OUTDOOR UNIT
POWER SUPPLY PCB ASSEMBLY
K04BA-0401HUE-P0
TM100
POWER SOURCE
230V
50Hz
TO INDOOR UNIT
EARTH
AC VOLT OUT
BLACK
WHITE
W1
W2
W6
BLACK
W7
WHITE
W3
GREEN
W8
BLACK
W9
WHITE
L1
RCH3818-022PF07
VA101
B
470V
<TNR>
VA102
470V
C101
1.0
<LE>
<TNR>
B
SA100
RA-302M
B
B
B
B
B
C104
0.033
<YE>
C105
0.033
<YE>
C106
1.0
<LE>
L2
N200500K1D7C
C107
3.3
<LE>
CT1
CT-1B
D60
5V
DAN217U
C60
220/16V
<PJ>
R60 680
<1/10W>
(1%)
L4
RCH3818-022PF07
+
R61 3.74K
<1/10W>
(1%)
C111
2.2
<LE>
R68 22K
<1/10W>
VR1
KVSF687
AC202
C64
0.1
<F>
C65
0.1
<F>
5V
TM101
B
BLACK
TM102
B
WHITE
CN1
B03B-XASK-1-A
WHITE
1
2
3
CT OUT
2007.07.2912
Page 14
ERROR CONTENTS
INDOOR UNIT
(Troubleshooting with the indoor display)
Troubleshooting at the display is possible either on the wired or wireless
remote control.
FILTER lamp (Orange)
TIMER lamp (Green)
OPERATION lamp (Red)
The OPERATION, TIMER and FILTER lamp operate as follows table according to the error contents.
Error contents
Indoor signal error
Wired remote controller abnormal
Indoor room temperature sensor error
Indoor heat exchanger temperature
sensor (middle) error
Indoor heat exchanger temperature
sensor (inlet) error
Float switch operated
Outdoor discharge pipe temperature
sensor error
Outdoor heat exchanger temperature
sensor (outlet) error
Outdoor temperature sensor error
Heatsink thermistor error
Compressor temperature sensor error
2-way valve temperature sensor error
3-way valve temperature sensor error
Outdoor heat exchanger temperature
sensor (middle) error
Indoor manual auto switch abnormal
Power supply frequency detection
error
IPM protection
CT error
Compressor location error
Outdoor fan error
Connected indoor unit abnormal
Outdoor unit computer communication
error
Indoor fan abnormal
Discharge temperature error
Excessive high pressure protection on
cooling
4-way valve abnormal
Pressure switch abnormal
Compressor temperature error
Active filter abnormal
PFC circuit error
OPERATION
lamp (RED)
(2 times)
(2 times)
(2 times)
(2 times)
(3 times)
(3 times)
(3 times)
(3 times)
(3 times)
(3 times)
(3 times)
(3 times)
(4 times)
(4 times)
(5 times)
(5 times)
(5 times)
(5 times)
(5 times)
(5 times)
(6 times)
(7 times)
(7 times)
(7 times)
(7 times)
(7 times)
(8 times)
(8 times)
TIMER lamp
(GREEN)
(8 times)
(2 times)
(3 times)
(4 times)
(6 times)
(2 times)
(3 times)
(4 times)
(7 times)
(8 times)
(2 times)
(4 times)
(2 times)
(3 times)
(5 times)
(6 times)
(7 times)
(8 times)
(2 or 3 times)
(2 times)
(3 times)
(4 times)
(5 times)
(6 times)
(2 or 3 times)
(4 times)
FILTER lamp
(ORANGE)
(2 times)
(3 times)
(4 times)
OUTDOOR UNIT LEDS
Make a TEST RUN in accordance with the
installation instruction sheet for the indoor unit.
When a malfunction occurs in the outdoor unit,
the LED on the circuit board lights to indicate the error.
Refer to the following table for the description of each
error according to the LED.
LED
1 flash
2 flash
3 flash
4 flash
5 flash
7 flash
8 flash
9 flash
12 flash
13 flash
14 flash
15 flash
16 flash
5 sec. on/
1 sec. off
repeat
1 sec. on/
1 sec. off
repeat
off
Error contents
Communication error
(Indoor unit - Outdoor unit)
Discharg pipe temperature sensor
Outdoor heat exchanger temperature (outlet) sensor
Outdoor temperature sensor
Outdoor heat exchanger temperature (mid) sensor
Discharge pipe temperature abnormal6 flash
Compressor temperature sensor
Heat sink temperature sensor
Pressure switch abnormal
Compressor temperature abnormal10 flash
IPM error
Compressor rotor position cannot detect
Compressor cannot operate
Outdoor fan abnormal (upper fan)
Outdoor fan abnormal (lower fan)
Protect operation
Pump down operation
No error
: 0.5s ON/0.5s OFF (Flash): OFF
2007.10.2913
Page 15
WIRED REMOTE CONTROL
If an error occurs, the following display will be shown.
("EE" will appear in the set room temperature display.)
If "CO" appears in the unit number display, there is a remote control error.
Refer to the installation instruction sheet included with the remote control.
Unit number
Error code
SUMOTUWETH FR
Error codeError contents
01
13
26
27
00
02
04
28
09
0C
06
0A
15
1d
1E
29
20
2A
17
18
1A
1b
1F
1c
12
0F
24
2c
16
2b
19
25
Serial reverse transfer error
Serial forward transfer error
Communication error ( Main PCB Display PCB )
Communication error ( Display PCB Main PCB )
Wired remote controller abnormal
Indoor room temperature sensor error
Indoor heat exchanger temperature sensor (middle) error
Indoor heat exchanger temperature sensor (inlet) error
Float switch operated
Outdoor discharge pipe temperature sensor error
Outdoor heat exchanger temperature sensor (outlet) error
Outdoor temperature sensor error
Compressor temperature sensor error
2-way valve temperature sensor error
3-way valve temperature sensor error
Outdoor heat exchanger temperature sensor (middle) error
Indoor manual auto switch abnormal
Power supply frequency detection error
IPM protection
CT error
Compressor location error
Outdoor fan error
Connected indoor unit abnormal
Outdoor unit computer communication error
Indoor fan abnormal
Discharge temperature error
Exessive high pressure protection on cooling
4-way valve abnormal
Pressure switch abnormal
Compressor temperature error
Active filter abnormal
PFC circuit error
SA
2007.08.0614
Page 16
SPECIAL INSTALLATION SETTING
PUMP DOWN (Refrigerant collecting operation)
Perform the following procedures to collect the refrigerant
when moving the indoor unit or outdoor unit
1. When the product is stopped:
Press the PUMP DOWN switch on the outdoor unit.
1
(The LED on the outdoor unit circuit board starts flashing.)
(1 sec. on / 1 sec. off repeated)
2
The pump down operation (cooling operation) begins
right away. After oparation starts, close the three-way
valve (liquid).
3
After 2 - 3 minutes, operation stops. Close the three-way
valve (gas) within one minute after operations stops.
4
The LED will go out three minutes after it stops.
Disconnect the power supply after confirming that the
LED has gone out.
2. When the product is operating:
1
Press the PUMP DOWN switch on the outdoor unit.
The LED on the outdoor unit circuit board starts flashing
( 1 sec. on / 1 sec. off repeated), and operation stops.
At this point, recovery has not been completed, so do not
close the three-way valves. (liquid and gas)
2
The pump down operation (cooling operation) begins after three minutes. Close the three-way valve
(liquid) after operation starts.
PUMP DOWN SW (SW2)
DANGER
This part (Choke coil) generates high voltages.
Never touch this part.
3
After 2 - 3 minutes, operation stops. Close the three-way
valve (gas) within one minute after operations stops.
4
The LED will go out three minutes after it stops. Disconnect the power supply after confirming that the LED
has gone out.
*When the pump down operation is repeated, temporarily disconnect the
power supply after opening the closed valves (both liquid and gas).
Reconnect the power supply after 2 - 3 minutes and perform the pump
down operation.
*When the start of the operation after pump down operation has been
completed, temporarily disconnect the power supply after opening the
closed valves (both liquid and gas).
Reconnect the power supply after 2-3 minutes and be sure to perform a
test operation for cooling.
3-way valve
(Liquid)
6.35 mm (1/4 in.)
Blank
cap
Spindle (Hexagon wrench)
9.52 mm (3/8 in.)
12.70 mm (1/2 in.)
15.88 mm (5/8 in.)
19.05 mm (3/4 in.)
Charging port cap
Outdoor unit
20 to 25 N-m (200 to 250 kgf-cm)
20 to 25 N-m (200 to 250 kgf-cm)
25 to 30 N-m (250 to 300 kgf-cm)
30 to 35 N-m (300 to 350 kgf-cm)
35 to 40 N-m (350 to 400 kgf-cm)
10 to 12 N-m (100 to 120 kgf-cm)
6 to 7 N-m (60 to 70 kgf-cm)
Connecting pipe
3-way valve
Charging port
Tightening torque
Blank cap
Hexagon wrench
Use a 4 mm
hexagon wrench.
3-way valve
(Gas)
2007.03.0715
Cap
Page 17
PARTS
INDOOR UNIT
3
1
15
16
18
2
14
17
15
19
4
11
9
6
8
14
7
5
13
Ref.DescriptionPart number
1Kit (Base Sub Assy)9371360010
2Panel Left Sub Assy9360427014
3Kit (Panel Right Assy)9371361017
4Cover (Top)9359737001
5Intake Grille9359738008
6Air Filter9359739005
7Filter Guide R9359692003
8Filter Guide L9359693000
9Front Panel9359734000
10Indicator PCB Assy9705891036
11PCB Holder9359736004
12Receiver Cover9359714002
13Hole Cover9359691006
14Hinge Plate (Grille)9359694007
15Hanger Bracket9359742005
16Cover (Decoration)-R9359744009
17Cover (Decoration)-L9359745006
18Kit (Side Cover R)9371364018
19Kit (Side Cover L)9371365015
20Badge9359735090
9
10
11
12
20
2007.10.2916
Page 18
INDOOR UNIT
Drain pan
Flap
Ref.
DescriptionPart number
2 Panel Left Sub Assy9360427014
3 Kit (Panel Right Assy)9371361017
21 Evaporator Assy9372585078
22 Distributor Assy9371325378
23 Coupling Pipe Assy9373038405
24 Kit (Panel pipe-L) Sub Assy9371362014
25 Kit (Panel pipe-R) Sub Assy9371363011
26 Reinforcement Metal9359697008
Drain Pan Sub Assy936042901827
28 Flap Assy9359731009
29 Bushing9359733003
30 Flap Spring9359730002
31 Sector Gear9359729006
32 Pinion9359728009
33 Motor Base9359727002
34 Step Motor V9900297015
35 Kit (Separate Wall Sub Assy) 9371366029
36 Pipe Fixture Metal9359688006
-- Drain Cap9358746004
-- Pipe Thermistor9900022020
-- Thermistor Spring A
313728262708
28
24
27
33
35
23
25
22
21
36
26
29
28
2
27
3
30
31
33
34
32
3
28
2007.10.2917
Page 19
51
INDOOR UNIT
Louver Base Sub Assy
47
48
43
41
Ref.DescriptionPart number
41Louver Base Sub Assy9360432025
42Louver9359719007
43Rod (Motor)9359723004
44Louver Link9359726005
45Louver Base9359718000
46Louver Spring9359720003
47Louver Stopper9359724001
48Louver Rod9359725008
49Step Motor H9900297015
50Louver Insulation R9359721000
51Louver Insulation L9359722007