Generac Power Systems 1043-2, The Reliable Ones 1043-2 Owner's Manual

2700PSI
The Reliable Ones
High Pressure Washer
Owners Manual
Problems?
Questions?
Before taking your unit
back to the store,
helpline at
1-800-270-1408
M-F 8-5 CST
This pressure
washer is
equipped with an
Automatic Cool
Down System.
See page 12 for
details
GENERAC
This symbol points out important safety instructions, which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in the manual before attempting to operate this unit.
Model No. 10432 (2700 PSI High Pressure Washer) Manual No. B3241 Revision 0 (7/8/98)
Generac 2700PSI High Pressure Washer
GENERAC
The Reliable Ones
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CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug to prevent accidental starting when setting up, transporting, adjusting or making repairs to your high pressure washer.
 Engine exhaust gases contain DEADLY carbon
monoxide gas. This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. Operate this equipment only in the open air where adequate ventilation is available.
 Gasoline is highly FLAMMABLE and its vapors
are EXPLOSIVE. Do not permit smoking, open flames, sparks or heat in the vicinity while handling gasoline. Avoid spilling gasoline on a hot engine. Allow unit to cool for 2 minutes before refueling. Comply with all laws regulating storage and handling of gasoline.
 Use this pressure washer in areas away from
combustible materials, combustible fumes or dust.
 The high pressure equipment is designed to be
used with Generac authorized parts only. If you use this equipment with parts that do not comply with minimum specifications, the user assumes all risks and liabilities.
 Some chemicals or detergents may be harmful
if inhaled or ingested, causing severe nausea, fainting or poisoning.
 Do not allow CHILDREN to operate the pressure
washer at any time.
 Operate engine only at governed speed. Running
the engine at excessive speeds increases the hazard of personal injury. Do not tamper with parts which may increase or decrease the governed speed.
 Do not wear loose clothing, jewelry or anything
that may be caught in the starter or other rotating parts.
 Before starting the pressure washer in cold
weather, check all parts of the equipment and be sure ice has not formed there.
 Units with broken or missing parts, or without
protective housing or covers should NEVER be operated.
 The muffler and air cleaner must be installed and
in good condition before operating the pressure washer. These components act as spark arrestors if the engine backfires.
 Check the fuel system for leaks or signs of
deterioration such as chafed or spongy hose, loose or missing clamps or damaged tank or cap. Correct all defects before operating the pressure
washer.  Do not spray flammable liquids.  Never aim the gun at people, animals or plants.  The high pressure stream of water that this
equipment produces can pierce skin and its
underlying tissues, leading to serious injury.  High pressure spray can cause paint chips or
other particles to become airborne and fly at high
speeds.
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm.
WWAARRNNIINNGG::
Important!  Safety Rules  Important!
Generac 2700PSI High Pressure Washer
GENERAC
The Reliable Ones
3
 Always wear eye protection when you use this
equipment or when you are in the vicinity where the equipment is in use.
 Never move the machine by pulling on the high
pressure hose. Use the handle provided on the top of the unit.
 Always be certain the spray gun, nozzles and
accessories are correctly attached.
 Never use a spray gun which does not have a
trigger lock or trigger guard in place and in working order.
 Use a respirator or mask whenever there is a
chance that vapors may be inhaled. Read all instructions with the mask so you are certain it will provide the necessary protection against inhaling harmful vapors.
 High pressure spray may damage fragile items
including glass. Do not point spray gun at glass when in the high pressure spray mode.
 Keep the hose connected to machine and the
spray gun while the system is pressurized. Disconnecting the hose while the unit is pressurized is dangerous.
 Hold the spray gun firmly in your hands before
you start the unit. Failure to do so could result in an injury from a whipping spray gun. Do not leave the spray gun unattended while the machine is running.
 The cleaning area should have adequate slopes
and drainage to reduce the possibility of a fall due to slippery surfaces.
 Keep water spray away from electric wiring or fatal
electric shock may result.
 Do not secure trigger gun in the pull-back (open)
position.  Do not by-pass any safety device on this machine.  The muffler and engine heat up during operation
and remain hot immediately after shutting it down.
Avoid contact with a hot muffler or engine or you
could be severely burned.  Operate and store this unit on a stable surface.  Never allow any part of the body to come in
contact with the fluid stream. DO NOT come in
contact with a fluid stream created by a leak in
the high pressure hose.  High pressure hose can develop leaks from wear,
kinking, abuse, etc. Water spraying from a leak
is capable of injecting material into skin. Inspect
hose each time before using it. Check all hoses
for cuts, leaks, abrasions or bulging of cover, or
damage or movement of couplings. If any of
these conditions exist, replace hose immediately.
Never repair high pressure hose. Replace it with
another hose that meets minimum pressure rating
of your pressure washer.
Important!  Safety Rules  Important!
Generac 2700PSI High Pressure Washer
GENERAC
The Reliable Ones
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CONGRATULATIONS on your purchase of a GENERAC high pressure washer. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest GENERAC Authorized Service facility, or call the 1­800 number listed on the front of this manual. We have competent, well-trained technicians and the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will enable you to assemble and maintain your high pressure washer properly.
CUSTOMER RESPONSIBILITIES
 Read and observe the safety rules.  Follow regular schedule in maintaining, caring for
and using your high pressure washer.
 Follow the instructions under Customer
Responsibilities and Storage sections of this Owner's Manual.
PRODUCT SPECIFICATIONS
Pressure Washer Specifications
Outlet Pressure . . . . 2700 psi
Flow Rate . . . . . . . . . 2.5 gallons per minute (gpm)
Detergent Mix . . . . . . Use undiluted detergent
approved for pressure washers
Water Supply . . . . . . Not to exceed 140°F
Temperature
Automatic Cool . . . . Will cycle when water
Down System reaches 140°-145°F
Engine specifications
Engine Model . . . . . . GN-220
Rated Horsepower . . 7.8
Displacement . . . . . . 220cc
Spark Plug
Type . . . . . . . . RC-12YC
Set Gap To: . . 0.030 inch (0.76mm) Gasoline Capacity . . 4.2 U.S. quarts
Oil . . . . . . . . . . . . . . . SAE 30
In the State of California a spark arrestor is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
NOTE: The spark arrestor must be maintained in effective working order by the owner/operator.
You can order a replacement spark arrestor through your authorized Generac service facility. See Engine Owners Manual for part number.
Model Number 1043-2
Serial Number
Date of Purchase
The model and serial numbers will be found on a decal attached to the pressure washer. record both serial number and date of purchase and keep in a safe place for future reference.
KNOW YOUR PRESSURE WASHER
Read this owners manual and safety rules before operating your high pressure washer.
Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Generac 2700PSI High Pressure Washer
GENERAC
The Reliable Ones
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Pump  Develops high pressure. Spray Gun  Controls the application of water and
chemical onto cleaning surface with trigger device. Includes safety latch.
Chemical Valve Handle  The handle allows you to select the high pressure spray or the chemical spray (located on the wand). Dual Element Air Cleaner  Uses a dry type filter element and foam pre-cleaner to limit the amount of dirt and dust that gets in the engine.
Water Inlet  Connection for garden hose. Dual Lance  Must be connected to the spray gun. High Pressure Hose  Connect one end to water
pump and the other end to spray wand. High Pressure Outlet  Connection for high pressure
hose.
Spark Arrestor Muffler  Exhaust muffler lowers engine noise and is equipped with a spark arrestor screen, a USDA mandate for engine use in national forests and parks.
Goggles  Always use the enclosed goggles or other eye protection when running your pressure washer.
Automatic Cool Down System  Cycles water through pump when water reaches 140°-145°F. Warm
water will discharge from pump onto base of unit. This system prevents internal pump damage.
Gas Tank  Fill with regular unleaded gasoline. Chemical Concentration Knob  Adjust concentra-
tion of chemical here. Pressure Control Knob  Adjust pressure output
here.
Primer Bulb  Used for starting a cold engine.
Spray Gun
Chemical Valve Handle
High Pressure Hose
Goggles
Dual Element Air Cleaner
Gas Tank
Water Inlet
Pump equipped with Automatic Cool Down System
High Pressure Outlet
Pressure Control
Knob
Spark Arrestor Muffler
Primer Bulb
Dual Lance
Chemical Concentration Knob
Generac 2700PSI High Pressure Washer
GENERAC
The Reliable Ones
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ASSEMBLY
Read entire owners manual before you attempt to assemble or operate your new pressure washer. Your new pressure washer has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.
REMOVE PRESSURE WASHER FROM CARTON
 Remove parts box included with pressure washer.  Slice two corners at guide handle end of carton
from top to bottom so the panel can be folded down flat, then remove all packing material.
 Roll pressure washer out of carton.
CARTON CONTENTS
Items in the carton include:  Main Unit  Manual Bag
 Owners Manual  Engine Owners Manual  Nozzle Cleaning Kit  ORing Maintenance Kit
 Parts Box (which includes the following):
 Video  Wireform  Goggles  Spray Gun  Dual Lance  High Pressure Hose  Handle  Handle Parts Bag (which includes the following):
 2 carriage bolts  2 knobs
If any of the above parts are missing or damaged, call the pressure washer helpline at 18002701408.
PREPARING THE PRESSURE WASHER FOR USE
If you have any problems with the assembly of your pressure washer or if parts are missing or damaged, call the Pressure Washer Helpline at 1-800-270-1408.
To prepare your pressure washer for operation you will need to perform these tasks:
 Attach the handle and attach the wire form that
holds high pressure hose and spray gun.
 Connect high pressure hose to the spray gun and
the pump and connect water supply to the pump.  Add oil to engine crankcase.  Add fuel to fuel tank.
Attach the Handle
 Place the handle onto the bottom the handle
supports already connected to the main unit. Make
sure the holes in the handle align with the holes in
the handle supports (Figure 1).
Note: It may be necessary to move the handle supports from side to side in order to align the handle so it will slide over the handle supports.
Figure 1 — Attach the top of the handle to the
bottom of the handle.
Make sure the holes in the handle supports are aligned with the holes in the handle.
Handle
Handle Supports
Generac 2700PSI High Pressure Washer
GENERAC
The Reliable Ones
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ASSEMBLY
 Insert the carriage bolts from the outside through
the holes on the handle and attach the plastic knobs on the inside. Tighten the knobs by hand (Figure 2).
Insert the wire support with the longer arm positioned on the left. From this view (from rear of unit), the hook resembles a J
(Figure 3)
.
Add Engine Oil
IMPORTANT: Any attempt to crank or start the
engine before being properly serviced with the recommended oil will result in an engine failure.
Note: When adding oil to the engine crankcase, use only high quality detergent oil rated with API service classification SF,SG, SH or SH/CD rated SAE 30 weight. Select the oils viscosity grade according to your expected operating temperature. Do Not Use SAE 10W40 Oil.
Although multi-viscosity oils (5W30, 10W30, etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible damage from running low on oil.
 Place pressure washer on a level surface.  Clean area around oil fill and remove yellow oil fill
cap (Figure 4).
 Pour oil into the oil fill opening until it reaches the
top of the oil fill hole. DO NOT OVERFILL.
 Install yellow oil cap, hand tighten securely.
Note: Check Oil Often During Engine Breakin.
Add Gasoline
DANGER! Never fill fuel tank indoors. Never fill fuel tank when engine is running or hot. Do not smoke when filling fuel tank.
WARNING! Never fill fuel tank completely full. Fill tank to about 1/2" below the bottom of the filler neck to provide space for fuel expansion. Wipe away any fuel spillage from engine and equipment before starting.
The manufacturer recommends fresh, clean unleaded automotive gasoline.
 Use clean fuel and store in approved containers.
Use clean fill funnels. Never use stale gasoline left over from last season or gasoline stored for long periods.
Figure 3 — Fit wire form on handle.
Figure 4 — Add oil to engine crankcase. Do not
attempt to start engine without adding oil.
Figure 2 — Insert the carriage bolts and attach
the knobs.
colder 32°F warmer
5W30 SAE 30
Yellow Oil Fill Cap
Generac 2700PSI High Pressure Washer
GENERAC
The Reliable Ones
8
ASSEMBLY
 Clean area around fuel fill cap. Remove cap
(Figure 5).
 Add UNLEADED gasoline, slowly, to fuel tank.
Use a funnel to prevent spillage.
 Install fuel cap and wipe up any spilled gasoline.
Connect Hose and Water Supply to Pump
IMPORTANT: You must assemble wand and attach
all hoses before you start engine. Starting engine without all hoses connected and water supplied will damage pump.
 Uncoil high pressure hose and attach the end of the
hose with the threaded end to the base of the spray gun (Figure 6). Tighten by hand.
 Attach other end of high pressure hose to the high
pressure outlet on the pump (Figure 7). Tighten by
hand.
 Before you connect your garden hose to the water
inlet, inspect the water inlet screen (see Figure 8).
Clean the screen if it contains debris or have it
replaced if damaged. Do not run the pressure
washer if the water inlet screen is damaged.
 Connect garden hose to water inlet. Tighten firmly
by hand (Figure 8).
 Turn on the water (open valve completely).  Squeeze trigger on gun to purge pump system of
air and impurities. Squeeze until a steady stream
appears.
Figure 7 — Connect high pressure hose to
pump.
Figure 6 — Connect high pressure hose
to spray gun.
Figure 8 — Connect the garden hose to water
inlet and turn ON the water.
Figure 5 — Add gasoline to fuel tank.
Gas Cap
Connect High Pressure Hose Here
Connect Garden hose here. Check Screen for Damage.
Connect high pressure hose here
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