IB01602078EFor more information visit: www.generac.com
Instruction Booklet
Cat No: ATC3C3X30400WRU
Style No:
ASSEMBLED IN MEXICO
WITH U.S. COMPONENTS 30 - 43465
ITEM: 001
PIECE: 001
CS#: 123456
J050412234
Volts: 240
Poles: 3
Amps: 400
Phase: 3
Hertz: 60
Wire: 3/4
GO No: ABC0123
OF: 001
Page 2Effective: September 2011
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Section 1: Introduction
WARNING
READ AND UNDERSTAND THE INSTRUCTIONS CONTAINED HEREINAFTER BEFORE ATTEMPTING TO UNPACK, ASSEMBLE, OPERATE,
OR MAINTAIN THIS EQUIPMENT.
HAZARDOUS VOLTAGES ARE PRESENT INSIDE TRANSFER SWITCH
CLOSURES THAT CAN CAUSE DEATH OR SEVERE PERSONAL
EN
INJURY. FOLLOW PROPER INSTALLATION, OPERATION, AND MAINTENANCE PROCEDURES TO AVOID THESE VOLTAGES
TRANSFER SWITCH EQUIPMENT COVERED BY THIS INSTRUCTION
BOOK IS
PLATE RATINGS. OPERATION OUTSIDE OF TH
CAUSE THE EQUIPMENT TO FAIL RESULTING IN DEATH, SERIOUS
BODILY INJURY, AND/OR PROPERTY DAMAGE. ALL RESPONSIBLE
PERSONNEL SHOULD LOCATE THE DOOR MOUNTED EQUIPMENT
NAMEPLATE AND BE FAMILIAR WITH THE INFORMATION PROVIDED
ON THE NAMEPLATE. A TYPICAL EQUIPMENT NAMEPLATE IS
SHOWN IN FIGURE 1.
DESIGNED AND TESTED TO OPERATE WITHIN ITS NAME-
Figure 1. Typical Automatic Transfer Switch (ATS) Equipment
Nameplate.
All possible contingencies that may arise
during installation, operation, or maintenance, and all details and va
ment do no purport to be covered by these instructions. If further
information is desired by the purchaser r
egarding a particular
installation, operation, or maintenance of particular equipment,
please contact an authorized Generac Sales Representative or the
installing contractor.
.
ESE RATINGS MAY
riations of this equip-
1.1 Preliminary Comments and Safety Precautions
This technical document is intended to cover most aspects associated with the installation, application, operation, and maintenance of the Automatic Transfer Controller (ATC-300+)
controlled c
ontactor based ATS with ratings from 40 through
400 amperes (A). It is provided as a guide for authorized and
qualified personnel only. Please refer to the specific WARNING
and CAUTION in Section 1.1.2 before proceeding. If further information is required by the purchaser regarding a particular installation, application, or maintenance activity, plea
se contact an
authorized Generac sales representative or the installing contractor.
1.1.1 Warranty and Liability Information
No warranties, expressed or implied, including warranties of fitness for a particular purpose of merchant
ability, or warranties
arising from course of dealing or usage of trade, are made regarding the information, recommendations and de
scriptions contained
herein. In no event will Generac be responsible to the purchaser
or user in contract, in tort (including negligence), strict liability or
otherwise for any special, indirect, incidental or consequential
damage or loss whatsoever, including but not limited to damage
or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use
of existing
power facilities, or claims against the purchaser or user by its
customers resulting from the use of the information and descriptions contained herein.
1.1.2 Safety Precautions
All safety codes, safety standards, and/or regulations must be
strictly observed in the installation, operation, and maintenance
of this device.
WARNING
THE WARNINGS AND CAUTIONS INCLUDED AS PART OF THE PROCEDURAL STEPS IN THIS DOCUMENT ARE FOR PERSONAL SAFETY
AND PROTECT
OF A TYPICAL WARNING LABEL HEADING IS SHOWN ABOVE TO
FAMILIARIZE PERSONNEL WITH THE STYLE OF PRESENTATION.
THIS WILL HELP TO INSURE THAT PERSONNEL ARE ALERT TO
WARNINGS, WHICH APPEAR THROUGHOUT THE DOCUMENT. IN
ADDITION, WARNINGS AND CAUTIONS ARE ALL UPPER CASE AND
BOLDFACE.
ION OF EQUIPMENT FROM DAMAGE. AN EXAMPLE
For more information visit: www.generac.comIB01602078E
CAUTION
COMPLETELY READ AND UNDERSTAND THE MATERIAL PRESENTED
IN THIS DOCUMENT BEFORE ATTEMPTING INSTALLATION, OPERATION, OR APPLICATION OF THE EQUIPMENT. IN ADDITION, ONLY
QUALIFIED
WORK ASSOCIATED WITH THIS EQUIPMENT. ANY WIRING
INSTRUCTIONS PRESENTED IN THIS DOCUMENT MUST BE FOLLOWED PRECISELY. FAILURE TO DO SO COULD CAUSE PERMANENT
EQUI
PERSONS SHOULD BE PERMITTED TO PERFORM ANY
PMENT DAMAGE.
40-400A (480/600Vac) ATC-300+ 3-Postion
Source 1
Source 2
Load
LOGIC
PANEL
VOLTAGE SELECTION AND
TRANSFORMER PANEL
POWER PANEL
Contactor Based Transfer Switch
Instruction Booklet
Effective: September 2011Page 3
1.2 General Information
Transfer switches are used to protect critical electrical loads
against loss of power. The load’s Source 1 power source is
backed up by a Source 2 power source. A transfer switch is
connected to both the Source 1 and Source 2 power sources and
supplies the load with power from one of the two sources. In the
event that power is lost from Source 1, the transfer switch transfers the load to the Source 2 power source. This transfer is automatic. Once Source 1 power is restored, the load is
automatically trans
(Figure 2).
ferred back to the Source 1 power source
and the Source 2 power source fails while the Source 1 power
source is still unavailable, the ATS remains connected to the
Source 2 power source.
ATSs automatically perform the transfer function and include
e basic elements:
thre
1. A power contactor to connect and disconnect the load to
nd from either power source.
a
2. Solenoids to make the transfer of the main contacts from
source to source.
3. Intelligence/supervisory circuits
condition of the power sources and thus provide the intelligence necessary for the switch and related circuit operation.
to constantly monitor the
1.2.1 Design Configuration
The Generac contactor based ATS is a compact design that uses
a power contactor to transfer essential loads from one power
source to another (Figure 3 [400A]).
Figure 2. Typical Load Transfer Switch Schematic (Contactor
Type).
In ATS equipment, the switch’s intelligence system initiates the
fer when the Source 1 power fails, falls below, or rises
trans
above a preset voltage. If the Source 2 power source is a
standby generator, the ATS initiates generator startup and transfers to the Source 2 power source when sufficient generator
age is available. When Source 1 power is restored, the ATS
volt
automatically transfers back and initiates generator shutdown.
In the event the Source 1 power source fails and the Source 2
power source does not appear, the ATS remains connected to
the Source 1 power source until the Source 2 power source does
appear. Conversely, if connected to the Source 2 power source
Figure 3. Typical Power Panel for a 400A Model.
The Generac contactor based ATS was designed with easy
installation and simplified maint
els comprise the contactor based ATS design:
1. Power panel;
2. Voltage selection and transformer panel (if required); and
3. Microprocessor-based logic panel.
enance in mind. Three main pan-
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Instruction Booklet
ATC3C3X30400W R U
1to2 3456789to
121314 15
to
Page 4Effective: September 2011
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Table 1. Withstand Ratings.
UL 1008 WITHSTAND AND CLOSE-ON RATINGS (kA)
UL 1008 Ampere Rating480 Volts600 Volts
Any
Breaker
10030,00030,00022,00035,000
20030,00030,00022,00035,000
26030,00050,000––
32030,00050,000––
40030,00050,000––
1.3 ATS Catalog Number Identification
Transfer switch equipment catalog numbers provide a significant
amount of relevant information that pertains to a particular piece
of equipment. The Catalog Number Identification Table (Table 2)
provides the required interpretation information. An example is
offered here to initially simplify the process.
Example: C
atalog Number (circled numbers correspond to position
headings in Table 2).
Specific
Breaker
Any
Breaker
Specific
Breaker
Figure 4. Contactor Based ATS (400A).
Each panel is independently mounted with interconnecting wiring
terminated at the connector receptacles on the ATC-300+ Controller. Door or individual panel removal is achieved without disturbing critical connections by removing the connectors from the
eptacles and cutting the wire ties that secure the wires to the
rec
door.
Mounting the enclosure is simple using top and bottom mounting
flanges with elonga
ing holes, along with power panel positioning bolts and pretapped inse
tial enclosure installation. Refer to Section 4 for specific mounting and modification details.
rts, insure proper power panel mounting after the ini-
ted (teardrop) mounting holes. These mount-
The catalog number ATC3C3X30400WRU describes an ATS with
a 3-pole, 3 position Power Contactor mounted on a baseplate
within the enclosure. The intelligence represented by the logic
panel is ATC-300+ controller. The continuous current rating of
this equipment is 400A and applicable at 240 Vac, 60 Hz. The
transfer switch equipment is enclosed in a NEMA 3R enclosure
and is listed for UL applications.
For more information visit: www.generac.comIB01602078E
Instruction Booklet
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Table 2. Transfer Switch Catalog Number Explanation
POSITIONS 1 TO 2POSITION 3 POSITION 4POSITIONS 5 TO 6
Automatic Transfer Switch ATContactor C ATC-300+ Controller 33 Position Power ContactorC3
POSITION 7 POSITION 8 POSITIONS 9 TO 12 POSITION 13POSITION 14 POSITION 15
SWITCHING DEVICE
ARRANGEMENT
Fixed Mount X Two (2)40A – 0040 208 Vac/60 Hz B Type 1 SUL/CSA Listing U
150A – 0150380 Vac/50 Hz H OpenK
*For 225A to 400A, 600 Vac application, please refer to IB01602024E
NUMBER
OF POLES
Three (3)80A – 0080 220 Vac/50 HzG Type 12 J No Listing X
Four (4)100A – 0100240 Vac/60 HzW Type 3R R
AMPERE
RATING
200A – 0200415 Vac/50 Hz O
*225A – 0225480 Vac/60 Hz X
*260A – 0260600 Vac/60 Hz E
*400A – 0400
VOLTAGE/
FREQUENCYENCLOSURELISTING
Effective: September 2011Page 5
1.4 Environmental Conditions
1.4.1 Operational Conditions
Normally, an ATS is applied indoors in an electrical equipment
room. In the appropriate enclosure, it can be used for outdoor
applications where the equipment is subject to falling rain, freez
ing temperatures, and no greater than 90% humidity (non-condensing). The ambient temperature range for operation is
between -20 and 70°C (-4 to 158°F).
1.5 Glossary
With respect to their use within this document and as they relate
to transfer switch and controller operation, the following termi
nology is defined.
Available
A source is defined as “available” when it is within its undervoltage/overvoltage/ underfrequency/overfrequency (if applicable)
setpoint ranges for the nominal voltage and frequency setting.
Connected
Connected is defined as when the input is shorted by an external
contact or connection.
Failed or Fails
A source is defined as “failed” when it is outside of the applicable voltage and frequency setpoint ranges for the nominal voltage and frequency setting for a time exceeding 0.5 seconds
after the time delay emergency fail (TDEF) time delays expires.
Failsafe
Failsafe is a feature that prevents disconnection from the only
available power source and also forces a transfer or re-transfer
operation to the only available power source.
-
Re-Transfer
Re-transfer is defined as a change of the load connection from
the Source 2 to the Source 1.
Source 1
Source 1 is the primary source (normal source, normal power
source, or normal).
-
Source 2
Source 2 is the secondary source (emergency source, emergency power source, emergency, standby, or backup source).
Source 1: Failed or Fails
Source 1 is defined as “failed” when it is outside of its undervoltage/overvoltage/ underfrequency/overfrequency (if applicable) setpoint ranges for the nominal voltage and frequency
setting.
Source 2: Failed or Fails
Source 2 is defined as “failed” when it is outside of its undervoltage/overvoltage/ underfrequency/overfrequency (if applicable) setpoint ranges for the nominal voltage and frequency
setting for a time exceeding 0.5 seconds after the Time Delay
Emergency Fail (TDEF) time delay expires.
Transfer
Transfer is defined as a change of the load connection from the
Source 1 to the Source 2 power source.
Unconnected
Unconnected is defined as when the input is not shorted by an
external contact or connection.
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Instruction Booklet
Page 6Effective: September 2011
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Section 2: Receiving, Handling, and
Storage
2.1 Receiving
Every effort is made to ensure that the ATS equipment arrives at
its destination undamaged and ready for installation. Packing is
designed to protect internal components as well as the enclo
sure. Care should be exercised, however, to protect the equipment from impact at all times. Do not remove the protective
packaging until the equipment is ready for installation.
When the ATS equipment reaches its destination, the customer
should inspect the shipping container for any obvious signs of
rough handling and/or external damage that occurred during
transportation. Record any external and internal damage for
reporting to the transportation carrier and Generac, once a thor
ough inspection is complete. All claims should be as specific as
possible and include the catalog and General Order numbers.
A shipping label affixed to the shipping container includes a variety of equipment and customer information, such as General
Order Number and catalog numbers. Make certain that this infor
mation matches other shipping paper information.
Each transfer switch is packed securely with appropriate shipping materials to prevent damage during shipment. Do not
remove or discard the packing material until the equipment is
ready for installation.
Once the top packaging is removed from the shipment, the
enclosure door can be opened. A plastic bag of documents will
be found in the enclosure, usually attached to the inside of the
enclosure. Important documents, such as test reports, wiring
diagrams, and appropriate instruction leaflets, are enclosed
within the bag and should be filed in a safe place.
-
2.3 Storage
Although well packaged, this equipment is not suitable for outdoor storage. The equipment warranty will not be applicable if
there is evidence of outdoor storage. If the equipment is to be
stored indoors for any period of time, it should be stored with its
protective packaging material in place. Protect the equipment at
all times from excessive moisture, construction dirt, corrosive
conditions, and other contaminants.
It is strongly suggested that the package-protected equipment be
stored in a climate-controlled environment with temperatures
from -30 to 85°C (-22 to 185°F) and with a relative humidity of
80% or less. DO NOT, under any circumstance, stack other
equipment on top of a transfer switch equipment enclosure,
whether packaged or not.
-
-
2.2 Handling
As previously mentioned, ATS equipment is packaged for forklift
movement. Protect the equipment from impact at all times and
DO NOT double stack.
Once the equipment is at the installation location and ready to be
installed, packaging material can be removed and discarded.
Once the enclosure is unbolted from the wooden pallet, it can be
hand moved to its installation position. Be careful not to damage
the top or bottom enclosure mounting flanges. Refer to Section
4 of this manual for specific installation instructions.
For more information visit: www.generac.comIB01602078E
40-400A (480/600Vac) ATC-300+ 3-Postion
POWER PANEL
LOGIC PANEL
VOLTAGE SELECTION
AND TRANSFORMER PANEL
Contactor Based Transfer Switch
Section 3: Equipment Description
3.1 General
The ATS consists of three basic panels:
1. The power panel;
2. The voltage selection and transformer panel (if required); and
3. The microprocessor-based logic panel.
These panels are interconnected via connector plugs and
mounted in an enclosure (Figure 5
).
Instruction Booklet
Effective: September 2011Page 7
Figure 5. Three Basic Panels of the ATS (40-400A).
3.2 Power Panel
The power panel is used for making load, power, and neutral connections. The power contactor is mounted on a steel baseplate
(Figure 6).
3.2.1 Main Contacts
This ATS incorporates a power contactor. The main contacts
connect and disconnect the load to and from the different power
sources. The power contactor is mechanically and electrically
interlocked to prevent the two sets of main contacts from being
closed simultaneously.
Figure 6. Typical Power Panel for 40-400A Models.
3.3 Voltage Selection
3.3.1 Standard Voltage Selection (208, 240, 480, 600,
60 Hz and 220, 380, 415, 50 Hz.)
The Standard voltage selection panel consists of multi-tap transformers, contained in a steel case mounted in the enclosure (Figure 7). The voltage is selected by
the default primary taps of both transformers and installing them
on the primary taps for the desired voltage. Taps are provided
for 208 to 600 Vac to satisfy application voltage. The factory
default position is 600 Vac.
simply removing the wires from
CAUTION
WHEN CHANGING THE SELECTED VOLTAGE, THE POWER MUST
BE REMOVED FROM THE ATS AND THE WIRES MUST BE MOVED
ON THE TAPS OF BOTH TRANSFORMERS.
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Instruction Booklet
Page 8Effective: September 2011
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Figure 7. Standard Voltage Selection Terminals (Shown
Connected to the 480 Vac Taps).
3.4 ATC-300+ Logic Panel
The ATC-300+ is a microprocessor-based transfer switch logic
control package. The hardware and software of the controller
contain the intelligence/supervisory circuits that constantly monitor the condition of the power sources. It provides the intelligence necessary for the operation of the ATS (Figure 8).
Figure 8. ATC-300+ Logic Control Panel.
The ATC-300+ controller has an operating temperature of
-20 to 70°C (-4 to 158°F).
The controller circuit board is protected by an insulating conformal coating.
The specifications, under normal operating conditions, are as follows:
■ Tolerance for voltage sensing function: ±1% of full scale
■ Tolerance for frequency sensing function: ±0.3 Hz of setting
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40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Instruction Booklet
Effective: September 2011Page 9
3.5 Features
A variety of standard and optional features are available for Generac ATSs. All features or combinations of features may not be available on specific ATSs. All features and/or accessories are
Underwriters Laboratories (UL) listed unless noted.
3.5.1 Standard Features
The following is a list of the standard features for the ATC300+ATC-300+ Controlled ATS.
1.Time Delay Normal to Emergency (TDNE)
This feature provides a time delay when transferring from
the Source 1 to the Source 2 power source. Timing begins
when Source 2 becomes available. It permits controlled
transfer of the load circuit to Source 2.
Adjustable 0 - 1800 Seconds
2.Time Delay on Engine Starting (TDES)
This feature provides a time delay of the signal to initiate
the engine/generator start cycle in order to override
momentary power outages or voltage fluctuations of
Source 1.
Adjustable 0 - 120 Seconds
3.Time Delay Emergency to Normal (TDEN)
This feature provides a time delay of the re-transfer operation to permit stabilization of Source 1. Timing begins
when Source 1 becomes available. If Source 2 fails during
timing, then re-transfer is immediate overriding the time
delay.
Adjustable 0 - 1800 Seconds
4.Time Delay for Engine Cool-down (TDEC)
This feature provides a time delay of the signal to initiate
the engine/generator stop cycle after the re-transfer opera
tion. This allows the engine/generator to cool down by running unloaded. Timing begins on completion of the retransfer cycle.
Adjustable 0 - 1800 Seconds
5.Source 2 Monitoring and Protection
This feature provides monitoring and protection based on
the Source 2 voltage and/or frequency setpoints. All fea
ture 5 functions are Failsafe operations.
-
5H. Phase Reversal
For a 3-phase wye source, this feature monitors the phase
sequence of the sources. If a source does not have the
same ABC or CBA sequence as the setpoint value, that
source will be considered “Unavailable.
For a 3-phase delta source, this feature should be turned off
via the PHASE REV setpoint.
5J. All Phase Undervoltage and Underfrequency Protection
Adjustable Undervoltage:
Dropout: 78 - 97% of nominal
Pickup: (Dropout +2%) to 99% of nominal
Adjustable Underfrequency:
Dropout: 90 - 97% of nominal
Pickup: (Dropout +1Hz) to 99% of nominal
5K. All Phase Overvoltage/Overfrequency
Adjustable Overvoltage:
Dropout: 105 - 110% of nominal
Pickup: 103% to (Dropout –2%) of nominal
Adjustable Overfrequency:
Dropout: 103 - 105% of nominal
Pickup: 101% to (Dropout -1Hz) of nominal
-
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Instruction Booklet
Page 10Effective: September 2011
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
5L. Source 2 3-Phase Voltage Unbalance
For a 3-phase wye source, this feature monitors phase voltage ratios. Voltage unbalance (%) is calculated as the difference between the maximum and minimum phase
voltage, divided by the minimum phase voltage. Userselectable setpoints are available for dropout and pickup
unbalance settings (minimum 2% differential). Dropout is
adjustable from 5 to 20%. Pickup is adjustable from 3 to
(Dropout –2%). A setpoint for user-selectable time delay
from 10 to 30 seconds is provided. The factory default setpoints are: 5% dropout, 3% pickup, and 30 seconds time
delay. A user-selectable setpoint for enable and disable is
also provided.
When an unbalance condition is detected on Source 2, the
Unbalance Timer (TD UNBAL) starts timing. After TD
UNBAL times out, Source 2 is declared “failed”.
For a 3-phase delta source, this feature should be turned off
via the VOLT UNBAL setpoint.
6.Test Operators
Generac ATSs are provided with a Test Pushbutton that
simulates a loss of the Source 1 power source as standard
(Feature 6B). All programmed time delays (TDNE, TDEN,
etc.) will be performed as part of the Test. Engine run time
of the Test is equal to the Plant Exerciser (Feature 23) pro
grammed setpoint. All Tests are Failsafe protected.
6B. Test Pushbutton
Programmable setpoints include:
1. Load or No Load Testing, or Disabled
2. Engine run time equal to the plant exerciser
(Feature 23) setting
7.Time Delay Emergency Fail (TDEF)
This feature provides a time delay that prevents a connected Source 2 power source from being declared “Failed”
in order to override momentary generator fluctuations. If
the Source 2 power source remains in the failed state then,
0.5 seconds after the TDEF timer expires, the transfer
switch will proceed with the programmed sequence for
retransfer. This time delay is only implemented when the
Source 2 power source is a generator.
Adjustable 0 - 6 Seconds
8.Time Delay Bypass Pushbutton
This feature provides a way (by pushing the Help and Step
pushbutton simultaneously) to bypass the TDNE (Feature 1)
and/or TDEN (Feature 2) time delays. The Time Delay
Bypass function, when activated by pushing the Help and
Step pushbutton simultaneously, will reduce any or all of
the programmed time delay to zero.
8C. Bypass TDEN
This feature provides one set of pushbuttons to bypass the
TDEN time delay.
8D. Bypass TDNE
This feature provides one set of pushbuttons to bypass the
TDNE time delay.
12. Power Source Annunciation
This feature provides LEDs to give switch position and
power source availability indications.
Switch Position
Provides LEDs to indicate the switch position
12C. Source 1 - Source Connected
This feature provides a green LED that, when lit, indicates
the load is connected to Source 1.
12D. Source 2 - Source Connected
This feature provides a red LED that, when lit, indicates the
load is connected to Source 2.
Power Source Availability
Provides LEDs to indicate if a power source is available.
LEDs may be integral or separate from the controller.
12G. Source 1 - Available
This feature provides a white LED that, when lit, indicates
Source 1 is available.
12H. Source 2 - Available
-
This feature provides an amber LED that, when lit, indi-
cates Source 2 is available.
14. Relay Auxiliary Contacts
14G. Source 1 Present: Provides two (2) normally open and two
(2) normally closed contacts. The relay is energized when
Source 1 is available.
14H. Source 2 Present: Provides two (2) normally open and two
(2) normally closed contacts. The relay is energized when
Source 2 is available.
15. Switch Position Indication Contact
This feature provides a contact that indicates if the power
switching device is in the “Open” or “Closed” position.
15E. Source 1 Position Indication Contact
This feature provides 1 dry form “C” contact that indicates
the position of the Source 1 power switching device.
15F. Source 2 Position Indication Contact
This feature provides 1 dry form “C” contact that indicates
the position of the Source 2 power switching device.
23.Plant Exerciser (PE)
This feature provides a means for automatic testing of the
engine generator set or standby power system. All pro
grammed time delays will be performed during plant exerciser operations.
-
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40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Instruction Booklet
Effective: September 2011Page 11
23K. Plant Exerciser Selectable – Disabled/1/7/14/28 Day Inter-
val
This feature provides for automatic test operation of the
generator. Available test cycles are daily, 7, 14, or 28
days with duration equal to the programmed engine test
time.
Programmable setpoints allow for selection of three test
cycles:
■ Engine Start/Run Only (No Load);
■ Exercise with Load Transfer; or
■ Disabled
This is a “Failsafe” operation.
26.Source 1 - Monitoring and Protection
This feature provides Source 1 monitoring and protection
functions. If the Source 1 power supply fails, then the
Automatic Transfer Controller will begin the sequence of
operations necessary to transfer the load circuit to the
Source 2 power supply. All Feature 26 monitoring and
protection functions are Failsafe operations.
26D. Go to Source 2
This feature provides the capability for an external contact
opening to initiate a load circuit transfer to the Source 2
power source. This includes starting the engine/generator,
performing the programmed time delays, and the transfer
operation. Re-transfer will occur when the external con
tact is closed or under a Failsafe condition.
26H. Phase Reversal Protection
For a 3-phase wye source, this feature monitors the phase
sequence of the sources. If a source does not have the
same ABC or CBA sequence as the phase reversal set
point, the source will be considered “Unavailable”.
For a 3-phase delta source, this feature should be turned
off via the PHASE REV setpoint.
26J. All Phase Undervoltage and Underfrequency Protection
Adjustable Undervoltage:
Dropout: 78 - 97% of nominal
Pickup: (Dropout +2%) to 99% of nominal
Adjustable Underfrequency:
Dropout: 90 - 97% of nominal
Pickup: (Dropout +1Hz) to 99% of nominal
26K. All Phase Overvoltage/Overfrequency
Adjustable Overvoltage:
Dropout: 105 - 110% of nominal
Pickup:103% to (Dropout –2%) of nominal
Adjustable Overfrequency:
Dropout: 103 - 105% of nominal
Pickup: 101% to (Dropout -1Hz) of nominal
-
-
26L. Source 1 3-Phase Voltage Unbalance
.For a 3-phase wye source, this feature monitors phase
voltage ratios. Voltage unbalance (%) is calculated as the
difference between the maximum and minimum phase
voltage, divided by the minimum phase voltage. Userselectable setpoints are available for dropout and pickup
unbalance settings (minimum 2% differential). Dropout is
adjustable from 5 to 20%. Pickup is adjustable from 3 to
(Dropout –2%)). A setpoint for user-selectable time delay
from 10 to 30 seconds is provided. The factory default
setpoints are: 5% dropout, 3% pickup, and 30 seconds
time delay. A user-selectable setpoint for enable and disable is also provided.
When an unbalance condition is detected on Source 1, the
Unbalance Timer (TD UNBAL) starts timing. After TD
UNBAL times out, Source 1 is declared “failed”.
For a 3-phase delta source, this feature should be turned
off via the VOLT UNBAL setpoint.
29.Alternate Transfer Modes of Operation
Provides standard or optional transfer modes, mode selection devices, and operational methods for ATSs.
29J. Type of Operation (MANTR) Operation (new feature)
This feature provides for a selection between an automatic
transfer and re-transfer mode or a manual pushbutton retransfer to Normal from the Emergency Source mode. If
this option is not selected the factory default selection is
automatic.
32.Delayed Transition Transfer Modes for Open Transition
Transfer Switches
This feature provides delayed transition transfer modes
for an open transition transfer switch. Often used in sys
tems with inductive loads, a delayed transition transfer
switch may prevent or reduce in-rush currents due to out
of phase switching of inductive loads.
32A. Time Delay Neutral
This feature provides a time delay in the neutral position
during the transfer and re-transfer operations during
which both Source 1 and Source 2 are disconnected from
the load circuit. The time delay is programmable and is
the same for both transfer and re-transfer operations.
Adjustable 0 - 120 Seconds
35.Pre-Transfer Signal
This feature provides a signal to a remote device prior to a
re-transfer operation. It provides one Form “C” contact
(NO/NC) for interface with other equipment (typically ele
vator controls). The contacts close/open on a timed basis
prior to transfer in either direction. After TDNE/TDEN
times out, this relay closes and the Pre-transfer Timer
(TPRE) starts timing. After the TPRE times out, the trans
fer proceeds by starting the TDN timer if enabled. The
pre-transfer relay opens after the transfer is complete.
Adjustable 0 - 120 Seconds
35A. Pre-Transfer Signal with 1 N.O. and 1 N.C. Contacts
This feature provides pre-transfer signal and includes 1
N.O. and 1N.C. contacts.
-
-
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Instruction Booklet
Page 12Effective: September 2011
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
36.Emergency Inhibit (new feature)
This feature enables the Emergency inhibit control input to
inhibit transfers to the Emergency Source. See Control
Inputs section for more information.
This input is located on Pins 7 and 8 of Connector J8 and
is enabled when the Emergency Inhibit is enabled. The con
tact is closed for normal operation. Opening this contact
will activate the Emergency Inhibit input.
If the Emergency Inhibit contact is opened when the load is
connected to the Normal Source, no action will be taken if
the Normal Source is available. If the Normal Source is not
available, an immediate transfer to the neutral position will
occur.
If the Emergency Inhibit contact is opened when the load is
connected to the Emergency Source, the ATC-300+ will
transfer the load to the Normal Source if it is available. If
the Normal Source is not available, an immediate transfer
to the neutral position will occur.
The Emergency Inhibit input is only active when either
Source 1 or Source 2 is preferred. This input is not active
when the Preferred Source selection is set to None.
The Emergency Inhibit input takes priority over the Go To
Emergency input if both inputs are activated at the same
time. In this case, the generator will start but a transfer to
the Emergency Source will be inhibited until the Emergency
Inhibit input is de-activated.
42.Seismic Withstand Capability
Provides transfer switch with seismic capability exceeding
the worst case Zone 4 required per both the Uniform Build
ing Code and the California Building Code.
48F. RS-485 with Modbus Option
Provides communications for the ATC-300+ via Modbus
through an integrated RS-485 port. Registers are available
to read back status, voltages, frequencies, and historical
data. Registers are also available for transfer switch con
trol. Setpoints may be read back and/or programmed via a
pass-through command. See the ATC-300+ Modbus Com
munication Guide pn: 66A7787.
-
3.5.2 Optional Features
The following is a list of the optional features for the ATC-300+
Controlled ATS. All features or combinations of features may not
be available on specific ATSs
9B.Maintenance Selector Switch (MSS)
Marked “OFF”, “ON”. This feature provides selector
switch disconnection of control to transfer thus allowing
testing of the transfer switch control logic circuitry with
out initiating load transfer. Positioning the MSS in the
“OFF” position isolates the control circuit, permitting man
ual operation of the transfer switch or testing of logic circuitry without load transfer. White indication light is lit ON
and display on ATC-300 controller shows “ATS NOT IN
AUTOMATIC” when the switch is in maintenance mode.
14.Relay Auxiliary Contacts: This feature provides form “C”
relay auxiliary contacts.
14C. Source 1 Present: Provides four (4) normally open and four
(4) normally closed contacts. The relay is energized when
Source 1 is available.
-
14D. Source 2 Present: Provides four (4) normally open and four
(4) normally closed contacts. The relay is energized when
Source 2 is available.
15.Switch Position Indication Contact
-
-
-
-
This feature provides a contact that indicates if the power
switching device is in the “Open” or “Closed position.
15G. Source 1 Position Indication Contact
This feature provides 3 Dry Form “C” contacts that indicate the position of the Source 1 power-switching device.
15H. Source 2 Position Indication Contact
This feature provides 3 Dry Form “C” contacts that indicate the position of the Source 2 power-switching device.
18.Metering
This feature includes all required external devices (CTs,
shorting blocks, fuses, etc.) for a fully functional metering
system.
18AN. IQ 250/260 Normal (S1) Only
18AE. IQ 250/260 Emergency (S2) Only
18AL. IQ 250/260 Load
18CN. IQ 110/115 Normal (S1) Only
18CE. IQ 110/115 Emergency (S2) Only
18CL. IQ 110/115 Load
18DN. IQ 130/140/150 Normal (S1) Only
18DE. IQ 130/140/150 Emergency (S2) Only
18DL. IQ 130/140/150 Load
18EN. PXM2250/2260/2270 Normal (S1) Only
18EE. PXM2250/2260/2270 Emergency (S2) Only
18EL. PXM2250/2260/2270 Load
18O. IQ Analyzer Normal (S1) Only
18P. IQ Analyzer Emergency (S2) Only
18Q. IQ Analyzer Normal (S1) & Emergency (S2) Switch Select-
able
18V. IQ Analyzer Load
18R. IQ DP-4000 Normal (S1) Only
18S. IQ DP-4000 Emergency (S2) Only
18T. IQ DP-4000 Normal (S1) & Emergency (S2) Switch Select-
able
18U. IQ DP-4000 Load
18W. Ammeter
A single ammeter is a true RMS sensing device that displays single phase current only.
The ammeter can be mounted on Source 1, Source 2, or
load. The meter can also be configured for 1, 2, or 3-phase
sensing by supplying one meter per phase for Source 1,
Source 2, or load. Ammeters for both Source 1 and Source
2 can also be grouped together.
For more information visit: www.generac.comIB01602078E
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Instruction Booklet
Effective: September 2011Page 13
23L. 24 Hour, 7day, 365 Day Programmable Plant Exerciser
This plant exerciser has two channel electronic time
switches with 365-day, 7-day, 24-hour programming. Each
channel can be independently programmed and can provide
up to 400 events. The plant exerciser offers daily, weekly
or annual programming capability with up to 99 separate
holiday periods of any duration and priority. An LCD display indicates load status, time-of-day, weekday and date.
29G.Auto/Manual Operation
This feature provides 2-position auto/manual selector
h marked “Auto/Manual” which permits the selec-
switc
tion of automatic or manual operation. Once the selector
ch is transferred to manual mode, manual transfer
swit
between Normal (S1) Neutral and Emergency (S2) can be
achieved by operating 3-position selector switch marked
“Normal-OFF-Emergency”. White indication light is lit ON
and display on ATC-300+ controller shows “ATS NOT
IN AUTOMATIC” when the switch is in manual mode.
38.Stainless Steel Logic Cover
38A.Stainless Steel Cover for Device Panel
Provides an added level of security by providing a pad
ble stainless steel cover for use with standard trans-
locka
fer switch device panel. The cover is designed for NEMA
1, 3R, 4X, and 12 a
38B.Stainless Steel Cover for Controller
Provides an added level of security by providing a pad
ble stainless steel cover for use with standard trans-
locka
fer switch logic controllers and/or associated device panels. These covers function with Generac’s ATC series
logic controller
designed for NEMA 1, 3R, 4X, and 12 applications.
41.Space Heater With Thermostat
This feature provides a space heater and non-adjustable
thermosta
41A.Space Heater With Thermostat - 100 Watt
This feature provides a 100 watt (W) spac
non-adjustable thermostat.
49B.Sensing Isolation Transformer (Up to 600 VAC only)
This feature provides 3-phase, 4-wire for Source-1 and
Sour
tance grounded delta system.
51D1. 50kA CVX Surge Device
This feature gives protection for surge current capacity
ting 50kA, up to 480VAC by providing a low imped-
ra
ance surge path to ground while supporting rated voltage. It provides LED indication.
51F1. 100kA CVX Surge Device
This feature gives protection for surge current capacity
ting 100kA, up to 480VAC by providing a low imped-
ra
ance surge path to ground while supporting rated voltage. It provides LED indication.
t. External control power is not required.
ce-2 sensing input on ATC controller for a high resis-
pplications.
s and device panels. The covers are
e heater with a
3.6 Enclosure
The rugged steel ATS enclosure is supplied with three door
hinges, regardless of enclosure size. They ensure proper support
of the door and door mounted devices (Figure 9). The hinges
have removable hinge pins to facilitate door removal. Certain
procedures, such as switch mounting, are simplified with the
door removed. The doors are supplied as standard with pad-lockable latches.
Figure 9. Typical Type 1 Enclosure (Door Closed).
The door is used to mount a var
push-buttons, depending upon the options required for a particular ATS. All lights and switches are mounted in the plastic doormounted pa
nel.
iety of lights, switches, and
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Instruction Booklet
Page 14Effective: September 2011
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
The rear of the enclosure is supplied with teardrop shaped
holes in the top and bottom mounting flanges to facilitate
mounting. It is also supplied with two positioning bolts
and various pre-tapped inserts to insure proper positioning
of the power panel anytime the power panel must be repo
sitioned to accommodate a different cable entry position.
Cable entry holes are the responsibility of the customer.
ATS enclosures and all internal steel mounting plates, such
as the power panel mounting plate, go through a pretreatment cleaning system prior to painting to ensure a durable
finish.
The standard ATS enclosure is NEMA 1 Type for general
use. However, a variety of enclosures are available to
address almost any environmental circumstance (see
Table 3).
Table 3. Transfer Switch Equipment Enclosures
NEMA TYPE DESIGN PROTECTION
OpenIndoor
1IndoorEnclosed Equipment
3ROutdoorRain, Ice Formation
12IndoorDust, Dirt, and
Non-Corrosive Liquids
3.7 Standards
Generac ATS equipment, enclosed in any of the enclosures listed
in Table 3, is listed for application by UL and ULC. In addition,
-
Generac ATSs are listed in File E38116 by Underwriters Labora
tories, Inc. under Standard UL 1008. This standard covers
requirements for automatic transfer switches intended for use in
ordinary locations to provide lighting and power as follows:
a. In emergency systems, in accordance with articles 517
and 700 in the National Electrical Code, ANSI/ NFPA 70,
and the National Fire Protection Association No. 76A;
and/or
b. In standby systems, in accordance with article 702 of the
National Electrical Code; and/or
c. In legally required standby systems in accordance with
article 701 of the National Electrical Code.
Generac ATSs are available to meet NFPA 110 for emergency
and standby power systems, and NFPA 99 for health care facili
ties when ordered with the appropriate options.
Standard UL 1008 for ATSs lists devices under the reexamination
program which only require a continual physical reexamination of
the components used in the product to ensure consistency with
the originally submitted device. Follow-up testing is not required
by UL 1008.
-
-
For more information visit: www.generac.comIB01602078E
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Instruction Booklet
Effective: September 2011Page 15
Section 4: Installation and Wiring
4.1 General
Generac ATSs are factory wired and tested. Installation requires
solidly mounting the enclosed unit and connecting power cables
and auxiliary pilot circuits. Physical mounting procedures and
power cable connections are covered in this section. All other
required wiring or electrical connection references are covered in
a separate Customer Wiring Booklet packaged with the ATS.
Locate the wiring schematic, review it, and ke
able for reference purposes during installation and testing. Once
an ATS
and electrically checked for proper installation and operation.
The procedures for these initial mechanical and electrical checks
are outlined in Section 6 of this instruction manual.
is properly installed and wired, it should be mechanically
WARNING
BE CERTAIN THAT THE SOLID STEEL DOOR IS PROPERLY
INSTALLED BEFORE THE TRANSFER SWITCH EQUIPMENT IS PUT
INTO SERVICE. THE DOOR PROVIDES PROTECTION FROM DANGEROUS VOLTAGES AT THE LINE AND
THE EQUIPMENT IS IN OPERATION. FAILURE TO DO SO COULD
RESULT IN PERSONAL INJURY OR DEATH.
LOAD TERMINALS WHEN
4.2 Mounting Location
Choose a location that offers a flat, rigid mounting surface capable of supporting the weight of the enclosed ATS equipment.
standard ATSs, avoid locations that are moist, hot, or dusty.
For
However, Generac offers optional enclosure designs that can be
used in special environments. If there are any doubts as to a
location’s suitability, discuss them with your Generac representative.
Check to make certain that there are no pipes, wires, or other
mounting hazar
ate a problem.
Carefully remove all packing mater
ing location. Even though an equipment inspection should have
been ma
careful inspection of the enclosure and the enclosed ATS components as the packing material is removed and the enclosure readied for mounting. Be especially aler
wires, or damaged components.
ds in the immediate mounting area that could cre-
ial from the ATS at the mount-
de when the equipment was received, make another
t for distorted metal, loose
ep it readily avail-
4.3 Mounting Procedure
CAUTION
SINCE THE ENCLOSED ATS MUST BE LIFTED INTO PLACE FOR
MOUNTING, BE CERTAIN THAT ADEQUATE RESOURCES ARE
AVAILABLE FOR LIFTING TO AVOID PERSONNEL INJURIES OR
EQUIPMENT DAMAGE.
All equipment enclosures and power panels are of the same
design. Only the overall physical dimensions change. Note that
the enclosure is provided with four teardrop (elongated) mounting holes, two in the top mounting flange and two in the bottom.
Cable entry holes are not part of the enclosure when shipped
from the factory and must be pr
or after mounting the enclosure. Cable access may be from the
top, bottom, and/or side.
ovided in the field, either before
CAUTION
EXTREME CARE SHOULD BE TAKEN TO PROTECT THE TRANSFER
SWITCH FROM DRILL CHIPS, FILINGS, AND OTHER CONTAMINANTS WHEN MAKING THE CABLE ENTRY HOLES. EXTREME
CARE SHOULD ALSO BE TAKEN WHEN MOUNTING THE ENCLOSURE TO PREVENT COMPONENT DAMAGE OR A FUTURE MALFUNCTION.
IB01602078EFor more information visit: www.generac.com
Figure 10.Typical (40A-400A) Contactor Based ATS
Equipment (Door Open).
Instruction Booklet
ATC-300
Electrical
ase
ase
Source 1
Source 2
Available
Available
Connected
Connected
Load
Unit Status
Alarm
Reset
Engine
Test
Lamp
Test
Help
Step
Enter
Bypass
TDNE / TDEN
Page 16Effective: September 2011
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
With the enclosed ATS equipment unpacked and ready for
mounting, proceed with the following steps.
Step 1: The ATS enclosure door is hinge mounted with remov-
able hinge pins. To simplify the mounting procedure and
void damaging the door-mounted logic panel, it is
a
strongly suggested that the door be carefully removed
and put it in a safe place until mounting is complete. To
remove the door, open the door and disconnect the connectors at the back of the ATC-300+ logic panel.
Remove the wire
ties securing the harness to the inside
of the door. Carefully remove the hinge pins then the
door from the enclosure.
Step 2: Insta
ll the required upper and lower mounting bolt
anchors and the two upper mounting bolts in the mounting surface.
Step 3: Gently lift the enclosure and guide the tear
drop holes in
the upper mounting flange over the upper mounting
bolts. Do not completely tighten the bolts at this time.
Step 4: Wh
ile still supporting the enclosure, install the two lower
mounting bolts in the lower mounting flange. Again, do
not completely tighten the bolts at this time. Use shims,
if required, to prevent deformation of the enclosure if the
mounting surface is distorted.
Step 5: T
ighten all four mounting bolts after any required shim-
ming is completed.
4.4 Power Cable Connections
WARNING
POWER CONDUCTORS MAY HAVE VOLTAGE PRESENT THAT CAN
CAUSE SEVERE PERSONAL INJURY OR DEATH. DE-ENERGIZE ALL
POWER OR CONTROL CIRCUIT CONDUCTORS TO BE CONNECTED
TO THE ATS EQUIPMENT BEFORE BEGINNING TO WORK WITH THE
CONDUCTORS AND/OR TERMINATING THEM TO THE EQUIPMENT.
CAUTION
USE OF CABLE LUGS NOT DESIGNED FOR THE ATS MAY CAUSE
HEATING PROBLEMS.
CAUTION
TO HELP PREVENT COMPONENT DAMAGE OR FUTURE MALFUNCTIONS, USE EXTREME CARE TO KEEP CONTAMINANT
THE ATS EQUIPMENT WHEN MAKING POWER CABLE CONNECTIONS.
S OUT OF
CAUTION
RUN THE POWER CABLE THROUGH THE GUTTER SPACE PROVIDED
TO THE RIGHT OR LEFT OF POWER PANEL.
Figure 11.Typical Mounting of the ATS to a Mounting Surface.
Step 6: Double che
ck to ensure that all packing and shipping
materials have been removed.
Test all power cables prior to connection to the unit to ensure
that the conductors or cable insulation have not been damaged
while being pulled into position.
Power cables are to be connected to solderless screw type lugs
ted on the ATS switching devices. Refer to the separate Cus-
loca
tomer Wiring Booklet supplied with the ATS equipment for power
termination. Ve
rify that the lugs supplied will accommodate the
power cables being used. Also verify that the cables comply with
local electrical codes. Standard ATS equipment, as supplied from
the factory, will accommodate the wire sizes shown in Table 4.
Carefully strip the insulation from
the power cables to avoid nicking or ringing of the conductor strands. Prepare the stripped conductor termination end by cleaning it with a
wire brush. If
aluminum conductors are used, apply an appropriate joint compound to the clean conductor surface area.
WARNING
IMPROPER POWER CABLE CONNECTIONS CAN CAUSE EXCESSIVE
HEAT AND SUBSEQUENT EQUIPMENT FAILURE.
Tighten the cable lugs to the torque identified on the label affixed
to the door of the unit.
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Instruction Booklet
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Table 4. Transfer Switch Equipment Wire Sizes
TRANSFER SWITCH AMPERE RATINGWIRE SIZE RANGESNUMBER OF CABLES PER PHASETERMINAL TEMPERATURE RATING °C (°F)
100#14-2/0175 (167)
200#6-250 KCMIL175 (167)
320#4-600 KCMIL or (2) 1/0-250 KCMIL1 or 2 - depending on wire size used75 (167)
400#4-600 KCMIL or (2) 1/0-250 KCMIL1 or 2 - depending on wire size used75 (167)
4.5 Wiring
Effective: September 2011Page 17
POWER CONDUCTORS AND CONTROL WIRING MAY HAVE VOLTAGE PRESENT THAT CAN CAUSE SEV
DEATH. DEENERGIZE ALL POWER OR CONTROL CIRCUIT CONDUCTORS BEFORE BEGINNING TO PERFORM ANY WIRING ACTIVITY TO OR WITHIN THE ATS EQUIPMENT.
Power sources, load conductors, and control wiring should be
connected to locations as indicated in the Customer Wiring Booklet supplied with the ATS equipment.
WARNING
ERE PERSONAL INJURY OR
CAUTION
ENSURE THE ATS VOLTAGE IS SET CORRECTLY. IT SHOULD BE
THE SAME AS THE SOURCE 1 AND SOURCE 2 LINE VOLTAGES.
OPERATING THE EQUIPMENT ON IMPROPER VOLTAGE CAN
CAUSE EQUIPMENT DAMAGE.
Once the ATS equipment has been installed and wired, perform
the initial mechanical and electrical procedures as outlined in Section 6 to verify that the equipment is installed and operating
ly.
proper
4.6 Engine Start Connection
The engine control contact connections are located on the logic
panel of the ATS. Connect the engine start wires to the terminals marked 13 and 14 on J-5 connector on the ATC-300+ Controller (see Figure 12). A contact closes between these terminal
when an e
wiring diagram provides additional engine start connection information. Use the proper wire size as listed by the generator set
(Ge
ngine start signal is provided by the ATS logic. The
nset) manufacturer.
NOTICE
PRIOR TO MAKING THE ENGINE START CONNECTION TO THE
SWITCH, SET THE ENGINE GENERATOR CONTROLS SELECTOR
SWITCH IN THE OFF POSITION TO PREVENT AN UNWANTED
ENGINE START. CONTROL WIRING, SUCH AS THE ENGINE START
WIRES, MUST BE RUN IN A SEPARATE CONDUIT FROM THE
POWER CABLES.
IB01602078EFor more information visit: www.generac.com
123
4
5678
9
10
11 12 13
14
123
4
5678
9
10
11 12 13
14
123
4
5678
9
10123
4
5678
9
10
J5
J7
J2
J1
J4
7
6
5
4
3
4
J3
Phase C
Phase B
Phase A
Source 1
Phase C
Phase B
Phase A
Source 1
Phase C
Phase B
Phase A
Source 2
Phase C
Phase B
Phase A
Source 2
S1 - Line
S1 - Neut
S2 - Line
Control
Power
S2 - Neut
Clk
In
Out
5V
Gnd
Programming
Port
K1 - (Com)
K1 - (NO)
K2 - (Com)
K2 - (NO)
Pretransfer - (Com)
Pretransfer - (NO)
Pretransfer - (NC)
Alarm - (Com)
Alarm - (NO)
Alarm - (NC)
Earth Ground
Gen Start - (Com)
Gen Start - (NO)
Output Relays
+32 VDC
Source 1 Closed
+32 VDC
Source 2 Closed
+32 VDC
Lockout
+32 VDC
Go To Source 2
+32 VDC
Monitor Mode
Control Inputs
8.0 in.
6.5 in.
3
4
1
2
7
8
5
6
Output
Relays
Control
Inputs
J8
K4 NO
K4 C om
K3 NO
K3 Com
2
1
Rx
Tx
Emergency
Inhibit
Manual
Re-Transfer
J10
3
4
2
1
RS485
Termination
RS-485
MODBUS
A
B
Com
SHD
1
ON
S2
Close
S1
Close
S2
Open
S1
Open
TERMINALS 13 & 14
ATC-300+ Controller - 2 Position Contactor type (In-Phase) - CAT#8160A00G27
ATC-300+ Controller - 3 Position Contactor type (TDN) - CAT#8160A00G28
Instruction Booklet
Page 18Effective: September 2011
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Figure 12. Location of Terminals 13 and 14 on the J-5 Connector of ATC-300+ Controller.
For more information visit: www.generac.comIB01602078E
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
4.7 Voltage Selection Adjustments
Certain devices, such as the Voltage Selection Panel, sensing
relays, and timers, need to be set and/or calibrated prior to placing the ATS equipment in service. Adjustments for logic devices
described in the separate instructional document dedicated to
are
the specific logic being used. Voltage selection adjustments are
described in this section.
CAUTION
BE SURE THAT THE CORRECT VOLTAGE IS SELECTED TO MATCH
THE SYSTEM VOLTAGE. AN IMPROPER SELECTION AND/OR CONNECTION COULD RESULT IN EQUIPMENT DAMAGE.
4.7.1 Standard Voltage Selection Panels (208, 240, 480,
600 V, - 60 Hz & 220, 380, 415 V, -50Hz
The Standard voltage selection panel consists of multi-tap transformers, contained in a steel case mounted in the enclosure. To
the voltage from the factory default 600 Vac, follow the
change
steps detailed below.
Step1: Loos
Step 2: Remove th
en the six screws securing the cover of the Voltage
Selection Transformer case. Slide the cover up, then
away from the case.
formers and installed them on the taps for the desired
volta
former is moved since the second wire is the zero reference.
e wires from the primary taps of both trans-
ge (Figure 13B). Note that only one wire per trans-
)
Instruction Booklet
Effective: September 2011Page 19
Figure 13A. Standard Voltage Selection Panel.
CAUTION
WHEN CHANGING THE VOLTAGE, ONE WIRE MUST BE MOVED ON
THE PRIMARY TAPS OF BOTH TRANSFORMERS.
Figure 13B. Standard Voltage Selection Panel.
Figure 13.
Step 3: Re
install the cover and tighten the four screws.
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Instruction Booklet
TOOL HOLE
WIRE HOLE
Page 20Effective: September 2011
4.8 Terminal Block Wire Installation and Removal
Proceed with the following steps and associated figures to install
or remove terminal block wiring.
Step 1: Figure 1
There is a large one and small one, but the operation is
the same for both. A small tool, such as a screwdriver,
will be pushed into the square hole next to the wire hole
and a wire will be inserted into the larger circular hole on
the outer edge.
4 shows two tension clamp terminal blocks.
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Figure 16. Wire Inserted in the “Wire” Hole.
Step 4: Wh
ile holding the wire in place, pull the screwdriver out.
The wire will now be held securely in the terminal block.
Pull on the wire to insure that it is correctly inserted into
the clamp.
Figure 14. Tension Clamp Terminal Blocks.
Step 2: Be
gin by inserting a small, flathead screwdriver into the
square (tool) hole with the flat surface of the screwdriver
against the back wall of the hole. With a little bit of
force, push the screwdriver in on a slight angle toward
the center of the clamp. Be sure to slide it in until it
clicks. You will then see the clamp open in the wire hole.
Figure 17. Wire Securely Installed in the Terminal Block.
Figure 15. Screwdriver Inserted in the “Tool” Hole.
Step 3: Once the sc
(strip about 1/4 in.) and insert it into the larger circular
wire hole. Push the wire in until it can go no further.
rewdriver is in place, obtain a stripped wire
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40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Section 5: Operation
5.1 General
An ATS provides a power contactor to connect and disconnect
the load to and from the Source 1 and Source 2 power sources
(Section 3.2.1).
5.2 Manual Operation
Instruction Booklet
Effective: September 2011Page 21
DO NOT ATTEMPT TO MANUALLY OPERATE THE ATS WITH
SOURCE 1 OR SOURCE 2 AVAILABLE.
WARNING
WARNING
HIGH VOLTAGES ARE PRESENT IN AND AROUND TRANSFER
SWITCH EQUIPMENT. BEFORE ATTEMPTING TO MANUALLY
TRANSFER, DISCONNECT THE LINE POWER FROM THE EQUIPMENT BEING SERVICED BY OPENING
BLE, THE NEXT HIGHEST DISCONNECT DEVICE. FAILURE TO
FOLLOW THIS PROCEDURE COULD CAUSE SEVERE PERSONAL
INJURY AND/OR DEATH.
ALWAYS TURN THE SOURCE 1 POWER OFF AND TURN THE
URCE 2 (IF A GENERATOR) CONTROL SELECTOR SWITCH TO
SO
THE “OFF” POSITION BEFORE ATTEMPTING A MANUAL TRANSFER.
To manually operate:
1. Disconnect all sources of power.
2. Disconnect the J7 connector from the ATC-300+ controller.
3. Locate the manual lever on the left side of the contactor.
4. Locate the handle used to manually transfer the switch.
5. Attach the handle to the manual lever (See Figure 18).
6. Rotate the lever down to go to open or trip the unit.
7. Depress the “close” button located on the operating mechanism of the contactor to bring the contactor
position.
8. Rotate the lever down to open or trip the unit.
9. Depress the “source select” button on the operating mechanism of the contactor and depress the “close” button while
ping the “source select” button depressed to go to
kee
Source-2.
AND LOCKING OUT, IF POSSI-
to the Source-1
Figure 18. ATS Manual Operating Handle in Use.
10. Once the manual operation is complete and automatic operation is desired, connect the sources of power.
11. Check for 120 Vac at J7-2 to J7-1 if Source 1 is available.
12. Check for 120 Vac at J7-4 to J7-3 if Source 2 is available.
See the Tr
800 Controller Instruction Booklet I.B. ATS-C103) if values
are above 130 Vac or below 110 Vac.
13. Insert the J7 connector into the controller.
14. Follow the testing procedure in Section 6 to ensure proper
utomatic operation.
a
oubleshooting Guide (Table 3, Section 6 of ATC-
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Instruction Booklet
Page 22Effective: September 2011
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
5.3 Automatic Transfer
The operating sequence of an ATS is dictated by the switch's
standard features and selected options. Operation of an ATS during Source 1 power source failure and Source 1 power source
ration will be described here with only standard options
resto
included on the switch. Additional options, as described in Section 3, can change sequences and timing, depending upon the
ns selected. It is strongly suggested that you become famil-
optio
iar with additional options selected with the particular ATS and
their effect on the
5.3.1 Source 1 Power Source Failure
Standard Source 1 power source failure is defined as a reduction
or loss of voltage. If this occurs, the sequence of operation is as
follows.
1. Failure of Source 1 is detected by
2. When the controller detects a failure, the engine contacts
3. When the Source 2 voltage reaches its operation rating, the
4. The load is now transferred to the Source 2 power source.
(after delay if programmed) and start the engine-driven
close
generator.
K2 and K4 re
transfer operation to Source 2. This operating sequence
causes the contactor to open Source 1 and close on
Source 2.
5.3.2 Source 1 Power Source Restoration
1. A return to the Source 1 power source begins when the voltage in all phases of a 3-phase sensing unit, or phase-to-pha
in a single sensing unit, is restored to a preset value.
2. At the preset voltage, K1 and K3 relays inside ATC 300 controller operate to start transfer
3. During this sequence, the contactor opens Source 2 and
4. Simultaneously, the engine cool-down timer initiate
5. Transfer of the load back to the Source 1 power source is
s on Source 1.
close
down of the engine driven generator.
now complete.
normal operation of an ATS.
the controller intelligence.
lays inside ATC 300 controller operate to start
se
operation to Source 1.
s the shut
Section 6: Testing and Problem Solving
6.1 Testing
After the ATS equipment is initially installed or during planned
outages, the installation should be tested to ensure that all equipment operates properly. This attention t
unexpected malfunctions. Mechanical and/or electrical tests
should be performed as described in this section.
The frequency of subsequent testing should be base
mendations of the Genset manufactur
to check the electrical operation of the switch.
WARNING
HIGH VOLTAGES ASSOCIATED WITH OPERATIONAL TRANSFER
SWITCH EQUIPMENT PRESENT A SHOCK HAZARD THAT CAN
CAUSE SEVERE PERSONAL INJURY OR DEATH. USE EXTREME
CAUTION TO AVOID TOUCHING ELECTRICAL CONNECTIONS
WHENEVER INSPECTING OR TESTING THE EQUIPMENT.
IN ADDITION, IMPROPER OPERATION OF THE GENERATOR SET
NTS A HAZARD THAT CAN CAUSE SEVERE PERSONAL
PRESE
INJURY OR DEATH. OBSERVE ALL SAFETY PRECAUTIONS IN YOUR
GENERATOR SET OPERATIONS AND INSTALLATION MANUALS.
6.1.1 Mechanical and/or Electrical Testing
NOTICE
SINCE FEATURE 4 (TIME DELAY ENGINE COOL-OFF), AS
DESCRIBED IN SECTION 3, IS A STANDARD FEATURE, AN ENGINE
START SIGNAL WILL BE PRESENT FOR A PERIOD OF TIME WHEN
THE S WI TCH IS FI RS T ENER GI ZE D. THE PE RIOD OF T IM E IS EQ UA L
TO THE TIMER SETTING. TO AVOID STARTING THE ENGINE DURING THIS TIME PERIOD, TURN THE GENERATOR CONTROLS TO
E OFF POSITION.
TH
Energize the ATS equipment as described in Sections 6.1.2
through 6.1.6. Insure that all safety precautions are taken and
that all WARNINGS and CAUTIONS are observed.
6.1.2 No Voltage Steps
With no voltage available on either power source, proceed as follows.
Step 1: The
Step 2: Ensure that the
Step 3: Check
6.1.3 Connecting the Power Sources
Step 1: Close the Source 1 power source upstream protection
Step 2: Connect the engine sta
Step 3: With the emer
generator engine start controls should be in the OFF
position to prevent an undesired start.
ATS has been set to the proper applied
system voltage (See Section 4.7).
all ATS loads to ensure that they are ready to be
energized.
device.
rt battery cable.
gency generator in the OFF position, close
the Source 2 power source upstream protective device,
assuming such a device used.
o detail will help avoid
d on recom-
er. Use the test pushbutton
For more information visit: www.generac.comIB01602078E
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Instruction Booklet
Effective: September 2011Page 23
NOTICE
AT THIS POINT, AND PRIOR TO MAKING ANY ATTEMPT TO ENERGIZE THE ATS EQUIPMENT, THE ENGINE-DRIVEN GENERATOR
SHOULD BE OPERATED. IF NECESSARY, THE VOLTAGE REGULATOR ON THE GENERATOR SHOULD BE ADJUSTED ACCORDING TO
THE MANUFACTUR
MENT WILL RESPOND ONLY TO THE RATED VOLTAGE AND FREQUENCY PROGRAMMED INTO THE CONTROLLER.
Step 4: Close any generator engine-start controls opened as a
Step 5: Where required, use an accurate voltmeter to check
result of actions taken in Step 1, Section 6.1.2.
phase-to-phase and phase-to-neutral voltages present at
the transfer switch Source 1, Source 2, and/or load terminals.
6.1.4 Operational Checks
Step 1: Check to ensure that Source 1 switching device is in the
Step 2: Initiate an automatic trans
Note:The ATC-300+ Logic Controller provides the capability to set the
Engine Test function to:
The factory default is set to 0 - No Load Engine Test:
Step 3: Initiate an automatic transfer operation back to the
CLOSED position. This should have been done in Section
6.1.3, Step 1.
1 to the Source 2 power source by pressing the <Engine Test> pushbutton two times.
0. No Load Engine Test;
1. Load Engine Test; or
2. Disabled.
1. Load Engine Test
a. After the Time Delay Engine Starting (TDES) has timed out,
b. The transfer switch will transfer to the Source 2 power
Source 1 power source by pressing the <Engine Test>
pushbutton one time.
1. After the Time Delay Emergency to Normal timer
(TDEN) has timed out, t
back to the Source 1 power source.
2. The Time Delay for Engine Cool-Off (TDEC - Feature 4)
will allow the eng
after transfer to the Source 1 power source is completed.
6.1.5 Alternate Tests
1. Alternate operational tests may be possible depending upon
the options provided with any given ATS. Refer to the schematic diagram provided with the ATS equipment, along with
the spec
provided.
ER’S RECOMMENDATIONS. THE ATS EQUIP-
fer operation from the Source
the engine should start, run, and build up to normal voltage
and frequency.
source after the Time Delay Normal to Emergency (TDNE)
times out.
he transfer switch will transfer
ine to run unloaded for a preset time
ification nameplate, to determine the exact options
WARNING
DO NOT ATTEMPT TO MANUALLY OPERATE THE ATS WITH THE
SOURCE 1 POWER SOURCE CONNECTED AND AVAILABLE.
DO NOT ATTEMPT TO MANUALLY OPERATE THE ATS WITH THE
URCE 2 POWER SOURCE CONNECTED AND AVAILABLE.
SO
6.2 Problem Solving
WARNING
HAZARDOUS VOLTAGES IN AND AROUND ATS EQUIPMENT DURING THE PROBLEM SOLVING PROCESS CAN CAUSE SEVERE PERSONAL INJURY AND/OR DEATH. AVOID CONTACT WITH ANY
VOLTAGE SOURCE WHILE PROBLEM SOLVING.
WARNING
ONLY PROPERLY TRAINED PERSONNEL, FAMILIAR WITH THE ATS
EQUIPMENT AND ITS ASSOCIATED EQUIPMENT, SHOULD BE PERMITTED TO PERFORM THE PROBLEM SOLVING FUNCTION. IF AN
DIVIDUAL IS NOT QUALIFIED TO PERFORM THE PROBLEM SOLV-
IN
ING FUNCTION, THE INDIVIDUAL SHOULD NOT ATTEMPT ANY OF
THESE PROCEDURES
A basic problem-solving effort is the first step to take prior to
calling for assistance. Frequently, the effort will successfully
address most problems encountered. The problem solving procedure is presented in the Troubleshooting Guide (Table 3,
Section 7 of ATC 300 Controller Instruction Booklet
IB01602009E). R
with the ATS equipment and the system in which it is applied
should attempt these problem solving procedures.
If a problem persists after having completed the problem solving
ocedure, contact a Generac representative for further assis-
pr
tance. When calling for assistance, the following is the minimum
information r
1. Style number of ATS, if applicable;
2. Catalog number of ATS;
3. Actual location of the ATS (type of facility, address, etc.);
4. Company name and name and position of individual representing company;
5. Basic description of the situation as it exists; and
6. Any results of the problem solving steps taken and/or readings taken.
equired to properly address the need:
.
emember, only qualified individuals familiar
IB01602078EFor more information visit: www.generac.com
Instruction Booklet
Page 24Effective: September 2011
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Section 7: Adjustments
7.1 General
Refer to I.B. 01602009E, supplied with the ATS for ATC-300+
Controller adjustments and programming.
Section 8: Maintenance
8.1 Introduction
WARNING
HIGH VOLTAGES ARE PRESENT IN AND AROUND ATS EQUIPMENT.
BEFORE INSPECTING OR MAINTAINING THIS EQUIPMENT, DISCONNECT THE LINE POWER FROM, THEN LOCK OUT, IF POSSIBLE, THE
T HIGHEST DISCONNECT DEVICE. FAILURE TO FOLLOW THIS
NEX
PROCEDURE COULD CAUSE SEVERE PERSONAL INJURY AND/OR
DEATH.
In general, ATS switch equipment is designed to be relatively
maintenance free under normal usage. However, because of the
variability of application conditions and the importance placed on
dependable operation by this type of equipment, inspection and
maintenance checks should be made on a regularly scheduled
basis. Since equipment maintenance will consist mainly of keeping the equipment clean, the f
depend to a large extent on the cleanliness of the equipment’s
surroundings. If a significant amount of dust or foreign matter is
present, a more frequent maintenance schedule should be followed.
It is suggested that visual inspections of the equipment be made
egular basis, not just during scheduled periods. Always be
on a r
alert for an accumulation of dirt in and around the structure; loose
parts; and/or hardware, cracks, and/or discoloration to insulation;
and damaged or discolored components.
requency of maintenance will
8.2 Procedures
A suggested maintenance procedure is outlined in Table 5.
Table 5. Periodic Maintenance Procedures
STEPACTION
a. Make the ATS equipment safe for inspection and/or maintenance.Disconnect the line power from equipment being serviced by opening the next highest disconnect device. Make
b. Inspect the structure area for safety hazards or potential maintenance problems. Inspect the area, especially where switching device is installed, for any safety hazards, including personnel
c. Inspect the power contactor for dust, dirt, soot, grease, moisture, or corrosion.Remove dust, dirt, soot, grease, moisture, and corrosion contamination from the surface of the switching device
d. Check for material integrity, uneven wear, discoloration, or loose hardware.Severe material cracking will require replacement and loose hardware will need to be tightened.
e. Check the terminals and connectors for looseness or signs of overheating.Overheating will show as discoloration, melting, or blistering of the conductor insulation.
f. Contact Inspection ProcedureCarefully remove the arc chute clips using needle nose pliers. Remove the arc chutes to inspect the contacts.
g. Exercise the power contactor if it is not often exercised while in operation.
This will permit a “wiping” action by the contacts.
h. Return the ATS equipment to service.Make certain all barriers are in place and doors closed. Reapply secondary and primary power.
certain that any accessory control power is switched off by disconnecting all control plugs.
safety and fire hazards. Exposure to certain chemical vapors can cause deterioration of electrical connections.
Inspect for accumulated dirt, loose hardware, or physical damage.
Examine the primary insulation for evidence of cracking or overheating. Overheating will show as discoloration,
melting, or blistering of conductor insulation, or as pitting or melting of conductor surfaces due to arcing.
Inspect the secondary control connections for damage and the control wiring for insulation integrity.
using a dry soft lint-free cloth, dry soft bristle brush, and vacuum cleaner. Do not blow debris into the power
contactor. If contamination is found, look for the source and fix the problem.
Connections that do not have signs of looseness or overheating should not be disturbed.
Contact Generac if the contacts have excessive wear. Reinstall the arc chutes and arc chute clips, making sure
the ends of the clips are fully seated in the grooves on the barriers.
If the power contactor is used for frequent switching during normal operation, this step can be disregarded.
For more information visit: www.generac.comIB01602078E
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
SECTION 9: RENEWAL PARTS GUIDE
Instruction Booklet
Effective: September 2011Page 25
9.1 General
Refer to Figure 19 for assistance with selecting and ordering
selected ATS renewal parts. For more information, please see
Renewal Parts Publication (RP01603002E).
Example: To order
ATC3C3X30400WRU transfer switch, order Catalog
Number as shown in Figure 19, below.
the ATC-300+ Controller for an
ATC-300+ Controller - 3 Position Contactor type (In-Phase) - CAT#8160A00G27
AG Switch, up to 240VAC, 2-Pole - Cat# 68C8189G05 + 68C8189G06
AG Switch, up to 240VAC, 3-Pole, 1-Phase - Cat# 68C8189G05 + 68C8189G09
AG Switch, up to 240VAC, 3-Pole, 3-Phase - Cat# 68C8189G05 + 68C8189G07
AG Switch, up to 240VAC, 4-Pole - Cat# 68C8189G05 + 68C8189G08
Domestic Switch, up to 600VAC, 2-Pole - Cat# 69D8301G02 + 68C8189G35
Domestic Switch, up to 600VAC, 3-Pole - Cat# 69D8301G02 + 68C8189G35
Domestic Switch, up to 600VAC, 4-Pole - Cat# 69D8301G02 + 68C8189G35
THESE QUICK START INSTRUCTIONS ARE NOT A COMPLETE
SOURCE OF INFORMATION ON THE ATC-300+ CONTROLLED ATS
EQUIPMENT. INSTALLATION SHOULD NOT BE STARTED UNTIL
THE ENTIRE INSTRUCTION BOOK HAS BEEN REVIEWED AND
UNDERSTOOD. FAILURE TO FOLLOW THE FULL INSTRUCTIONS
CAN RESULT IN DEATH, SEVERE PERSONAL INJURY, OR PROPERTY DAMAGE.
WARNING
THESE QUICK START INSTRUCTIONS ARE PROVIDED FOR USE
ONLY BY TECHNICIANS HIGHLY FAMILIAR AND EXPERIENCED
WITH ATC-300+ CONTROLLED ATS EQUIPMENT INSTALLATION,
SET UP, AND TESTING. IT IS STRONGLY SUGGESTED THAT THE
FULL INSTRUCTIONS BE FOLLOWED FOR ALL INSTALLATIONS,
SET UP, AND TESTING.
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Electrical
Unit Status
ATC-300
Available
Source 1
Connected
Load
Available
Connected
Source 2
Help
Step
Engine
Lamp
Test
Enter
Test
Alarm
Bypass
Reset
TDNE / TDEN
Step 1: Mount the ATS on a flat rigid surface (Figure 20). Shim if
necessary.
Figure 20. Mounting Details.
Step 2: Install the powe
r cables. Cables must be sized and
installed per National Electrical Code, refer to NFPA70.
The cables must be sized within the specified cable size
range on the side of the cable connectors.
Connect the cables and torque to the correct value indicated on the label on the door in the following order:
1.Load Cables* (T1, T2, T3);
2.Source 1 or Utility Supply (N1, N2, N3); and
3.Source 2 or Generator Supply (E1, E2, E3).
For 4 pole transfer switches, connect the load cables
(TN), Sour
ce 1 or utility supply (NN), and Source 2 or
generator supply (EN). Refer to Figure 21 for the location
of all parts discussed in this document.
*Load cables MUST be connected and torqued BEFORE
installing the SUP
PLY cables (Figures 21).
Shim if Necessary
For more information visit: www.generac.comIB01602078E
NEUTRAL
CONNECTION
TRANSFER
MECHANISM
LOAD LUGS
EMERGENCY LUGS
NORMAL LUGS
LOGIC PANEL
VOLTAGE SELECTION AND
TRANSFORMER PANEL
GROUND
CONNECTION
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Instruction Booklet
Effective: September 2011Page 27
Figure 21. 400A, 3-Pole, ATS Interior Components.
IB01602078EFor more information visit: www.generac.com
Instruction Booklet
123
4
5678
9
10
11 12 13
14
123
4
5678
9
10
11 12 13
14
123
4
5678
9
10123
4
5678
9
10
J5
J7
J2
J1
J4
7
6
5
4
3
4
J3
Phase C
Phase B
Phase A
Source 1
Phase C
Phase B
Phase A
Source 1
Phase C
Phase B
Phase A
Source 2
Phase C
Phase B
Phase A
Source 2
S1 - Line
S1 - Neut
S2 - Line
Control
Power
S2 - Neut
Clk
In
Out
5V
Gnd
Programming
Port
K1 - (Com)
K1 - (NO)
K2 - (Com)
K2 - (NO)
Pretransfer - (Com)
Pretransfer - (NO)
Pretransfer - (NC)
Alarm - (Com)
Alarm - (NO)
Alarm - (NC)
Ear th Ground
Gen Start - (Com)
Gen Start - (NO)
Output Relays
+32 VDC
Source 1 Closed
+32 VDC
Source 2 Closed
+32 VDC
Lockout
+32 VDC
Go To Source 2
+32 VDC
Monitor Mode
Control Inputs
8.0 in.
6.5 in.
3
4
1
2
7
8
5
6
Output
Relays
Control
Inputs
J8
K4 NO
K4 C om
K3 NO
K3 Com
2
1
Rx
Tx
Emergency
Inhibit
Manual
Re-Transfer
J10
3
4
2
1
RS485
Termination
RS-485
MODBUS
A
B
Com
SHD
1
ON
S2
Close
S1
Close
S2
Open
S1
Open
TERMINALS 13 & 14
ATC-300+ Controller - 2 Position Contactor type (In-Phase) - CAT#8160A00G27
ATC-300+ Controller - 3 Position Contactor type (TDN) - CAT#8160A00G28
Page 28Effective: September 2011
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Step 3: Turn the generator OFF at the generator control panel.
This will prevent unexpected activation of the generator.
Step 4: Connect the Engine Generator Start wires to terminals
13 and 14 on the J-5 connector on the ATC-300+ Con-
ct is CLOSED whenever
troller (Figure 22). This conta
the engine generator is needed, and should be connected
to a generator controller. NEVER connect directly to a
starter solenoid or ignition system. See the Genset manufacturer instruction leaflet for recommended wire sizes
and location procedur
es.
Figure 22. Engine Generator Control Connection.
Step 5: Apply
Utility (Source 1) power. If the switch is properly
applied for the system voltage ordered, the display
should work and the Source 1 Available white LED
should light (Figure 23). Using a voltmeter, check for
proper system voltage on Source 1 and load terminals.
Check all phases on a 3-phase switch. Voltage measurements should be taken phase to phase and phase to neutral.
For more information visit: www.generac.comIB01602078E
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Step 6: To view the setpoints, press the <Step/Enter> pushbut-
ton and enter the Password.
Note: The factory default Password is 0300. Once all installation and
testing is complete, the Password should be changed by authorized
personnel to a unique Password for the equipment.
After entering the password, press the <Step/Enter>
pushbutton until the VIEW SETPOINTS menu appears.
Select YES. Press the <Step/Enter> pushbutton to
scroll through the setpoints (Figures 24 through 26 and
Table 6).
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Instruction Booklet
Page 30Effective: September 2011
Utility - Generator Transfer Switch
Source 1 is available
Source 1 is powering the load
Source 1 becomes unavailable
(or Engine Test, Plant Exercise, Go To Emergency)
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Close Source 1
(Energize K1)
No
Is Source 1
Available?
TDES timer times out
Send "Engine Start" signal
(Energize Gen Start relay)
Is Source 2
Available?
Ye s
TDNE timer times out
Sends pretransfer signal
TPRE timer times out
(If Source 1 is Available)
Open Source 1
(Energize K2)
Close Source 2
(Energize K2)
No
Ye s
TDEN timer times out
Sends pretransfer signal
TPRE timer times out
Open Source 2
(Energize K1)
Close Source 1
(Energize K1)
Source 1 is powering the load
TDEC timer times out
Remove "Engine Start" signal
(De-energize Gen Start relay)
Source 2 is powering the load
Figure 24. Utility - Generator Transfer Switch.
For more information visit: www.generac.comIB01602078E
Dual Utility Transfer Switch
Source 1 is available
Close Source 1
(Energize K1)
Source 1 is powering the load
Source 1 becomes unavailable
(or Go To Emergency)
Is Source 2
Available?
TDNE timer times out
Open Source 1
(Energize K2)
Close Source 2
(Energize K2)
Source 2 is powering the load
Is Source 1
Available?
TDEN timer times out
Ye s
No
No
Ye s
Open Source 2
(Energize K1)
Close Source 1
(Energize K1)
Source 1 is powering the load
Sends pretransfer signal
TPRE timer times out
(If Source 1 is Available)
Sends pretransfer signal
TPRE timer times out
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Instruction Booklet
Effective: September 2011Page 31
Figure 25. Dual Utility Transfer Switch.
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Instruction Booklet
Page 32Effective: September 2011
Table 6. Setpoint Possibilities
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
SETPOINTSETPOINT UNITSDESCRIPTIONRANGEFACTORY
New PasswordFour DigitsSet New Password0000 to 99990300
TDES Minutes: Seconds Time Delay Engine Start 0 to 120 seconds 0:03
TDNE Minutes: Seconds Time Delay Normal to Emergency 0 to 1800 seconds 0:00
TDEN Minutes: Seconds Time Delay Emergency to Normal 0 to 1800 seconds 5:00
TDEC Minutes: Seconds Time Delay Engine Cool-off 0 to 1800 seconds 5:00
NOM FREQ Hertz Nominal Frequency 50 or 60 Hz As ordered
NOM VOLTS Volts Nominal Voltage 120 to 600 volts As ordered
S1 UV DROP Volts Source 1 Undervoltage Dropout Range:
S2 UV DROP Volts Source 2 Undervoltage Dropout Range:
PHASES Three phase or single phase 1 or 3 AS ORDERED
VOLT UNBALVoltsVoltage Unbalanced0 or 1 (1 = Enabled)1
UNBAL DROP %PercentPercent for Unbalanced Voltage Dropout5 to 20% of Phase to Phase Voltage Unbalance20%
UNBAL PICK %PercentPercent for Unbalanced Voltage PickupDropout minus (UNBAL DROP % -2) to 3%10%
UNBAL DELAYSecondsUnbalanced Delay Timer10 to 300:20
TDEF Seconds Time Delay Emergency Fail Timer 0 sec to 6 sec 6
IN-PHASEHertzIn-Phase Transition0 or 1 (1=Enabled)1
IP FREQ DIFF Hertz In-phase Transition Frequency Difference 0.0 Hz to 3.0 Hz 1.0
SYNC TIME Minutes In-phase Transition Synchronization Timer 1 min to 60 min 5
PHASE REVPhase ReversalOFF, ABC, or CBAOFF
DST ADJUSTDay Light Savings0 or 1 (1=Enabled)1
MAN RETRANManual Retransfer0 or 1 (1=Enabled)0
LANGUAGESelected LanguageEnglish, French, or SpanishEnglish
CHANGE TIME/DATE?Set Time and Date
HoursSet Hour0 to 23Eastern Standard
MINUTESSet Minute0 to 59Eastern Standard
WEEKDAYSet WeekdaySUN, MON, TUE, WED, THU, FRI or SATEastern Standard
MONTHSet MonthJAN or 01Eastern Standard
DAYSet Day1 to 31Eastern Standard
YEARSet YearCurrent YearEastern Standard
RESET
SYSTEM COUNTERS?
RESET ALL?Resets all System CountersYes or NoNo
RESET
ENGINE RUN?
RESET
S1 CONN
RESET
S2 CONN
RESET
S1 AVAIL
RESET
S2 AVAIL
RESET
LOAD ENERG
RESET
TRANSFERS
SAVE
SETPOINTS?
HoursResets ENGINE RUN Counter0 to 9999XXXX
HoursResets S1 CONN Counter0 to 9999XXXX
HoursResets S2 CONN Counter0 to 9999XXXX
HoursResets S1 AVAIL Counter0 to 9999XXXX
HoursResets S2 AVAIL Counter0 to 9999XXXX
HoursResets LOAD ENERG Counter0 to 9999XXXX
Cycles (Counts)Resets TRANSFERS Counter0 to 9999XXXX
Save Changed SetpointsYes or NoYes
Disabled)
Yes or NoNo
DEFAULT
0
Time
Time
Time
Time
Time
Time
See tables in the appendix for Voltage and Frequency Pickup and Dropout settings.
IB01602078EFor more information visit: www.generac.com
Instruction Booklet
ATC-300
Source 1
Source 2
Available
Available
Connected
Connected
Load
Unit Status
Alarm
Reset
Engine
Test
Lamp
Test
Help
Step
Enter
Bypass
TDNE / TDEN
ALARM RESET
DECREASE
ENTER
INCREASE
STEP
BYPASS
TDNE/TDEN
LAMP TEST
ENGINE
TEST
HELP
Page 34Effective: September 2011
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Step 7: To change or add a setpoint, select Yes when the
“Change Setpoints” message appears on the screen.
Use the <Step/Enter> pushbutton to step through the
setpoints.
Use the <Increase> and <Decrease> pushbuttons to
change the setpoint.
When finished scrolling through and changing the desired
tpoints, answer Yes when the “Save Setpoints?” ques-
se
tion appears on the screen. The display will return to the
fault screen.
de
WARNING
THE GENERATOR SHOULD BE MANUALLY STARTED AND THE
OUTPUT CHECKED AND VERIFIED BEFORE PROCEEDING TO STEP
8. IF IMPROPER VOLTAGE/FREQUENCY IS APPLIED TO THE LOAD,
THE ATS MAY BE DAMAGED.
Step 8: Manually start the engine generator at the generator con-
Step 9: Initiate a Load Te
troller. Check that the generator is running and the
ce 2 Available amber LED is lit. Press the <Step/
Sour
Enter> pushbutton, step through the phase voltages,
frequency, and message display. If the source message
indicates that the source is Good, shut down the generator and place the Genset controller in the Auto-operating
position. If
the message indicates a problem with the
source, the setpoints should be reviewed and the generator checked for proper voltage and frequency output.
st from the front panel of the ATC300+ (Figure 28). This may be done by setting the
engine test setpoint to:
1 Load Test
then saving the setpoints. Once the engine test setpoint
has been cha
nged and saved, press the <Engine Test>
pushbutton twice. The generator should start, the ATS
should transfer and run on the generator for the set test
interval, then proceed to a TDEN countdown and return
to Source 1. While the ATS is connected to Source 2,
use a voltmeter to check for correct system voltage on
the load terminals of the ATS. Check all phases on a 3phase system. Voltage measurements should be taken
phase to phase and phase to neutral. A load test will
cause a momentary power outage during transfer.
Figure 26. ATC-300+ Pushbuttons.
For more information visit: www.generac.comIB01602078E
ATC-300
Source 1
Source 2
Available
Available
Connected
Connected
Load
Unit Status
Alarm
Reset
Engine
Test
Lamp
Test
Help
Step
Enter
Bypass
TDNE / TDEN
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Instruction Booklet
Effective: September 2011Page 35
Figure 27. ATC-300+ Logic.
Step 10: ATC3 Controlled ATS Power Failure Test - Initiate a
Load Test by simulating an actual power failure.
1. This should be done by opening the upstream
ker or fused disconnect switch.
brea
2. The generator should start and the ATS should
transfer
to Source 2.
3. After transfer, close the upstream breaker, or close
the Source
1 Control Circuit Fused Disconnect. The
TDEN timer should begin counting, and, when complete, the ATS should transfer to Source 1. The
TDEC should
time out and shut the Source 2 power
unit down.
NOTICE
WHILE PERFORMING TESTING, IF AN UNDESIRED OR UNDOCUMENTED RESULT OCCURS, CONTACT YOUR GENERAC REPRESENTATIVE.
IB01602078EFor more information visit: www.genarac.com
Instruction Booklet
Page 36Effective: September 2011
Appendix A: Pickup / Dropout Tables
UNDERVOLTAGE PICKUP / DROPOUT TABLE
PERCENTAGEVOLTAGE
120208220240380415480600
97116202213233369403466582
96115200211230365398461576
95114198209228361394456570
94113196207226357390451564
93112193205223353386446558
92110191202221350382442552
91109189200218346378437546
90108187198216342374432540Pickup
89107185196214338369427534
88106183194211334365422528
87104181191209331361418522
86103179189206327357413516
85102177187204323353408510Dropout
84101175185202319349403504
83100173183199315344398498
8298171180197312340394492
8197168178194308336389486
8096166176192304332384480
7995164174190300328379474
7894162172187296324374468
7792160169185293320370462
7691158167182289315365456
7590156165180285311360450
7489154163178281307355444
7388152161175277303350438
7286150158173274299346432
7185148156170270295341426
7084146154168266291336420
6983144152166262286331414
6882141150163258282326408
6780139147161255278322402
6679137145158251274317396
6578135143156247270312390
6477133141154243266307384
6376131139151239261302
6274129136149236257298372
6173127134146232253293366
6072125132144228249288360
5971123130142224245283354
5870121128139220241278348
5768119125137217237274342
5667116123134213232269336
5566114121132209228264330
5465112119130205224259324
5364110117127201220254318
5262108114125198216250312
5161106112122194212245306
5060104110120190208240300
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
378
For more information visit: www.generac.comIB01602078E
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
OVERVOLTAGE PICKUP / DROPOUT TABLE
PERCENTAGEVOLTAGE
120208220240380415480600
120144250264288456498576720
119143248262286452494571714
118142245260283448490566708
117140243257281445486562702
116139241255278441481557696
115138239253276437477552690
114137237251274433473547684
113136235249271429469542678
112134233246269426465538672
111133231244266422461533666
110132229242264418457528660Dropout
109131227240262414452523654
108130225238259410448518648
107128223235257407444514642
106127220233254403440509636
105126218231252399436504630Pickup
Instruction Booklet
Effective: September 2011Page 37
UNDERFREQUENCY PICKUP / DROPOUT TABLE
PERCENTAGEFREQUENCY
5060
974958
964858
954857Pickup
944756
934756
924655
914655
904554Dropout
OVERFREQUENCY P ICKUP / DROPOUT T ABLE
PERCENTAGEFREQUENCY
5060
1105566
1095565
1085465
1075464
1065364
1055363Dropout
10
45262
1035262
1025161Pickup
IB01602078EFor more information visit: www.generac.com
Instruction Booklet
Page 38Effective: September 2011
Notes:
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
For more information visit: www.generac.comIB01602078E
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
Notes:
Instruction Booklet
Effective: September 2011Page 39
IB01602078EFor more information visit: www.generac.com
Instruction Booklet
Generac Power Systems, Inc.
S45 W29290 Hwy. 59
Waukasha, WI 53189
1-888-GENERAC (1-888-436-3722)
generac.com
Page 40Effective: September 2011
40-400A (480/600Vac) ATC-300+ 3-Postion
Contactor Based Transfer Switch
This instruction booklet is published solely for information purposes and should not be considered a
ll-inclusive. If further infor-
mation is required, you should consult Generac.
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