Generac Power Systems The Reliable Ones 1800PSI Owner's Manual

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1800PSI
The Reliable Ones
High Pressure Washer
Owner’s Manual
Problems?
Questions?
Before taking your unit
back to the store,
helpline at
1-800-270-1408
M-F 8-5 CST
This pressure
washer is equipped
with an Automatic
Cool Down System.
See page 12 for
details.
GENERAC
This symbol points out important safety instructions, which, if not followed, could endan­ger the personal safety and/or property of yourself and others. Read and follow all instructions in the manual before attempting to operate this unit.
Model No. 11390 (1800 PSI High Pressure Washer) Manual No. B2308 Revision 0 (1/28/98)
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High Pressure Washer
Generac 1800PSI High Pressure Washer
GENERAC
CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug to prevent accidental starting when setting up, transporting, adjusting or making repairs to your high pressure washer.
 Engine exhaust gases contain DEADLY carbon monoxide gas.
This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. Operate this equipment only in the open air where adequate ventilation is available.
 Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE.
Do not permit smoking, open flames, sparks or heat in the vicin­ity while handling gasoline. Avoid spilling gasoline on a hot engine. Allow unit to cool for 2 minutes before refueling. Comply with all laws regulating storage and handling of gasoline.
 Locate this pressure washer in areas away from combustible
materials, combustible fumes or dust.
 The high pressure equipment is designed to be used with Gen-
erac authorized parts only. If you use this equipment with parts that do not comply with minimum specifications, the user assumes all risks and liabilities.
 Some chemicals or detergents may be harmful if inhaled or
ingested, causing severe nausea, fainting or poisoning. The harm­ful elements may cause property damage or severe injury.
 Do not allow CHILDREN to operate the Pressure Washer at any
time.
 Operate engine only at governed speed. Running the engine at
excessive speeds increases the hazard of personal injury. Do not tamper with parts which may increase or decrease the governed speed.
 Do not wear loose clothing, jewelry or anything that may be
caught in the starter or other rotating parts.
 Before starting the Pressure Washer in cold weather, check all
parts of the equipment and be sure ice has not formed there.
 Units with broken or missing parts, or without protective housing
or covers should NEVER be operated.
 The muffler and air cleaner must be installed and in good condi-
tion before operating the Pressure Washer. These components act as spark arrestors if the engine backfires.
 Check the fuel system for leaks or signs of deterioration such as
chafed or spongy hose, loose or missing clamps or damaged tank
or cap. Correct all defects before operating the Pressure Washer.  Do not spray flammable liquids.  Never aim the gun at people, animals or plants.  High pressure spray can cause paint chips or other particles to
become airborne and fly at high speeds.  Never allow any part of the body to come in contact with the fluid
stream. DO NOT come in contact with a fluid stream created by
a leak in the high pressure hose.
 The high pressure stream of water that this equipment produces
can pierce skin and its underlying tissues, leading to serious injury and possible amputation.
 Always wear eye protection when you use this equipment or
when you are in the vicinity where the equipment is in use.
 Operate the pressure at no more than the PSI fluid pressure
rated for your pressure washer.
 Never move the machine by pulling on the high pressure hose.
Use the handle provided on the top of the unit.
 Always be certain the spray gun, nozzles and accessories are cor-
rectly attached.
 Never use a spray gun which does not have a trigger lock or trig-
ger guard in place and in working order.
 Use a respirator or mask whenever there is a chance that vapors
may be inhaled. Read all instructions with mask so you are cer­tain the mask will provide the necessary protection against inhaling harmful vapors.
 High pressure spray may damage fragile items including glass.
Do not point spray gun at glass when in the jet spray mode.
 Keep the hose connected to machine or the spray gun while the
system is pressurized. Disconnecting the hose while the unit is pressurized is dangerous.
 Hold the spray gun firmly in your hand before you start the unit.
Failure to do so could result in an injury from a whipping spray gun. Do not leave the spray gun unattended while the machine is running.
 The cleaning area should have adequate slopes and drainage to
reduce the possibility of a fall due to slippery surfaces.
 Keep water spray away from electric wiring or fatal electric shock
may result.  Do not secure trigger gun in the pull-back (open) position.  Do not by-pass any safety device on this machine.  The muffler and engine heat up during operation and remain hot
immediately after shutting it down. Avoid contact with a hot muf-
fler or engine or you could be severely burned.  Operate and store this unit on a stable surface.  High pressure hose can develop leaks from wear, kinking, abuse,
etc. Water spraying from a leak is capable of injecting material
into skin.Inspect hose each time before using it. Check all hoses
for cuts, leaks, abrasions or bulging of cover, or damage or move-
ment of couplings. If any of these conditions exist, replace hose
immediately. Never repair high pressure hose. Replace it with
another hose that meets minimum pressure rating of your pres-
sure washer.
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm.
WWAARRNNIINNGG::
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High Pressure Washer
Generac 1800PSI High Pressure Washer
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CONGRATULATIONS on your purchase of a GENERAC high pressure washer. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest GEN­ERAC Authorized Service facility, or call the 1-800 number listed on the front of this manual. We have competent, well-trained technicians and the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will enable you to assemble and maintain your high pressure washer properly.
CUSTOMER RESPONSIBILITIES
 Read and observe the safety rules.  Follow regular schedule in maintaining, caring for
and using your high pressure washer.
 Follow the instructions under Customer Responsi-
bilities and Storage sections of this Owner's Manual.
PRODUCT SPECIFICATIONS
Pressure Washer Specifications
Outlet Pressure . . . . 1800 psi
Flow Rate . . . . . . . . . 2.0 gallons per minute (gpm)
Detergent Mix . . . . . . Use undiluted detergent
approved for pressure washers
Water Supply . . . . . . Not to Exceed 140°F
Temperature
Automatic Cool . . . . Will cycle when water
Down System reaches 140°-145°F
Engine specifications
Engine Model . . . . . . Tecumseh Centura Elite LE
Rated Horsepower . . 6.0
Displacement . . . . . . 197cc
Spark Plug
Type . . . . . . . . RJ19LM
Set Gap To: . . 0.030 inch (0.76mm) Gasoline Capacity . . 1.5 U.S. quarts
Oil . . . . . . . . . . . . . . . SAE 30
In the State of California a spark arrestor is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
NOTE: If you equip the engine of your pressure washer with a spark arrestor muffler, the spark arrestor must be maintained in effective working order by the owner/operator.
You can order a spark arrestor through your authorized Generac service facility. See Engine Own­ers Manual for part number.
Model Number 1139-0
Serial Number
Date of Purchase
The model and serial numbers will be found on a decal attached to the pressure washer. You should record both serial number and date of purchase and keep in a safe place for future reference.
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High Pressure Washer
KNOW YOUR PRESSURE WASHER
Read this owners manual and safety rules before operating your high pressure washer.
Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Generac 1800PSI High Pressure Washer
GENERAC
Pump  Develops high pressure. Automatic Cool Down System  Cycles water
through pump when water reaches 140°-145°F. Warm water will discharge from pump onto ground. This system prevents internal pump damage.
Recoil Starter  Used for starting the engine manu-
ally. Spray Gun  Controls the application of water onto
cleaning surface with trigger device. Includes safety latch.
Adjustable Nozzle  You must attach this to the spray gun to provide high pressure stream. Adjustable nozzle allows you to adjust force of spray and spray pattern.
Air Cleaner  Dry type filter element limits the amount of dirt and dust that gets in the engine.
High Pressure Outlet  Connection for high pressure hose.
Water Inlet  Connection for garden hose. High Pressure Hose  Connect one end to water
pump and the other end to spray wand. Goggles  Always use the enclosed goggles or other
eye protection when running your pressure washer.
Primer Bulb  Prepares a cold engine for starting. Broom Brush with extension  Use this brush to clean
driveways, sidewalks, porches, or decks. Attaches to the spray gun with the accessories adapter or directly to the extension.
Utility Brush  Use this brush to scrub all surfaces. Attaches to the spray gun with the accessories adapter or directly to the extension.
Turbo Nozzle  Attaches to the spray gun and allows you to clean or rinse surfaces at high pressure.
Spray Gun
Adjustable Nozzle
Turbo Nozzle
Utility Brush
Broom Brush with Extension
High Pressure Hose
Goggles
Air Cleaner
Primer Bulb
Gas Tank
Water Inlet
Pump equipped with Automatic Cool Down System
Recoil Starter
High Pressure Outlet
Oil Fill Tube
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High Pressure Washer
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Read entire Owners manual before you attempt to assemble or operate your new pressure washer. Your new pressure washer has been assembled at the factory with exception of those parts left unassem­bled for shipping purposes.
REMOVE PRESSURE WASHER FROM CARTON
 Remove accessories insert.  Remove parts box included with pressure washer.  Slice two corners at guide handle end of carton
from top to bottom so the panel can be folded down flat, then remove all packing material.
 Roll pressure washer out of carton.
CARTON CONTENTS
Items in the carton include:  Main Unit  Accessories Insert
 Turbo Wand  Utility Brush  Broom Brush  Broom Handle  Brush Extension  Brush Adapter
 Parts Box (which includes the following):
 Wireform  Goggles  Nozzle Cleaning Kit  Owners Manual  Engine Manual  Spray Gun  Nozzle Extension  High Pressure Hose  Handle  Parts Bag (which includes the following):
 2 carriage bolts  2 knobs
If any of the above parts are missing or damaged, call the pressure washer helpline at 18002701408.
PREPARING THE PRESSURE WASHER FOR USE
If you have any problems with the assembly of your pressure washer or if parts are missing or damaged, call the Pressure Washer Helpline at 1-800-270-1408.
To prepare your pressure washer for operation you will need to perform these tasks:
 Attach the handle and attach the wire form that
holds high pressure hose and spray gun.
 Connect high pressure hose to the spray gun and
the pump and connect water supply to the pump.  Add oil to engine crankcase.  Add fuel to fuel tank.
Attach the Handle
 Place the top of the handle onto the bottom of the
handle already connected to the main unit making
sure the holes in the top align with the holes on the
bottom (Figure 1).
 Insert the carriage bolt through the right hole (look-
ing at the front of the pressure washer) and attach a
plastic knob. Tighten the knob by hand (Figure 2).
Generac 1800PSI High Pressure Washer
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Figure 1 — Attach the top of the handle to the
bottom of the handle.
Make sure the holes on the top of the handle are aligned with the holes in the bottom of the handle
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High Pressure Washer
 Insert the carriage hook through the left hole (look-
ing at the front of the pressure washer). Pull the recoil handle out slowly. Place the recoil string through the hook and attach the plastic knob. Tighten the knob by hand (Figure 2).
Insert the wire support with the longer arm positioned on the left. From this view the hook should resemble a J
(Figure 3).
Add Engine Oil
IMPORTANT: Any attempt to crank or start the engine before it has been properly serviced with the recommended oil may result in an engine failure.
Note: When adding oil to the engine crankcase, use only high quality detergent oil rated with API service classification SF,SG, SH or SH/CD rated SAE 30 weight. Select the oils viscosity grade according to your expected operating temperature. Do Not Use SAE 10W40 Oil.
Although multi-viscosity oils (5W30, 10W30, etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more fre­quently to avoid possible damage from running low on oil.
 Place pressure washer on a level surface.  Clean area around oil fill and remove oil dipstick
(Figure 4).
 Wipe dipstick clean. Pour oil into oil fill opening until
oil reaches FULL mark on the dipstick. Stop occa­sionally to check oil level. DO NOT OVERFILL.
 Install oil dipstick, hand tighten securely.
Note: Check Oil Often During Engine Breakin.
Add Gasoline
DANGER! Never fill fuel tank indoors. Never fill fuel tank when engine is run­ning or hot. Do not smoke when filling fuel tank.
WARNING! Never fill fuel tank completely full. Fill tank to about 1/2" below the bottom of the filler neck to provide space for fuel expansion. Wipe away any fuel spillage from engine and equipment before starting.
The manufacturer recommends fresh, clean unleaded regular automotive gasoline.
 Use clean fuel and store in approved, clean cov-
ered containers. Use clean fill funnels. Never use stale gasoline left over from last season or gaso­line stored for long periods.
Figure 3 — Fit wire form on handle.
Figure 4 — Add oil to engine crankcase. Do not
attempt to start engine without adding oil.
Oil Fill Cap
Figure 2 — Insert the carriage bolt and hook
and attach the knobs.
colder 32°F warmer
5W30 SAE 30
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 Clean area around fuel fill cap, remove cap
(Figure 5).
 Add UNLEADED regular gasoline, slowly, to fuel
tank. Use a funnel to prevent spillage.
 Install fuel cap and wipe up any spilled gasoline.
Connect Hose and Water Supply to Pump
IMPORTANT: You must assemble wand and attach all hoses before you start engine. Starting engine without all hoses connected and water supplied will damage pump.
 Uncoil high pressure hose and attach one end of
hose to the base of the spray gun. (Figure 6). Tighten by hand.
 Attach other end of high pressure hose to the high
pressure fitting on the pump (Figure 7). Tighten by hand.
 Before you connect your garden hose to the water
inlet, inspect the Inlet Screen (Figure 8). Clean the
screen if it contains debris or have it replaced if
damaged. DO NOT RUN THE PRESSURE
WASHER IF THE SCREEN IS DAMAGED.  Connect garden hose to water inlet. Tighten by
hand (Figure 8).
 Turn ON the water.  Squeeze trigger on gun to purge pump system of
air and impurities.
CAUTION: Before starting the pressure washer, be sure you are wearing ade­quate eye protection.
Figure 7 — Connect high pressure hose to
pump.
Figure 6 — Connect high pressure hose
to spray gun.
Figure 8 — Connect the garden hose to water
inlet and turn ON the water.
Figure 5 — Add gasoline to fuel tank.
Gas Cap
Inspect inlet screen, do not use if damaged, clean if dirty
Connect High Pressure Hose Here
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High Pressure Washer
 Attach nozzle extension to spray gun. Tighten By
Hand (Figure 9).
CHECKLIST BEFORE STARTING ENGINE
If you have reached this point, look back over the assembly to see if you have performed all of the fol­lowing.
 Check for properly tightened hose connections
(high pressure and water supply) and for tight con­nections and that there are no kinks, cuts, or damage to the high pressure hose.
 Check that oil has been added to proper level in
engine crankcase before trying to start the pressure
washer.  Add proper gasoline to fuel tank.  Provide proper water supply (not to exceed 140°F).  Be sure to read Safety Rules and Operation sec-
tions before using the pressure washer.
Figure 9 — Connect nozzle extension to spray
gun.
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High Pressure Washer
HOW TO USE YOUR PRESSURE WASHER
If you have any problems operating your pressure washer, please call the pressure washer helpline at 1-800-270-1408.
You have assembled your high pressure washer and have prepared the engine for starting. You are now ready to clean your car, boat or the outside of a build­ing or whatever you plan to clean.
How to Start Your Engine
The best way to start your engine-powered pressure washer for the first time is to follow these instructions step-by-step. This starting information also applies whenever you start the engine after you have let the pressure washer sit idle for at least a day.
 Place the pressure washer in an area close enough
to an outside water source that can flow at a rate of 2 gallons per minute.
 Check that the high pressure hose is tightly con-
nected to the spray gun and to the pump. See ASSEMBLY section for illustrations.
 Connect the garden hose to water inlet on the pres-
sure washer pump and turn on the water.
IMPORTANT: Do not run pump without the water supply connected and turned on. You must follow this caution or the pump will be damaged.
 Move the Throttle Control Lever to the Fast
position
Note: For a warm engine, be sure the Throttle Control Lever is in the Fast position.
 Squeeze the trigger on the spray gun to relieve the
air pressure caused by turning ON the water. Water will spew out the gun in a thin stream. This will make it easier to pull start the engine. Release the trigger.
 Apply the safety latch to the spray gun trigger
(Figure 10).
To start the engine for the first time:
 Make sure the Engine Throttle Lever is in the
Fast position.
 Push primer bulb firmly 5 times.  Grasp rope handle and pull slowly until you feel
some resistance. Then pull cord rapidly to over­come compression, prevent kickback and start the engine. Let rope return to starter slowly.
Note: Always keep the Throttle Control Lever in the Fast position when operating the pressure washer.
To start engine thereafter:
 Make sure the engine throttle control is in the
Fast position.
 Press the primer bulb 3 times. For a warm engine,
do not prime.
 Grasp rope handle and pull slowly until you feel
some resistance. Then pull cord rapidly to over­come compression, prevent kickback and start the engine. Let rope return to starter slowly.
 If engine fails to start repeat above steps.
How to Stop Your Pressure Washer
 Move the Throttle Control Lever to the Slow position.  Wait for the engine to idle down.  Move the Throttle Control Lever to the Stop position.  Simply shutting off the engine will not release pres-
sure in the system. Squeeze trigger on the spray
gun to relieve pressure in the hose.
Note: A small amount of water will squirt out when
you release the pressure.
Figure 10 — Squeeze trigger to relieve water
pressure, release trigger and turn the safety latch ON.
Safety Latch ON
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Generac 1800PSI High Pressure Washer
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High Pressure Washer
How to Use the Adjustable Nozzle
You now should know how to START your pressure washer and how to STOP it. The information in this section will tell you how to adjust the spray pattern and apply detergent or any other cleaning chemicals.
DANGER! Never adjust spray pattern when spraying. Never put hands in front of nozzle to adjust spray pattern.
On the end of your spray gun is a nozzle that you can slide forward and backward and that you can also twist from side to side. With the adjustable nozzle you can adjust the spray pattern to be either high pres­sure or low pressure. You can also adjust the spray so it is concentrated in a stream pattern or expanded into a fan pattern.
 Slide the nozzle forward when you wish to adjust
the spray to low pressure mode (Figure 11). Slide the nozzle backward to achieve high pressure.
 Point the nozzle toward the ground and press the
trigger to test the pattern (Figure 12).
 Twisting the nozzle adjusts the spray pattern from a
narrow pattern to a fan pattern.
 For most effective cleaning, keep spray nozzle
between 8 to 24 inches away from cleaning sur­face.
 If you get spray nozzle too close, especially using
high pressure mode, you may damage the cleaning
surface.  Do not get closer than 6 inches when cleaning
automobile tires.
Figure 11 — Using the adjustable nozzle.
Slide nozzle backward for high pressure mode.
Slide nozzle forward for low pressure mode and detergent application.
Twist nozzle counter­clockwise for fan spray pattern.
Twist nozzle clock­wise for narrow spray pattern.
Figure 12 — Test the spray pattern.
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High Pressure Washer
Applying Detergent with the Adjustable Nozzle
IMPORTANT: Use soaps designed specifically for pressure washers. Household detergents could
damage the pump. IMPORTANT: You must attach all hoses before you
start the engine. Starting the engine without all the hoses connected and without the water turned ON will damage the pump.
To apply detergent follow these steps:
 Review the use of adjustable nozzles on Page 10.  Prepare the detergent solution as required by the
job.
 Hang the detergent solution on hook of the wire-
form on the handle as shown in Figure 13.
 Place small filter of the clear, detergent siphoning
tube into the detergent container.
 Slide the adjustable nozzle forward to low pressure
mode. Detergent cannot be applied with nozzle in high pressure position.
IMPORTANT: Detergent cannot be applied without the water source turned on.
 Make sure garden hose is connected to water inlet.
Check that high pressure hose is connected to spray gun and pump (see ASSEMBLY), and start the engine.
 Apply detergent to a dry surface, starting from the
bottom and working up.
 Allow the detergent to soak in between 3-5 minutes
before washing and rinsing.
 For washing, start at lower portion of area to be
washed and work upward, using long, even, over­lapping strokes.
CAUTION: Keep the detergent siphoning tube from coming in contact with the hot muffler. This will damage the plastic tube. When inserting the filter into a cleaning agent bottle, route the tube so as to keep it from inadvertently contacting the hot muf­fler.
Pressure Washer Rinsing
WARNING: Be extremely careful if you must use the pressure washer from a ladder, scaffolding or any other relatively unstable location. Pressure in a running washer builds as you climb. When you press the trigger, the recoil from the initial spray could force you to fall. The high pres­sure spray could also force you to fall if you are too close to the cleaning surface.
For Rinsing:
 Slide nozzle forward to high pressure and wait for
detergent to clear.
 Keep the spray gun a safe distance from the area
you plan to spray.
 Apply a high pressure spray to an small area and
then check the surface for damage. If no damage is found, you can assume it is okay to continue cleaning.
 Start at top of area to be rinsed, working down with
same overlapping strokes as you used for cleaning.
Note: You can also stop detergent from flowing by simply removing detergent siphoning tube from bottle.
Figure 13 — Insert the small filter into container
of cleaning solution.
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High Pressure Washer
How to Use the Brushes
Your pressure washer comes equipped with two brushes including a broom brush and utility brush.
Broom Brush
The broom brush is a large soft bristle brush thats great for applying detergent and loosening tough dirt to clean floors, garages and driveways. You can apply detergent or rinse with this brush.
To attach the broom brush to the gun:  Remove any accessories from the gun.  Attach the broom handle to the broom brush.  Attach extension to the broom handle.  Attach accessory adapter to the extension.  Attach the assembled brush to the gun.
Utility Brush
The utility brush is a soft bristle brush thats great for applying cleaning solutions and loosening dirt. You can use this brush to rinse or apply detergent.
To attach utility brush to the spray gun:  Remove any accessories attached to spray gun.  Attach utility brush to the extension (optional).  Attach the accessory adapter to the utility brush or
extension.
 Attach assembled brush to the spray gun.
How to Use the Turbo Nozzle
The turbo nozzle spins the narrow high pressure stream in a circular pattern to increase the area to be cleaned.
Important: The turbo nozzle is very powerful. Make sure the area to be cleaned or rinsed will not be dam­aged by the spray. The nozzle is powerful enough to remove paint and cut holes at close range.
To attach the turbo nozzle to the spray gun:  Remove any accessories attached to the spray gun.  Attach the turbo nozzle to the spray gun.
Automatic Cool Down System
(Thermal Relief)
If you run the engine on your pressure washer for 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach a temperature between 140145°F. When the water reaches this temperature, the automatic cool down system engages and cools the pump by discharging the warm water onto the ground. This system prevents internal damage to the pump.
GENERAC
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High Pressure Washer
GENERAL MAINTENANCE RECOMMENDATIONS
The warranty of the high pressure washer does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain high pressure washer as instructed in this manual.
 Some adjustments will need to be made periodically
to properly maintain your high pressure washer.
 All adjustments in the Service and Adjustments sec-
tion of this manual should be made at least once each season.
 Once a year you should clean or replace the spark
plug and clean or replace the air filter and check the gun and wand assembly for wear. A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer.
BEFORE EACH USE
 Check engine oil level.  Check water inlet screen for damage.  Check high pressure hose for leaks.  Check detergent siphoning tube and filter for
damage.
 Check gun and wand assembly for leaks.
PRESSURE WASHER MAINTENANCE
Check and Clean Inlet Screen
Examine screen on the water inlet. Clean if the screen is clogged or replace if screen is damaged.
Check High Pressure Hose
High pressure hose can develop leaks from wear, kinking, or abuse. Inspect hose each time before using it. Check for cuts, leaks, abrasions or bulging of cover, damage or movement of couplings. If any of these conditions exist, replace hose immediately.
DANGER: Water spraying from a leak is capable of injecting material into skin. Inspect hose each time before using it. Never repair a high pressure hose. Replace it with another hose that meets the maximum pressure rating of your pressure washer.
Check Detergent Siphoning Tube
Examine the filter on the detergent hose and clean if clogged. Tube should fit tightly on barbed fitting. Examine tube for leaks or tears. Replace the filter or tube if either is damaged.
Check Gun and Wand
Examine hose connection to gun and make sure it is secure. Test trigger by pressing it and making sure it springs back into place when you release it. Put safety latch in ON position and test trigger. You should not be able to press trigger.
Purge Pump of Air and Contaminants
To remove the air from the pump, follow these steps:  Set up the pressure washer as described in the
ASSEMBLY section and connect the water supply.  Remove the wand extension from the gun.  Pull the trigger on the gun and hold. To remove the contaminants from the pump, follow
these steps:  Set up the pressure washer as described in the
ASSEMBLY section, and connect the water supply.  Remove the nozzle attachment from the gun.  Start the engine according to instructions in OPER-
ATION section.  Squeeze the trigger on the gun and hold.  When the water supply is steady and constant,
engage the safety latch and refasten the nozzle
attachment.
Cleaning Detergent Siphoning Tube
If you have used the detergent siphoning tube you must flush it with clean water before stopping the engine.
 Place detergent siphoning tube in a bucket full of
clean water.  Flush for five minutes.  Shut off the engine. Important: Simply shutting OFF engine will not release
pressure in the system. When engine has shut down,
squeeze the trigger on the gun to relieve the pressure in the hose.
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Nozzle Maintenance
If the adjustable nozzle becomes restricted or clogged with foreign materials, such as dirt, excessive pump pressure may develop. If this nozzle becomes partially clogged, it can cause a pulsing sensation during use. This generally is not a pump related problem, but rather a clogged or partially restricted adjustable nozzle.
If the adjustable nozzle becomes clogged or partially restricted, immediately clean the nozzle with the kit included with your pressure washer by following these instructions:
 Shut off the engine and turn off the water supply.  Separate the nozzle extension from the gun.  Adjust the nozzle extension to the stream position.  Remove nozzle from the end of the nozzle extension
(Figure 17) using a 2mm or 5/64 allen wrench (like the one included in the kit).
 Use the wire included in the kit (Figure 17) or a
small paper clip to free the foreign materials clog­ging or restricting the nozzle.
 Remove additional debris by back flushing water
supply through nozzle extension (Figure 18). Back flush between 30 to 60 seconds. Turn nozzle exten­sion to stream spray and move nozzle from low to high while flushing.
Figure 18 — Backflushing the nozzle.
 Reinstall nozzle into the nozzle extension. DO NOT
over tighten.  Reconnect the nozzle extension to the gun.  Reconnect the water supply, turn on the water, and
start the engine.  Test the pressure washer by operating with nozzle
in the high and in the low position.
ENGINE MAINTENANCE
See the engine owners manual for instructions on how to properly maintain the engine.
Figure 17 — Removing and cleaning nozzle.
Generac 1800PSI High Pressure Washer
GENERAC
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Page 15
GENERAC
Generac 1800PSI High Pressure Washer
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High Pressure Washer
SERVICE AND ADJUSTMENTS
See the engine Owners Manual for instructions on how to properly service and adjust the engine.
PREPARING THE UNIT FOR STORAGE
Water should not remain in the unit for long periods of time. Sediments of minerals can deposit on pump parts and freeze pump action. If you do not plan to use the pressure washer for more than 30 days, follow this procedure:
1.Flush detergent siphoning tube by placing the filter into a pail of clean water while running pressure washer with nozzle in low pressure mode. Flush for five minutes.
2.Shut off the engine and let it cool, then remove all hoses.
3.Place throttle lever in STOP position.
CAUTION: Be sure lever is in STOP position before you continue. If you start engine without proper water supply con­nected, you can damage pump.
4.Empty the pump of all pumped liquids by pulling recoil handle about 6 times. This should remove most of the liquid in the pump.
NOTE: To protect unit from freezing temperatures, draw RV antifeeze (no alcohol) into pump by pouring windshield washer fluid into a 3-foot section of garden hose connected to inlet adapter and pulling recoil handle twice.
5.Store in a clean, dry area.
STORING THE ENGINE
See the engine Owners manual for instructions on how to properly store the engine.
Page 16
NOTES
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High Pressure Washer
GENERAC
Generac 1800PSI High Pressure Washer
Page 17
Generac 1800PSI High Pressure Washer
GENERAC
NOTES
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High Pressure Washer
Page 18
Generac 1800PSI High Pressure Washer
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High Pressure Washer
TROUBLESHOOTING POINTS
GENERAC
Problem Cause Correction
Pump has following problems: 1. Nozzle in low pressure mode. 1. Pull nozzle backward for high failure to produce pressure, erratic pressure mode. pressure, chattering, loss of pressure, 2. Water inlet is blocked. 2. Clear inlet low water volume. 3. Inadequate water supply. 3. Provide adequate water flow.
4. Inlet hose is kinked or leaking. 4. Straighten inlet hose, patch leak.
5. Clogged inlet hose strainer. 5. Check and clean inlet hose strainer.
6. Water supply is over 140°F. 6. Provide cooler water supply.
7. Outlet hose is blocked or leaks. 7. Clear blocks in outlet hose.
8. Gun leaks. 8. Replace gun.
9. Nozzle is obstructed. 9. Clean nozzle.
10. Pump is faulty. 10. Contact Generac service facility.
Detergent fails to mix with spray. 1. Detergent siphoning tube 1. Insert detergent siphoning tube into
is not submerged. detergent.
2. Chemical filter is clogged. 2. Clean or replace filter/detergent siphoning tube.
3. Nozzle is in high pressure mode. 3. Push nozzle forward for low pressure mode.
Engine runs good at no-load but bogs Engine speed is too slow. Move throttle control to FAST . when load is added. position. If engine still bogs down
contact Generac service facility.
Page 19
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High Pressure Washer
GENERAC
Generac 1800PSI High Pressure Washer
PROBLEM CAUSE CORRECTION
Engine will not start; or starts 1. Low oil level. 1. Fill crankcase to proper level. and runs rough. 2. Dirty air cleaner. 2. Clean or replace air cleaner.
3. Out of gasoline. 3. Fill fuel tank.
4. Stale gasoline. 4. Drain gas tank; fill with fresh fuel.
5. Spark plug wire not connected 5. Connect wire to spark plug. to spark plug.
6. Bad spark plug. 6. Replace spark plug.
7. Water in gasoline. 7. Drain gas tank; fill with fresh fuel.
8. Overchoking. 8. Open choke fully and crank
engine.
9. Excessively rich fuel mixture. 9. Contact Generac service facility.
10. Intake valve stuck open or closed. 10. Contact Generac service facility.
11. Engine has lost compression. 11. Contact Generac service facility.
Engine shuts down during operation. 1. Out of gasoline. 1. Fill fuel tank.
2. Low oil level. 2. Fill crankcase to proper level.
Engine lacks power. Dirty air filter. Replace air filter.
Engine hunts or falters. Choke is opened too soon. Move choke to halfway position
until engine runs smoothly.
TROUBLESHOOTING POINTS
Page 20
20
High Pressure Washer
GENERAC
EXPLODED VIEW  PRESSURE WASHER
Drawing No. B2307
Generac 1800PSI High Pressure Washer
20
Page 21
21
High Pressure Washer
REPAIR PARTS  PRESSURE WASHER
Drawing No. B2307
GENERAC
Generac 1800PSI High Pressure Washer
1 BB2058 BASE, VSPW 1 2 B1932 DECAL, Instructions 1 3 20566 DECAL, 1-800 Number 1 4 48031G CLAMP, Hose 3/16 1 5 B2192 DECAL, GENERAC 1 6 B1730 BOLT, Eye 1 7 50190 WASHER, M8 Flat 2 8 B2309 DECAL, Logo 1800 PSI 1
9 B1210 CARD, Starting Instructions 1 11 30809 GROMMET, Chem Hose 1 12 B2335 WAND, Turbo 1 13 B1631B BILLBOARD, Plastic 1 14 B1760 TIRE, 3.5 X 10 Black Mag 2 15 75402 PUSHNUT, 1/2 2 16 52858 NUT, M8 Locking Flange 2 17 A1408 CAP, Garden Hose Inlet 1 18 21424 CONNECTOR, Garden Hose 1 19 88185 BRUSH, Utility 1 20 27007 MOUNT, Rubber Foot 2 21 B1214 HHCS, M8 X 1.25 X 45 Long 2 22 B1735 STUD, Double Ended 3 23 B1880 NUT, with Washer 3 24 A1040B HOSE, Chemical 1 25 A1041 FILTER, Chemical Hose 1 26 B1469 ENGINE, TECUMSEH 6 HP ELITE LE 1 27 98300 SEAL, Engine Donut 1 28 88934 BRUSH, Extension 1 29 88935 ADAPTER, Brush Extension 1 30 B1262A PUMP, GPW-EG Assembly 1 31 97100 CAP, High Pressure 1 32 88056 DECAL, Data 1 33 79552 OVERLAMINATE 1 34 BB1945 HANDLE, VS PW 1 35 97178 KNOB, PW Handle 2 36 95597 BRUSH, Broom 1 37 95598 HANDLE, Broom 1 38 31669 BOLT, 1/4-20 X 1.75 Carriage 1 39 B1969 HOSE, 1/4 X 25 1 40 97566 HANG TAG, Nozzle 1 41 B1867E WAND, Adjustable Nozzle 1 42 B1861 GUN, High Pressure 1 43 B1460 CAP, Vinyl Black 3 44 B1953 WIREFORM 1
ITEM PART NO. DESCRIPTION. QTY.
Page 22
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High Pressure Washer
GENERAC
Generac 1800PSI High Pressure Washer
Drawing No. B2023
EXPLODED VIEW  PUMP
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GENERAC
Generac 1800PSI High Pressure Washer
REPAIR PARTS  PUMP
23
Drawing No. B2023
ITEM PART NO. DESCRIPTION QTY
1 96795 SLEEVE, RUBBER GROMMET SPACER 3
2 21640 ASSY., CAGE NEEDLE BEARING 45 X 65 1
3 21641 WASHER, BRG. DIA. 45 x 65 x 1T ( 1
4 21642 WASHER, BRG. DIA. 36 x 65 x 6T [SPECIAL] 1
5 93680 SEAL, OIL PISTON DIA. 15 3
6 97828 SPRING, PISTON RETURN  EG 3
7 93667 SEAL, U-CLIP 3
8 98304 CAM, AXIAL 5.6mm w/INSERT 1
9 98227 ADAPTER, ENGINE 1
10 20110 HOUSING, PISTON AND UNLOADER 1
11 97830 RETAINER, PISTON SPRING 3
12 97831 SPACER, PILOT 3 13 97832 PISTON, DIA. 15-65 LONG 3 14 A1111B HEAD, PUMP 1 15 57018 BEARING, BALL RADIAL 1 16 21429 BUSHING, RUBBER 6 17 97835 O RING, HOUSING SEAL 1 18 97837 O RING, HI-PRESSURE TRANSFER 1 19 97838 ASSY, CHECK VALVE  INLET 3 20 97839 ASSY, CHECK VALVE  OUTLET 3 21 97840 O RING, INLET PORT CAP 3 23 97841 CAP, INLET PORT 3 24 97842 SEAT, UNLOADER 1 25 97843 O RING, UNLOADER VENTURI 1 26 B1253 PISTON, UNLOADER 1 27 97845 SEAL, UNLOADER PARBACK 2 28 A2731 SPRING, UNLOADER 1 29 97847 O RING, UNLOADER CAP 1 30 A2730 CAP, UNLOADER 1 31 21424 GARDEN HOSE CONNECTOR 1 32 A1575 BARB, HOSE WITH NYLON INSERT 1 33 96137 PLUG, 1/8 NPT [WITH SEALANT] 1 34 95379 BALL, DIA. 5.5 CHEMICAL INJECTOR 1 35 95380 SPRING, CHEMICAL INJECTOR 1 36 20631 VENTURI, CHEMICAL INJECTOR 1 37 97934 O RING, CHECK VALVE  INLET 3 39 93873 LOCK WASHER, M6 RIBBED 7 40 40946 SOCKET HEAD CAPSCREW M6-1.0 x 35mm 4 41 97851 O RING PISTON HOUSING 3 42 97962 SOCKET HEAD CAPSCREW, M6-1.0 x 25mm 3
43 21783 THERMAL RELIEF 1 44 20876 .5 OZ. SEALANT, THREAD LOCKTITE 545 O 45 B1077 O RING VENTURI 1
Page 24
Generac 1800PSI High Pressure Washer
GENERAC
LIMITED PRESSURE WASHER WARRANTIES
(includes Master Contractor)
GENERAC warrants to the original retail purchaser, the pressure washer manufactured by GENERAC to be free from defects in material and workmanship for the period(s) set forth below from the date of original pur­chase. This warranty is not transferable. The term original purchaser means the person for whom the pressure washer is originally purchased.
Warranty Schedules
Electric Power Washer 1 year (does not apply to commercial or rental operations)
CONSUMER* COMMERCIAL*
Generac GN-Series Engine-driven Engine: 2 years 1 year Power Washer (2nd year parts only)
Pump: 1 year 90 days
All Other Engine-driven Engine: Warranted solely by Warranted solely by Power Washers Engine Manufacturer Engine Manufacturer
Pump: 1 year 90 days
* NOTE: For the purpose of this warranty consumer use means personal residential household use by original purchaser. Commercial Use means all other uses, including rental, construction, com­mercial and income producing purposes. Once a pressure washer has experienced commercial use, it shall thereafter be considered a commercial use pressure washer for the purposes of this warranty.
During said warranty period, GENERAC will, at its option, repair or replace any part which, upon examination by GENERAC or GENERAC Authorized Dealers, is found to be defective under normal use and service**. All transportation costs under warranty, including return to the factory if necessary, are to be borne by the pur­chaser and prepaid by the purchaser.
** NORMAL WEAR: As with all mechanical devices, the GN-Series engines need periodic parts ser­vice and replacement to perform well. This warranty will not cover repair when normal use has exhausted the life of a part or an engine.
THIS WARRANTY DOES NOT INCLUDE: Used products and demonstration equipment. Parts such as GUNS, HOSES, WANDS, NOZZLES or other wear items such as quick couplers, oil, gauges, belts, O-rings, filters, pump packing, etc. Pumps which have been run without water supplied. Damage or malfunctions resulting from: accidents, abuse, modifications, alterations, or improper servicing. Freezing or chemical dete­rioration. Normal maintenance such as adjustments, fuel system cleaning and obstruction (due to chemical, dirt, carbon or lime, etc.).
THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, SPECIFICALLY, GENERAC MAKES NO OTHER WARRANTIES AS TO MERCHANTABILITY OR FITNESS FOR A PARTICU­LAR PURPOSE. The duration of any implied warranties which cannot be disclaimed is limited to the time period as specified in the express warranty. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL, OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF GENERACs NEGLIGENCE. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limi­tations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.
For service, see your nearest GENERAC authorized warranty service facility or call 1-800-333-1322. War­ranty service can be performed only by a GENERAC authorized service facility. This warranty will not apply to service at any other facility. At the time of requesting warranty service, evidence of original purchase date must be presented.
GENERAC CORPORATION
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