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ABG45F
Service Manual
27 pgs10.72 Mb0
Technical Manual
36 pgs4.87 Mb0
User Manual [ru]
16 pgs327 Kb0
User Manual
17 pgs333.52 Kb0
Installation Manual
2 pgs1.05 Mb0

General ABG45F, ABG45FBAG, AOG45FMAXT, ABG45U, ABG45UBAG Service Manual

...
SPLIT TYPE ROOM AIR CONDITIONER
CEILING
Models Indoor unit Outdoor unit
ABG45FBAGAOG45FMAXT ABG45UBAGAOG45UMAXT
type (50Hz)
2005.09.12
CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
REFRIGERANT SYSTEM DIAGRAM . . . . . . . . . . . . . .4
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ERROR DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
INDOOR P. C. BOARD CIRCUIT DIAGRAM . . . . . . . .8
SPECIFICATIONS
TYPE COOLING COOLING & HEATING
INDOOR UNIT
OUTDOOR UNIT
COOLING CAPACITY (kW) 12.7 12.7
HEATING CAPACITY (kW) ------- 14.3
ELECTRICAL DATA
POWER SOURCE
RUNNING CURRENT
INPUT WATTS (kW)
E.E.R. (kW/kW)
STARTING CURRENT (A) 67 67
MOISTURE REMOVAL ( /hr) 5.0 5.0
COOLING 7.7 7.7
(A)
HEATING ------- 7.7
COOLING 4.38 4.38
HEATING ------- 4.39
COOLING 2.90 2.90
HEATING ------- 3.26
(V) 400
( /Hz) 3 / 50
COMPRESSOR
TYPE
CODE BN52YEAMT
REFRIGERANT R410A
(g) 3,400 3,400
ABG45FBAG ABG45UBAG
AOG45FMAXT AOG45UMAXT
Hermetic type, 2 poles, 3-phase, Induction moto, Scroll
FAN MOTOR
HIGH 1,100 1,100
FAN SPEED
(r.p.m.)
AIR FLOW
INDOOR MED 1,000 1,000
LOW 850 850
OUTDOOR 780 780
INDOOR
OUTDOOR 6,100 6,100
(m3/h)
1,850 1,850
DIMENSIONS
INDOOR UNIT
OUTDOOR UNIT 1,290 x 900 x 330
H x W x D(mm)
240 x 1,660 x 700
WEIGHT
INDOOR UNIT
OUTDOOR UNIT 116 / 109 120 / 113
MAX PIPE LENGTH / HEIGHT (m) 50 / 30
REMOTE CONTROLLER TYPE WIRELESS
GROSS / NET (kg)
62 / 49 61 / 48
FULL CHAREGE AMOUNT (R407C)
MODELS
ABG45FBAG
ABG45UBAG
PIPE LENGTH
10 m 20 m 30 m 40 m 50 m
( 33 ft )( 66 ft )( 99 ft )( 132 ft )( 164 ft )
3,400 g3,800 g4,200 g4,600 g
(119.9 oz) (134.0 oz) (148.2 oz) (162.3 oz)
3,400 g3,800 g4,200 g4,600 g
(119.9 oz) (134.0 oz) (148.2 oz) (162.3 oz)
- 1 -
Additional
refrigerant
40 g / m
(
1.41 oz / 3.3 ft)
2005.09.12
DIMENSIONS
INDOOR UNIT
Models :
ABG45FBAG ABG45UBAG
(Unit : mm)
700
1,660 240
1,600
300
130
2005.09.12
- 2 -
OUTDOOR UNIT
Models :
AOG45FMAXT AOG45UMAXT
(Unit : mm)
3177900 330 12
1,290
21
9
650
400
Air Flow
370
196
99
- 3 -
151
170
2005.09.12
REFRIGERANT SYSTEM DIAGRAM
OUTDOOR UNITI NDOOR UNIT
Evaporator
Refrigerant Pipe
19.05mm (3/4")
Refrigerant Pipe
9.52mm (3/8")
Accumulator
Condenser
Strainer
Strainer
Cappillary Tube
Compressor
Pressure Check Valve
High Pressure Switch
Charging Valve
Charging Valve
OUTDOOR UNIT
INDOOR UNIT
Refrigerant Pipe
19.05mm (3/4")
: Cool
: Heat
Evaporator
Refrigerant Pipe
9.52mm (3/8")
Charging Valve
Charging Valve
Accumulator
Strainer
Compressor
Expansion Valve
Strainer
Condenser
Strainer
4-way Valve
Muffler x 2
Pressure Check Valve
High Pressure Switch
Models :
ABG45FBAG / AOG45FMAXT
Models :
ABG45UBAG / AOG45UMAXT
2005.09.12
- 4 -
CIRCUIT DIAGRAM
Models :
ABG45FBAG / AOG45FMAXT
- 5 -
2005.09.12
Models :
ABG45UBAG / AOG45UMAXT
2005.09.12
- 6 -
Indoor EEPROM abnormal
Outdoor EEPROM abnormal
Indoor room temperature sensor open
Indoor room temperature sensor short-circuited
Indoor heat exchanger temperature sensor open
Indoor heat exchanger temperature sensor short-circuited
Float switch operated
Indoor signal abnormal
Outdoor signal abnormal
Indoor fan abnormal
Outdoor power source connection abnormal
Outdoor heat exchanger temperature sensor open
Outdoor heat exchanger temperature sensor short-circuited
Outdoor temperature sensor open
Outdoor temperature sensor short-circuited
Outdoor discharge pipe temperature sensor or compressor temperature sensor open
Outdoor discharge pipe temperature sensor or compressor temperature sensor short-circuited
Outdoor high pressure abnormal
Outdoor discharge pipe temperature or compressor temperature sensor abnormal
OPERATION
lamp (RED)
(2 times)
(2 times)
(3 times)
(3 times)
(4 times)
(5 times)
(5 times)
(6 times)
TIMER lamp
(GREEN)
(2 times)
(3 times)
(3 times)
(4 times)
(4 times)
(5 times)
(5 times)
(6 times)
(7 times)
SWING lamp
(ORANGE)
: 0.1s ON/0.1s OFF (flash) : OFF
: 0.5s ON/0.5s OFF (flash)
Error contents
Operation can be checked by lighting and flashing of the display section OPERATION, TIMER, and VERTICAL SWING lamps. Perform judgment in accordance with the following.
TEST RUNNING
When the air conditioner is run by pressing the remote control unit test run button, the OPERATION, TIMER, and VERTICAL SWING lamps flash slowly at the same time.
ERROR
The OPERATION, TIMER, and VERTICAL SWING lamps operate as follows according to the error contents.
1. INDOOR UNIT
SWINGSWING TIMER
MANUAL
AUTO
OPERATION
VERTICAL SWING lamp (Orange)
TIMER lamp (Green)
OPERATION lamp (Red)
flash
1flash
2 flash
3 flash
4 flash
5 flash
6 flash
7 flash
8 flash
9 flash
10 flash
flash
Lighting
Lighting
Lighting
Lighting
Lighting
Lighting
Lighting
Lighting
Lighting
Lighting
Model abnormal or EEPROM abnormal
Power source connection error
Discharge temp. sensor error
Heat exchanger temp. sensor error
Outdoor temp. sensor error
Communication signal error
Indoor unit error
Discharge temp. abnormal
High pressure abnormal
Compressor temp. abnormal
Compressor temp. sensor error
No error. Protect operation
Dislighting
2. OUTDOOR UNIT LEDS
Heat & Cool model (reverse cycle) only
When a malfunction occurs in the out­door unit, the LEDs on the circuit board light to indicate the error. Refer to the following table for the description of each error according to the LEDs.
LED1 LED2 Error contents
When the fault is cleared, the LED lamp goes off. However, for discharge pipe temperature abnormal and high pres­sure abnormal, the LED lamp lights continuously for 24 hours, as long as the power is not turned off.
LED2
LED1
LED layout
ERROR CONTENTS
- 7 -
2005.09.12
INDOOR PRINTED CIRCUIT BOARD
CIRCUIT DIAGRAM
Model : ABG45FBAG
POWER SOURCE 230V 50Hz
UL1015 AWG18 WHITE
UL1015 AWG18 BLACK
TERMINAL BOARD
OUTDOOR UNIT
TM101
TM102
FH101 FH102
L
N
E101 W103 W104
UL1015 AWG16
GREEN
FAN CAPACITOR
1
2(N)
3
R1 3.3 <5W>
BET
F101
3.15A
<250V>
SA101 3600V
F M
FAN MOTOR
R4 330K <2W>
Q1 2SC4236
D1 D3SB60
C5 100/450V
+
VA102 470V
VA101 470V
R3 100 <1/10W>
R2 1.5 <2W>
ELF20N018A
Q2 2SC1815
LF101
POWER SUPPLY PCB EZ-002GWSE-P
CN1 B2P3-VH-B-C
CN6 B2P3-VH-B-E
BLUE
DRAIN PUMP
CN19 B2P3-VH-B-R
RED
AC IN
UL1015 AWG18 BLACK
UL1015 AWG18 WHITE
UL1015 AWG20 WHITE
UL1015 AWG20 WHITE
UL1015 AWG20 BLACK
UL1015 AWG20 WHITE
UL1015 AWG20 RED
UL1015 AWG18 GRAY
AUTO RESTARTE SWITCHING
ROOM TEMPERATURE CORRECTION ( HEATING OPERATION )
ROOM TEMPERATURE CORRECTION ( HEATING OPERATION )
C6 4700P 600V
D5 1SR139-600
D10 1SR139-600
C7
0.047 50V
D2 D1FL20U
D3 MTZJ5.1B
R7 330 <1/4W>
C103
0.01 <F>
C104
0.01 <F>
CN1-1
CN1-2
CN4 B2P3-VH-B-Y
CN4-1
CN4-2
CN5-1
CN5-2
CN5-3
CN5 B3P5-VH-B
CN6-2
C3 0.22 <275V>
R88 120 <1/2W>
CN6-1
CN19-1
CR8 TA120033
CN19-2
R6 100 <1/2W>
D4 D1FL20U
C8 100
+
/6.3V
C105
0.01 <F>
C106
0.01 <F>
BLACK
YELLOW
JM5 JM8
WHITE
K4 G5NB-1A
K8 G5NB-1A
NO.1
NO.2
NO.3
R5 62K <2W>
JM6
C101
0.22 275V
CN9 B5P-SHF-1AA
WHITE
TEST
SW1 DSS803
R15 - R17
NOT USED
REMOTE CONTROL CUSTOM CODE SWITCHING (R1)
REMOTE CONTROL CUSTOM CODE SWITCHING (R2)
T1
SWITCHING TRANSFORMER
ZFT29B01
10K <1/10W> x 3
D6 D2FL20U
C6 1000 /25V
PRIMARY SECONDARY
C54
0.01 <F>
5V
R93 - R96 10K <1/10W> x 4
SSR1
G3MC-202PL-VD
DC12V
+
-
VA2 470V
5V
R21 - R24 10K <1/10W> x 4
CN9-1
CN9-2
CN9-3
CN9-4
CN9-5
5V
R39
R38 R37
10K <1/10W> x 3
JM1 JM2
JM3
14V
+
R8 10K
<1/10W>
R29 - R32 10K <1/10W> x 4
R11 56K <1.0W>
D8 D1F60
IC9 TLP621 <GB>
R13 10K <1/10W>
14V
R42 1.0K <1/10W>
R41 1.0K <1/10W> R40 1.0K <1/10W>
5V
IC3
7805
IO
G
C13
0.1 <F>
5V
5V
R12 1.0K <1/10W>
C18
0.01 <F>
IC5 (5/7) uPA2003GR
11 6
12
13
14 3
15 2
K 4
12
13
14
15
K 8
R25 - R28
1.0K <1/10W> x 4
R18 1.0K <1/10W> R19 1.0K <1/10W> R20 1.0K <1/10W>
R59 10K <1/10W>
R97 10K <1/10W>
R98 10K <1/10W>
R98 10K <1/10W>
5V
C14
+
100/
6.3V
R33 - R36
1.0K <1/10W> x 4
C26 - C29
0.01 <F> x 4
R10 10K <1/10W>
C17
0.01 Q3
<F>
DTC124EKA
5
4
5
4
3
2
8
IC6 (4/7) uPA2003GR
IC6 (2/7) uPA2003GR
16
IC5 (1/7)
10
uPA2003GR
CONTROLLER PCB ASSEMBLY ( MAIN PCB ) EZ-0036WSE-C
P10
76
P11
77
P57
35
34
P56
27
P50
P27
18
17
P26
16
P25
13
P22
P21
12
P20
11
P130
5
P51
28
29
P52
P53
30
P54
31
P55
32
P01
62
P70
8
9
P71
P72
10
6
P131
50
P36
80
P14
P13
79
P12
78
P00
61
P47
26
P46
25
P45
24
P44
23
P43
22
P03
64
XT1
73
I C
71
P24
15
14
P23
RESET
60
X2
69
3
X1 CSTS0500MG03-T
C43
0.01 <F>
C44
0.1 <F>
C32 1000P <R>
C35 1000P <R>
R55 10K <1/10W>
C16
0.01 <F>
7
5
14V
9
4
2
IC4 (7/7) uPA2003GR
R50 10K <1/10W>
CR2 10K <1/10W>
CR3 10K <1/10W>
CR4 10K <1/10W>
JM11
5V
C19 - C21
0.01 x 3 <F>
C15
0.1 <F>
5V
R9 390 <1/10W>
710
1
7
C22 - C25
0.01 x 4 <F>
C10 C12
0.01 <F> x 3
C47
0.1 <F>
NC
CR1 10K <1/10W>
C30
CR6
0.01 <F>
P15
1
2
P16
P17
3
uPD780058BGC
-108-8BT
54
P122
55
P123
66
P05
65
P04
74
VDD0
68
VDD1
75
AVRF 0
AVRF 1
7
AVSS
4
67
VSS0
33
VSS1
72
XT2
56
P124
P125
57
58
P126
59 P127
63
P02
42 P66
P6440
39
P63
38
P62
37
P61
36
P60
52
P120
51
P37
P35
P344948
P121
53
47
P33
41
P65
43
P67
44
P30
45
P31
P32
46
19
P40
20
P41
21
P42
X1
70
1
I C 1
2
R44 1.0K <1/10W>
R46 1.0K <1/10W>
IC5 (1/7)
14V
uPA2003GR
9
161
10
611
12
13
14163
15
1
C40
R51 1.0K
0.01
<1/10W>
<F>
4
3
2
1
R77 - R79 10K <1/10W> x 3
R100 10K <1/10W>
R58 10K <1/10W>
R81 1.0K <1/10W>
R72 1.0K <1/10W>
R71 1.0K <1/10W>
C31
0.01 <F>
5V
1
3
C45
0.1 <F>
2
IC8 PST600C
CR5 1000P <R>
D0
VCC
D1
NC
NC
SK
CS
GND
IC7
BR93LC46RF
14V
9
611
IC6 (1/7) uPA2003GR
JM10
R43 10K (1%) <1/10W>
R45
49.9K (1%) <1/10W>
R54 47 <1/10W>
R53 10K <1/10W>
C34
0.1 <F>
C37
0.1 <F>
5V
8
7
C39
6
0.1 <F>
5
R56 1.0K <1/10W>
R57 1.0K <1/10W>
B Z
R80 10K <1/10W>
R69 10K <1/10W>
R70 10K <1/10W>
R67 1.0K <1/10W>
CR7
0.01 <F>
5V
R76
R75 10K
10K
<1/10W>
<1/10W>
R49 1.0K <1/10W>
C38
0.01 <F>
5V
R52 10K <1/10W>
5V
C41 10/ 25V
CN13 B8B-XASK-1-A
WHITE
14V
BZ1 PKM13EPY-4000
5V
R68 10K <1/10W>
5V
14V
+
C49
0.01 <F>
Q4 DTC124EKA
R48 10K <1/10W>
CN13-1
CN13-2
CN13-3
CN13-4
CN13-8
CN13-5
C42
0.01 <F>
CN13-7
CN13-6
C1
0.1 <F>
RJ1 10K <1/10W>
5V
CN10-1
CN10-2
CN10-3
CN10-4
CN10-5
CN11-1
CN11-2
CN11-3
CN11-4
CN11-5
CN11 B5B-XARK-1-A
RED
BROWN
RED
ORANGE
YELLOW
WHITE
BLUE
PURPLE
GRAY
UL1430 AWG28
5V
CN16-1
CN16-2
CN16-3
5V
RJ2 10K <1/10W>
CN15-1
CN15-2
CN15-3
CN8
CN7
CN10 B5B-XASK-1-A
WHITE
UL1430 AWG28
UL1430 AWG22
UL1430 AWG22
UL1430 AWG22
CN16 B3P-VH-B
WHITE
FLOAT SWITCH
CN15 B3B-XARK-1-A
RED
B2B-XASK-1-A
CN8-1
CN8-2
B2B-XAKK-1-A BLACK
CN7-1
CN7-2
UL1430 AWG24
UL1430 AWG24
CN14 B4B-XH-AM
WHITE
WHITE
5V
R47 390 <1/10W>
1
2
3
4
8
5
7
6
GRAY
PURPLE
BLUE
BROWN
RED
ORANGE
YELLOW
WHITE
BROWN
RED
ORANGE
YELLOW
WHITE
R201 330 <1/4W>
R202 330 <1/4W>
R203 330 <1/4W>
R204 330 <1/4W>
CN201 8P-SCN
BROWN
RED
ORANGE
YELLOW
WHITE
BROWN
RED
ORANGE
YELLOW
WHITE
BROWN
RED
ORANGE
YELLOW
WHITE
BLUE
PURPLE
GRAY
ROOM TEMPERATURE THERMISTOR
BLACK
BLACK
CN14-4
CN14-3
CN14-2
CN14-1
PIPE TEMPERATURE THERMISTOR
GRAY
GRAY
GRAY GRAY
HA JEM-A
M
M
D201 SLR-325 <RED>
D202 SLR-325 <GRN>
D203 SLR-325 <ORG>
D204 SLR-325 <ORG>
SW201
MANUAL AUTO SWITCH
EVQ PEE 04R
+
C202 10/ 25V
INDICATOR PCB EZ-097JHSE-D
F M
FEED BACK
LOUVER ( UP / DOWN )
LOUVER ( RIGHT / LEFT )
5V
OPERATE
TIMER
LOUVER
LOUVER
C201
0.1
OUT
<F>
PHA201
SBX1810
-22
- 8 -
2005.09.122005.09.12
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