SPLIT TYPE
ROOM AIR CONDITIONER
CEILING
Models Indoor unit Outdoor unit
ABG36RBA3WAOG36RPA3L
ABY36RBA3W AOY36RPA3L
ABT36RBA3W AOT36RPA3L
type (50Hz)
2003.12.17
CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
OUTLINE AND DIMENSIONS . . . . . . . . . . . . . . . . . . . . 2
REFRIGERANT SYSTEM DIAGRAM . . . . . . . . . . . . . . 4
ERROR CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INDOOR P. C. BOARD CIRCUIT DIAGRAM . . . . . . . . 7
OUTDOOR P. C. BOARD CIRCUIT DIAGRAM . . . . . . 8
REMOTE CONTROL UNIT CODE SWITCHING . . . . . 9
DISASSEMBLY ILLUSTRATION . . . . . . . . . . . . . . . . . 10
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
SPECIFICATIONS
TYPE COOL & HEAT
INDOOR UNIT ABG36RBA3W, ABY36RBA3W, ABT36RBA3W
OUTDOOR UNIT AOG36RPA3L, AOY36RPA3L, AOT36RPA3L
COOLING CAPACITY (kW) 10.3 - 10.5
HEATING CAPACITY (kW) 10.5 - 10.7
ELECTRICAL DATA
POWER SOURCE (V) 380 - 415
FREQUENCY (Hz) 3 / 50
RUNNING CURRENT (A)
INPUT WATTS (kW)
E.E.R. (kW/kW)
MOISTURE REMOVAL ( /hr) 4.0
AIR CIRCULATION-Hi (m3/hr) 1,660
COMPRESSOR
TYPE
CODE ZR48K3-TFD-501
REFRIGERANT R-22 (g) 3,000
COOLING 7.0 - 7.0
HEATING 6.2 - 6.3
COOLING 4.00 - 4.10
HEATING 3.45 - 3.50
COOLING 2.58 - 2.56
HEATING 3.04 - 3.06
Hermetic type,
2 pole, 3-phase, Induction motor
FAN MOTOR
POWER SOURCE (V) 380 - 415
TYPE MFA-45DZM
INDOOR UNIT
OUTDOOR UNIT HI- SPEED (r.p.m.) 770
HI-SPEED (r.p.m.) 1,000
MED-SPEED (r.p.m.) 900
LO-SPEED (r.p.m.) 750
TYPE MFB-362FT
LO-SPEED (r.p.m.) -------
DIMENSIONS
INDOOR UNIT
OUTDOOR UNIT 1,152 x 940 x 370
H x W x D (mm)
240 x 1,660 x 700
WEIGHT
INDOOR UNIT
OUTDOOR UNIT 114 / 100
GROSS / NET (kg)
61 / 48
ADDITIONAL REFRIGERANT (R-22)
PIPE LENGTH 5m (16 f t ) 10m (33 f t ) 20m (66 f t ) 25m (82 f t ) 30m (99 f t ) 40m (132 f t ) 50m (164 f t )
FULL CHARGE
AMOUNT
AB_36R
3,000g (105.8 oz) 3,200g (112.9 oz) 3,400g (119.9 oz) 3,800g (134.0 oz) 4,200g (148.2 oz)
2003.12.17
Note : • Between 5m and 50m, when using a connection pipe other than in the table, charge additional refrigerant with 40g (1.41 oz)/1m(3.3 ft) as the criteria.
• Additional gas charge is not necessary with pipe length up to 20m.
- 1 -
OUTLINE AND DIMENSIONS
Models : ABG36RBA3W
ABY36RBA3W
ABT36RBA3W
(Unit : mm)
700
1,660 240
1,600
300
130
- 2 -
2003.12.17
Models : AOG36RPA3L
AOY36RPA3L
AOT36RPA3L
(Unit : mm)
370
1,152
23
425
400
650
940
2003.12.17
- 3 -
REFRIGERANT SYSTEM DIAGRAM
DryerStrainer
Expansion valve
Compressor
Muffler
4-Way
valve
High
pressure
switch
Accumulator
OUTDOOR UNIT
Condenser
Evaporator
Charging valve
Refrigerant pipe
19.05 mm (3/4")
Refrigerant pipe
9.52 mm (3/8")
Charging valve
Distributor
INDOOR UNIT
Cooling
Heating
: Flare coupling
Models : ABG36RBA3W / AOG36RPA3L
ABY36RBA3W/ /AOY36RPA3L
ABT36RBA3W/ /AOT36RPA3L
- 4 -
2003.12.17
Error contents LED1 LED2 LED3 LED4 LED5 LED6
Signal abnormal
Indoor unit abnormal
Discharge pipe
temperature abnormal
Outdoor heat exchanger
temperature abnormal
Outdoor temperature
abnormal
Power source
connection error
EEPROM abnormal
Outdoor high pressure
abnormal
Discharge pipe
temperature abnormal
: 0.5s ON / 0.5s OFF (flash) : OFF
: 0.1s ON / 0.1s OFF (flash) : Indefinite
IC1
CN14
TEST
LED1
LED2 LED3
LED4 LED5 LED6
SWING SWING TIMER
MANUAL
AUTO
OERATION
VERTICAL SWING lamp (Orange)
TIMER lamp (Green)
OPERATION lamp (Red)
ERROR CONTENTS
Table 1
Error display
OPERATION TIMER
VERTICAL SWING
lamp lamp lamp
Error contents
Indoor EEPROM abnormal
Outdoor EEPROM abnormal
Indoor room temperature sensor
open
Indoor room temperature sensor
short-circuited
Indoor heat exchanger
temperature sensor open
Indoor heat exchanger
temperature sensor short-circuited
Float switch operated
Indoor signal abnormal
Outdoor signal abnormal
Indoor fan abnormal
Outdoor power source connection
abnormal
Outdoor heat exchanger
temperature sensor open
Outdoor heat exchanger
temperature sensor short-circuited
Outdoor temperature sensor open
Outdoor temperature sensor
short-circuited
Outdoor discharge pipe
temperature sensor open
Outdoor discharge pipe
temperature sensor short-circuited
Outdoor high pressure abnormal
Outdoor discharge pipe
temperature abnormal
(2 times)
(2 times)
(3 times)
(3 times)
(4 times)
(5 times)
(5 times)
(6 times)
(2 times)
(3 times)
(3 times)
(4 times)
(4 times)
(5 times)
(5 times)
(6 times)
(7 times)
: 0.1s ON / 0.1s OFF (flash) : OFF
: 0.5s ON / 0.5s OFF (flash)
1. INDOOR UNIT
Operation can be checked by lighting and flashing of the
display section OPERATION, TIMER, and VERTICAL SWING
lamps.
Perform judgment in accordance with the following.
TEST RUNNING
When the air conditioner is run by pressing the remote control
unit test run button, the OPERATION, TIMER, and VERTICAL
SWING lamps flash slowly at the same time.
ERROR
The OPERATION, TIMER, and VERTICAL SWING lamps
operate as follows (Table 1) according to the error contents.
2. OUTDOOR UNIT
When the outdoor temperature drops, the outdoor unit's fans
may switch to low speed, or one of the fans may stop
intermittently.
ERROR : Reverse cycle only
The LED lamps operate as follows (Table 2) according to the
error contents.
Table 2
2003.12.17
When the fault is cleared, the LED lamp goes off.
However, for discharge pipe temperature abnormal and high
pressure abnormal, the LED lamp lights continuously for 24
hours, as long as the power is not turned off.
ERROR LED DISPLAY LAYOUT
- 5 -
CIRCUIT DIAGRAM
THERMISTOR (PIPE TEMP.)
FAN MOTOR
CAPACITOR
STEP MOTOR
(UP/DOWN)
GRAY
GRAY
GRAY
GRAY
1 2
1 2
THERMISTOR (ROOM TEMP.)
BLACK
CN 7
1 2
CN 6
RED
2 13
WHITE
WHITE
GREEN
1
NL
CN 1
1 2
1
2
CN 8
CN 4
1
2
3
4
5
1
2
3
4
5
CN 10
BLACK
WHITE
WHITE
BROWN
RED
ORANGE
YELLOW
WHITE
M
STEP MOTOR
(LEFT/RIGHT)
1
2
3
4
5
1
2
3
4
5
CN 11
BROWN
RED
ORANGE
YELLOW
WHITE
M
FAN MOTOR
Use T3.15A-250V
Fuse on F101
TERMINAL
FILTER
BOARD
DISPLAY BOARD
CONTROL BOARD
1
2
3
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
CN 16
1
2
3
CN 15CN 13
CN 201
1
3
5
1
2
3
2
1
3
CN 5
GRAY
PURPLE
BLUE
BROWN
RED
ORANGE
YELLOW
WHITE
BLUE
PURPLE
GRAY
1
2
3
4
5
6
7
8
BLACK
WHITE
RED
FM
2
(N)
3
BLACK
BLACK
TO POWER SUPPLY TO INDOOR UNIT
BLACK
WHITE
RED
T1 T3
T2
246 A1/A
INTERNAL
OVERLOAD
PROTECTOR
135 A2/B
TERMINAL
COMPRESSOR
MAGNETIC RELAY
BELT HEATER
HIGH
PRESSURE SWITCH
GREEN/YELLOW
THERMISTOR
EXPANSION
VALVE COIL
SOLENOID COIL
BROWN
BROWN
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
(DISCHARGE TEMP.)
(OUTDOOR TEMP.)
(PIPE TEMP.)
CN 9
WHITE
YELLOW
ORANGE
BLUE
BROWN
RED
CN 11CN 4
FAN MOTOR (UPPER)
BLUE
RED
WHITE
BLACK
CN 16
FAN MOTOR (LOWER)
FAN MOTOR
CAPACITOR (UPPER)
BLUE
RED
WHITE
BLACK
CN 3
YELLOW
YELLOW
CN 15
BLACK
BLACK
CN 6
BLUE
BLUE
CN 13
FAN MOTOR
CAPACITOR (LOWER)
YELLOW
BLACK
YELLOW
CN 2
WHITE
FUSE
T 6.3A 250V
WHITE
GRAY
RED
WHITE
BLACK
BLACK
RED
WHITE
BLUE
GREEN
CN 22
W1E
PINK
CN 7
CONTROL BOARD
13NTSR
2
(N)
1 2 3 4 5 61 21 21 2 1 2 3 4 5 6
EV
1 2 3 4
FM
1 2 3 41 21 21 21 2 3
FM
4WV
Models : ABG36RBA3W / AOG36RPA3L
ABY36RBA3W/ /AOY36RPA3L
ABT36RBA3W/ /AOT36RPA3L
INDOOR UNIT
OUTDOOR UNIT
- 6 -
2003.12.17
14V
NC
NC
IC5 (5/7)
uPA2003GR
IC6 (3/7)
uPA2003GR
NC
NC
14
13
12 5
4
3
2
15
14
3
13 4
12
5
11
6
K2
K1
K3
NC
IC5 (1/7)
uPA2003GR
CR1 10K
<1/10W>
10
7
8
5V
R13 10K
<1/10W>
R93 - R96
10K <1/10W> x 4
C18
0.01
<F>
C17
0.01
<F>
Q3
DTC124EKA
5V
5V
IC9
TLP621
<GB>
R12 1.0K
<1/10W>
D8
D1F60
R10 10K
<1/10W>
R9 390
<1/10W>
CR6
0.01
<F>
R11 56K
<1W>
C26 - C29
0.01 <F> x 4
R33 - R36
1.0K <1/10W> x 4
R29 - R32
10K <1/10W> x 4
NC
5V
JM10
5V
IC3
7805
C13
0.1
<F>
C14
100/
6.3V
+
C15
0.1
<F>
C47
0.1
<F>
I
O
G
14V
R59 10K <1/10W>
R97 10K <1/10W>
R99 10K <1/10W>
R98 10K <1/10W>
PRIMARY
SECONDARY
C54
0.01 <F>
T1
SWITCHING TRANSFORMER
ZFT29B01
D6
D2FL20U
C9
1000
/25V
R8 10K
<1/10W>
+
C19 - C21
0.01 x 3 <F>
5V
R15 - R17
10K <1/10W> x 3
JM1
JM2
JM3
NOT USED
CUSTOM CODE SWITCHING (R1)
CUSTOM CODE SWITCHING (R2)
R20 1.0K <1/10W>
R18 1.0K <1/10W>
R19 1.0K <1/10W>
C6
4700P
R5 62K
<2W>
D5
1SR139-600
D10
1SR139-600
R4 330K
<2W>
R6 100
<1/2W>
C7
0.047
D2
D1FL20U
D4
D1FL20U
D3
MTZJ5.1B
Q1
2SC4236
Q2
2SC1815
R3 100
<1/10W>
R2 1.5
<2W>
+
C5
100/
450V
D1
D3SB60
R1 3.3
<5W>
JM6
+
R7 330
<1/4W>
C8
100/
6.3V
C101
0.22
C105
0.022
C106
0.022
C103
0.01
C104
0.01
VA2
470V
K1
G5S-1
SSR1
G3MC-201PL-VD
+
-
5V
R21 - R24
10K <1/10W> x 4
K3
G5S-1
R25 - R28
1.0K <1/10W> x 4
14V
5V
14V
C22 - C25
0.01 <F> x 4
NC
TEST
MAGNETIC
RELAY
NC
IC6 (3/7)
uPA2003GR
9
8
15
10
16
2
7
1
CN12-3
CN12-1
CN12-2
CN9-1
CN9-5
CN9-4
CN9-3
CN9-2
UL1430 AWG24
UL1430 AWG24
RED
RED
NO.1
NO.3
NO.2
SW1
DSS803
AUTO RESTART SWITCHING
ROOM TEMPERATURE CORRECTION
( HEATING OPERATION )
ROOM TEMPERATURE CORRECTION
( HEATING OPERATION )
X1 5MHz
C44
0.1
<F>
2
1
3
70 69
X1 X2
60
RESET
64
P03
73
22
23
24
P45
P44
P43
XT1
61
P00
78
P12
79
P13
P14
80
25
P46
26
P47
14
P23
P24
15
50
P36
6
10
9
8
P131
P72
P71
P70
P01
62
32
P55
31
30
29
28
P54
P53
P52
P51
5
11
12
13
P130
P20
P21
P22
16
17
18
27
P25
P26
P27
P50
34
P56
P57 35
P11 77
P10 76
1
2
3
54
P15
P16
P17
55
66
65
74
68
75
P122
P123
P05
P04
7
4
VDD0
VDD1
AVRF 0
AVRF1
67
33
71
72
56
AVSS
VSS0
VSS1
I C
XT2
P124
P125
P126
P127
57
58
59
63
P02
41
P65
42
P66
40
P64
39
P63
38
P62
37
P61
36
52
P60
P120
5149P37
P35
43
44
45
46
P67
P30
P31
P32
48
53
47
19
P34
P121
P33
P40
P41
P42
20
21
3
1
2
1
2
3
4
5
6
7
8
D0
D1
SK
CS
VCC
NC
NC
GND
CN13-1
CN13-6
CN13-5
CN13-8
CN13-4
CN13-3
CN13-2
CN13-7
BROWN
RED
ORANGE
YELLOW
GRAY
WHITE
PURPLE
BLUE
BROWN
RED
ORANGE
YELLOW
GRAY
WHITE
PURPLE
BLUE
UL1430 AWG28
1
2
3
4
8
5
7
6
+
5V
C41
10/
25V
C42
0.01
<F>
CN13
B8B-XASK-1-A
WHITE
CN201
7P-SCN
SW201
MANUAL AUTO
SWITCH
EVQ PEE 04R
INDICATOR PCB
EZ-0964HSE-D
PHA201
OUT
SBX1810
-22
LOUVER
LOUVER
TIMER
OPERATE
5V
C202
10/
25V
+
C201
0.1
<F>
UL1430 AWG28
R201 330 <1/4W>
R202 330 <1/4W>
R204 330 <1/4W>
R203 330 <1/4W>
D201 SLR-325 <RED>
D202 SLR-325 <GRN>
D204 SLR-325 <ORG>
D203 SLR-325 <ORG>
BROWN
RED
ORANGE
YELLOW
WHITE
BROWN
RED
ORANGE
YELLOW
WHITE
BROWN
RED
ORANGE
YELLOW
WHITE
BROWN
RED
ORANGE
YELLOW
WHITE
CN10-1
CN10-5
CN10-4
CN10-3
CN10-2
CN11-1
CN11-5
CN11-4
CN11-3
CN11-2
CN14-1
HA
JEM-A
CN14-4
CN14-3
CN14-2
M
M
LOUVER
( UP / DOWN )
LOUVER
( RIGHT / LEFT )
GRAY
GRAY
ROOM TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
5V
5V
Q4
DTC124EKA
5V
R47 390
<1/10W>
CN14
B4B-XH-AM
WHITE
CN8
CN7
B2B-XASK-1-A
CN8-1
CN8-2
BLACK
BLACK
WHITE
B2B-XAKK-1-A
CN7-1
UL1430 AWG24
GRAY
CN7-2
UL1430 AWG24
GRAY
BLACK
14V
C38
0.01
<F>
CN10
B5B-XASK-1-A
WHITE
R49 1.0K
<1/10W>
R48
10K
<1/10W>
CN11
B5B-XARK-1-A
RED
5V
R52 10K
<1/10W>
R53 10K
<1/10W>
5V
R54 47
<1/10W>
C39
0.1
<F>
14V
CR5
1000P
<R>
R51 1.0K
<1/10W>
R50 10K
<1/10W>
C40
0.01
<F>
IC7
BR93LC46RF
R77 - R79
10K <1/10W> x 3
5V
IC6 (1/7)
uPA2003GR
611
R56 1.0K
<1/10W>
R57 1.0K
<1/10W>
BZ1
PKM13EPY-4000
B Z
5V
JM11
5V
C1
0.1
<F>
R68 10K
<1/10W>
5V
R80 10K <1/10W>
RJ2 10K <1/10W>
R69 10K <1/10W>
R70 10K <1/10W>
5V
CR7
0.01
<F>
C49
0.01
<F>
C43
0.01
<F>
C16
0.01
<F>
C31
0.01
<F>
R67 1.0K <1/10W>
R81 1.0K <1/10W>
RJ1 1.0K <1/10W>
R71 1.0K <1/10W>
R72 1.0K <1/10W>
C45
0.1
<F>
R55 10K
<1/10W>
IC8
PST600C
R75 10K <1/10W>
R76 10K <1/10W>
R100 10K <1/10W>
R58 10K <1/10W>
CR2 10K <1/10W>
CR4 10K <1/10W>
CR3 10K <1/10W>
IC4 (7/7)
uPA2003GR
IC5 (1/7)
uPA2003GR
14V
1
9
16
8
7
5
4
2
10
12
9
13
15
116
143
6
11
14V
C34
0.1
<F>
C37
0.1
<F>
R43
10K (1%)
<1/10W>
R45
49.9K (1%)
<1/10W>
C32
1000P
<R>
C35
1000P
<R>
R44 1.0K
<1/10W>
R46 1.0K
<1/10W>
I C 1
uPD780058BGC
-057-8BT
R40 1.0K <1/10W>
R41 1.0K <1/10W>
R42 1.0K <1/10W>
0.01 <F> x 3
C10 C12
C30
10K <1/10W> x 3
R37R38
R39
CN12
B3B-XASK-1-A
WHITE
CN9
B5P-SHF-1AA
WHITE
CN5
B6P11-VH-B
WHITE
ZCAT
2132-1130
EMI FILTER
K2
G5S-1
POWER RELAY
VF12HU-UL
30A
OUTDOOR UNIT
E
POWER SOURCE
220 / 240V
50Hz
TERMINAL BOARD
1(L)
2(N)
3
UL1015 AWG14 BLACK
UL1015
AWG20
F M
YELLOW / GREEN
BLACK
WHITE
RED
PINK
PURPLE
BLUE
BLACK
WHITE
RED
PINK
PURPLE
BLUE
FAN MOTOR
UL1015 AWG14 BLACK
UL1015 AWG14 WHITE
UL1015 AWG14 BLACK
UL1015
AWG15
GREEN
UL1015 AWG18 WHITE
UL1015 AWG18 WHITE
UL1015 AWG18 WHITE
UL1015 AWG18 BLACK
FAN CAPACITOR
ABY14ABA-W, ABG14ABA-W : 400V 1.6uF
ABY18ABA-W, ABG18ABA-W : 450V 2.3uF
ABY24ABA-W, ABG24ABA-W : 450V 2.3uF
CN1 B2P3-VH-B-C BLACK
AC I N
CN4
B2P3-VH-B-Y
YELLOW
CN4-1
CN4-2
CN5-1
CN5-2
CN5-3 (H)
CN5-4 (M)
CN5-5 (L)
CN5-6 (SL)
CN1-2
CN1-1
POWER SUPPLY PCB
EZ-00101HSE-P
W104
W103E101
W102
TM102
W101
TM101
L
N
SA101
<3600V>
VA101
470V
VA102
470V
C102
0.22
BET
FH1
FH2
F101
3.15A
<250V>
LF101
ELF20N018A
CONTROLLER PCB ASSEMBLY ( MAIN PCB )
EZ-0037HSE-F
Models : ABG36RBA3W
2003.12.17
ABY36RBA3W
ABT36RBA3W
INDOOR PRINTED CIRCUIT BOARD
CIRCUIT DIAGRAM
- 7 -
5V
5V
NC
C44
0.1
<F>
JM4
R3 4.7K
<1/10W>
C48
0.01
<F>
CR63
R40 10K
<1/10W>
5V
Q14
DTC124EKA
Q8
DTC124EKA
NC
NC
NC
NC
C7
0.01
<F>
14V
PC1
TLP621
<GB>
R1 4.7K
<1/10W>
R82 56K
<RS-1W>
D1
D1F60
14V
C8
0.22
<RE>
5V
C15
1000P
<R>
C13
0.1
<F>
R9
10K
<1/10W>
5V
R7 1.0K
<1/10W>
C14
0.01
<F>
Q3
DTC124EKA
5V
5V
R4 4.7K
<1/10W>
R5 4.7K
<1/10W>
C12
0.1
<F>
5V
5V
R10 10K
<1/10W>
R8 1.0K
<1/10W>
I C2
7805
5V
C47
100/
6.3V
+
C46
0.1
<F>
C45
0.1
<F>
NC
CR62
0.01
<F>
5V
5V
5V
SW1
DSS804
THERMISTOR
TUBE
I C7 HU2001
4
5
1
3
2
18
10
14
24
10
34
35
38
42
25
9
27
43
23
18
19
33
45
37
20
7
8
63
62
61
60
59
58
57
1
2
3
4
5
6
41 40
X1
X2
1
3
2
P50
P51
P52
P54
P53
P55
P40
P41
P42
P43
P44
P45
P46
P57
P56
P22
XT2
P02
P10
P21
P20
P25
P00
P16
GND0
AGND
GND1
VDD1
VDD0
AVREF
AVDD
XT1
56
55
54
53
52
51
50
49
46
48
47
44
26
64
36
39
22
21
15
16
17
11
12
13
14
32
31
30
29
28
P15
P14
P13
P12
P11
P33
P32
P31
P30
P24
P23
P34
P35
P36
I C
RESET
P47
P17
P01
P70
P71
P03
P72
P73
P74
P75
P64
P65
P66
P67
24V
C42
0.1
<F>
14V
14V
D6
DA226U
Q5
2SC2712
R49 10K
<1/10W>
R54 1.0K
<1/10W>
R26 1.0K
<1/10W>
R27 10K
<1/10W>
C43
0.1
<F>
5V
5V
C36
0.1
<F>
I C6
PST600C
1
2
3
0.01 <F> x 4
5V
C51 C52 C53
C54
24V
R44 10K
<1/10W>
I C10
NM93C46
R57 R58R56
10K <1/10w> x 3
R30
R31
R32
R33
1.0K <1/10W> x 4
C41
C40 C39 C38
0.01 <F> x 4
R15 1.0K <1/10W>
R11 1.0K <1/10W>
R12 1.0K <1/10W>
R13 1.0K <1/10W>
R14 1.0K <1/10W>
R19 6.65K (1%) <1/10W>
RJ20
RJ21
R18 14K (1%) <1/10W>
R17 38.3K (1%) <1/10W>
C19
0.1 <F> x 3
C17
C18
5V
TEST
R37
R43
R39
R38
10K <1/10W> x 4
1
2
3
6
8
4
7
5
CS
SK
D1
NC
VCC
D0
NC
GND
R92 10K
<1/10W>
1
8
7
6
54
3
2
R80
R77
R78
R79
1.0K <1/10W> x 4
10K <1/10W> x 4
R47 R51 R52
R76
I C4-1 uPA2003
I C4-3 uPA2003
I C4-2 uPA2003
I C4-7 uPA2003
I C4-6 uPA2003
I C4-5 uPA2003
I C4-4 uPA2003
R59 10 <1/10W>
R62 10 <1/10W>
R61 10 <1/10W>
R60 10 <1/10W>
CN13
B2P-VH-B
WHITE
MAGNETIC
COMP. A
PRESSURE
SWITCH A
CN13-1 UL1015 AWG20 BLUE
CN13-2 UL1015 AWG20 BLUE
PRES.
SW
A
DEFROST
DEFROST TEMP.
PUMP DOWN
FAN LOW NOISE
CN14
B5P-SHF-1AA
WHITE
CN14-1
CN14-5
CN14-4
CN14-3
CN14-2
CN9-1
CN9-6
CN9-5
CN9-4
CN9-3
CN9-2
CN9
B6B-XAKK-1-A
BLACK
BLACK
GREEN
BROWN
OUTDOOR TEMP. TH.
R25=10.00K
B25 / 50=3950K
PIPE TEMP. TH.
R0=16.05K
B0 / 25=3873K
DISCHARGE TEMP. TH. A
R100=3.43K
B50 / 100=4012K
ELECTRIC
EXPANSION VALVE-A
EEV-A
CN11
B6B-XASK-1-A
WHITE
CN11-1
CN11-6
CN11-5
CN11-4
CN11-3
CN11-2
UL1430 AWG24
RED
UL1430 AWG24 BROWN
UL1430 AWG24 BLUE
UL1430 AWG24 ORANGE
UL1430 AWG24 YELLOW
UL1430 AWG24 WHITE
C24
C23
C22
1000P <R> x 3
X1
8.38MHz
EF0EC8384T4
I C3-1 uPA2003
I C3-7 uPA2003
I C3-6 uPA2003
I C3-5 uPA2003
I C3-4 uPA2003
I C3-3 uPA2003
I C3-2 uPA2003
5V
R23 10K <1/10W>
R36 10K <1/10W>
R35 10K <1/10W>
R34 10K <1/10W>
R25 10K <1/10W>
R24 10K <1/10W>
LED1 SLR-325 <RED>
LED4 SLR-325 <RED>
LED2 SLR-325 <RED>
LED5 SLR-325 <RED>
LED3 SLR-325 <RED>
LED6 SLR-325 <RED>
K 10
K 2
K 1
K 4
K 3
K 7
K 5
CN22
B2P3-VH-B-R
RED
CN22-2
CN22-1
K10
FTR-F3A
CN6
179844-4
YELLOW
K7
FTR-F3A
CN6-1
CN6-2
CN4
179844-1
WHITE
K5
FTR-F3A
K3
FTR-F3A
K4
G5S-1
C59 0.22 <RE>
R87 120
<1/2W>
R85 120
<1/2W>
C57 0.22 <RE>
CN16-4
CN16-1
CN16-2
CN16-3
C56
0.22 <RE>
R84 120
<1/2W>
CN16
B4P7-VH-B-R
RED
CN15-2
CN15
B2P3-VH-B-Y
YELLOW
CN15-1
K2
G5S-1
K1
FTR-F3A
CN3-4
CN3-3
R83 120
<1/2W>
C55
0.22 <RE>
CN3-1
CN3-2
CN3
B4P7-VH-B
WHITE
CN2-2
CN2-1
CN2
B2P3-VH-B-Y
YELLOW
VA3 470V
<TNR>
VA2 470V
<TNR>
SA1
RA-362M
FAN CAPACITOR-1
4uF
450V
4uF
450V
FAN CAPACITOR-2
BLACK
WHITE
RED
BLUE
FAN
MOTOR
1
FAN
MOTOR
2
4WV.
A
4-WAY VALVE-A
BELT HEATER
COMPRESSOR A
COMP.
A
UL1015 AWG20 WHITE
UL1015 AWG20 BLACK
UL1015 AWG20
BLACK
UL1015 AWG20
BLACK
CN4-1
CN4-2
BLACK
BLACK
BLACK
WHITE
RED
BLUE
UL1015 AWG20
BLUE
RED
WHITE
BLACK
UL1015 AWG20
UL1015 AWG20
UL1015 AWG20
UL1015 AWG20
YELLOW
UL1015 AWG20 YELLOW
UL1015 AWG20
BLUE
RED
UL1015 AWG20
WHITE
UL1015 AWG20
BLACK
UL1015 AWG20
UL1015 AWG20
YELLOW
UL1015 AWG20 YELLOW
RST
N
CR
0.1/120
MAGNETIC
RELAY. A
FC-1SZ374
POWER SOURCE
415 / 380V
50 / 60Hz
UL1015 AWG14
GREEN / YELLOW
BLACK
WHITE
GRAY
RED
UL1015 AWG14
UL1015 AWG14
UL1015 AWG14
UL1015 AWG14
UL1015 AWG14
BLUE
UL1015 AWG18
WHITE
UL1015 AWG20 RED
UL1015 AWG20 WHITE
UL1015 AWG20 BLACK
UL1015 AWG20 PINK
TERMINAL
E
2(N)
1
3
N
T
S
R
E
INDOOR UNIT
CN7
B3P5-VH-B-C
BLACK
CN7-1
CN7-2
CN7-3
UL1015 AWG16
GREEN
E
W1
FH1
FH2
F1
6.3A
<BET>
VA1 470V
<TNR>
C4
0.022
<YE>
C3
0.022
<YE>
C1
0.22
<YE>
C2 0.22
<RE>
LF1
005A
<ELF15N>
C49
0.01
<F>
R45 10K
<1/10W>
C5
1000
/25V
+
14V
D3
D2FL20U
SWITCHING
TRANSFORMER
C37
100/
6.3V
+
R70 330
<1/4W>
D18
MTZJ5.1B
D20
D1FL20U
R69 100
<1/10W>
Q10
2SC1815
R67 1.5
<RS-2W>
R71 100
<1/2W>
D21
D1FL20U
C35
0.047
<ECQB>
C27
100/
450V
+
Q9
2SC4236
D14
D3SB60
R68 330K
<2W>
R81 62K
<RS-2W>
C28
4700P
<ECQM>
D19 1SR139-600
D23 1SR139-600
T1
TR-175D
24V
C10
100/
35V
+
I C9
7824
D2
D2FL20U
C6
1000
/50V
+
R2 10K
<1/4W>
I
O
G
I
O
G
R46 3.3 <RC-5W>
1
2
7
8
11
10
9
4
5
3
I C 1
uPD780024AGK
-C15-9ET
CONTROLLER PCB ASSEMBLY ( MAIN PCB )
EZ-002PHUE-C
Models : AOG36RPA3L
AOY36RPA3L
AOT36RPA3L
OUTDOOR PRINTED CIRCUIT BOARD
CIRCUIT DIAGRAM
- 8 -
2003.12.17
REMOTE CONTROL UNIT CODE SWITCHING
JM1
JM2
JM3
JM1
JM2
JM3
Indoor unit
Printed circuit board
SET
TIME
SET
TEMP.
FAN
CONTROL
MASTER
CONTROL
+
+
• Remote control unit settings
(1) Press the START/STOP button and display
only the clock.
(2) Press the MASTER CONTROL button continuously
for more than five seconds to display the current
signal code.
(3) Change the signal code with the button
( ).
(4) Press the MASTER CONTROL button again to return
to the clock display and change the signal code.
Confirm the setting of the remote control unit signal codes
setting and the printed circuit board setting.
If these are not confirmed, the remote control unit cannot be
used to operate for the air conditioner.
CLOCK
CONTROL
MASTER
SET
TEMP.
SET
TIME
FAN
CONTROL
Jumper wire
JM 2 JM 3
Connect Connect
Remote control unit
signal selector switch
A (Primary setting)
Connect Disconnect B
Disconnect Connect C
Disconnect Disconnect D
MASTER
CONTROL
SET
TEMP.
SET
FAN
TIME
CONTROL
2003.12.17
- 9 -
382
761
387
12
386
684
138
735
752
146
329
396
868
63
160
361
321
69
228
407
505
408
435
434
229
580
743
240
383
762
286
122
403
8
174
126
388
164
174
181
403
122
286
384
56
755
223
472
448
74
109
379
345-1
338-2
338-1
345-2
876-1
240-2
240-1
506
DISASSEMBLY ILLUSTRATION
Models : ABG36RBA3W
ABY36RBA3W
ABT36RBA3W
- 10 -
2003.12.17
407
434
435
408
505
506
69
876-1
2003.12.17
- 11 -
387
160
91
91
91
321
386
361
- 12 -
2003.12.17
63
868
385
763
227
321
387
436
424
684
438
876-2
2003.12.17
- 13 -
253-3
34
195
253-4
253-5
253-6
253-7
236
234
185-1
625
187
472
448
380
381-4
186
223
982-2
815-1
982-1
875
253-1
253-2
- 14 -
2003.12.17
Models : AOG36RPA3L
AOY36RPA3L
527
373
9
5
734
4
373
45
41
6
39
30
41
39
805
822
803
2003.12.17
805
2
- 15 -
Model : AOT36RPA3L
527
373
9
5
734
4
373
45
41
6
39
30
41
653-1
39
803
- 16 -
2
2
2003.12.17
Models : AOG36RPA3L
AOY36RPA3L
AOT36RPA3L
16-1
334
857
354
330
21
29
620
333-2
862
808
919
333
344-2
185
16-2
821
819
111
55
343
825
272
735
450
575
18
15
46
826
109
107
108
2003.12.17
405
405
809
810
48
790-1
12
646
26
- 17 -
Models : AOG36RPA3L
AOY36RPA3L
AOT36RPA3L
381
64
32
182
880-1
791
678
918
184-1
236
407
381
628
628
381
628
381
36
815-2
- 18 -
2003.12.17
INDOOR UNIT
ABG36RBA3W
ABY36RBA3W
ABT36RBA3W
PARTS LIST
When you order parts, please make a photocopy of this page and
fill the number of the parts in the "Order" column.
Ref.
No.
8 Air Filter 9359739005 9359739005 9359739005
12 Base Assy 9359680000 9359680000 9359680000
34 Capacitor (Fan Motor) 9703306068 9703306068 9703306068
56 Sirocco Fan Assy 9359701002 9359701002 9359701002
63 Panel (Front) 9359734000 9359734000 9359734000
69 Louver 9359719007 9359719007 9359719007
74 Intake Grille 9359738008 9359738008 9359738008
91 Hinge 9359699002 9359699002 9359699002
109 Casing 9359704003 9359704003 9359704003
122 Shaft Holder-B 9357921006 9357921006 9357921006
126 Motor Fixing Table 9359681007 9359681007 9359681007
138 Separate Wall 9359700005 9359700005 9359700005
146 Evaporator Assy 9371073019 9371073019 9371073019
160 Drain Pan 9359698005 9359698005 9359698005
164 Fan Motor Assy-IN 9360457004 9360457004 9360457004
174 Hanger 9359742005 9359742005 9359742005
181 Hole Cover 9359691006 9359691006 9359691006
185-1 Rubber Bushing 9357376004 9357376004 9357376004
186 Cover (Edge) 9361049017 9361049017 9361049017
187 Clamp No.1219 313361271706 313361271706 313361271706
195 Clamp SKB-100 313361275805 313361275805 313361275805
223 Control Box Assy 9359708001 9359708001 9359708001
227 Badge 9359735021 9359735014 9359735014
228 Insulation (Louver)-R 9359721000 9359721000 9359721000
229 Insulation (Louver)-L 9359722007 9359722007 9359722007
234 Thermistor Assy-Room 9703299025 9703299025 9703299025
236 Controller PCB Assy 9704557391 9704557391 9704557391
240 Remote Control Unit 9371190013 9371190013 9371190013
240-1 Cover Panel (Pipe)-L 9359690009 9359690009 9359690009
240-2 Cover Panel (Pipe)-R 9359689003 9359689003 9359689003
Description
ABG36RBA3W ABY36RBA3W ABT36RBA3W
Part No.
Ord.
Q'ty
253-1 Wire Assy (Connector) 9702321017 9702321017 9702321017
253-2 Wire Assy (Connector) 9702322014 9702322014 9702322014
253-3 Wire Assembly 9702311018 9702311018 9702311018
253-4 Wire Assy (Connector) 9702323011 9702323011 9702323011
253-5 Wire Assy (Connector) 9702319014 9702319014 9702319014
253-6 Wire Assy (Connector) 9702317010 9702317010 9702317010
253-7 Wire Assy (Connector) 9702318017 9702318017 9702318017
286 Bracket (Bearing) 9359686002 9359686002 9359686002
321 Flap Assy 9359731009 9359731009 9359731009
329 Coupling Pipe Assy 9371075013 9371075013 9371075013
338-1 Fixture (Motor) 9359702009 9359702009 9359702009
338-2 Fixture (Motor)-B 9359703006 9359703006 9359703006
345-1 Filter Guide-R 9359692003 9359692003 9359692003
345-2 Filter Guide-L 9359693000 9359693000 9359693000
361 Bushing 9359733003 9359733003 9359733003
379 Hinge Plate (Grille) 9359694007 9359694007 9359694007
380 Locking Spacer KGLS-6S 313209391403 313209391403 313209391403
381-4 Locking Spacer KGPS-6S 0600118075 0600118075 0600118075
382 Cover-R (Decoration) 9359744009 9359744009 9359744009
383 Cover-L (Decoration) 9359745006 9359745006 9359745006
384 Shaft 9359707004 9359707004 9359707004
385 Indicator PCB Assy 9702260019 9702260019 9702260019
386 Panel-L 9359685005 9359685005 9359685005
387 Panel-R 9359683001 9359683001 9359683001
388 Joint Assy 9359706007 9359706007 9359706007
396 Reinforcement Metal 9359697008 9359697008 9359697008
403 Fixture (Bearing) 9359687009 9359687009 9359687009
407 Rod (Motor) 9359723004 9359723004 9359723004
408 Link (Louver) 9359726005 9359726005 9359726005
424 Sector Gear 9359729006 9359729006 9359729006
2003.12.17
- 19 -
ABG36RBA3W
ABY36RBA3W
ABT36RBA3W
INDOOR UNIT (Continued)
When you order parts, please make a photocopy of this page and
fill the number of the parts in the "Order" column.
Ref.
No.
434 Base (Louver) 9359718000 9359718000 9359718000
435 Louver Spring 9359720003 9359720003 9359720003
436 Flap Spring 9359730002 9359730002 9359730002
438 Pinion Gear 9359728009 9359728009 9359728009
448 Control Box-B 9359713005 9359713005 9359713005
472 Control Box-A 9359712008 9359712008 9359712008
505 Stopper (Louver) 9359724001 9359724001 9359724001
506 Rod (Louver) 9359725008 9359725008 9359725008
580 Cover (Top) 9359737001 9359737001 9359737001
625 Cord Bushing 9359240006 9359240006 9359240006
684 Motor Base 9359727002 9359727002 9359727002
735 Distributor Assy 9360455000 9360455000 9360455000
743 Remote Control Holder Case 9305642014 9305642014 9305642014
752 Pipe Fixture 9359688006 9359688006 9359688006
755 Cover (Casing) 9359705000 9359705000 9359705000
761 Cover (Side)-R 9359740001 9359740001 9359740001
762 Cover (Side)-L 9359741008 9359741008 9359741008
763 Cover (Receiver) 9359714002 9359714002 9359714002
815-1 Terminal-3P 9358660027 9358660027 9358660027
868 PCB Holder 9359736004 9359736004 9359736004
875 Filter PCB Assy 9704561060 9704561060 9704561060
876-1 Step Motor-H 9360479013 9360479013 9360479013
876-2 Step Motor-V 9360307026 9360307026 9360307026
982-1 Cord Clamp-A 9359820017 9359820017 9359820017
982-2 Cord Clamp-B 9359821014 9359821014 9359821014
Description
ABG36RBA3W ABY36RBA3W ABT36RBA3W
Part No.
Ord.
Q'ty
- 20 -
2003.12.17
AOG36RPA3L
AOY36RPA3L
AOT36RPA3L
OUTDOOR UNIT
Ref.
No.
2 Fan Cover 9352159015 9352159015 9365905012
4 Emblem-Rear 313791088308 9351355005 9351355005
5 Cabinet-A, Painted 9352146015 9352146015 9352146015
6 Cabinet-C, Painted 9352149016 9352149016 9352149016
9 Cabinet-B, Painted 9352147012 9352147012 9352147012
12 Base Assy, Painted 9352136016 9352136016 9352136016
15 Dryer 9368111014 9368111014 9368111014
16-1 Condenser-A Assy 9353023001 9353023001 9353023001
16-2 Condenser-B Assy 9353024008 9353024008 9353024008
18 Suction Pipe Assy 9372226025 9372226025 9372226025
21 Discharge Pipe-B 9372246023 9372246023 9372246023
26 Compressor Cover-A 9370774030 9370774030 9370774030
29 Separate Wall Assy 9355277013 9355277013 9355277013
30 Blower Cover, Painted 9352151019 9352151019 9352151019
32 Control Box Metal 9352134012 9352134012 9352134012
36 Cord Holder Metal 9356934007 9356934007 9356934007
39 Propeller Fan Assy 9366378013 9366378013 9366378013
41 Fan Motor Assy-Out 9600832028 9600832028 9600832028
45 Bracket (Motor) Assy 9368108007 9368108007 9368108007
46 Compressor-C Assy 9371396033 9371396033 9371396033
48 Bracket (Coupler) Assy 9355281010 9355281010 9355281010
55 Special Nut M8 (For Comp.) 9355091008 9355091008 9355091008
64 Capacitor (Fan Motor) 9357965024 9357965024 9357965024
107 Rubber Seat-A (For Comp.) 9364084008 9364084008 9364084008
108 Sleeve-A (For Comp.) 9364085005 9364085005 9364085005
109 Terminal Cover (For Comp.) 9364087009 9364087009 9364087009
111 Terminal Packing 9364086002 9364086002 9364086002
182 Clamp No.249 313361271505 313361271505 313361271505
184-1 Thermo. Spring-A 313728262708 313728262708 313728262708
185 Rubber Bushing 313005066051 313005066051 313005066051
Description
AOG36RPA3L AOY36RPA3L AOT36RPA3L
When you order parts, please make a photocopy of this page and
fill the number of the parts in the "Order" column.
Part No.
Ord.
Q'ty
236 Controller PCB Assy 9704764133 9704764133 9704764133
272 Strainer Assy 9354139008 9354139008 9354139008
330 Inlet Pipe (Cond.)-A 9372239025 9372239025 9372239025
333 Accumulator 9350363018 9350363018 9350363018
333-2 Accumulator Assy (B) 9371615011 9371615011 9371615011
334 Suction Pipe-B 9372227022 9372227022 9372227022
343 Solenoid Coil 9900165024 9900165024 9900165024
344-2 4-Way Valve 9900164010 9900164010 9900164010
354 Pressure Switch 9704045003 9704045003 9704045003
373 Grip 9352157004 9352157004 9352157004
381 Locking Spacer 313209391506 313209391506 313209391506
405 Clamp No.1763 313816345304 313816345304 313816345304
407 Clamp (Cable) No.1259 313739340109 313739340109 313739340109
450 Discharge Pipe-A 9372229026 9372229026 9372229026
527 Protection Net 9352163012 9352163012 9352163012
575 Condensing Pipe-C 9372225028 9372225028 9372225028
620 Inlet Pipe (Cond.) Assy 9372224021 9372224021 9372224021
628 Locking Spacer 313005446558 313005446558 313005446558
646 Compressor Cover-B 9370774047 9370774047 9370774047
653-1 Bolt (Fan Motor Fixing) 9385089020 9385089020 9385089020
678 Bracket (Thermistor) 313557406106 313557406106 313557406106
734 Cabinet Top Plate 9352161018 9352161018 9352161018
735 Distributor Assy 9372230022 9372230022 9372230022
790 -1 Belt Heater-A 9361140066 9361140066 9361140066
791 Magnetic Relay 9900078010 9900078010 9900078010
803 Cabinet-D, Painted 9352150012 9352150012 9352150012
805 Blower Cover Corner 9352160011 9352160011 --------808 Inlet Pipe (Accumulator)-A 9372244029 9372244029 9372244029
809 Ball Valve-A 9371799049 9371799049 9371799049
810 Ball Valve-B 9371799056 9371799056 9371799056
2003.12.17
- 21 -
AOG36RPA3L
AOY36RPA3L
AOT36RPA3L
OUTDOOR UNIT (Continued)
Ref.
No.
813 Cabinet Hook 9352148002 9352148002 9352148002
815-2 Terminal 8P 9363276022 9363276022 9363276022
816 Wire Clamp Metal 313584219902 313584219902 313584219902
819 Valve-A Coupl. Pipe 9363457001 9363457001 9363457001
821 Joint Pipe (Valve-B) 9352284007 9352284007 9352284007
822 Fan Cover Fixture-A 9352158018 9352158018 --------825 Expansion Valve 9900170011 9900170011 9900170011
826 Condensing Pipe-B 9372231012 9372231012 9372231012
857 Inlet Pipe (Accumulator)-B 9372244036 9372244036 9372244036
862 Valve-B Coupl. Pipe 9372243022 9372243022 9372243022
880-1 Network 9700987017 9700987017 9700987017
918 Thermistor Assy 9900129019 9900129019 9900129019
919 Expansion Valve Coil 9900172015 9900172015 9900172015
Description
AOG36RPA3L AOY36RPA3L AOT36RPA3L
When you order parts, please make a photocopy of this page and
fill the number of the parts in the "Order" column.
Part No.
Ord.
Q'ty
- 22 -
2003.12.17
STANDARD ACCESSORIES
INDOOR UNIT ACCESSORIES
Name and Shape Q'ty Part No.Application
Remote
control unit
Battery (pen
light)
Use for air conditioner operation
1
For remote control unit
4
9371190013
(AR-JW1)
0600185534
Remote control
unit holder
Tapping screw
(3 x 12)
Drain hose
insulation
VT wire
Coupler heat insulator
(large)
Coupler heat insulator
(small)
Nylon fastener
Special nut A
(large flange)
Special nut B
(small flange)
Installation
template
For mounting the remote control unit
1
For remote control unit holder
3
installation
Adhesive type 70 x 230
1
For fixing the drain hose L 280 mm
1
For indoor side pipe joint
2
(large pipe)
For indoor side pipe joint
1
(small pipe)
Large
For fixing the coupler heat insulator
4
Small
4
For installing indoor unit
4
For installing indoor unit
4
For positioning the indoor unit
1 9360022004
9305642014
301141533125
9360464002
313806350303
9350716029
9352766015
9301501001
312300787605
313005446653
313005446759
Auxiliary pipe
assembly
For connecting the piping
1
9360463005
2003.12.17
- 23 -
OUTDOOR UNIT ACCESSORIES
Name and Shape ApplicationQ'ty Part No.
Power cap
Auxiliary pipe assembly
For power cord installation
1
For connecting the piping
1
9352173011
9355292016
Edge cover
Tapping screw
Binder
Putty
Coupler heat insulation
Pipe (drain)
Flexible tube
Cap (drain)
For edge protection
1
• For cabinet A and cabinet D
mounting (1)
2
• Spare (1)
For power supply cord binding
1
For sealing
1
For outdoor side pipe joint
1
2
For outdoor unit drain piping work
(May not be supplied, depending on
2
the model.)
2
9352436000
301463040100
313035356905
303020200114
313005074759
313728031005
313013042915
313166024302
- 24 -
2003.12.17
September 2003 Printed in Japan0309J2386
2003.12.17
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