General ABH45L, ABH45LBAG, AOH45LJBYL Service Manual

SPLIT TYPE ROOM AIR CONDITIONER
CEILING
type (50Hz)
Models
Indoor unit Outdoor unit
ABH45LBAG AOH45LJBYL
CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
REFRIGERANT SYSTEM DIAGRAM . . . . . . . . . . . . . . 4
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ERROR DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISASSEMBLY ILLUSTRATION . . . . . . . . . . . . . . . . . 13
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
STANDARD ACCESSORIES . . . . . . . . . . . . . . . . . . . . 24
11
7INDOOR PCB CIRCUIT DIAGRAM . . . . . . . . . . . . . . .
SPECIFICATIONS
TYPE
INDOOR UNIT
OUTDOOR UNIT
COOLING CAPACITY
HEATING CAPACITY
ELECTRICAL DATA
POWER SOURCE
RUNNING CURRENT
INPUT WATTS
E.E.R.
STARTING CURRENT
MOISTURE REMOVAL
(kW/kW)
COMPRESSOR
TYPE
DISCRIMINATION
REFRIGERANT R410A
(A)
(kW)
(kW)
(kW)
(V)
( /Hz)
COOLING
HEATING
COOLING
HEATING
COOLING
HEATING
(A)
( /hr)
COOLING & HEATING
ABH45LBAG
AOH45LJBYL
12.5
14.0
230
1 / 50
19.5
18.5
4.45
4.25
2.81
3.29
15
4.0
Hermetic type, 6 poles,
Induction motor, Scroll
ANB33FCMMT
3,400 g
FAN MOTOR
HIGH
FAN SPEED
(r.p.m.)
AIR FLOW
INDOOER MED
LOW
OUTDOOR
INDOOER
OURDOOR
3
(m /h)
Up Fan 850 / Down Fan750
DIMENSIONS
INDOOR UNIT H x W x D (mm)
OUTDOOR UNIT
H x W x D (mm)
240 x 1,660 x 700
1,290 x 900 x 330
WEIGHT
INDOOR UNIT GROSS / NET (kg)
OUTDOOR UNIT
MAX PIPE LENGTH
MAX PIPE HEIGHT
REMOTE CONTROLLER TYPE
GROSS / NET (kg)
61 / 48
112 / 105
WIRELESS
ADDITIONAL REFRIGERANT CHARGE (R410A)
PIPE LENGTH
FULL CHARGE AMOUNT
ADDITIONAL CHARGE
20 m
30 m
40 m
50 m
60 m
70 m
( 66 ft )
( 99 ft )
( 132 ft )
( 164 ft )
( 197 ft )
( 230 ft )
3,400 g (119.9 oz)
3,800 g (134.0 oz)
4,200 g (148.2 oz)
4,600 g (162.3 oz)
5,000 g (176.4 oz)
5,400 g (190.5 oz)
40 g / m (0.427 oz / ft.)
1,200
1,100
950
2,000
6,600
70 m
30 m
2005.12.01 1
DIMENSIONS
INDOOR UNIT
Model :
(Unit : mm)
ABH45LBAG
700
1,660 240
1,600
2005.12.01 2
300
130
OUTDOOR UNIT
Model : AOH45LJBYL
(Unit : mm)
3177900 330 12
1290
21
9
400
650
Air Flow
370
2005.12.01 3
REFRIGERANT SYSTEM DIAGRAM
Model : ABH45LBAG / AOH45LJBYL
OUTDOOR UNIT
Condenser
Muffler x 2
Strainer
Pressure Check Valve
High Pressure Switch
4-way Valve
Compressor
Expansion Valve
Strainer
Strainer
Charging Valve
Refrigerant Pipe
15.88mm (5/8")
Charging Valve
Accumulator
Refrigerant Pipe
INDOOR UNIT
Evaporator
9.52mm (3/8")
: Cool
: Heat
2006.01.23 4
CIRCUIT DIAGRAM
Model : ABH45LBAG
Thermistor
(room temp.)
Display board
Fan motor
CN201
Thermistor
(pipe temp.)
1
CN6
2 3
brown
red
yellow
white
blue
gray
gray
blue
black
white
red
1 2 3 4 5 6 7 8
1 2 3
1 2
CN5 CN16 CN13 CN15
1
1
2
2 3 4 5 6 7 8
3 4 5 6 7 8
1 2
orange
purple
purple
3
2 1 3
1 2
gray
gray
CN7
Control
board
CN1
233
1
white
black
black
1 21 21 2
CN8
1
CN4
2
1 2
CN10
4 5
1 2 2
CN11
4 5
black
white
white
brown
1
red
2
orange
33
yellow
4
white
5
brown
1
red
orange
33
yellow
4
white
5
Use T 3.15A - 250V Fuse on F101
Fan motor capacitor
Step motor (up / down)
Step motor (left / right)
red
2005.12.01 5
Filter
board
green
white
black
Terminal
Model : AOH45LJBYL
Compressor
Choke
coil
red
U
W
Terminal
V
black
Connector
white
white
brown
EMI filter
2T
red
white
black
Active filter module
L1
L2
red
(pipe)
Thermistor
EMI filter 1T
brown
1
red
2
orange
3 4 5
yellow
6
P N
yellow
blue
Thermistor
(discharge)
brown
1 2 1 2 1 2 1 2 1
U W305
V W304
W W303
1 2 3 4 5
W14 W15
Printed circuit board
CN407
EMI filter 2T
white
violet
black
W107 W108
(outdoor)
Thermistor
black
Thermistor
(compressor)
blue
Fuse
F4 T 3 15A 250V
(main)
CN1 CN34
1 2 3 1 2 34
(heat sink)
Thermistor
brown
black
CN25CN26CN23CN22CN21
CN37
CN30
CN800
CN801
CN27
W200
2
1 2
1 2 3
1 2 3 4 5 6 7
1 2 3 4 5 6 7
1 2 3 4 5 6
High pressure SW
red red
black
black
red
black white
yellow brown
red
black white yellow brown
red brown
blue orange yellow white
4WV
Solenoid coil
FM
FM
Expansion
EV
valve coil
Fan motor 1
Fan motor 2
Relay
black
gray
Terminal
Diode bridge
gray
orange
Posistor
EMI filter 2T
orange
white
black
TM102
TM101
EMI filter
1T
Earth
brown
red
W8
black
W9
black
1
2 3
CN1
Printed circuit board
(filter)
W3
W6 W7 W1
black
green
white
Fuse
10A
2
(N)
Earth Earth
white
EMI filter 3T
W2
black
white
red
NL31
2005.12.01 6
INDOOR PCB CIRCUIT DIAGRAM
Model : ABH45LBAG
POWER SOURCE 230V 50Hz
CONTROLLER PCB ASSEMBLY(MAIN PCB)
K01AL-050HHSE-C1
I C 1
uPD780058BGC
-108-8BT
POWER SUPPLY PCB
EZ-002THSE-P
INDICATOR PCB
EZ-097JHSE-D
OUTDOOR UNIT
2005.12.01 7
OUTDOOR PCB CIRCUIT DIAGRAM
Model : AOH45LJBYL
UL1015 AWG20
POWER SOURCE 230V 50Hz
INDOOR UNIT
DC FAN MOTOR-1
DC FAN MOTOR-2
EXPANSION VALVE
F.M.
F.M.
M
4-WAY VALVE
PRESSURE SWITCH
COMPRESSOR TEMPERATURE THERMISTOR
HEAT SINK TEMPERATURE THERMISTOR
DISCHARGE TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
OUTDOOR TEMPERATURE THERMISTOR
N
L
3
N
L
RED
BLACK
WHITE
YELLOW
BROWN
RED
BLACK
WHITE
YELLOW
BROWN
RED
BROWN
BLUE
ORANGE
YELLOW
WHITE
BLACK
BLACK
RED
RED
BROWN
BROWN
BLACK
BLACK
BROWN
BROWN
BLACK
BLACK
BLUE
BLUE
WHITE
UL1015 AWG20
BLACK
UL1015 AWG20
WHITE
UL1015
F202
AWG20
FSL 250
BLACK
10 (EM)
250V 10A
EMI FILTER TFC-16813 1TURN
UL1015 AWG20
RED
EMI FILTER RFC-8 3TURN
W200
SERIAL A
B
CN800
1
B7B-XASK-1-A
WHITE
2
3
4
5
6
7
CN801 B7B-XAKK-1-A
1
BLACK
2
3
4
5
6
7
CN27
1
B6B-XARK-1-A
RED
2
3
4
5
6
CN30 179844-1
1
WHITE
3
CN37 B2B-XARK-1-A
RED
1
2
CN36 B2B-XASK-1-A
1
WHITE
2
CN26 B2B-XAMK-1-A
GREEN
1
2
CN25 B2B-XAKK-1-A
1
BLACK
2
CN21 B2B-XH-AM
1
YELLOW
2
CN22 B2B-XH-AM
1
RED
2
CN23 B2B-XAEK-1-A
1
BLUE
2
UL1015 AWG20
BLACK
UL1015 AWG16
GREEN
EARTH
W1
W6
B
W2
W7
B
POWER SUPPLY PCB ASSEMBLY K04BA-0400HUE-P0
W3
B
03 VH / SIN 1015 L250
CN1 B3B-XASK-1-A
WHITE
CT OUT
TM101
TM102
W8
W9
B
B
1
2
3
UL1015 AWG12 BLACK
UL1015 AWG12 WHITE
UL1015 AWG20 BLACK
UL1015 AWG20 WHITE
UL1007 AWG24 BLACK
UL1007 AWG24
UL1007 AWG24
INVERTER ASSEMBLY
EZ-0045HUE
R200 ZPR0YCE400A300
UL1015 AWG20
ORANGE
UL1015 AWG12
BLACK
UL1015 AWG20
VIOLET
UL1015 AWG20 WHITE
W107
WHITE
B
W108
VIOLET
B
CN34
1
B2P3-VH-B-Y
YELLOW
3
AC VOLT I N
CN1 03 XA / 1725201007 L180
1
WHITE
CT
BROWN
RED
3
4
CONTROLLER PCB ASSEMBLY
K04AW-0500HUE-C1
UL1015 AWG20
ORANGE
K201 VF12HU
-UL
UL1015 AWG12
GRAY
UL1015 AWG12
GRAY
EMI FILTER TFC-25-15-12 2TURN
UL1015 AWG12
RED
D201 S50VB60-4000
+
-
UL1015 AWG12
BLACK
CHOKE COIL L=0.21MH
L1
UL1015 AWG12
BROWN
L2
UL1015 AWG20
BROWN
UL1015 AWG20
WHITE
UL1015 AWG12
WHITE
+
ACTPM ( I C404 )
LACT33020B
-
EMI FILTER TFC-25-15-12 2 TURN
P
N1
N2
I O
1
2
3
4
5
6
UL1015 AWG12 YELLOW
UL1015 AWG12 BLUE
EMI FILTER RFC-13 2 TURN
UL1007 AWG24 BROWN
UL1007 AWG24
UL1007 AWG24
UL1007 AWG24
RED
ORANGE
YELLOW
W14
B
W15
B
CN407 06 PH / 1725201007 L480
1
ACTPM CONTROL
3
WHITE
4
5
MAIN FLASH
W305
W304
W303
CN601 B10B-PASK-1
WHITE
EMI FILTER RFC-10 1 TURN
RED
B
WHITE WHITE
B
BLACK BLACK
UL1015
B
AWG12
1 5V
2
GND
TAUX
3
4
TTXD
5
TRXD
6
TMODE
7
TAUX3
TCK
8
/ TRES
9
10
/ TICS
2 2
3 3
1 1
RED
C. M.
COMPRESSOR
2005.12.01 8
Model : AOH45LJBYL
CONTROLLER PCB ASSEMBLY
K04AW-0500HUE-C1
12V
B
W107
WHITE
W108
VIOLET
CN34 B2P3-VH-B-Y
YELLOW
AC VOLT I N
W200
SERIAL-A
RED
CN30 179844-1
WHITE
4-WAY VALVE
CN37 B2B-XARK-1-A
RED
PRESSUR SW1
CN26 B2B-XAMK-1-A
GREEN
COMP. TH.
CN25 B2B-XAKK-1-A
BLACK
HEART SINK
CN21 B2B-XH-AM
YELLOW
DISCHARGE TH.
CN22 B2B-XH-AM
RED
PIPE TH.
CN23 B2B-XAEK-1-A
BLUE
OUTDOOR TH.
B PFC5000
-0502 FH2
3
1
B
CR5 RE1202
1
2
5V
1
2
R91
L202 BL02Rn1
1
2
1
2
1
2
1
2
1
2
F4
T 5A
250V
JM1
SERIAL
2.2K <1/10W> x 2
R90
5V
L201 BL02Rn1
C162
0.1 <F>
C163
0.1 <F>
C164
0.1 <F>
C165
0.1 <F>
C166
0.1 <F>
PFC5000
-0502
FH1
K17 G5NB-1A
3
12V
1
C71 C70
R100 6.65K <1/10W> (1%)
R98 1.0K <1/10W> (1%)
R63 6.65K <1/10W> (1%)
R65 4.75K <1/10W> (1%)
R67 38.3K <1/10W> (1%)
VA103 470V <TNR>
2
4WV
4
R93
R92
0.1 <F> x 2
0.01 <F> x 2
18
1.0K <1/10W>
C73
C72
R101 10K <1/10W>
R99 10K <1/10W>
R62 10K <1/10W>
R64 10K <1/10W>
R66 10K <1/10W>
8
x 2
PR-SW
HY I C 1 HU2001
14
7
SLR-332VR <RED> x 4
C60
0.1 <F>
C61
0.1 <F>
C37
0.1 <F>
C38
0.1 <F>
C39
0.1 <F>
R51 4.7K
5V
<1/10W>
R52
5 4 3 2
10
5V
6
12V
12V
D28 SLR-332VR <RED>
R43 2.2K <1/4W>
13
4C
12
5C
11
6C 7C
10
COM
5V
8 4
7 5
C91
0.1 <F>
1
2345
1B 2B
3B 4B
5B 6B 7B
E
I C3 uLN2003A
I C201 BR93L56RF-WE2
VCC DO
NC GND
R206 10K <1/10W>
1.0K
R50 10K
<1/10W>
<1/10W>
1
C51
0.022 <F>
1 2 3 4 5 6 7
89
JM157
1
CS
2
SK D I
3 6
NC
EEPROM
THERMISTOR
R55 1.0K <1/10W>
1
P-FM1SEL
P-V2 P-4WV-AC P-LED P-PR P-SO1 P-SO
P-E2PCS1 P-E2PSK1 P-E2PDI 1
P-SWPRS1 P-SWPRS2
P-CMPTH P-AN-HT P-AN-TD P-AN-TT P-AN-TA
R56 27K <1/10W>
3
Q51
2
2SC2412K <BQ>
FM2FDBK
SUB-CLH P-FM2POW P-POWER P-AN-CT
P-FM1POW TTXD-1 TAUX3-1 P-AFS P-CP-POS P-S I P-SO P-PR P-LED P-4WV-AC P-V2 P-TRIP P-EPV-A P-EPV-B P-EPV-C P-EPV-D
P-AN-HT P-CMPTH P-AN-TT P-AN-TA P-AN-TD
JM156
C180
10K <1/10W> x 2
SW1
6 5 4
DSS803
0.022 <F> x 2
C53
10K <1/10W> x 2
JM106
5V
R16
R17
R34
3 2
R35
1
1.0K <1/10W> x 2
P-S I P-S I1
P-POWER
5V
R11
C40 0.1 <F>
0.1 <F> x 2
C78
C77
MICOM-MAIN
MICOM-SUB
MB90460
R195
17
P62
16
P46
2
35
P12
3
P50 P37
59
P36
58
P40
60
MD2
21 34
P11
47
P26
27
P02
28
P03
29
P04
30
P05
31
P06
32
P07
33
P10
57
C
41
P20 P21
42 43
P22 P23
44
10
P57
9
P56
8
P55
7
P54
5
P52
6
P53
4
P51
22
X0
23
X1
3
1
X1
8.00MHz <EF0EC>
2
I C 1
VCCP63
AVCC
MD0 MD1
RSTX
AGND
GND GND
56
11 25
P00 P01
26
40
P17
36
P13
37
P14
38
P15
39
P16
12
AVR
45
P24
46
P25
50
P30
51
P31
52
P32
53
P33
54
P34
55
P35
14
P60
15
P61
18 20 64
P44
63
P43
62
P42
61
P41
1
P45
19 48
P27
13 24 49
C79
0.1 <F>
0.1 <F> x 2
C19
R608 10K <1/10W>
U X V Y W
Z
R72 1.0K <1/10W>
C17
0.01 <F>
R36 1.0K <1/10W>
2005.12.01 9
P-AFE P-AFDC
P-CP-POS
C18
5V
C16
4.7/50V <PS>
5V
R158 10K <1/10W>
SW2 KSM0632B
5V
+
C20
4.7/50V <PS>
R126 - R128 10K <1/10W> x 3
R73 82K <1/10W>
+
2
SUBNCVCC
1
I C6 BD4742G
C95 100P <CH>
VOUT
GND
R113
1.0K <1/10W>
<1/10W>
TAUX-1 P-E2PCS1 P-FM1SEL FM1FDBK P-E2PD I1 P-E2PSK1 P-AFDC P-AFE P-U P-X P-V P-Y P-W P-Z
SUB-FWD SUB-BKWD TMODE-1
P-SWPRS2 P-SWPRS1 TCK-1 TRXD-1
5 4 3
YELLOW
BLUE
VILTAGE LOCK OUT
10K <1/10W> x 2
C35 - C36
0.01 <F> x 2
5V
R102 22K
3
<1/10W>
1
R114
R103 4.7K
2
27K
<1/10W>
Q91 2SC242K <BQ>
R6R1
100K <2W> x 2
R3 100
Q1
2SC4236
<1W>
2
1
3
D10
R140 1.2
<2W>
D1
D1FL20U
P-AFS
RSTX-1
5V
B
W14
W15
B
I C400-1
5V
uPC393
R407
R403
I C400-2 uPC393
15V
I C11-1 uPC393
2
1
-
3
+
R2 1.0K <RS - 3W>
C1 220P <BN>
C2 0.047 <ECQB>
D2 D1FL20U
C3 <PJ>
RD5.6ES
<B2>
100/16V
R4 330 <1/4W>
R411 22K <1/10W>
C416 1000P <B>
TAUX-1 TTXD-1 TRXD-1 TMODE-1 TAUX3-1 TCK-1
RSTX-1
C201 - C205 500/450V x 6
R201
+
220K <2W>
+ +++
SMOOTHING CIRCUIT
15V
C409
10/25V
<PS>
15V
+
8
2
-
1
7
15V
+
-
+
4
C412
0.1 <F>
C88
0.1
<F>
R435
3 6 5
1.0K <1/10W> x 2
C411
C414
0.01 <F>
0.01 <F>
DAN217U x 2
D81
2
C87 330P <B>
C89
470P
COMP POSITION DETECT
<B>
SW POWER SUPPLY
T1 JPZ-200
16
15 13 12 10
9
D100 D1FL20U
+
P-U P-V P-W P-X P-Y P-Z P-TRIP P-FM1POW FM1FDBK P-FM2POW FM2FDBK
C7 220/ 35V
ACTPM CONTROL
2
3
2
1
R437 Q401 DTC124EUA
R605 22K <1/10W>
AA
R438
270 <1/10W> (1%) x 2
5V
10K <1/10W> x 5
R21
R604
FLASH-MAIN
R402 3.3K <1/4W>
D402 RD3.3ES <B2>
R441
D82
21 1
3 3
D1FL20U x 2
1
2 3
6 7
8
15V
+
18V
1
Q403
3
DTA143
C413
0.01 <F>
A
R603
R602
R20 10K <1/10W>
R400
R440
180K <RN - 1/2W>
<1/10W>
R406
2.94K 2.87K
<1/10W>
R401
R105
R108
2.87K <1/10W> (1%)
R5 10K
D8
D7
I C407 uPC24M18
D401
C406
+
D1FL
220/50V
20U
<PJ>
CN407 06 PH / 172520 1007 L480
WHITE
18V
C415
0.01
1
<F>
A
2
3
4
5
A
5V
5V
1
2
R601
3
4
5
6
7
8
9
10
C116
0.1 <HCP>
FH3 PFC5000
-0502 F2
T 3.15A 250V
FH4
x 2
PFC5000
-0502
(1%)
L100
BL02Rn1
(1%)
R104
x 2
(1%)
(1%)
R106
195K <RN - 1/2W>
(1%)
2.49K <1/10W>
R107
C5 <PJ>
C4 <PJ>
470/25V
<1/10W>
I C8 TA7805
1
G
+ +
+
1 3
I O
G
2
ACTPM CONTROL
TAUX
TTXD
TRXD
TMODE
TAUX3
TCK
/ TRES
/ TICS
CN601 B10B-PASK-1
WHITE
(1%) R87 2.94K
680
220/16V
2
18V
+
(1%)
<1/10W>
<1/10W>
12V
R370 - R374 <2W> x 5 R375 - R379 <2W> x 5
195K <RN - 1/2W> x 6
R360 39
<1/2W>
U1JU44 x 3
R340 R341 R342 R343 R344 R345
5V
3I O
C6 <PJ>
100/16V
C418 <PJ>
10/35V
A
P-EPV-A P-EPV-B P-EPV-C P-EPV-D
P-EPV1-A P-EPV1-B P-EPV1-C P-EPV1-D
R86
R111
R89
R112
R110
R88
D301D303 D302
x 3
330K
47/35V
<PJ> x 3
<1/10W>
0.1 <F> x 3
+
C305
C323
+
C322
C304
+
R362 R363 R361
C321
C303
1.0K <1/10W> x 6
C311 - C316 1000P <B> x 6
DC FAN1
DTA143EUA x 2
Q800
3
2
R803 10K
1
<1/10W>
C801
R804 1.0K
0.01
<1/10W>
<B>
DC FAN2 DTA143EUA x 2
Q802
3
2
1
C804
0.01
<B>
P-AN-CT
E.E.-VALVE
JM152 - JM155
C324 - C326
0.1 <F> x 3
15V
Q801
2
15V
Q803
2
R807 10K <1/10W>
R808 1.0K <1/10W>
1.5K <1/10W> x 4 R97 R96 R95
R94
C332
0.1 <F>
UP
1 2
VP I VUFB
3 4
VUFS VP
5 6
VP I
7
VVFB VVFS
8
9
WP
10
VP I
11
VPC
12
VWFB VWFS
13
I PM
I C310 PS21869-A
C33
0.01 <F>
15V
1
R801 1.0K <1/2W>
3
5V5V
C800 100/
1 2
16V
3
<PJ> D803 DAN217U
1
R805 1.0K <1/2W>
3
D804 DAN217U
D61 DAN217U
12V
15V
C333
L300
47/
BL02Rn
35V
+
14
VN I
VNC
15
C IN
16 17
CFO
FO
18 19
UN
20
VN
C327
21
WN
0.022 <F>
P
22 23
U
24
V
25
W
26
N
5V
R40 1.0K <1/10W>
L800 BL02Rn1
C802
0.1 <F>
+
R802 560 <1/4W>
L801
15V
BL02Rn1
R806 560 <1/4W>
5V5V
1 2
3
C803
25V1
100/16V <PJ>
C29
3
0.1 <F>
3
O1
I 1
6
O2
I 2
11
O3
I 3
16
14
O4
I 4
1
COM1
GND1
8
COM2
GND2
12
10
NC1
GND3
15
NC2
13
GND4
I C4 TD62064
R302 1.0K <1/10W>
R33 10K <1/10W>
C805
0.1
<F>
+
2 7 9
4 5
C328 2200P <B>
INVERTER
1
2
3
4
5
6
7
1
2
3
4
5
6
7
5V
1
2
3
4
12V
1
2
3
4
5
6
B
W305
RED
B
W304
WHITE
W303
BLACK
B
CN800 B7B-XASK-1-A
WHITE
DC FAN MOTOR-1
CN801 B7B-XAKK-1-A
BLACK
DC FAN MOTOR-2
CN1 03 XA / 172520 1007 L180
WHITE
CT
CN27 B6B-XARK-1-A
RED
EXPANSION VALVE-A
CN50 06 XA / 172520 1007 L300
WHITE
Model : AOH45LJBYL
POWER SUPPLY PCB ASSEMBLY K04BA-0400HUE-P0
TM100
POWER SOURCE 230V 50Hz
TO INDOOR UNIT
EARTH
AC VOLT OUT
BLACK
WHITE
W4
W5
W6
BLACK
W7
WHITE
W3
GREEN
W8
BLACK
W9
WHITE
L1 RCH4730-021PF07
VA101
B
470V <TNR> VA102 470V
C101
3.3 <LE>
<TNR>
B
SA100 RA-302M
B
B
B
B
B
C104
0.033 <YE> C105
0.033 <YE>
C106
3.3 <LE>
L2 N300300K1D7C
C107
3.3 <LE>
CT1 CT-1B
D60
5V
DAN217U
C60 220/16V <PJ>
R60 1.0K <1/10W> (1%)
L4 RCH4730-021PF07
+
VR1 B2K
R61 3.74K <1/10W> (1%)
C111
3.3 <LE>
R68 22K <1/10W>
C64
0.1 <F>
C65
0.1 <F>
5V
B
B
CN1 B3B-XASK-1-A
WHITE
1
2
3
TM101
TM102
CT OUT
2005.12.01 10
ERROR CONTENTS (Indoor unit)
Operation can be checked by lighting and flashing of the display section OPERATION, TIMER, and VERTICAL SWING lamps. Perform judgment in accordance with the following.
VERTICAL SWING lamp (Orange)
TIMER lamp (Green)
OPERATION lamp (Red)
MANUAL
AUTO
SWING SWING TIMER
TEST RUNNING
When the air conditioner is run by pressing the remote control unit test run button, the OPERATION, TIMER, and VERTICAL SWING lamps flash slowly at the same time.
ERROR
The OPERATION, TIMER, and VERTICAL SWING lamps operate as follows according to the error contents.
OPERATION
OPERATION
lamp (RED)
(2 times)
(2 times)
(3 times)
(3 times)
(4 times)
(5 times)
(5 times)
(6 times)
TIMER lamp
(GREEN)
(2 times)
(3 times)
(3 times)
(4 times)
SWING lamp
(ORANGE)
Error contents
Indoor EEPROM abnormal
Outdoor EEPROM abnormal
Indoor room temperature sensor open
Indoor room temperature sensor short-circuited
Indoor heat exchanger temperature sensor open
Indoor heat exchanger temperature sensor short-circuited
Float switch operated
Indoor signal abnormal
Outdoor signal abnormal
Indoor fan abnormal
Outdoor power source connection abnormal
Outdoor heat exchanger temperature sensor open
Outdoor heat exchanger temperature sensor short-circuited
Outdoor temperature sensor open
(4 times)
(5 times)
(5 times)
(6 times)
(7 times)
: 0.1s ON/0.1s OFF (flash) : OFF
: 0.5s ON/0.5s OFF (flash)
Outdoor temperature sensor short-circuited
Outdoor discharge pipe temperature sensor or compressor temperature sensor open
Outdoor discharge pipe temperature sensor or compressor temperature sensor short-circuited
Outdoor high pressure abnormal
Outdoor discharge pipe temperature or compressor temperature sensor abnormal
2005.11.30 11
ERROR CONTENTS (outdoor unit)
CAUTION
Always turn on the power 12 hours prior to the start of the operation in order to ensure compressor protection
1. Make a TEST RUN in accordance with the in­ stallation instruction sheet for the indoor unit.
2. OUTDOOR UNIT LEDS
When a malfunction occurs in the outdoor unit, the LED on the circuit board lights to indicate the error. Refer to the following table for the de­scription of each error according to the LED.
LED
1 flash
2 flash
3 flash
4 flash
7 flash
8 flash
9 flash
12 flash
13 flash
14 flash
15 flash
16 flash
5 sec. ON/ 1 sec. OFF
repeated
lighting
Communication error
(Indoor unit - Outdoor unit)
Discharg pipe temperature sensor
Outdoor heat exchanger temperature sensor
Outdoor temperature sensor
Compressor temperature sensor
Heat sink temperature sensor
Pressure switch abnormal
IPM error
Compressor rotor position cannot detect
Compressor cannot operate
Outdoor fan abnormal (upper fan)
Outdoor fan abnormal (lower fan)
Protect operation
No error
Error contents
SPECIAL INSTALLATION SETTING
PUMP DOWN (Refrigerant collecting operation)
Perform the following procedures to collect the refrigerant when moving the indoor unit or the outdoor unit.
(1) Press the push-button switch (SW2) on the circuit board once.
The LED on the circuit board starts flashing (one second ON/one se­cond OFF). This indicates the start of PUMP DOWN operation. When the switch is pressed while the compressor is in operation, PUMP DOWN operation starts automatically. When the switch is pressed while the compressor is in stop, the com­pressor starts to operate automatically, and then move on to PUMP DOWN operation.
(2) PUMP DOWN operation continues for about 1 minute. When PUMP
DOWN operation is completed, the compressor stops automatically. Then close the 2-way valve and 3-way valve immediately.
(3) Turn the power off.
PUMP DOWN SW (SW2)
2005.10.27 12
DANGER
This part (Choke coil) generates high voltages. Never touch this part.
DISASSEMBLY ILLUSTRATION
Model : ABH45LBAG
761
382
403
174
181
122
286
379
109
387
126
12
386
384
56
388
174
383
762
755
223
472
74
164
338-2
338-1
286
122
403
448
345-1
345-2
8
138
684
876-1
435
408
505
580
434
69
228
407
506
321
229
240-2
735
329
361
752
146
396
240-1
160
743
240
868
63
2005.12.01 13
Model : ABH45LBAG
435
408
505
434
876-1
407
506
69
2005.12.01 14
Model : ABH45LBAG
387
160
91
321
91
386
91
361
2005.12.01 15
Model : ABH45LBAG
868
227
63
385
763
321
387
436
424
684
876-2
438
2005.12.01 16
Model : ABH45LBAG
195
982-1
253-2
253-1
875
253-3
34
380
253-5
253-4
253-6
253-7
236
234
185-1
625
982-2
815-1
223
186
381-4
187
472
448
2005.12.01 17
Model : AOH45LJBYL
4
3
2
1
6
3
2005.12.01 18
7
5
Model : AOH45LJBYL
16
12
11
13
49
10
9
15
8
2005.12.01 19
14
Model : AOH45LJBYL
22
20
21
23
17
18
24
19
25
42
26
2005.12.01 20
Model : AOH45LJBYL
31
29
33
37
34
36
38
27
35
32
30
47
46
2005.12.01 21
45
44
43
28
41
40
39
48
PARTS LIST
INDOOR UNIT
Ref.
No.
Description
Part No.
ABH45LBAG
Ord.
Q'ty
Ref.
No.
Description
Part No.
ABH45LBAG
Ord.
Q'ty
8 Air Filter 9359739005 12 Base Assy 9359680000 34 Capacitor (Fan Motor) 9900270216 56 Sirocco Fan Assy 9359701002
---- Panel Sub Assy 9360436078 63 Panel (Front) 9359734000 69 Louver 9359719007 74 Intake Grille 9359738008 91 Hinge 9359699002
109 Casing 9359704003
122 Shaft Holder-B 9357921006 126 Motor Fixing Table 9359681007 138 Kit (Separate Wall Sub Assy) 9371366012
---- Evaporator Sub Assy 9360428219
146 Evaporator Assy 9371073040
---- Drain Pan Sub Assy 9360429018
160 Kit (Drain Pan) Sub Assy 9371368016 164 Fan Motor Assy-IN 9360457004 174 Hanger Bracket 9359742005 181 Hole Cover 9359691006
185-1 Rubber Bushing 9357376004 186 Edge Cover 9361049017 187 Clamp No. 1219 313361271706 195 Clamp SKB-100 313361275805 223 Control Box Assy 9359708001 227 Badge 9359735021 228 Insulation (Louver)-R 9359721000 229 Insulation (Louver)-L 9359722007 234 Room Temperature Thermistor 9703299025
---- Pipe Temperature Thermistor 9900022020
338-1 Motor Fixture 9359702009 338-2 Motor Fixture-B 9359703006 345-1 Filter Guide-R 9359692003 345-2 Filter Guide-L 9359693000 361 Bushing 9359733003 379 Hinge Plate (Grille) 9359694007 380 Locking Spacer KGLS-6S 313209391403 381-4 Locking Spacer KGPS-6S 0600118075 382 Cover (Decoration)-R 9359744009 383 Cover (Decoration)-L 9359745006
384 Shaft 9359707004 385 Indicator PCB Assy 9702260019 386 Panel Left Assy 9359685005 387 Panel Right Assy 9359683001 388 Joint Assy 9359706007 396 Reinforcement Metal 9359697008 403 Shaft Holder Fixture 9359687009 407 Rod (Motor) 9359723004 408 Louver Link 9359726005 424 Sector Gear 9359729006
434 Louver Base 9359718000 435 Louver Spring 9359720003 436 Flap Spring 9359730002 438 Pinion 9359728009 448 Control Box-B 9359713005 472 Control Box-A 9359712008 505 Louver Stopper 9359724001 506 Louver Rod 9359725008 580 Cover (Top) 9359737001 625 Cord Bushing 9359240006
---- Thermistor Spring-A 313728262708
236 Controller PCB Assy 9705914216 240 Remote Control Unit 9371190013 240-1 Kit (Panel pipe-L) Sub Assy 9371362014 240-2 Kit (Panel pipe-R) Sub Assy 9371363011 253-1 Wire Assy (Connector) 9702321017 253-2 Wire Assy (Connector) 9702322014 253-3 Wire Assembly 9702311018 253-4 Wire Assy (Connector) 9702323011 253-5 Wire Assy (Connector) 9702319014
253-6 Wire Assy (Connector) 9702317010 253-7 Wire Assy (Connector) 9702318017 253-9 Wire Assembly 9702311018 286 Shaft Holder Bracket 9359686002 321 Flap Assy 9359731009 329 Coupling Pipe Assy 9373038214
2005.12.01 22
684 Motor Base 9359727002 735 Distributor Assy 9360455000 743 Remote Control Unit Holder 9305642014 752 Pipe Fixture Metal 9359688006 755 Kit (Cover Casing) Sub Assy 9371367019 761 Side Cover-R 9359740001 762 Side Cover-L 9359741008 763 Receiver Cover 9359714002 815-1 Terminal-3P 9900203016 868 PCB Holder 9359736004
875 Power Supply PCB Assy 9704561060 876-1 Motor, Step-H 9360479013 876-2 Motor, Step-V 9360307026 982-1 Cord Clamp-A 9359820017 982-2 Cord Clamp-B 9359821014
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
Outdoor unit
Ref. No.
Description
1 Top Panel Sub Assy 2 Front Panel X 3 Fan Guard 4 Grip Side 5 Service Panel Sub Assy 6 Right Panel Sub Assy 7 Valve Cover 8 Motor Bracket Sub Assy 9 Propeller Fan Assy
10 Motor DC Brushless
11 Condenser A Assy 12 Condenser B Assy 13 Sepa Wall 14 Cap Foot 15 Base Assy 16 Inverter Assy 17 3-Way Valve Assy 18 3-Way Valve Assy 19 Compressor Assy 20 Accumulator Assy
Parts No.
AOH45LJBYL
9374417025 9374094028 9374330010 9374173013 9374415014 9374416042 9374174010 9374418046 9366378020 9601882015
9374433018 9374434015 9374135028 9374345014 9374166060 9705641068 9372205044 9372205075 9374653010 9371615011
Ord. Q'ty
21 Solenoid 22 Pressure Switch 23 4-Way Valve 24 Check Valve Assy 25 Coil (Expansion Valve) 26 Strainer Assy 27 Inverter Box A 28 Inverter Box B 29 Inverter Box C 30 Inverter Box Duct
31 Inverter Box Cover 32 Heat Sink A 33 Act-Module 34 Relay 35 Terminal 36 Posistor 37 Inverter PCB Assy 38 Power PCB Assy 39 Clamp (Cord) 40 Terminal
41 Fuse 42 Expansion Valve 43 Thermistor (Dischage) 44
Thermistor (Heat Exchange)
45 Thermistor (Out Temp)
Compressor Temp Thermistor
46 47
Heat Sink Thermistor
48
Wire (Pressure Switch)
49
Coil, Choke 9705877016
--- Emblem-Rear 9372171011
9900165055 9900186012 9970035029 9374274017 9900190033 9372524015 9374603015 9374625017 9374605019 9374609017
9374608010 9374607013 9704258014 9900262013 9701971015 9704265012 9705642065 9705647015 9356857009 9900184025
0600376116 9900170028 9704219084 9704220066 9703516078 9373279020 9374607013 9367595051
2006.06.16 23
When you order parts, please make a photocopy of this page and fill the number of the parts in the “Order” column.
STANDARD ACCESSORIES
INDOOR UNIT ACCESSORIES
Name and Shape Q'ty Part No.Application
Remote control unit
Battery (pen light)
Remote control unit holder
Tapping screw ( 3 x 12)
Drain hose insulation
VT wire
Coupler heat insulator (large)
Coupler heat insulator (small)
Nylon fastener
Special nut A (large flange)
1
2
1
2
1
1
2
1
Large
4
Small
4
4
Use for air conditioner operation
For remote control unit
For mounting the remote control unit
For remote control unit holder installation
Adhesive type 70 x 230
For fixing the drain hose L 280 mm
For indoor side pipe joint (large pipe)
For indoor side pipe joint (small pipe)
For fixing the coupler heat insulator
For installing indoor unit
9371190013
(AR-JW1)
0600185534
9305642014
0700019098
9360464002
313806350303
9350716029
9352766015
9301501001
312300787605
313005446653
Special nut B (small flange)
Installation template
Auxiliary pipe assembly
For installing indoor unit
4
For positioning the indoor unit
1
For connecting the piping
1
OUTDOOR UNIT ACCESSORIES
Name and Shape Q'ty Part No.Application
Drain pipe
Drain cap
Installation (seal)
For outdoor unit drain piping work (May not be supplied, depending on
1
the model)
2
For filling in a gap at the entrance of connection cords
1
313005446759
9360022004
9374714025
9303029015
313166024302
9374756018
2005.10.27 24
0510G2927
Loading...