General ABG36A, ABG36ABA3W, AOG36ACG3L, ABG45A, ABG45ABA3W Service Manual

...
Page 1
SPLIT TYPE ROOM AIR CONDITIONER
CEILING
Models Indoor unit Outdoor unit
ABG36ABA3W AOG36ACG3L ABY36ABA3W AOY36ACG3L ABT36ABA3W AOT36ACG3L
ABG45ABA3W AOG45ACA3L ABY45ABA3W AOY45ACA3L ABT45ABA3W AOT45ACA3
type (50Hz)
2003.07.29
CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
OUTLINE AND DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
REFRIGERANT SYSTEM DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . 3
ERROR CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
INDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM . . . . . 7
REMOTE CONTROL UNIT CODE SWITCHING . . . . . . . . . . . . . . . 8
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Page 2
SPECIFICATIONS
TYPE COOL INDOOR UNIT OUTDOOR UNIT COOLING CAPACITY (kW) 10.3 - 10.5 12.4 - 12.7
ELECTRICAL DATA
POWER SOURCE (V) 380 - 415 FREQUENCY (Hz) 3ø / 50 RUNNING CURRENT (A) 7.0 - 7.2 7.5 - 7.5 INPUT WATTS (kW) 3.80 - 3.90 4.45 - 4.57 E.E.R. (kW/kW) 2.71 - 2.69 2.79 - 2.78 MOISTURE REMOVAL ( /hr) 4.0 5.5 AIR CIRCULATION-Hi (m3/hr) 1,660 1,850
COMPRESSOR
TYPE Hermetic type, 2 pole, 3-phase, Induction motor CODE CR47KQ-TFD CRPQ-0450-TFD REFRIGERANT R-22 (g) 2,350 3,150
AB 36ABA3W AB 45ABA3W AO 36ACG3L AOG45ACA3L, AOY45ACA3L, AOT45ACA3
FAN MOTOR
POWER SOURCE (V) 220 - 240
TYPE MFA-45DZM
INDOOR UNIT
OUTDOOR UNIT
HI-SPEED (r.p.m.) 1,000 1,100 MED-SPEED (r.p.m.) 900 1,000 LO-SPEED (r.p.m.) 750 850 TYPE MFB-362FT HI-SPEED (r.p.m.) 790
DIMENSIONS
INDOOR UNIT OUTDOOR UNIT 1,152 x 940 x 370
H x W x D (mm)
240 x 1,660 x 700
WEIGHT
INDOOR UNIT OUTDOOR UNIT 108 / 94 116 / 102
GROSS / NET (kg)
61 / 48
ADDITIONAL REFRIGERANT R-22
7.5 m (25 ft )
10.0 m (33 ft )
20.0 m (66 ft )
25.0 m (82 ft )
30.0 m (98 ft )
40.0 m (131 ft )
50.0 m (164 ft ) ADDITIONAL CHARGE CHARGELESS 20 m (66 ft ) MAX PIPE LENGTH 50 m (164 ft ) MAX ELEVATATION 30 m (98 ft )
Note : • Between 7.5 m and 50 m, when using a connection pipe other than in the table, charge additional refrigerant with 40 g (1.41 oz) / 1 m (3.3 ft) as the criteria.
• Additional gas charge is not necessary with pipe length up to 20 m.
2,350 g (82.9 oz) 3,150 g (111.1 oz) 2,350 g (82.9 oz) 3,150 g (111.1 oz)
2,350 g (82.9 oz) 3,150 g (111.1 oz) 2,550 g (89.9 oz) 3,350 g (118.2 oz)
2,750 g (97.0 oz) 3,550 g (125.2 oz) 3,150 g (111.1 oz) 3,950 g (139.3 oz) 3,550 g (125.2 oz) 4,350 g (153.4 oz)
40 g (0.43 oz) / 3.3 ft (1 m)
2003.07.29
- 1 -
Page 3
OUTLINE AND DIMENSIONS
INDOOR UNIT
1,660
(Unit : mm)
700
240
OUTDOOR UNIT
1,152
23
1,600
300
130
370
400
650
940
- 2 -
425
2003.07.29
Page 4
REFRIGERANT SYSTEM DIAGRAM
Evaporator
Dryer
Capillary tube
Charging valve
Refrigerant pipe
19.05mm (3/4") Compressor
Muffler
Accumulator
Refrigerant pipe
9.52mm (3/8")
Charging valve
Distributor
INDOOR UNIT OUTDOOR UNIT
Condenser
Models : AB 36ABA3W / AO 36ACG3L
Models : AB 45ABA3W / AO 45ACA3L
ABT45ABA3W / AOT45ACA3
INDOOR UNIT OUTDOOR UNIT
Refrigerant pipe
9.52mm (3/8")
Distributor
Evaporator
Charging valve
Charging valve
Refrigerant pipe
19.05mm (3/4")
Capillary tube
Thermistor (Discharge gas)
Condenser
Compressor
Dryer
Muffler
2003.07.29
Accumulator
- 3 -
Page 5
- 4 -
2003.07.29
ERROR CONTENTS
Operation can be checked by lighting and flashing of the display section OPERATION, TIMER, and VERTICAL SWING lamps.
Perform judgment in accordance with the following.
TEST RUNNING
When the air conditioner is run by pressing the remote control unit test run button, the OPERATION, TIMER, and VERTICAL SWING lamps flash slowly at the same time.
ERROR
The OPERATION, TIMER, and VERTICAL SWING lamps
operate as follows (Table 1) according to the error contents.
INDOOR UNIT
SWING SWING TIMER
MANUAL
AUTO
OERATION
VERTICAL SWING lamp (Orange)
TIMER lamp (Green)
OPERATION lamp (Red)
Table 1
Error display
OPERATION TIMER
VERTICAL SWING
lamp lamp lamp
Error contents
Indoor EEPROM abnormal
Outdoor EEPROM abnormal
Indoor room temperature sensor open
Indoor room temperature sensor short-circuited
Indoor heat exchanger temperature sensor open
Indoor heat exchanger temperature sensor short-circuited
Float switch operated
Indoor signal abnormal
Outdoor signal abnormal
Indoor fan abnormal
Outdoor power source connection abnormal
Outdoor heat exchanger temperature sensor open
Outdoor heat exchanger temperature sensor short-circuited
Outdoor temperature sensor open
Outdoor temperature sensor short-circuited
Outdoor discharge pipe temperature sensor open
Outdoor discharge pipe temperature sensor short-circuited
Outdoor high pressure abnormal
Outdoor discharge pipe temperature abnormal
(2 times)
(2 times)
(3 times)
(3 times)
(4 times)
(5 times)
(5 times)
(6 times)
(2 times)
(3 times)
(3 times)
(4 times)
(4 times)
(5 times)
(5 times)
(6 times)
(7 times)
: 0.1s ON / 0.1s OFF (flash) : OFF
: 0.5s ON / 0.5s OFF (flash)
Page 6
FAN MOTOR (UPPER)
FAN CAPACITOR
OUTDOOR
THERMOSTAT
TERMINAL
CONNECTOR
WHITE
RED
RED BLACK
WHITE
THERMAL
PROTECTOR
L
H
C
BLACK
FAN MOTOR (LOWER)
COMPRESSOR
FAN CAPACITOR
FUSE
5A
TERMINAL
TO POWER SUPPLY TO INDOOR UNIT
MAGNETIC RELAY
CR COMPOSITE
CRANKCASE HEATER
THERMOSTAT
(DISCHARGE PIPE)
R
CONNECTOR
WHITEWHITE
BLUE
BLUE
BLACK
BLACK
BLACK
GREEN / YELLOW
BLACK
BLACK
T1 T3
T2
2
WHITE
GRAY
WHITE
BLACK
WHITE
BROWN
BLUE
RED
BLUE
BLUE
4 6 32 A/A1
1 3 5 31 B/A2
S T N 3
2
(N)
1
WHITE
RED
INTERNAL OVERLOAD PROTECTOR
THERMISTOR (PIPE TEMP.)
FAN MOTOR CAPACITOR
STEP MOTOR (UP/DOWN)
GRAY
GRAY
GRAY GRAY
1 2
1 2
THERMISTOR (ROOM TEMP.)
BLACK
CN 7
1 2
1 2
CN 6
GRAY
2 1
WHITE
GREEN
1
NL
CN 1CN 19
1 2
1 2
CN 8
CN 4
1 2 3 4 5
1 2 3 4 5
CN 10
BLACK
WHITE
WHITE
BROWN RED ORANGE YELLOW WHITE
M
STEP MOTOR (LEFT/RIGHT)
1 2 3 4 5
1 2 3 4 5
CN 11
BROWN RED ORANGE YELLOW WHITE
M
FAN MOTOR
Use T3.15A-250V Fuse on F101
TERMINAL
FILTER
BOARD
DISPLAY BOARD
CONTROL BOARD
1 2 3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
CN 16
1 2 3
CN 15CN 13
CN 201
1 2 3
1 2 3
2 1 3
CN 5
GRAY PURPLE BLUE
BROWN RED ORANGE YELLOW WHITE BLUE PURPLE GRAY
1 2 3 4 5 6 7 8
BLACK WHITE RED
FM
2
(N)
3
BLACK
WHITE
BLACK
Models : AB 36ABA3W
AB 45ABA3W
CIRCUIT DIAGRAM
Model : AO 36ACG3L
2003.07.29
- 5 -
Page 7
LCH
TO POWER SUPPLY TO INDOOR UNIT
BLACK
BLACK
WHITE
RED
RED
T1 T3
T2
24632A
INTERNAL OVERLOAD PROTECTOR
THERMAL PROTECTOR
13531B
WHITEWHITE
FAN MOTOR (LOWER)
FAN CAPACITOR
TERMINAL
FUSE
5A
COMPRESSOR
MAGNETIC RELAY
CR COMPOSITE
THERMOSTAT
(DISCHARGE PIPE)
CONNECTOR
BLACK
WHITE
RED
WHITE
RED
BLACK
BLACK
GRAY
BLUE
GREEN/YELLOW
BLUE
FAN MOTOR (UPPER)
FAN CAPACITOR
OUTDOOR
THERMOSTAT
CONNECTOR
WHITE
BROWN
WHITE
BLACK
BLACK
13NTSR
2
(N)
Models : AOG45ACA3L
LCH
TO POWER SUPPLY TO INDOOR UNIT
BLACK
BLACK
WHITE
RED
RED
T1 T3
T2
24632A
INTERNAL OVERLOAD PROTECTOR
THERMAL PROTECTOR
13531B
WHITEWHITE
FAN MOTOR (LOWER)
FAN CAPACITOR
TERMINAL
FUSE
5A
COMPRESSOR
MAGNETIC RELAY
CR COMPOSITE
CRANKCASE HEATER
THERMOSTAT
(DISCHARGE PIPE)
CONNECTOR
BLACK
WHITE
RED
WHITE
RED
BLACK
BLACK
BLACK
GRAY
BLUE
BLUE
GREEN/YELLOW
BLUE
BLUE
BLUE
FAN MOTOR (UPPER)
FAN CAPACITOR
OUTDOOR
THERMOSTAT
TERMINAL
CONNECTOR
WHITE
BROWN
WHITE
WHITE
BLACK
BLACK
13NTSR
2
(N)
AOY45ACA3L
Model : AOT45ACA3
- 6 -
2003.07.29
Page 8
REMOTE CONTROL CUSTOM CODE SWITCHING (R1)
REMOTE CONTROL CUSTOM CODE SWITCHING (R2)
INDICATOR PCB EZ-097JHSE-D
AUTO RESTARTE SWITCHING ROOM TEMPERATURE CORRECTION
( HEATING OPERATION ) ROOM TEMPERATURE CORRECTION
( HEATING OPERATION )
OUTDOOR UNIT
POWER SOURCE 220 - 240V 50Hz
5V
CONTROLLER PCB ASSEMBLY ( MAIN PCB ) EZ-0020GWSE-C
NOT USED
JM1
JM3
JM2
14V
5V
IC3
7805
R15 - R17 10K <1/10W> x 3
T1
SWITCHING TRANSFORMER
ZFT29B01
PRIMARY SECONDARY
IO
G
D6 D2FL20U
C6 1000 /25V
+
R8 10K
<1/10W>
R20 1.0K <1/10W>
R18 1.0K <1/10W> R19 1.0K <1/10W>
C19 - C21
0.01 x 3 <F>
R59 10K <1/10W>
R98 10K <1/10W>
R98 10K <1/10W>
R97 10K <1/10W>
C35 1000P <R>
C32 1000P <R>
R44 1.0K <1/10W>
R46 1.0K <1/10W>
R43 10K (1%) <1/10W>
R45
49.9K (1%) <1/10W>
C34
0.1 <F>
C37
0.1 <F>
5V
5V
5V
Q4 DTC124EKA
R48 10K <1/10W>
R49 1.0K <1/10W>
14V
C38
0.01 <F>
R47 390 <1/10W>
CN10 B5B-XASK-1-A
WHITE
BROWN RED ORANGE YELLOW
WHITE
BROWN RED ORANGE YELLOW
WHITE
BROWN RED ORANGE YELLOW
WHITE
BROWN
RED ORANGE
YELLOW
WHITE
CN10-1
CN10-5
CN10-4
CN10-3
CN10-2
CN11-1
CN11-5
CN11-4
CN11-3
CN11-2
CN11 B5B-XARK-1-A
RED
UL1430 AWG28
M
M
LOUVER ( UP / DOWN )
LOUVER ( RIGHT / LEFT )
5V
OPERATE TIMER
LOUVER LOUVER
OUT
PHA201
SBX1810
-22
C201
0.1 <F>
C202 10/ 25V
+
MANUAL AUTO SWITCH
SW201
EVQ PEE 04R
CN201 8P-SCN
1 2 3 4 8 5
7 6
R201 330 <1/4W> R202 330 <1/4W>
R204 330 <1/4W>
R203 330 <1/4W>
D201 SLR-325 <RED> D202 SLR-325 <GRN>
D204 SLR-325 <ORG>
D203 SLR-325 <ORG>
BROWN
RED
ORANGE YELLOW
WHITE
BLUE
PURPLE GRAY
BROWN
RED
ORANGE YELLOW
WHITE
BLUE
PURPLE GRAY
UL1430 AWG28
5V
5V
5V
+
R52 10K <1/10W>
R53 10K <1/10W>
R54 47 <1/10W>
C41 10/ 25V
CN13 B8B-XASK-1-A
WHITE
CN13-1 CN13-2 CN13-3 CN13-4 CN13-8 CN13-5
C42
0.01 <F>
CN13-7 CN13-6
4 3 2 1
8 7 6
5
D0 D1
SK CS
VCC
NC NC
GND
14V
C39
0.1 <F>
IC7
BR93LC46RF
14V
CR5 1000P <R>
R51 1.0K <1/10W>
C40
0.01 <F>
R50 10K <1/10W>
R77 - R79 10K <1/10W> x 3
5V
5V
5V
5V
R80 10K <1/10W>
R70 10K <1/10W>
R69 10K <1/10W>
R71 1.0K <1/10W>
R58 10K <1/10W>
R81 1.0K <1/10W> R72 1.0K <1/10W>
R100 10K <1/10W>
C31
0.01 <F>
C16
0.01 <F>
5V
5V
C43
0.01 <F>
JM11
CR2 10K <1/10W> CR3 10K <1/10W> CR4 10K <1/10W>
IC6 (1/7) uPA2003GR
BZ1 PKM13EPY-4000
R56 1.0K <1/10W>
R57 1.0K <1/10W>
CR7
0.01 <F>
R67 1.0K <1/10W>
R68 10K <1/10W>
C1
0.1 <F>
CN16 B3P-VH-B
WHITE
CN15 B3B-XARK-1-A
RED
RJ2 10K <1/10W>
RJ1 10K <1/10W>
C49
0.01 <F>
R75 10K <1/10W>
R76 10K <1/10W>
FLOAT SWITCH
UL1430 AWG22
CN16-1
CN16-3
CN16-2
CN15-1 CN15-2 CN15-3
GRAY PURPLE
BLUE
UL1430 AWG22
UL1430 AWG22
FEED BACK
F M
B Z
611
9
HA JEM-A
CN14 B4B-XH-AM
WHITE
CN14-4
CN14-1
CN14-2
CN14-3
CN8
CN7
B2B-XASK-1-A
WHITE
B2B-XAKK-1-A BLACK
CN8-1 CN8-2
BLACK BLACK
CN7-1 CN7-2
UL1430 AWG24 UL1430 AWG24
GRAY GRAY GRAY
GRAY
ROOM TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
14V
14V
IC5 (1/7) uPA2003GR
IC4 (7/7) uPA2003GR
9
161
611
14163
1
2
4
5
7
10
12
13
15
9
76
77
35
34
27 18 17 16
13 12 11
5
28 29 30 31 32
62
8 9
10
6
50
80 79 78 61
26 25 24 23 22
64 73
71 15 14
60
3
69
70
1
X1
X2
RESET
P23
P24
I C
XT1
P03
P43
P44
P45
P46
P47
P00
P12
P13
P14
P36
P70 P71 P72 P131
P01
P51 P52
P53 P54 P55
P22 P21 P20 P130
P50 P27 P26 P25
P56
P57
P11
P10
P15 P16 P17
1 2 3
54 55 66 65
74 68 75
7
P122 P123 P05 P04
VDD0 VDD1
AVRF0 AVRF1
AVSS VSS0 VSS1
XT2
P124 P125 P126
4
67
33
72
56 57 58 59 P127
63
P02
42 P66
P6440
39
38
37
36
52
51
P63
P62
P61
P60
P120
P37
P35
P344948
53
47
P121
P33
41
43 44 45
P65
P67 P30 P31 P32
46
19 20 21
P40 P41 P42
2
3
2
1
R55 10K <1/10W>
C44
0.1 <F>
IC8 PST600C
C45
0.1 <F>
JM10
X1 CSTS0500MG03-T
0.01 <F> x 3
C10 C12
C30
C22 - C25
0.01 x 4 <F>
R42 1.0K <1/10W>
R40 1.0K <1/10W>
R41 1.0K <1/10W>
5V
5V
SW1 DSS803
CN9 B5P-SHF-1AA
WHITE
TEST
10K <1/10W> x 3
R39
R38 R37
NO.1
NO.3
NO.2
CN9-1
CN9-5
CN9-4
CN9-3
CN9-2
R21 - R24 10K <1/10W> x 4
R25 - R28
1.0K <1/10W> x 4
IC5 (1/7) uPA2003GR
IC6 (2/7) uPA2003GR
IC6 (4/7) uPA2003GR
VA2 470V
K 8
K 4
14V
IC5 (5/7) uPA2003GR
CR1 10K <1/10W>
CR6
0.01 <F>
5V
+
-
SSR1
G3MC-202PL-VD
DC12V
R93 - R96 10K <1/10W> x 4
R13 10K <1/10W>
C18
0.01 <F>
C17
0.01 <F>
Q3 DTC124EKA
5V
5V
R12 1.0K <1/10W>
IC9 TLP621 <GB>
D8 D1F60
R9 390 <1/10W>
R10 10K <1/10W>
11 6
5
12
13
4
14 3
15 2
12
5
13
4
14
15
3
2
8
7
1
710
10
16
R11 56K <1.0W>
R29 - R32 10K <1/10W> x 4
5V
NC
C26 - C29
0.01 <F> x 4
R33 - R36
1.0K <1/10W> x 4
C47
0.1 <F>
C15
0.1 <F>
C13
0.1 <F>
C14 100/
6.3V
+
JM6
+
C8 100 /6.3V
C54
0.01 <F>
C101
0.22 275V
C105
0.01 <F>
C106
0.01 <F>
C104
0.01 <F>
C103
0.01 <F>
ELF20N018A
LF101
VA101 470V
VA102 470V
SA101 3600V
TM102
TM101
E101 W103 W104
F M
FAN MOTOR
FAN CAPACITOR
CN1 B2P3-VH-B-C
BLACK
AC IN
UL1015 AWG18 BLACK
UL1015 AWG18 WHITE
UL1015 AWG20 WHITE
UL1015 AWG20 WHITE
UL1015 AWG20 BLACK
UL1015 AWG20 WHITE
UL1015 AWG20 RED
CN6-2
CN6-1
CN5-1
CN5-3
CN5-2
CN4-2
CN4-1
CN4 B2P3-VH-B-Y
YELLOW
CN5 B3P5-VH-B
WHITE
CN6 B2P3-VH-B-E
BLUE
DRAIN PUMP
UL1015 AWG18 GRAY
CN19 B2P3-VH-B-R
RED
CN19-2
CN19-1
JM5 JM8
K8 G5NB-1A
K4 G5NB-1A
CR8 TA120033
C3 0.22 <275V> R88 120 <1/2W>
TERMINAL BOARD
2(N)
1
3
UL1015 AWG18 WHITE
UL1015 AWG18 BLACK
UL1015 AWG16
GREEN
L
N
F101
3.15A
<250V>
BET
FH101 FH102
CN1-1
CN1-2
+
R7 330 <1/4W>
R2 1.5 <2W>
C5 100/450V
D1 D3SB60
R1 3.3 <5W>
POWER SUPPLY PCB EZ-002THSE-P
Q1 2SC4236
Q2 2SC1815
R3 100 <1/10W>
D3 MTZJ5.1B
D4 D1FL20U
D2 D1FL20U
R6 100 <1/2W>
C7
0.047 50V
R4 330K <2W>
C6 4700P 600V
R5 62K <2W>
D5 1SR139-600
D10 1SR139-600
I C 1
uPD780058BGC
-057-8BT
2003.07.29
Models : AB 36ABA3W
AB 45ABA3W
INDOOR PRINTED CIRCUIT BOARD
CIRCUIT DIAGRAM
- 7 -
Page 9
REMOTE CONTROL UNIT CODE SWITCHING
JM1
JM2
JM3
JM1
JM2
JM3
ABCD
Indoor unit Printed circuit board
• Remote control unit settings (1) Press the START/STOP button and display
only the clock.
CLOCK
SET
SET
TEMP.
TIME
FAN
CONTROL
MASTER
CONTROL
(2) Press the MASTER CONTROL button continuously
for more than five seconds to display the current signal code.
SET
SET
TEMP.
FAN
TIME
CONTROL
+
+
MASTER
CONTROL
(3) Change the signal code with the button
( ).
SET
SET
TEMP.
TIME
FAN
CONTROL
MASTER
CONTROL
(4) Press the MASTER CONTROL button again to return
to the clock display and change the signal code.
Confirm the setting of the remote control unit signal codes setting and the printed circuit board setting. If these are not confirmed, the remote control unit cannot be used to operate for the air conditioner.
2003.07.29
Jumper wire
JM 2 JM 3
Connect Connect
Remote control unit
signal selector switch
A (Primary setting)
Connect Disconnect B
Disconnect Connect C
Disconnect Disconnect D
- 8 -
Page 10
382
761
387
12
386
684
138
735
752
146
329
396
868
63
160
361
321
69
228
407
505
408
435
434
229
580
743
240
383
762
286
122
403
8
174
126
388
164
174
181
403
122
286
384
56
755
233
472
448
74
109
379
345-1
338-2
338-1
345-2
876-1
240-2
240-1
506
DISASSEMBLY ILLUSTRATION
Models : AB 36ABA3W
AB 45ABA3W
- 9 -
2003.07.29
Page 11
407
434
435
408
505
506
69
876-1
2003.07.29
- 10 -
Page 12
387
160
91
91
91
321
386
361
- 11 -
2003.07.29
Page 13
63
868
385
763
227
321
387
436
424
684
438
876-2
2003.07.29
- 12 -
Page 14
195
34
875
210
211
233
186
236
380
234
625
187
472
448
253-3
253-4
253-5
253-6
253-7
185-1
381-4
253-2
253-1
253-8
253-9
982-1
982-2
815-1
- 13 -
2003.07.29
Page 15
Models : AO 36ACG3L
AO 45ACA3L AOT45ACA3
373
734
527
9
46
803
6
2003.07.29
- 14 -
4
5
30
813
805
822
2
Page 16
Model : AO 36ACG3L
844
819
333-2
808
821
334
788
16
817
806
361
178-2
818
807
111
19
109
18
55
320-1
820
15
620
816
646
107
790
108
54
826
20
259
21
185
29
26
12
48
810
45
809
405
41
39
39
- 15 -
2003.07.29
Page 17
Models : AO 36ACG3L
AOG45ACA3L
AOY45ACA3L
880-1
34
791
32
824-4
549
401
823-2
2003.07.29
36
407
815-2
- 16 -
Page 18
Models : AOG45ACA3L
AOY45ACA3L
819
16-1
817
788
334
821
111
19
109
20
808
333-2
620
18
863
15
826
735
333
21
816
128-1
55
16-2
185
320
29
790
107
108
646
26
12
48
810
45
809
405
41
39
39
- 17 -
2003.07.29
Page 19
Model : AOT45ACA3
788
178-2
361
819
620
18
863
15
826
735
333
21
816
128-1
55
790
107
334
821
111
19
109
20
808
333-2
108
646
26
12
16-1
16-2
185
320
817
45
41
29
405
48
810
809
2003.07.29
39
39
- 18 -
Page 20
Model : AOT45ACA3
880-1
34
791
32
824-4
549
823-2
407
815-2
- 19 -
36
2003.07.29
Page 21
PA R TS LIST
ABG36ABA3W ABY36ABA3W ABT36ABA3W ABG45ABA3W ABY45ABA3W ABT45ABA3W
INDOOR UNIT
Ref.
No.
8 Air Filter 9359739005 9359739005 9359739005 9359739005 9359739005 9359739005 12 Base Assy 9359680000 9359680000 9359680000 9359680000 9359680000 9359680000 34 Capacitor (Fan Motor) 9703306068 9703306068 9703306068 9703306068 9703306068 9703306068 56 Sirocco Fan Assy 9359701002 9359701002 9359701002 9359701002 9359701002 9359701002 63 Panel (Front) 9359734000 9359734000 9359734000 9359734000 9359734000 9359734000 69 Louver 9359719007 9359719007 9359719007 9359719007 9359719007 9359719007 74 Intake Grille 9359738008 9359738008 9359738008 9359738008 9359738008 9359738008 91 Hinge 9359699002 9359699002 9359699002 9359699002 9359699002 9359699002
109 Casing 9359704003 9359704003 9359704003 9359704003 9359704003 9359704003 122 Bearing-B Assy 9357921006 9357921006 9357921006 9357921006 9357921006 9357921006
126 Bracket (Motor) 9359681007 9359681007 9359681007 9359681007 9359681007 9359681007 138 Separate Wall 9359700005 9359700005 9359700005 9359700005 9359700005 9359700005 146 Evaporator Assy 9371073019 9371073019 9371073019 9371073019 9371073019 9371073019 160 Drain Pan 9359698005 9359698005 9359698005 9359698005 9359698005 9359698005 164 Fan Motor Assy-IN 9360457004 9360457004 9360457004 9360457004 9360457004 9360457004 174 Hanger 9359742005 9359742005 9359742005 9359742005 9359742005 9359742005 181 Hole Cover 9359691006 9359691006 9359691006 9359691006 9359691006 935969 1006 185-1 Rubber Bushing 9357376004 9357376004 9357376004 9357376004 9357376004 9357376004 186 Cover (Edge) 9361049017 9361049017 9361049017 9361049017 9361049017 9361049017 187 Clamp No.1219 313361271706 313361271706 313361271706 313361271706 313361271706 313361271706
195 Clamp SKB-100 313361275805 313361275805 313361275805 313361275805 313361275805 313361275805 227 Badge “GENERAL” 9359735021 ——— ——— 9359735021 ——— ——— 227 Badge “FUJITSU” ——— 9359735014 9359735014 ——— 9359735014 9359735014 228 Insulation (Louver)-R 9359721000 9359721000 9359721000 9359721000 9359721000 9359721000 229 Insulation (Louver)-L 9359722007 9359722007 9359722007 9359722007 9359722007 9359722007 233 Control Box Assy 9359708001 9359708001 9359708001 9359708001 9359708001 9359708001 234 Thermistor 9703299025 9703299025 9703299025 9704557360 9704557360 9704557360 236 Controller PCB Assy 9704557353 9704557353 9704557353 9704557353 9704557353 9704557353 240 Remote Control Unit 9371190020 9371190020 9371190020 9371190020 9371190020 9371190020 240-1 Cover Panel (Pipe)-L 9359690009 9359690009 9359690009 9359690009 9359690009 9359690009
Description
ABG36ABA3W
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
Part No.
ABT45ABA3WABY36ABA3W ABT36ABA3W ABG45ABA3W ABY45ABA3W
Ord.
Q'ty
240-2 Cover Panel (Pipe)-R 9359689003 9359689003 9359689003 9359689003 9359689003 9359689003 253-1 Wire Assy (Connector) 9702321017 9702321017 9702321017 9702321017 9702321017 9702321017 253-2 Wire Assy (Connector) 9702322014 9702322014 9702322014 9702322014 9702322014 9702322014 253-3 Wire Assembly 9702311018 9702311018 9702311018 9702311018 9702311018 9702311018 253-4 Wire Assy (Connector) 9702323011 9702323011 9702323011 9702323011 9702323011 9702323011 253-5 Wire Assy (Connector) 9702319014 9702319014 9702319014 9702319014 9702319014 9702319014 253-6 Wire Assy (Connector) 9702317010 9702317010 9702317010 9702317010 9702317010 9702317010 253-7 Wire Assy (Connector) 9702318017 9702318017 9702318017 9702318017 9702318017 9702318017 253-8 Wire Assy (Connector) 9702066062 9702066062 9702066062 9702066062 9702066062 9702066062 253-9 Wire Assembly 9704847010 9704847010 9704847010 9704847010 9704847010 9704847010
286 Bracket (Bearing) 9359686002 9359686002 9359686002 9359686002 9359686002 9359686002 321 Flap Assy 9359731009 9359731009 9359731009 9359731009 9359731009 9359731009 329 Coupling Pipe Assy 9361160002 9361160002 9360456007 9360456007 9360456007 9360456007 338-1 Fixture (Motor) 9359702009 9359702009 9359702009 9359702009 9359702009 9359702009 338-2 Fixture (Motor)-B 9359703006 9359703006 9359703006 9359703006 9359703006 9359703006 345-1 Filter Guide-R 9359692003 9359692003 9359692003 9359692003 9359692003 9359692003 345-2 Filter Guide-L 9359693000 9359693000 9359693000 9359693000 9359693000 9359693000 361 Bushing 9359733003 9359733003 9359733003 9359733003 9359733003 9359733003 379 Hinge Plate (Grille) 9359694007 9359694007 9359694007 9359694007 9359694007 9359694007 380 Locking Spacer KGLS-6S 313209391403 313209391403 313209391403 313209391403 313209391403 313209391403
381-4 Spacer 0600118075 0600118075 0600118075 0600118075 0600118075 0600118075 382 Cover (Decoration)-R 9359744009 9359744009 9359744009 9359744009 9359744009 9359744009 383 Cover (Decoration)-L 9359745006 9359745006 9359745006 9359745006 9359745006 9359745006 384 Shaft 9359707004 9359707004 9359707004 9359707004 9359707004 9359707004 385 Indicator PCB Assy 9702260019 9702260019 9702260019 9702260019 9702260019 9702260019 386 Panel-Left Assy 9359685005 9359685005 9359685005 9359685005 9359685005 9359685005 387 Panel-Right Assy 9359683001 9359683001 9359683001 9359683001 9359683001 9359683001 388 Joint Assy 9359706007 9359706007 9359706007 9359706007 9359706007 9359706007 396 Rfm Bracket Metal 9359697008 9359697008 9359697008 9359697008 9359697008 9359697008 403 Fixture (Bearing) 9359687009 9359687009 9359687009 9359687009 9359687009 9359687009
2003.07.29
- 20 -
Page 22
ABG36ABA3W ABY36ABA3W ABT36ABA3W ABG45ABA3W ABY45ABA3W ABT45ABA3W
INDOOR UNIT (Continued)
Ref.
No.
407 Rod (Motor) 9359723004 9359723004 9359723004 9359723004 9359723004 9359723004 408 Link (Louver) 9359726005 9359726005 9359726005 9359726005 9359726005 9359726005 424 Sector Gear 9359729006 9359729006 9359729006 9359729006 9359729006 9359729006 434 Base (Louver) 9359718000 9359718000 9359718000 9359718000 9359718000 9359718000 435 Louver Spring 9359720003 9359720003 9359720003 9359720003 9359720003 9359720003 436 Flap Spring 9359730002 9359730002 9359730002 9359730002 9359730002 9359730002 438 Pinion Gear 9359728009 9359728009 9359728009 9359728009 9359728009 9359728009 448 Control Box-B 9359713005 9359713005 9359713005 9359713005 9359713005 9359713005 472 Control Box-A 9359712008 9359712008 9359712008 9359712008 9359712008 9359712008 505 Stopper (Louver) 9359724001 9359724001 9359724001 9359724001 9359724001 9359724001
506 Rod (Louver) 9359725008 9359725008 9359725008 9359725008 9359725008 9359725008 580 Cover (Top) 9359737001 9359737001 9359737001 9359737001 9359737001 9359737001 625 Cord Bushing 9359240006 9359240006 9359240006 9359240006 9359240006 9359240006 684 Motor Base 9359727002 9359727002 9359727002 9359727002 9359727002 9359727002 735 Distributor Assy 9360455000 9360455000 9360455000 9360455000 9360455000 9360455000 743 Remote Control Holder Case 9305642014 9305642014 9305642014 9305642014 9305642014 9305642014 752 Bracket Panel (Pipe) 9359688006 9359688006 9359688006 9359688006 9359688006 9359688006 755 Cover (Casing) 9359705000 9359705000 9359705000 9359705000 9359705000 9359705000 761 Cover (Side)-R 9359740001 9359740001 9359740001 9359740001 9359740001 9359740001 762 Cover (Side)-L 9359741008 9359741008 9359741008 9359741008 9359741008 9359741008
763 Cover (Receiver) 9359714002 9359714002 9359714002 9359714002 9359714002 9359714002 815-1 Terminal-3P 9358660027 9358660027 9358660027 9358660027 9358660027 9358660027 868 PCB Holder 9359736004 9359736004 9359736004 9359736004 9359736004 9359736004 875 Filter PCB Assy 9704561138 9704561138 9704561138 9704561138 9704561138 9704561138 876-1 Motor, Step-H 9360479013 9360479013 9360479013 9360479013 9360479013 9360479013 876-2 Motor, Step-V 9360307026 9360307026 9360307026 9360307026 9360307026 9360307026 982-1 Cord Clamp-A 9359820017 9359820017 9359820017 9359820017 9359820017 9359820017 982-2 Cord Clamp-B 9359821014 9359821014 9359821014 9359821014 9359821014 9359821014
Description
ABG36ABA3W
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
Part No.
ABT45ABA3WABY36ABA3W ABT36ABA3W ABG45ABA3W ABY45ABA3W
Ord.
Q'ty
- 21 -
2003.07.29
Page 23
AOG36ACG3L AOY36ACG3L AOT36ACG3L AOG45ACA3L AOY45ACA3L AOT45ACA3
OUTDOOR UNIT
Ref.
No.
2 Fan Cover 9352159015 9352159015 9352159015 9352159015 9352159015 9352159015
4 Emblem-Rear 313791088308 9351355005 9351355005 313791088308 9351355005 9351355005
5 Cabinet-A, Painted 9352146015 9352146015 9352146015 9352146015 9352146015 9352146015
6 Cabinet-C, Painted 9352149016 9352149016 9352149016 9352149016 9352149016 9352149016
9 Cabinet-B, Painted 9352147012 9352147012 9352147012 9352147012 9352147012 9352147012 12 Base Assy, Painted 9352136016 9352136016 9352136016 9352136016 9352136016 9352136016 15 Dryer 9368113032 9368113032 9368113032 9368111014 9368111014 9368111014 16 Condenser Assy 9352128011 9352128011 9352128011 ——— ——— ——— 16-1 Condenser-A Assy ——— ——— ——— 9369544002 9369544002 9369544002 16-2 Condenser-B Assy ——— ——— ——— 9369545009 9369545009 9369545009
18 Suction Pipe 9368087005 9368087005 9368087005 9353200006 9353200006 9353200006 19 Capillary Tube 9352439001 9352439001 9352439001 9353644008 9353644008 9353644008 20 Discharge Pipe 9368089009 9368089009 9368089009 9353620002 9353620002 9353620002 21 Discharge Pipe-B 9353209009 9353209009 9353209009 9353209009 9353209009 9353209009 26 Compressor Cover-A 9368090012 9368090012 9368090012 9353367006 9353367006 9353367006 29 Separate Wall 9358705018 9358705018 9358705018 9355277013 9355277013 9355277013 30 Blower Cover, Painted 9352151019 9352151019 9352151019 9352151019 9352151019 9352151019 32 Control Box Metal 9352134012 9352134012 9352134012 9352134012 9352134012 9352134012 34 Capacitor (Fan Motor) 9357965024 9357965024 9357965024 9357965024 9357965024 9357965024 36 Cord Holder Metal 9356934007 9356934007 9356934007 9356934007 9356934007 9356934007
39 Propeller Fan Assy 9300855013 9300855013 9300855013 9300855013 9300855013 9300855013 41 Fan Motor Assy-Out 9600832028 9600832028 9600832028 9600832028 9600832028 9600832028 45 Bracket (Motor) Assy 9352141003 9352141003 9352141003 9352141003 9352141003 9352141003 46 Compressor Assy 9368020002 9368020002 9368020002 9353157003 9353157003 9353157003 48 Bracket (Coupler) Assy 9355281010 9355281010 9355281010 9355281010 9355281010 9355281010 54 Condensing Pipe-A 9352296000 9352296000 9352296000 ——— ——— ——— 55 Special Nut M8 (For Comp.) 9355091008 9355091008 9355091008 9355091008 9355091008 9355091008
107 Rubber Seat-A (For Comp.) 9368293017 9368293017 9368293017 9351875039 9351875039 9351875039 108 Sleeve-A (For Comp.) 9351875046 9351875046 9351875046 9351875046 9351875046 9351875046 109 Terminal Cover (For Comp.) 9351875053 9351875053 9351875053 9351875053 9351875053 9351875053
Description
AOG36ACG3L
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
Part No.
AOT45ACA3AOY36ACG3L AOT36ACG3L AOG45ACA3L AOY45ACA3L
Ord.
Q'ty
111 Terminal Packing 9351875060 9351875060 9351875060 9351875060 9351875060 9351875060 128-1 Rubber (Discharge Pipe) 313155086308 313155086308 313155086308 313155086308 313155086308 313155086308 178-2 Capillary Holder Rubber 313394274808 313394274808 313394274808 313394274808 313394274808 313394274808 185 Rubber Bushing 313005066051 313005066051 313005066051 313005066051 313005066051 313005066051 259 Muffler 9368082000 9368082000 9368082000 ——— ——— ——— 320 Wire Clamp Metal 313483219905 313483219905 313483219905 313483219905 313483219905 313483219905 333 Accumulator ——— ——— ——— 9350363018 9350363018 9350363018 333-2 Accumulator Assy (B) 9301942019 9301942019 9301942019 ——— ——— 9301942019 333-2 Accumulator Assy ——— ——— ——— 9362425001 9362425001 ——— 334 Suction Pipe-B 9352557002 9352557002 9352557002 9352287008 9352287008 9352557002
361 Accumulator Support Assy 9355351003 9355351003 9355351003 ——— ——— 9355351003 373 Grip 9352157004 9352157004 9352157004 9352157004 9352157004 9352157004 401 Terminal-2P 9701971015 9701971015 9701971015 9701971015 9701971015 ——— 405 Clamp No.1763 313816345304 313816345304 313816345304 313816345304 313816345304 313816345304 407 Clip (Cable) No.1259 313739340109 313739340109 313739340109 313739340109 313739340109 313739340109 527 Protection Net 9352163012 9352163012 9352163012 9352163012 9352163012 9352163012 549 Thermostat-Outdoor 9352426001 9352426001 9352426001 9352426001 9352426001 9352426001 620 Inlet Pipe (Cond.) Assy 9355316019 9355316019 9355316019 9353183002 9353183002 9353183002 646 Compressor Cover-B 313986355101 313986355101 313986355101 9353368003 9353368003 9353368003 734 Cabinet Top Plate 9352161018 9352161018 9352161018 9352161018 9352161018 9352161018
735 Distributor Assy ——— ——— ——— 9353187000 9353187000 9353187000 788 Thermistor-Overheat 9354061002 9354061002 9354061002 9354061002 9354061002 9354061002 790 Belt Heater 9361140103 9361140103 9361140103 9361140028 9361140028 ——— 791 Magnetic Relay 9363277005 9363277005 9363277005 9363277005 9363277005 9363277005 803 Cabinet-D, Painted 9352150012 9352150012 9352150012 9352150012 9352150012 9352150012 805 Blower Cover Corner 9352160011 9352160011 9352160011 9352160011 9352160011 9352160011 806 Cond. Pass Pipe-A 9352294006 9352294006 9352294006 ——— ——— ——— 807 Cond. Pass Pipe-B 9353090010 9353090010 9353090010 ——— ——— ——— 808 Inlet Pipe (Accumulator) 9352556005 9352556005 9352556005 9352285004 9352285004 9352556005 809 Ball Valve-A 9371799049 9371799049 9371799049 9371799049 9371799049 9371799049
2003.07.29
- 22 -
Page 24
AOG36ACG3L AOY36ACG3L AOT36ACG3L AOG45ACA3L AOY45ACA3L AOT45ACA3
OUTDOOR UNIT (Continued)
Ref.
No.
810 Ball Valve-B 9371799056 9371799056 9371799056 9371799056 9371799056 9371799056 813 Cabinet Hook 9352148002 9352148002 9352148002 9352148002 9352148002 9352148002 815-2 Terminal-8P 9363276022 9363276022 9363276022 9363276022 9363276022 9363276022 816 Wire Clamp Metal 313584219902 313584219902 313584219902 313584219902 313584219902 313584219902 817 Thermostat Fixture 9352164019 9352164019 9352164019 9352164019 9352164019 9352164019 818 Accumulator Support-B Assy 9355350006 9355350006 9355350006 ——— ——— ——— 819 Valve-A Couple. Pipe 9352298004 9352298004 9352298004 9353621009 9353621009 9353621009 820 Joint Pipe (Capillary) 9352299001 9352299001 9352299001 ——— ——— ——— 821 Joint Pipe Assy 9352284007 9352284007 9352284007 9352284007 9352284007 9352284007 822 Fan Cover Fixture-A 9352158018 9352158018 9352158018 9352158018 9352158018 9352158018
823-2 Fuse Holder 0500063024 0500063024 0500063024 0500063024 0500063024 0500063024 824-4 Fuse 0600222529 0600222529 0600222529 0600222529 0600222529 0600222529 826 Condensing Pipe-B 9352297007 9352297007 9352297007 9353215000 9353215000 9353215000 844 Wire Assy (Shield)-S 9352307010 9352307010 9352307010 9352307010 9352307010 9352307010 863 Joint Pipe (Capillary)-B ——— ——— ——— 9353206008 9353206008 9353206008 880-1 Network 9700987017 9700987017 9700987017 9700987017 9700987017 9700987017
Description
AOG36ACG3L
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
Part No.
AOT45ACA3AOY36ACG3L AOT36ACG3L AOG45ACA3L AOY45ACA3L
Ord.
Q'ty
- 23 -
2003.07.29
Page 25
STANDARD ACCESSORIES
INDOOR UNIT ACCESSORIES
Name and Shape Q'ty Part No.Application
Remote control unit
Battery (pen light)
Use for air conditioner operation
1
For remote control unit
2
9371190020
(AR-JW2)
0600185534
Remote control unit holder
Tapping screw (3 x 12)
Drain hose insulation
VT wire
Coupler heat insulator (large)
Coupler heat insulator (small)
Nylon fastener
Special nut A (large flange)
Special nut B (small flange)
Installation template
1
3
1
1
2
1
Large
4
Small
4
4
4
1
For mounting the remote control unit
For remote control unit holder installation
Adhesive type 70 x 230
For fixing the drain hose L 280 mm
For indoor side pipe joint (large pipe)
For indoor side pipe joint (small pipe)
For fixing the coupler heat insulator
For installing indoor unit
For installing indoor unit
For positioning the indoor unit
9305642014
301141533125
9360464002
313806350303
9350716029
9352766015
9301501001
312300787605
313005446653
313005446759
9360022004
Auxiliary pipe assembly
1
OUTDOOR UNIT ACCESSORIES
Q'ty ApplicationName and Shape Part No.
Power cap
Auxiliary pipe assembly
Edge cover
Tapping screw
Binder
Putty
Coupler heat insulation
1
1
1
2
1
1
1
For connecting the piping
For power cord installation
For connecting the piping
For edge protection
• For cabinet A and cabinet D mounting (1)
For power supply cord binding
For sealing
For outdoor side pipe joint
9360463005
9352173011
9355292016
9352436000
301463040100
313035356905
303020200114
313005074759
2003.07.29
- 24 -
Page 26
May 2003 Printed in Japan0305J2292
2003.07.29
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