Use this page to record important information about your light tower
(000394)
WARNING
Breathing diesel engine exhaust exposes you
to chemicals known to the State of California
to cause cancer and birth defects or other
reproductive harm.
• Always start and operate the engine in a
well-ventilated area.
• If in an enclosed area, vent the exhaust to
the outside.
• Do not modify or tamper with the exhaust
system.
• Do not idle the engine except as necessary.
For more information go to
www.P65Warnings.ca.gov/diesel.
(000393a)
WARNING
CANCER AND REPRODUCTIVE HARM
www.P65Warnings.ca.gov.
Record the information found on your unit data label on
Unit Model No.
Unit Serial No.
Engine Model No.
Engine Serial No.
Generator Model No.
Generator Serial No.
this page. See unit serial number location (Unit Serial
Number Locations). The label plate is affixed to the
inside partition, to the left of the control panel console.
Engine and generator serial numbers are located on
separate data plates affixed to the engine and generator.
When contacting a Generac Mobile Authorized Service
Dealer (GMASD) about parts and service, supply the
complete model number and serial number of the unit.
Operation and Maintenance: Proper maintenance and
care of the light tower ensures a minimum number of
problems and keeps operating expenses at a minimum. It
is the operator’s responsibility to perform all safety
checks, to verify that all maintenance for safe operation is
performed promptly, and to have the equipment checked
periodically by a GMASD. Normal maintenance, service
and replacement of parts are the responsibility of the
owner or operator and, as such, are not considered
defects in materials or workmanship within the terms of
the warranty. Individual operating habits and usage may
contribute to the need for additional maintenance or
service.
AC Analog (1 of 2) ..............................................36
AC Analog (2 of 2) ..............................................37
DC Analog ..........................................................38
ivOwner’s Manual for Mobile Light Tower
Section 1: Introduction and Safety
(000100a)
WARNING
Consult Manual. Read and understand manual
completely before using product. Failure to
completely understand manual and product
could result in death or serious injury.
(000001)
DANGER
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
(000002)
WARNING
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
(000003)
CAUTION
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Introduction
Thank you for purchasing a Generac Mobile product. This
unit has been designed to provide high-performance,
efficient operation, and years of use when maintained
properly.
The information in this manual is accurate based on products produced at the time of publication. The manufacturer
reserves the right to make technical updates, corrections,
and product revisions at any time without notice.
Read This Manual Thoroughly
If any section of the manual is not understood, contact your
nearest GMASD, or contact
9768
or
www.generacmobileproducts.com
questions or concerns.
The owner is responsible for proper maintenance and safe
use of the equipment. Comply with regulations the
Occupational Safety and Health Administration (OSHA)
has established, or with equivalent standards. Also, verify
that the unit is applied, used, and maintained in accordance
with the manufacturer's instructions and recommendations.
Do nothing that might alter safe application/usage and
render the unit in noncompliance with the aforementioned
codes, standards, laws, and regulations
Save these instructions for future reference. This manual
contains important instructions for the unit that should be
followed during setup, operation and maintenance of the
unit and battery. ALWAYS supply this manual to any
individual that will use this machine.
Safety Rules
The manufacturer cannot anticipate every possible circumstance that might involve a hazard. The alerts in this
manual, and on tags and decals affixed to the unit, are not
all inclusive. If using a procedure, work method, or operating technique that the manufacturer does not specifically
recommend, verify that it is safe for others and does not
render the equipment unsafe.
Throughout this publication, and on tags and decals affixed
to the unit, DANGER, WARNING, CAUTION, and NOTE
blocks are used to alert personnel to special instructions
about a particular operation that may be hazardous if
performed incorrectly or carelessly. Observe them
carefully. Alert definitions are as follows:
Owner’s Manual for Mobile Light Tower1
Generac Mobile at 1-800-926-
.
with any
NOTE: Notes contain additional information important to
a procedure and will be found within the regular text of
this manual.
These safety alerts cannot eliminate the hazards that they
indicate. Common sense and strict compliance with the
special instructions while performing the action or service
are essential to preventing accidents.
How to Obtain Service
Whe n t he uni t r eq uir es se rvi ci ng or r ep ai rs, co nt act a GM AS D
for assistance. Service technicians are factory-trained and
are capable of handling all service needs. For assistance
locating a dealer, visit
parts-service/find-service
about parts and service, always supply the complete model
number and serial number of the unit as given on its data
decal located on the unit. Record the model number and
serial numbers in the spaces provided on the inside front
er of this manual.
cov
www.generacmobileproducts.com/
.
When contacting a GMASD
Introduction and Safety
Asphyxiation. Running engines produce
carbon monoxide, a colorless, odorless,
poisonous gas. Carbon monoxide, if not
avoided, will result in death or serious injury.
(000103)
DANGER
(000107)
WARNING
Hearing Loss. Hearing protection is
recommended when using this machine.
Failure to wear hearing protection could
result in permanant hearing loss.
(000111)
WARNING
Moving Parts. Keep clothing, hair, and
appendages away from moving parts. Failure
to do so could result in death or serious injury.
(000108)
WARNING
Hot Surfaces. When operating machine, do not
touch hot surfaces. Keep machine away from
combustibles during use. Hot surfaces could
result in severe burns or fire.
WARNING
Risk of injury. Do not operate or service this machine
if not fully alert. Fatigue can impair the ability to
service this equipment and could result in death or
serious injury.
(000215)
(000139)
WARNING
Risk of burns. Allow engine to cool before
draining oil or coolant. Failure to do so could
result in death or serious injury.
(000105)
DANGER
Explosion and Fire. Fuel and vapors are
extremely flammable and explosive. Add fuel
in a well ventilated area. Keep fire and spark
away. Failure to do so will result in death
or serious injury.
(000147)
WARNING
Risk of Fire. Unit must be positioned in a
manner that prevents combustible material
accumulation underneath. Failure to do so
could result in death or serious injury.
(000110)
WARNING
Risk of Fire. Hot surfaces could ignite
combustibles, resulting in fire. Fire could
result in death or serious injury.
WARNING
Personal injury. Trailer must be securely coupled to
the hitch with the chains correctly attached. Uncoupled
or unchained towing could result in death or serious
injury.
(000233a)
Personal injury. Do not operate unit during transport.
Doing so could result in death, serious injury, or
property damage.
(000231a)
WARNING
(000234a)
WARNING
Crushing hazard. Verify unit is properly secured and
on level ground. An unsecured unit can suddenly roll
or move, causing death or serious injury.
WARNING
Property or Equipment Damage. Tighten wheel lug
nuts after first 50 miles to factory specifications.
Failure to do so could result in death, serious injury,
property or equipment damage.
(000235)
General HazardsExplosion and Fire Hazards
Trailer Hazards
2Owner’s Manual for Mobile Light Tower
Electrical HazardsBattery Hazards
(000145)
DANGER
Electrocution. In the event of electrical accident,
immediately shut power OFF. Use non-conductive
implements to free victim from live conductor. Apply
first aid and get medical help. Failure to do so will
result in death or serious injury.
(000104)
DANGER
Electrocution. Water contact with a power
source, if not avoided, will result in death
or serious injury.
(000144)
DANGER
Electrocution. Contact with bare wires,
terminals, and connections while generator
is running will result in death or serious injury.
(000152)
DANGER
Electrocution. Verify electrical system is
properly grounded before applying power.
Failure to do so will result in death or serious
injury.
(000188)
DANGER
Electrocution. Do not wear jewelry while
working on this equipment. Doing so will
result in death or serious injury.
DANGER
Electrocution. DO NOT use the unit if
electrical cord is cut or worn through. Doing
so will result in death or serious injury.
(000263a)
(000188)
DANGER
Electrocution. Do not wear jewelry while
working on this equipment. Doing so will
result in death or serious injury.
(000137a)
WARNING
Explosion. Batteries emit explosive gases while
charging. Keep fire and spark away. Wear protective
gear when working with batteries. Failure to do so
could result in death or serious injury.
(000162)
WARNING
Explosion. Do not dispose of batteries in a fire.
Batteries are explosive. Electrolyte solution can cause
burns and blindness. If electrolyte contacts skin or eyes,
flush with water and seek immediate medical attention.
(000163a)
WARNING
Risk of burn. Do not open or mutilate batteries.
Batteries contain electrolyte solution which can
cause burns and blindness. If electrolyte contacts
skin or eyes, flush with water and seek immediate
medical attention.
WARNING
(000228)
Environmental Hazard. Always recycle batteries at an
official recycling center in accordance with all local
laws and regulations. Failure to do so could result in
environmental damage, death, or serious injury.
Introduction and Safety
Owner’s Manual for Mobile Light Tower3
Always recycle batteries in accordance with local laws and
regulations. Contact your local solid waste collection site
or recycling facility to obtain information on local recycling
processes. For more information on battery recycling, visit
the Battery Council International website at: http://
batterycouncil.org
Introduction and Safety
(000192)
DANGER
Explosion and fire. Fuel and vapors are extremely
flammable and explosive. No leakage of fuel is
permitted. Keep fire and spark away. Failure to do
so will result in death or serious injury.
(000174)
DANGER
Risk of fire. Allow fuel spills to completely dry
before starting engine. Failure to do so will
result in death or serious injury.
(000260a)
High Voltage. Verify area above unit is clear
of overhead wires and obstructions. Contact
with high-voltage power lines will result in
death or serious injury.
DANGER
(000277)
WARNING
Burn hazard. Never operate lights with a
damaged or missing lens cover. Lamps are
hot and pressurized while in use. Unprotected
lamps can shatter, causing severe injury.
DANGER
Electrocution. DO NOT use the unit if
electrical cord is cut or worn through. Doing
so will result in death or serious injury.
(000263a)
CAUTION
(000291)
Equipment damage. Do not attempt to start or operate
a unit in need of repair or scheduled maintenance.
Doing so could result in serious injury, death, or
equipment failure or damage.
WARNING
Fuel Hazards
• DO NOT fill fuel tank near an open flame, while
smoking, or while engine is running. DO NOT fill
tank in an enclosed area with poor ventilation.
• DO NOT operate with the fuel tank cap loose or
missing.
Engine Safety
Internal combustion engines present special hazards
during operation and fueling. Failure to follow the safety
guidelines described below could result in severe injury or
death. Read and follow all safety alerts described in the
engine operator's manual. A copy of this manual was
supplied with the unit when it was shipped from the factory.
Operating Safety
Positioning the Unit
The area immediately surrounding the unit should
•
be dry, clean, and free of debris.
• Position and operate the unit on a firm, level
surface.
• If the unit is equipped with a frame grounding stud,
follow any local, state, and National Electrical Code
(NEC) guidelines when connecting.
Starting the Unit
• DO NOT run engine indoors or in an area with poor
ventilation. Make sure engine exhaust cannot seep
into closed rooms or ventilation equipment.
• DO NOT clean air filter with gasoline or other types
of low flash point solvents.
• DO NOT operate the unit without a functional
exhaust system.
• Shut the engine down if any of the following
conditions exist during operation:
• Noticeable change in engine speed.
• Loss of electrical output.
• Equipment connected to the unit overheats.
• Sparking occurs.
• Engine misfires or there is excessive engine/
generator vibration.
• Protective covers are loose or missing.
• Ambient air temperature is above 120 °F (49 °C).
4Owner’s Manual for Mobile Light Tower
Introduction and Safety
WARNING
Electrocution. Do not set up or operate
this unit if severe weather is expected.
Lightning strikes can kill or cause severe injury
even if you are not touching the unit.
(000296)
WARNING
(000345)
Personal Injury. Do not set-up or operate unit
in high winds. Doing so could result in death,
serious injury, property, or unit damage.
(000279)
Personal injury or equipment damage. Do not raise
or lower the mast while the unit is operating.
Doing so can break the lenses and cause the
lamps to shatter.
WARNING
WARNING
Personal Injury. Stop immediately if the mast hangs
up or the winch cable develops slack. Excess slack
could cause the mast to collapse, resulting in personal
injury or equipment damage.
(000265)
WARNING
(000266)
Tipping hazard. Extend the outriggers and level the unit
before raising the mast. Keep the outriggers extended while
the mast is up. Failure to do so could cause the unit to tip
and fall and could result in death or serious injury.
(000148a)
WARNING
Accidental start-up. Disconnect negative battery
terminal before servicing to prevent accidental engine
rotation. Failure to do so could result in death or
serious injury.
Raising and Lowering the Mast
Keep area around the unit clear of people while
•
raising and lowering the mast.
• ALWAYS lower the mast when not in use.
• The tower extends up to 23 ft (7 m). Verify area
above trailer is open and clear of overhead wires
and obstructions.
• If for any reason any part of the mast hangs up or
winch cable develops slack while raising or
lowering tower, stop immediately and contact a
GMASD.
• NEVER remove safety pin or pull mast locking pin
while tower is up.
Owner’s Manual for Mobile Light Tower5
Service Safety
This unit uses high voltage circuits capable of causing
serious injury or death. Only a qualified and licensed
electrician should troubleshoot or repair problems
occurring in this equipment.
• Before servicing the unit, verify the control power
switch and circuit breakers are OFF (O), and the
negative (-) terminal on the battery is disconnected. DO NOT perform even routine service (oil/
filter changes, cleaning, etc.) unless all electrical
components are shut down.
• ALWAYS use extreme caution when servicing this
unit in damp conditions. Do not service the unit if
skin or clothing is wet. Do not allow water to collect
around the base of the unit.
• DO NOT wash the unit with high pressure hoses,
power washers, or steam cleaners. Water may
collect in the unit, causing damage to electrical
parts.
• Replace all missing and hard to read decals.
Decals provide important operating instructions
and warn of dangers and hazards.
• Wear heavy leather gloves when handling winch
cables. Never let cables slip through bare hands.
• Only use mild soap and water to clean the lens
covers. Other chemicals may damage the lens
covers.
Towing Safety
Towing a trailer requires care. Both the trailer and vehicle
must be in good condition and securely fastened to each
other to reduce the possibility of an accident. Some states
require that large trailers be registered and licensed.
Contact your local Department of Transportation office to
check on license requirements for your particular unit.
Hitch and Coupling
•
Verify the hitch and coupling on the towing vehicle
are rated equal to, or greater than, the trailer's
gross vehicle weight rating (GVWR).
• Verify the trailer hitch and the coupling are compat-
ible. Verify the coupling is securely fastened to the
vehicle.
• DO NOT tow trailer using defective parts. Inspect
the hitch and coupling for wear or damage.
Introduction and Safety
• Connect safety chains in a crossing pattern under
the tongue.
• Before towing the trailer, verify that the weight of
the trailer is equal across all tires. On trailers with
adjustable height hitches, adjust the angle of the
trailer tongue to keep the trailer as level as
possible.
Running Lights
Verify directional and brake lights on the trailer are
connected and working properly.
Wheels and Tires
•
Inspect trailer tires for wear and proper inflation.
• Verify wheel lug nuts are present and tightened to
the specified torque.
Safe Towing Techniques
•
Practice turning, stopping, and backing up in an
area away from heavy traffic prior to transporting
the unit.
• Maximum recommended speed for highway towing
is 45 mph (72 km/h). Recommended off-road towing speed is 10 mph (16 km/h) or less, depending
on terrain.
• When towing, maintain extra space between vehi-
cles and avoid soft shoulders, curbs, and sudden
lane changes.
Reporting Trailer Safety Defects
If you believe your trailer has a defect which could cause
a crash or could cause injury or death, you should
immediately inform the National Highway Traffic Safety
Administration (NHTSA) in addition to notifying Generac
Mobile.
If NHTSA receives similar complaints, it may open an
investigation; and if it finds that a safety defect exists in a
group of vehicles, it may order a recall and remedy
campaign. However, NHTSA cannot become involved in
an individual problem between you, your dealer, or
Generac Mobile.
To contact NHTSA, you may either call the Auto Safety
Hotline toll-free at 1-888-327-4236 (TTY:1-800-424-9153),
go to http://www.safercar.gov; or write to:
Administrator
NHTSA
1200 New Jersey Avenue S.E.
Washington, DC 20590
You can also obtain other information about motor vehicle
safety from http://www.safercar.gov.
6Owner’s Manual for Mobile Light Tower
Safety and Operating Decals
Introduction and Safety
See Figure 1-1 through Figure 1-3. This unit features
numerous safety and operating decals. These decals
provide important operating instructions and warn of
dangers and hazards. The following diagrams illustrate
Replace any missing or hard-to-read decals and use care
when washing or cleaning the unit. Decal part numbers
can be found in the parts manual at
www.generacmobileproducts.com.
decal locations and descriptions.
IDDescriptionIDDescription
1Setup and Take-Down Instructions (Electric)16Control Panel Label (not shown)
2Setup and Take-Down Instructions (Manual)17Neutral Bonded to Frame
3Danger—Overhead Power Lines18Not A Step
4Warning—Electrical Storms and High Wind19Warning—High Temperature: Do Not Remove Guard
6Electric Shock Hazard21Warning—Do Not Retract Outriggers With Tower Up
7Warning—Hot Surface22Stowed Position
8Warning—Pressurized Liquid23Lifting Point
9Warning—Entanglement Hazard24Forklift and Tie-Down Point
10Warning—Cutting Hazard25Engine Operation
11Disconnect Battery Before Servicing26Ultra Low Sulfur Diesel Fuel Only
12Danger—Carbon Monoxide27Danger—Fuel and Fueling Hazards
13Electrical Ground Connection28Tie-Down Point
14Danger—Winch Operation29Towing Instructions
15Warning—Diesel Exhaust
Owner’s Manual for Mobile Light Tower7
Introduction and Safety
1 Inch
(25 mm)
10000035325
0°±5°
0°±5°
1 Inch
(25 mm)
10000035402
008626
1
2
Figure 1-1. Decal Locations (1 of 3)
8Owner’s Manual for Mobile Light Tower
Introduction and Safety
NOTICE
HINWEIS
AVISO
AVIS
BREATHING DIESEL ENGINE EXHAUST EXPOSES YOU TO CHEMICALS KNOWN
TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR
OTHER REPRODUCTIVE HARM.
1). ALWAYS START AND OPERATE THE ENGINE IN A WELL-VENTILATED AREA.
2). IF IN AN ENCLOSED AREA, VENT THE EXHAUST TO THE OUTSIDE.
3). DO NOT MODIFY OR TAMPER WITH THE EXHAUST SYSTEM.
4). DO NOT IDLE THE ENGINE EXCEPT AS NECESSARY.
5). FOR MORE INFORMATION, GO TO WWW.P65WARNINGS.CA.GOV/DIESEL
RESPIRAR EL ESCAPE DEL MOTOR DIESEL LO EXPONE A SUSTANCIAS
QUÍMICAS QUE EL ESTADO DE CALIFORNIA RECONOCE COMO CAUSANTES
DE CÁNCER Y DEFECTOS CONGÉNITOS U OTROS DAÑOS REPRODUCTIVOS.
1). SIEMPRE ARRANQUE Y OPERE EL MOTOR EN UN ÁREA BIEN VENTILADA.
2). SI ESTÁ EN UN ÁREA CERRADA, VENTILE EL ESCAPE HACIA EL EXTERIOR.
3). NO MODIFIQUE NI ALTERE EL SISTEMA DE ESCAPE.
4). NO HAGA FUNCIONAR EL MOTOR EN RALENTÍ, EXCEPTO SEGÚN SEA
NECESARIO.
5). PARA OBTENER MÁS INFORMACIÓN, VISITE
WWW.P65WARNINGS.CA.GOV/DIESEL
L’INHALATION DES GAZ D’ÉCHAPPEMENT D’UN MOTEUR DIESEL VOUS EXPOSE
À DES SUBSTANCES QUE L’ÉTAT DE CALIFORNIE A DÉCLARÉES RESPONSABLES
DE CANCER ET DE MALFORMATIONS CONGÉNITALES OU AUTRES ANOMALIES
DE LA REPRODUCTION.
1). TOUJOURS DÉMARRER ET FAIRE FONCTIONNER LE MOTEUR DANS UN
ENDROIT BIEN AÉRÉ.
2). S’IL EST DANS UN ENDROIT FERMÉ, ÉVACUER L’ÉCHAPPEMENT VERS
L’EXTÉRIEUR.
3). NE PAS MODIFIER NI ALTÉRER LE SYSTÈME D’ÉCHAPPEMENT.
4). NE PAS LAISSER LE MOTEUR TOURNER À VIDE PLUS QUE NÉCESSAIRE.
5). POUR PLUS D’INFORMATION, ALLER À WWW.P65WARNINGS.CA.GOV/DIESEL
10000038540
WARNUNG
ADVERTENCIA
AVERTISSEMENT
WARNING
NEUTRAL BONDED TO FRAME
NULLLEITER AM RAHMEN ANGESCHLOSSEN
NEUTRO CONECTADO AL BASTIDOR
POSITION NEUTRE LORSQUE FIXÉ AU CADRE
CARBON MONOXIDE
DANGER
GEFAHR
PELIGRO
DANGER
Débrancher la batterie avant de faire l’entretien.
Disconnect battery before servicing.
Vor der Instandsetzung die Batterieverbindungen lösen.
Desconecte la batería
antes de realizar el servicio técnico.
Nicht bei Windgeschwindigkeit von mehr
als 95 km/h oder bei Gewitter aufstellen.
No instalar cuando el viento exceda los
95 km/h o durante tormentas eléctricas.
Ne pas installer dans des vents excédant
60 mph ou pendant les orages electriques.
DO NOT set up unit in winds exceeding
60 mph, or during electrical storms.
ELECTRICAL STORMS & HIGH WIND
> 60 mph
WARNING
Der kontakt mit elektrischen
Hochspannungsleitungen kann zu schweren
oder lebensgefährlichen Verletzungen
führen. Den Beleuchtungswagen nie direkt
unter Hochspannungsleitungen aufstellen.
El contacto con las líneas electricas
elevadas podría causar lesiones serias o la
muerte. No posicione la torre de iluminación
debajo de líneas electricas.
Le contact avec des câbles électriques
suspendus causera des blessures graves ou
la mort. Ne pas positionner la tour
lumineuse sous des câbles électriques.
Contact with overhead electrical power lines
will cause serious injury or death. Do not
position light tower under electrical power lines.
OVERHEAD POWER LINES
DANGER
GEFAHR
PELIGRO
DANGER
008627
10
9
8
7
6
5
4
3
14
13
12
11
19
18
17
15
13
16
7
Figure 1-2. Decal Locations (2 of 3)
Owner’s Manual for Mobile Light Tower9
Introduction and Safety
6PJNJ
8/75$/2:
68/)85
)8(/21/<
'$1*(5
*()$+5
3(/,*52
'$1*(5
',(6(/
Nicht zurückziehen Ausleger mit Turm auf.
No retraiga estabilizadores con la torre de
arriba.
Ne pas retirer les stabilisateurs avec la
tour vers le haut.