Generac Power Systems LINKTower PLT240, PLT240-LED Owner's Manual
Owner’s Manual
003986
Light Tower
PLT240 LINK Tower
For technical assistance contact:
www.generacmobileproducts.com
Technical Support
1-800-926-9768
SAVE THIS MANUAL FOR FUTURE REFERENCE
Use this page to record important information about your Light Tower
(000005)
WARNING
California Proposition 65. This product contains or
emits chemicals known to the state of California to
cause cancer, birth defects, and other reproductive
harm.
Record the information found on your unit data label on
Unit Model Number
Unit Serial Number
this page. See unit serial number location (Unit Serial
Number Locations). The data plate is affixed to the
mast inside the cabinet.
When contacting an Generac Mobile Products
Authorized Dealer about parts and service, always
supply the complete model number and serial number of
the unit.
Operation and Maintenance: Proper maintenance and
care of the Light Tower ensures a minimum number of
problems and keeps operating expenses at a minimum. It
is the operator’s responsibility to perform all safety
checks, to verify that all maintenance for safe operation is
performed promptly, and to have the equipment checked
periodically by a Generac Mobile Products Authorized
Dealer. Normal maintenance, service and replacement of
parts are the responsibility of the owner/operator and, as
such, are not considered defects in materials or
workmanship within the terms of the warranty. Individual
operating habits and usage may contribute to the need
for additional maintenance or service.
ii Owner’s Manual for PLT240 Light Tower
Table of Contents
Section 1: Introduction and Safety
Introduction ..........................................................1
Read This Manual Thoroughly ....................................1
How to Obtain Service .................................................1
Safety Rules .........................................................1
General Hazards ..................................................2
Fire Hazards .........................................................2
Electrical Hazards ................................................2
Operating Safety ..................................................2
Positioning the Unit .....................................................2
Starting the Unit ...........................................................3
Raising and Lowering the Mast ...................................3
Service Safety ......................................................3
Safety and Operating Decals ..............................3
Section 2: General Information
Specifications ......................................................5
Section 4:Maintenance
Daily Walk-Around Inspection ......................... 17
General Maintenance ........................................ 17
Preparing for Service .................................................17
Cleaning the Unit .......................................................17
Inspecting the Unit ..................................................... 17
Basic Maintenance Schedule ........................... 17
Winch Use, Operation and Maintenance ......... 18
Prior to Use ............................................................... 18
Operation ................................................................... 18
Maintenance .............................................................. 18
Winch Mechanical Brake ........................................... 18
Jack Maintenance .............................................. 18
Wheel Maintenance ........................................... 18
Section 5:Troubleshooting
Troubleshooting the Lights .............................. 19
Unit Serial Number Locations ............................6
Unit Dimensions ..................................................7
Component Locations .........................................8
Control Panel .......................................................9
Control Panel Components and Functions ..................9
Internal Storage .................................................10
Lifting and Transporting ...................................10
Lifting the Unit ...........................................................10
Transporting the Unit .................................................10
Tying the Unit Down ..........................................11
Section 3:Operation
Operation Configuration ...................................13
LED Lights Only ........................................................13
LED Lights and Auxiliary Power ................................13
Light Tower Setup .............................................13
Raising the Mast ................................................14
Section 6:Wiring Diagrams
AC Wiring ........................................................... 21
Prestart Checklist ..............................................15
Turn Unit ON ......................................................15
Turn Unit OFF .....................................................15
Lowering the Mast .............................................15
Long-Term Storage ............................................16
Owner’s Manual for PLT240 Light Tower iii
Table of Contents
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iv Owner’s Manual for PLT240 Light Tower
Section 1: Introduction and Safety
(000100a)
WARNING
Consult Manual. Read and understand manual
completely before using product. Failure to
completely understand manual and product
could result in death or serious injury.
(000001)
DANGER
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
(000002)
WARNING
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
(000003)
CAUTION
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Introduction and Safety
Introduction
Thank you for purchasing a Generac Mobile Products LLC
product. This unit has been designed to provide high
performance, efficient operation, and years of use when
maintained properly.
The information in this manual is accurate based on
products produced at the time of publication. The
manufacturer reserves the right to make technical updates,
corrections, and product revisions at any time without
notice.
Read This Manual Thoroughly
If any section of the manual is not understood, contact your
nearest Generac Mobile Products Authorized Dealer, or
contact Generac Mobile Products Technical Service at 1800-926-9768 or
any questions or concerns.
www.generacmobileproducts.com
with
Safety Rules
The manufacturer cannot anticipate every possible
circumstance that might involve a hazard. The warnings in
this manual, and on tags and decals affixed to the unit are,
therefore, not all inclusive. If using a procedure, work
method or operating technique that the manufacturer does
not specifically recommend, verify that it is safe for others.
Also make sure the procedure, work method or operating
technique utilized does not render the equipment unsafe.
Throughout this publication, and on tags and decals affixed
to the unit, DANGER, WARNING, CAUTION and NOTE
blocks are used to alert personnel to special instructions
about a particular operation that may be hazardous if
performed incorrectly or carelessly. Observe them
carefully. Their definitions are as follows:
The owner is responsible for proper maintenance and safe
use of the equipment. Comply with regulations the
Occupational Safety and Health Administration (OSHA)
has established, or with equivalent standards. Also, verify
that the unit is applied, used, and maintained in accordance
with the manufacturer's instructions and recommendations.
Do nothing that might alter safe application/usage and
render the unit in noncompliance with the aforementioned
codes, standards, laws, and regulations
Save these instructions for future reference. This manual
contains important instructions for the unit that should be
followed during setup, operation and maintenance of the
unit and battery. ALWAYS supply this manual to any
individual that will use this machine.
.
How to Obtain Service
When the unit requires servicing or repairs, contact a
Generac Mobile Products Authorized Dealer for assistance.
Service technicians are factory-trained and are capable of
handling all service needs. For assistance locating a dealer,
www.generacmobleproducts.com/parts-service/
go to
.
find-service
Products Authorized Dealer about parts and service,
always supply the complete model number and serial
number of the unit as given on its data decal located on
the unit. Record the model number and serial numbers in
the spaces provided on the inside front cover of this
manual.
Owner’s Manual for PLT240 Light Tower 1
When contacting an Generac Mobile
NOTE: Notes contain additional information important to
a procedure and will be found within the regular text of
this manual.
These safety alerts cannot eliminate the hazards that they
indicate. Common sense and strict compliance with the
special instructions while performing the action or service
are essential to preventing accidents.
Introduction and Safety
(000111)
WARNING
Moving Parts. Keep clothing, hair, and
appendages away from moving parts. Failure
to do so could result in death or serious injury.
(000108)
WARNING
Hot Surfaces. When operating machine, do not
touch hot surfaces. Keep machine away from
combustibles during use. Hot surfaces could
result in severe burns or fire.
WARNING
Risk of injury. Do not operate or service this machine
if not fully alert. Fatigue can impair the ability to service
this equipment and could result in death or serious
injury.
(000215)
WARNING
Do not operate this unit while transporting. Doing so
could result in death or serious injury.
(000231)
(000234a)
WARNING
Crushing hazard. Verify unit is properly secured and
on level ground. An unsecured unit can suddenly roll
or move, causing death or serious injury.
CAUTION
(000306)
Equipment Damage. Failure to perform a daily
inspection could result in damage to the unit.
(000110)
WARNING
Risk of Fire. Hot surfaces could ignite
combustibles, resulting in fire. Fire could
result in death or serious injury.
(000354)
DANGER
Electrocution. In the event of electrical accident,
immediately shut power OFF and disconnect unit
from source. Use non-conductive implements to free
victim from live conductor. Apply first aid and get medical help.
Failure to do so will result in death or serious injury.
(000104)
DANGER
Electrocution. Water contact with a power
source, if not avoided, will result in death
or serious injury.
(000152)
DANGER
Electrocution. Verify electrical system is
properly grounded before applying power.
Failure to do so will result in death or serious
injury.
(000188)
DANGER
Electrocution. Do not wear jewelry while
working on this equipment. Doing so will
result in death or serious injury.
DANGER
Electrocution. DO NOT use the unit if
electrical cord is cut or worn through. Doing
so will result in death or serious injury.
(000263a)
(000260a)
High Voltage. Verify area above unit is clear
of overhead wires and obstructions. Contact
with high-voltage power lines will result in
death or serious injury.
DANGER
General Hazards
Electrical Hazards
Fire Hazards
2 Owner’s Manual for PLT240 Light Tower
Operating Safety
Positioning the Unit
•
The area immediately surrounding the unit should be
dry, clean, and free of debris.
•
Position and operate the unit on a firm, level surface.
•
If the unit requires external grounding (using the
grounding stud on the control panel), follow any
local, state, and National Electrical Code (NEC)
guidelines when connecting.
Introduction and Safety
DANGER
Electrocution. DO NOT use the unit if
electrical cord is cut or worn through. Doing
so will result in death or serious injury.
(000263a)
WARNING
Electrocution. Do not set up or operate
this unit if severe weather is expected.
Lightning strikes can kill or cause severe injury
even if you are not touching the unit.
(000296)
WARNING
(000345)
Personal Injury. Do not set-up or operate unit
in high winds. Doing so could result in death,
serious injury, property, or unit damage.
WARNING
Personal Injury. Stop immediately if the mast hangs
up or the winch cable develops slack. Excess slack
could cause the mast to collapse, resulting in personal
injury or equipment damage.
(000265)
WARNING
Personal injury. Use caution when winding
winch cable. Failure to do so could result
in serious injury.
(000391)
Starting the Unit
DO NOT start a unit in need of repair.
•
Raising and Lowering the Mast
IMPORTANT NOTE: Unit wind rating is 45 mph.
DO NOT
all electrical components are shut down.
•
ALWAYS
in damp conditions. Do not service the unit if your
skin or clothing is wet. Do not allow water to collect
around the base of the unit.
•
DO NOT
power washers, or steam cleaners. Water may
collect in the unit, causing damage to electrical parts.
•
Replace all missing and hard to read decals. Decals
provide important operating instructions and warn of
dangers and hazards.
•
Wear heavy leather gloves when handling winch
cables. Never let cables slip through bare hands.
•
Only use mild soap and water to clean the lens covers.
Other chemicals may damage the lens covers.
perform even routine maintenance unless
use extreme care when servicing this unit
wash the unit with high pressure hoses,
Safety and Operating Decals
See Table 1-1 and Figure 1-1. This unit features numerous
safety and operating decals. These decals provide
important operating instructions and warn of dangers and
hazards. The following diagrams illustrate decal locations
and descriptions.
Replace any missing or hard-to-read decals and use care
when washing or cleaning the unit. Decal part numbers
can be found in the parts manual at
www.generacmobileproducts.com.
• ALWAYS extend the outriggers and level the unit
before raising the mast. DO NOT retract the
outriggers while the mast is up.
• Keep area around the unit clear of people while
raising and lowering the mast.
• ALWAYS lower the mast when not in use.
Service Safety
This unit uses high voltage circuits capable of causing
serious injury or death. Only a qualified and licensed
electrician should troubleshoot or repair problems
occurring in this equipment.
Table 1-1. Decal Descriptions
ID Description
1 Warning—Entanglement Hazard
2 Lifting Point
3 Notice—Correctly Wind Winch
4 Warning—Crushing Hazard
Danger—Electrical Storms, High Wind and Overhead
5
Wires
6 Notice—Interconnect (located on flat beneath right
side receptacles)
7 Quick Start Guide
Warning—Hazardous Voltage: Disconnect Before
8
Servicing
9 Lock Stabilizing Feet
10 Forklift Pocket: Not a Step
11 Notice—Adjust Four Stabilizers
12 Warning—Electric Shock Hazard
•
Before servicing the unit, verify the main breaker
switch and circuit breakers are in the OFF (O)
position, and the shore power cord is disconnected.
Owner’s Manual for PLT240 Light Tower 3
Introduction and Safety
7
9
9
5
4
3
2
1
12
2
10
8
6
11
Figure 1-1. Decal Locations
4 Owner’s Manual for PLT240 Light Tower
Section 2: General Information
Specifications
DESCRIPTION PLT240-LED
Dimensions
See Unit Dimensions.
Weights
Operating Weight 558 lbs (252.6 kg)
Lighting
Lighting Type Light-Emitting Diode (LED)
LED Driver (4) Mean Well HLG-320H-30A
Lumens 88,000
AC Distribution
Circuit Breaker Size 15A / 20A Main Breaker
Amperage Selection 15A / 20A
120V-20 Amp GFCI Receptacle 1
Power Selection Switch 1
120V-20 Amp Twist Lock Inlet 1
120V-15 Amp Inlet 1
Chassis
Number of Axles 1
Tire Size 3.5 x 8 in. (89 x 203 mm)
Locking Caster Size 6 in. (152 mm)
Maximum Cargo Capacity 180 in. (81.7 mm)
Specifications are subject to change without notice.
General Information
Owner’s Manual for PLT240 Light Tower 5
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