacitor
Fan Motor
Black
Blue
4-way Valve Coil
Black
2005.03.09
to Power Supply
10
Model : ASG30FBBJ / AOG30FNBDL
TRANSFORMER
RED
RED
GREEN
221
BLACK
123
WHITE
(N)
GRAY
THERMAL
TERMINAL
FUSE 102
1
L
N
CN3
22113
FUSE T 3. 15A 250V
22113
3
GRAY GRAY
DISPLAY BOARD
CN201
221133445
PURPLE
PURPLE
PURPLE
GRAY
221133445
3
CN9CN2 CN1
221133445
GRAY
GRAY
PINK
221133445
M
(DIFFUSER)
STEP
MOTOR
7
8
6
7
8
6
5
GRAY
GRAY
GRAY
GRAY
GRAY
5
GRAY
776
8
6
8
CONTROL BOARD
889910
776
6
5
GRAY
GRAY
GRAY
10
GRAY
GRAY
GRAY
221133445
5
5
M
(UP/DOWN)
STEP
MOTOR
CN4
1
1
CN5
21
BLUE
2
2
RED
3
3
4
4
5
5
6
6
WHITE
7
7
221133445
GRAY
GRAY
PINK
GRAY
221133445
M
(RIGHT/ LEFT)
STEP
MOTOR
GREEN/
YELLOW
FAN MOTOR CAPACITOR
WHITE
YELLOW
FM
FAN
MOTOR
BLACK
5
GRAY
GRAY
1
1
2
2
3
3
WHITE
CN11CN10CN7CN6
221
221
1
1
GRAY
BLACK
GRAY
BLACK
5
(PIPE TEMP.)
(ROOM TEMP.)
THERMISTOR
THERMISTOR
INDOOR UNIT
OUTDOOR UNIT
TO POWER SOURCE
2005.03.09 11
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