Read and understand this manual and all instructions before operating the TRIMMER/MOWER.
Original Language
Generac Power Systems
Toll-free phone: 1-888-545-6576
Table of Contents
y
Chapter 1: General Safety Rules ............................................................................................................................................................ 3
Chapter 2: Setting Up The TRIMMER/MOWER ................................................................................................................................... 6
Chapter 3: Operating The TRIMMER/MOWER ................................................................................................................................... 11
Chapter 4: Maintaining The TRIMMER/MOWER ................................................................................................................................ 17
Chapter 6: Parts Lists and Schematic Diagrams .................................................................................................................................. 30
Conventions used in this manual
This indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
This indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
This information is important in the proper use of your machine. Failure to follow this instruction could result in damage
to
our machine or property.
Serial Number and Order Number
A Serial Number is used to identify your machine and is located on the Serial Number Label on your machine. An Order Number
is used to check and maintain your order history and is located on the upper left portion of your packing slip. For your
convenience and ready reference, enter the Serial Number and Order Number in the space provided on the front cover of this
manual.
Additional Information and Potential Changes
Generac Power Systems reserves the right to discontinue, change, and improve its products at any time without notice or
obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment
described within this manual may be optional. Some illustrations may not be applicable to your machine.
California Proposition 65
California Proposition 65:
Engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects, and other
reproductive harm.
This product contains or emits chemicals known to the state of California to cause cancer, birth defects, and other
reproductive harm.
2 GENERAC
®
TRIMMER/MOWER
Chapter 1: General Safety Rules
Read this safety & operating Instructions manual before you use the TRIMMER/MOWER. Become familiar with the operation
and service recommendations to ensure the best performance from your machine. If you have any questions or need assistance,
please contact us at 1-888-545-6576 and one of our Technical Support Representatives will be happy to help you.
Labels
Your TRIMMER/MOWER carries prominent labels as reminders for its proper and safe use. Shown below are copies of the Safety
and Information labels that appear on the equipment. Take a moment to study them and make a note of their location on your
TRIMMER/MOWER as you set up and before you operate the unit. Replace damaged or missing safety and information labels
immediately.
#14823
#13649
#13758
#32343
Protecting Yourself and Those Around You
This is a high-powered machine, with moving parts operating with high energy at high speeds. You must operate the machine
safely. Unsafe operation can create a number of hazards for you, as well as anyone else in the nearby area. Always take the
following precautions when using this machine:
Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people, their property, and
themselves.
Always wear protective goggles or safety glasses with side shields while mowing to protect your eyes from possible thrown
debris.
Avoid wearing loose clothing or jewelry, which can catch on the mower’s moving parts.
We recommend wearing gloves while mowing. Be sure your gloves fit properly and do not have loose cuffs or drawstrings.
Wear shoes with non-slip treads when using your TRIMMER/MOWER. If you have safety shoes, we recommend wearing
them. Do not use the machine while barefoot or wearing sandals with exposed toes or heels.
Wear long pants while operating the TRIMMER/MOWER.
Use ear protectors or ear plugs rated for at least 20 dba to protect your hearing.
Keep bystanders at least 50 feet away from your work area at all times. The tips of the cutting cords on the
TRIMMER/MOWER can throw sticks, small stones, gravel, and bits of debris over long distances at great velocity. Do not
travel over loose materials such as gravel or mulch with the trimmer head spinning. Doing so could cause personal injury or
property damage from thrown objects. Release the bail bar to stop the spinning cords and shut off the engine when another
person or pet approaches.
Never tamper with safety devices. Check their proper operation regularly.
Never operate the machine when under the influence of alcohol, drugs, or medication.
In an emergency, to quickly stop the cutting cords, remove your hand from the bail bar.
CONTACT US AT 1-888-545-6576 3
Operating the Mower Safely
This is a high-powered machine, with moving parts operating with high energy at high speeds. You must operate the machine
safely. Unsafe operation can create a number of hazards for you, as well as anyone else in the nearby area. Always take the
following precautions when using this machine:
Never allow people who are unfamiliar with these instructions to use the TRIMMER/MOWER. Allow only responsible
individuals who are familiar with these rules of safe operation to use your machine.
Never place your hands, feet, or any part of your body on or under the mower deck in the path of the spinning cords, belt,
pulleys, or near the discharge opening while the engine is running. Keep area of discharge clear of people, animals, buildings,
glass, or anything else that will obstruct clear discharge, cause injury, or damage.
Your Trimmer/Mower is a powerful tool, not a plaything. Exercise extreme caution at all times. The design of your machine is
for trimming and mowing grass, weeds, and other growth as specified in this manual. Do not use it for any other purpose.
Whenever you leave the operating position to make adjustments, change cords or if you have to remove grass or debris from
the underside of the deck, always shut off the engine and wait five (5) minutes to allow parts to cool. Remove the key, if so
equipped, and disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting.
When operating over uneven terrain and slopes, use extreme caution to ensure solid and firm footing. Keep a firm hold on
the handlebar and walk, never run.
Stop the cutting cords when crossing gravel drives, walks, or roads.
Never operate your unit on a slippery, wet, or muddy surface. Exercise caution to avoid slipping or falling.
Always operate the mower from behind the handlebar. Never pass or stand on the discharge side of the machine when the
engine is running or cutting cords are spinning.
Never, under any conditions, remove, bend, cut, fit, weld, or otherwise alter standard parts on the TRIMMER/MOWER. This
includes all shields and guards. Modifications to your machine could cause personal injuries and property damage and will
void your warranty.
If the cutting cords strike a foreign object or if your machine should start making an unusual noise or vibration, stop the
engine and wait five (5) minutes for all moving parts to come to a complete stop and cool. Vibration is generally a warning of
trouble. Disconnect the spark plug wire and inspect for damage. Clean and repair and/or replace damaged parts.
While using the TRIMMER/MOWER, do not hurry or take things for granted. When in doubt about the equipment or your
surroundings, stop the machine and take the time to look things over. Make sure that you have 100% control of the mower at
all times.
Watch for traffic when mowing near roadways.
Use the machine only in daylight.
Be cautious when using your TRIMMER/MOWER around fencing, wires, ropes, and hoses. It is possible that these and other
debris can become wound around the line plates of the machine, potentially damaging the bearings or injuring you.
Do not operate the TRIMMER/MOWER on slopes greater than 20 degrees.
Keep all nuts and bolts tight and keep the equipment in good operating condition.
Safety for Children and Pets
Tragic accidents can occur if the operator is not alert to the presence of children and pets. Children are often attracted to the
machine and the mowing activity.
precautions:
Keep children and pets out of the working area and under the watchful care of a responsible adult.
Be alert and turn the machine off if children or pets enter the work area.
Never allow children to operate the TRIMMER/MOWER.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure your vision.
4 GENERAC
®
TRIMMER/MOWER
Never
assume that children will remain where you last saw them. Always follow these
Safety with Gasoline - Powered Machines
Gasoline is a highly flammable liquid. Gasoline also gives off flammable vapor that can be easily ignited and cause a fire or
explosion. Never overlook the hazards of gasoline. Always follow these precautions:
Never run the engine in an enclosed area or without proper ventilation as the exhaust from the engine contains carbon
monoxide, which is an odorless, tasteless, and deadly poisonous gas.
Store all fuel and oil in containers specifically designed and approved for this purpose and keep away from heat and open
flame, and out of the reach of children.
Replace rubber fuel lines and grommets when worn or damaged and after 5 years of use.
Fill the gasoline tank outdoors with the engine off and allow the engine to cool completely. Don't handle gasoline if you or
anyone nearby is smoking, or if you're near anything that could cause it to ignite or explode. Reinstall the fuel tank Cap and
fuel container cap securely.
If you spill gasoline, do not attempt to start the engine. Move the machine away from the area of the spill and avoid creating
any source of ignition until the gas vapors have dissipated. Wipe up any spilled fuel to prevent a fire hazard and properly
dispose of the waste.
Allow the engine to cool completely before storing in any enclosure. Never store a machine that has gas in the tank, or a fuel
container, near an open flame or spark such as a water heater, space heater, clothes dryer or furnace.
Never make adjustments or repairs with the engine running. Shut down the engine, wait 5 minutes, disconnect the spark plug
wire, keeping it away from the spark plug to prevent accidental starting before making adjustments or repairs.
Never tamper with the engine’s governor setting. The governor controls the maximum safe operation speed and protects the
engine. Over-speeding the engine is dangerous and will cause damage to the engine and to the other moving parts of the
machine. If required, see your authorized dealer for engine governor adjustments.
Keep combustible substances away from the engine when it is hot.
Never cover the machine while the muffler is still hot.
Do not operate the engine with the air cleaner or cover over the carburetor air-intake removed, except for adjustment.
Removal of such parts could create a fire hazard. Do not use flammable solutions to clean the air filter.
The muffler and engine become very hot with use and can cause a severe burn; do not touch. Allow the engine to cool before
refueling, doing maintenance, or making adjustments.
Do not mow in the rain. Water on the spark plug may cause the engine to stall.
Keep combustible substances away from the engine when it is hot.
Never cover the machine while the muffler is still hot.
A Note to All Users
Under California law, and the laws of some other states, you are not permitted to operate an internal combustion engine using
hydrocarbon fuels without an engine spark arrester. This also applies to operation on US Forest Lands. All Generac
TRIMMER/MOWERS shipped to California, New Mexico and Washington State are provided with spark arresters. Failure of the
owner or operator to maintain this equipment in compliance with state regulations is a misdemeanor under California law and
may be in violation of other state and/or federal regulations. Contact your State Park Association or the appropriate state
organization for specific information in your area.
No list of warnings and cautions can be all-inclusive. If situations occur that are not covered by this manual, the operator must
apply common sense and operate this TRIMMER/MOWER in a safe manner. Contact us at 1-888-545-6576 for assistance.
®
CONTACT US AT 1-888-545-6576 5
Chapter 2: Setting Up The TRIMMER/MOWER
A
It may be helpful to familiarize yourself with the controls and features of your TRIMMER/MOWER as shown in Figure 1 before
beginning these procedures.
If you have any questions at all, please feel free to contact us at 1-888-545-6576.
TRIMMER/MOWER Controls and Features
Variable Speed
Drive Engage Bar
Trimmer Head
Engage Bar
Trimmer Head
Engage Bar
Oil Fill (opposite side on
6.75/7.25 Electric Start
models)
Handlebar
djuster
Recoil Starter
Key Switch
Throttle Control Lever
(opposite side on
6.75/7.25 models)
8.75 Self-Propelled Controls
Fuel Fill (opposite side on
6.75/7.25 Electric Start
models)
6 GENERAC
®
TRIMMER/MOWER
Trimmer Guard
Figure 1
Mow-Ball
Cutting Cord
®
Specifications
g
Engine
Engine
Speed
Cutting
Width
Cutting
Hei
ht
Cutting
Speed
Cord Size
Wheels
Handlebars
Frame
Mow-Ball
Drive Belt
Drivetrain
6.75 7.25 8.75 8.75 SP
Briggs and Stratton
6.75 EXi Manual Start
or 6.75 Quantum
Electric Start. See
Engine Owners
Manual for details
Briggs and Stratton
7.25 EXi Manual Start
or 7.25 Quantum
Electric Start. See
Engine Owners
Manual for details
FOR PROPER SETUP OF YOUR NEW TRIMMER/MOWER PERFORM ALL THE
FOLLOWING STEPS IN THIS CHAPTER.
Installing the Wheels (Self Propelled Models Only)
Tool needed:
9/16" Wrench
1. Remove the 3/8-16 Locknut and washer from the end of the axle with a 9/16"
Wrench (Figure 2).
Note: There is also a 1/2" Washer on the Axle. Keep this Washer on the Axle when
you install the Wheel. It is a Spacer between the Wheel and the machine.
Wheel
2. Slide the wheel onto the axle with the plastic hub facing out.
3. Reattach the washer and nut with a 9/16" Wrench.
4. Repeat for the other wheel.
Adjusting the TRIMMER/MOWER Handlebar
The Lower Handlebar may have been loosened during shipping. Make sure
that the Bolts attaching the Lower Handlebar to the Frame are tight.
Handlebar
Hardware
Figure 3
Upper
Handlebar
djustment
Knob
Figure 4
Notches
Lined Up
Lower
Handlebar
Tool needed:
1/2" Wrench
Check the tightness of the four Bolts that secure the Lower Handlebar to the
Frame using a 1/2" Wrench (Figure 3).
The Handlebar folds down for easy storage and the Trimmer/Mower is shipped
to you with them folded.
Note: Ensure that the teeth of the Handlebar Adjusters mesh correctly as you tighten
the Knobs in the following step.
1. Loosen both the Adjustment Knobs and move the Handlebar up or down
until the Notches on the Adjusters are aligned on both sides and tighten the
Knobs (Figure 4). This puts the Handlebar at a comfortable operating
position for many people.
It is important to find a Handlebar height that allows the Mow-Ball
comfortably hover just above the ground. When in use, proper adjustment is
critical to best performance. You may find you like different Handlebar heights
for different mowing conditions.
2. For other Handlebar height settings, loosen the Knobs, move the Handlebar
up or down until you are comfortable, and then tighten the Adjustment
Knobs securely. Take note of how many teeth you have moved away from the
aligned notches to align both sides.
®
to
8 GENERAC
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TRIMMER/MOWER
Installing the Cutting Cords
s
There are two installation points on each Line Plate. Each point is 180 degrees
apart. Always install two Cords, one opposite the other at the same height.
Note: Soaking the Cutting Cords and trimming the ends at an angle will make
installation easier.
Side
Openings
1. Insert the ends of the Cords into the side openings in the Line Plate
(Figure 5).
2. Push the Cord through until the ends come out the center hole in the Line
Plate. Adjust the Cords so the tips are even.
3. Pull the Cords under the loop and push the loop up into the Line Plate
groove above them (Figure 6) and then pull the Cords tight.
If the tips of the cords are not even, it can cause unbalance of the trimmer
and will result in increased vibration.
Figure 7 illustrates the Cords installation on the Line Plates from the top view.
It may look complicated, but once you have done it a couple of times, it’s easy.
There are two installation points on each Line Plate. Each point is 180 degrees
apart. Always install two Cords on the same Line Plate, one opposite the other.
Extending Cutting Cord Life
STORE YOUR CORD OUT OF THE SUN. UV can damage your cord causing
premature wear.
KEEP YOUR CORD HYDRATED. Soak your cord in water for at least 3 days
before using.
Cord
Figure 5
Cord End
Figure 6
In Here
Center
Opening
In Here
Top View
Out Here
Out Here
In Here
Figure 7
CONTACT US AT 1-888-545-6576 9
In Here
Out Here
Out Here
Adding Oil and Gasoline
Note: Refer to the Engine Manufacturers Manual for more detailed Engine information.
Tip: To avoid confusion, we recommend leaving the caps ON the Fuel and Oil Fills until you are ready to pour either gasoline or
oil into the correct Fill.
Note: You will need approximately 15 to 22 ounces of SAE 30 high detergent oil depending on Engine type. Use only SAE 30 high
detergent oil classified “For Service SF, SG, SH, SJ” or higher. Do not use special additives. Other types of oil could cause
problems with the operation of your machine. Please refer to your Engine Owner’s Manual for detailed information on oil
quantity and cold temperature oil specifications.
You must add oil before starting the engine. This machine is shipped without oil. Traces of oil may be in the reservoir from
factory testing, but
avoid overfilling.
To get an accurate reading when checking the oil level:
- the machine should be on a level surface.
- the dipstick should be screwed down to ensure an accurate oil level reading.
you must add oil before starting the engine. Fill the reservoir slowly, checking the level frequently to
Oil Fill
Figure 8
Negative (-) Battery
Terminal
Figure 9
Fuel Fill
Negative Battery
Wire
Note: The Fuel and Oil Fills on the 6.75 and 7.25 Electric Start models are on
opposite sides from what is shown in figure 8.
1. Place the machine on a level surface and initially add 1/2 of the SAE 30 High
Detergent oil into the Oil Fill (Figure 8) and wait one minute for the oil to
settle
2. Check the Dipstick and continue adding a few ounces of oil at a time,
rechecking the Dipstick until the oil reaches the fill mark. Be careful not to
overfill.
Fill the fuel tank outdoors or in a well-ventilated area, away from sparks, open
flames, pilot lights, heat, and other ignition sources.
3. Fill the Fuel Tank with fresh, unleaded gas (with a minimum of 85 Octane
and no more than 10% Ethanol), to not more than 1/4" from the bottom of
the Fill Neck to allow for Fuel expansion. Be careful not to overfill and
reinstall the Cap before starting the Engine. See your Engine Owner’s
Manual for more information.
Note: To refill the Fuel Tank, turn the Engine OFF, and let the Engine cool at least
two minutes before removing the Fuel Fill Cap.
Connecting the Battery Wire (Electric-Starting Models Only)
We ship all Electric-Starting Trimmers with the negative Battery wire
disconnected. This prevents the Battery from discharging during shipment.
Before using your Trimmer, you must connect the Battery wire.
1. Connect the black wire by pushing the plastic connector onto the negative
(–) Battery terminal (Figure 9).
Note: The red wire should already be attached to the positive terminal.
10 GENERAC
®
TRIMMER/MOWER
Chapter 3: Operating the TRIMMER/MOWER
l
l
The design of your machine is for trimming and mowing grass, weeds, and other growth as specified in this manual. Do not
use it for any other purpose as it could cause serious injury.
Contact with internal rotating parts will cause serious personal injury. Never put hands, face, feet, or clothing under the
mower deck or discharge opening at any time.
Before performing any adjustments to the trimmer cords or any other procedure or inspection, stop the engine, wait five
minutes to allow parts to cool. Disconnect the spark plug wire, keeping it away from the spark plug.
Before Starting the Engine
Note: The Fuel and Oil Fills on the 6.75 and 7.25 Electric Start models are on
opposite sides from what is shown in figure 10.
1. Check the oil level every time you use the TRIMMER/MOWER (Figure 10).
2. Check the fuel level.
3. Remove any debris buildup from the top of the Engine and the underside of
the machine.
It is important for proper operation to keep the top of the engine clear of
grass and debris at all times so the engine can pull air through to stay cool. If
the top of the engine is clogged then the engine could overheat causing
engine damage.
Note: See the Engine Manual for more detailed and specific information on
operating the Engine.
Manual Starting
Note: You may use these starting methods with both Manual and Electric-Starting
models.
1. Push the Throttle Control Lever all the way forward to the Run
(Figure 10).
position
Oil Fill
Figure 10
Throttle
Control
Lever
Recoil Starter
Handle
Primer Bulb
6.75 Electric Start Mode
RUN
CHOKE
Fuel Fill
Note: The 6.75 EXi, 7.25 EXi, and 8.75 models do not have a Choke or Primer Bulb.
Step 2 can be ignored.
2. For 6.75 Electric Start models only, push the Primer Bulb in and completely
release it, lifting your finger and letting it pop back to its original position.
Repeat three to four times. For 7.25 Electric Start models only, move the
Choke Lever left to the CHOKE position (Figure 11).
Note: “Priming” or “Choking” the Engine is usually not necessary when restarting a
warm Engine. In cool weather, you may need to repeat the priming operation.
3. Grasp the Recoil Starter Handle and slowly pull until you feel resistance. Let the cord retract a little bit and then pull the cord
rapidly to start the Engine. One or two pulls usually starts the TRIMMER/MOWER.
Note: Do not engage the Bail Bar (Trimmer Head Control) until after the Engine has started.
4. For the 7.25 Electric Start models only, once the engine has started, move the Choke Lever right to the RUN position.
Choke Lever
7.25 Electric Start Mode
Figure 11
CONTACT US AT 1-888-545-6576 11
Key Switch
Electric Starting
Note: Use the following steps with Electric-Starting models only.
Recoil Starter
Handle
Figure 12
Trimmer Head
Engage Bar
Figure 13
Throttle
Control
Lever
Handlebar
1. Push the Throttle Control Lever all the way forward to the Run
position
(Figure 12).
Note: The 8.75 models do not have a Choke or Primer Bulb. Step 2 can be ignored.
2. For 6.75 Electric Start models only, push the Primer Bulb in and completely
release it, lifting your finger and letting it pop back to its original position.
Repeat three to four times. For 7.25 Electric Start models only, move the
Choke Lever left to the CHOKE position (Figure 11 on previous page).
Note: “Priming” or “Choking” the Engine is usually not necessary when restarting a
warm Engine. In cool weather, you may need to repeat the priming operation.
3. Turn the Key to the START position until the Engine starts, then release. The
Key will snap back to the RUN position and the Engine will continue to run.
Note: Do not engage the Trimmer Head Engage Bar until after the Engine has
started.
If the engine fails to start after ten seconds of continuous cranking, turn the key
to the off position and allow the starter motor to cool. Check the cause of hard
starting; See Chapter 5 - Troubleshooting.
4. For 7.25 Electric Start models only, once the engine has started, move the
Choke Lever right to the RUN position.
Handlebar
Figure 14
Trimmer Head
Engage Bar
Stopping the Engine
Note: If you have an Electric-Starting model, please note that the Key does not stop
the Engine. You must follow these instructions to stop the Engine for both Electric
and Manual-Starting models.
1. Move the Throttle Control Lever (Figure 12) all the way back past the Idle
position.
2. Remove the Key for safety. If the Key becomes difficult to remove, apply SAE
30 Oil into the Keyhole.
Engaging the Trimmer Head
1. Bring the Trimmer Head Engage Bar toward you and grip it together with
the Handlebar (non self propel Figure 13) (Self Propel Figure 14). Keep
holding the Bar to the Handlebar. The Cutting Cords will rotate and will
continue to rotate until you release the Bar.
Note: Before using your Trimmer for the first time or after you have installed a new
Belt, engage the Trimmer Head Engage Bar 10 times and hold it for 3 seconds each
time. This is required to wear in the Belt to ensure the best grip for trimming.
Stopping the Cords from Spinning
1. Release the Trimmer Head Engage Bar from the Handlebar. The Trimmer
Head will stop spinning while the Engine continues to run.
12 GENERAC
®
TRIMMER/MOWER
Engaging the Self Propel Wheel Drive
s
1.Bring the Wheel Drive Engage Bar toward you and the Handlebar (Figure
15). The closer to the Handlebar you move the Bar the faster the machine
will travel. The machine will continue to move forward until you release the
Bar.
2. Push the Trimmer forward a little after releasing the Wheel Drive Engage
Bar. This unlocks the Wheel Transmission Clutches so you can pull the
Trimmer back easily.
Wheel Drive Engage Bar
Handlebar
Setting the Cutting Height
Setting the Cutting Height is easy. Cutting heights range in 1/2-inch
increments from 1-1/2 inches (minimum) when using the bottom Line Plate, to
approximately 3-1/2 inches when using the top Line Plate (Figure 16).
Install the Cutting Cords in the Line Plate that gives you the desired cutting
height.
Installing the Cutting Cords
Before performing any adjustment, maintenance procedure or inspection, stop
the engine, wait five minutes to allow parts to cool and disconnect the spark
plug wire, keeping it away from the spark plug.
Running the trimmer with only one cord installed, cords of unequal length or
cords installed other than 180 degrees apart can cause excessive vibration and
may damage the machine.
For more detailed information refer to “Installing the Cutting Cords” section in
Chapter 2.
1. Insert the ends of the Cord into the side openings in the Line Plate (Figure
17).
2. Push the Cord through until the ends come out the center opening in the
Line Plate. Adjust the ends so the tips are even.
3. Pull the ends of the Cord under the loop and push the loop up into the Line
Plate groove above them (Figure 18) and then pull the ends tight.
Figure 15
3-1/2"
3"
2-1/2"
2"
1-1/2"
Figure 16
Side
Openings
Center
Opening
Cord
Figure 17
Note: After you install the Cords, and before trimming, engage the Cutting Head
with the Engine running to spin the new Cords for a few seconds so they
pull tight.
Cord End
Figure 18
CONTACT US AT 1-888-545-6576 13
Cord Tips
We ship two thicknesses of Cutting Cord with your TRIMMER/MOWER.
The Cords are Blue (175-mil) and Green (155-mil). Because conditions and vegetation vary so much, you should experiment with
Cord weights (diameters) to determine what works best for your particular mowing and trimming situations. Here are a few
things to keep in mind:
If you buy Cutting Cord in rolls, cut it in 25" lengths. Cut them at an angle so they will be easier to install.
Soak your Cutting Cord in a bucket of room temperature water for a few days before use to make it more pliable. Storing the
Cord in a plastic bag with a damp sponge or cloth will help keep it pliable
Cord life depends on trimming conditions. Replace Cords when they become broken or frayed.
The smallest diameter Cord capable of cutting the material at hand combined with the fastest Engine speed usually provides
the best grass trimming performance. When you need more power for thicker growth such as berry canes, brambles, thistles,
or ragweed, you may want to use the 175-mil Cord in combination with the highest Engine speed.
Ease the ends of the Cord into heavy growth and move slowly through thick growth. If there are woody weeds in the material
you are cutting, the cutting Cords may wrap around the stalks they cannot cut, and pull away from the Trimmer Head.
Please note that installing more than two Cords at a time does not improve trimming performance, in fact, it can lessen it.
Adding additional Cords creates drag on the Trimmer Head, robs the Engine of power, and may cause wrapping. Installing two
Cords, 180 degrees apart, on the same line plate, is the best method for optimal trimming performance.
When replacing Cords, do it one at a time and use the old Cord to mark the position for the new Cord that you are replacing.
If the Cord breaks off flush at the Line Plate, use needle nose pliers to pull out the old Cord.
UV light can degrade cord. Do not store in direct sunlight.
The Mow-Ball®
Allow the front end of the machine to rest lightly on the Mow-Ball® or keep the
mow ball raised slightly above the ground as you are trimming. When mowing
the Mow-Ball should glide on the ground as you maneuver the machine. To
achieve the best and smoothest cut, do not lift up on the Handlebar while
operating your TRIMMER/MOWER. Lifting the Handlebar will force weight
down on the Mow-Ball
produces an unsatisfactory cut (Figure 19).
Self Propel Wheel Drive
Figure 19
When trimming with an in and out "vacuum cleaner" motion, be sure to
release the Wheel Engage Bar before pulling the Trimmer backwards.
Push the trimmer forward a little after releasing the Wheel Drive Engage Bar.
This unlocks the wheel transmission clutches so you can pull the Trimmer
back easily.
®
. This uses more energy, slows the cutting, and
14 GENERAC
®
TRIMMER/MOWER
Obstacles
Dealing with obstacles in the terrain is easy with your new TRIMMER/MOWER. The following section explains how to approach
most common obstacles.
The trimmer engine's power can easily throw stones, sticks, and other debris at great velocity, which could cause personal injury
or property damage. Do not run the machine over gravel driveways or over loose stones or mulch with the trimmer head
spinning.
Tip: The TRIMMER/MOWER discharges cut material to the right. Always try to
cut and trim with the uncut tall grass or weeds on the left.
Always check your work area before trimming and remove any debris that
might tangle or damage the machine.
If you do run into debris and the Trimmer becomes tangled, turn off the
Engine and disconnect the Spark Plug wire before attempting to untangle the
machine.
For the neatest appearance, do the trimming first, discharging clippings away
from borders and shrubs, then do your mowing.
Many owners like to mow easy, open areas with their regular riding or walk-
behind mower and finish trimming all the odd and hard-to-reach spots with
the TRIMMER/MOWER (Figure 20).
Heavy Growth
Take your time in heavy growth.
Be sure to keep uncut material to your left, maintaining a clear discharge area
to your right (Figure 21).
If the machine cannot do it all in one pass, overlap half of the cutting swath.
If the grass is very thick and heavy, try raising the Trimmer Head off the
ground a few inches by pushing down on the Handlebar. Cut the material at
this height, and then make a second pass with the Mow-Ball
ground.
Ease the TRIMMER/MOWER into denser growth. If the material is too tough
or woody to cut, the Cutting Cords will wrap around it, wear down, or even
break off.
Sometimes the growth is so heavy you cannot mow it in rows. Use a forward
and back “vacuum cleaner” motion in these cases.
Tip: Use the “two pass”, one half overlap method, whenever possible.
®
close to the
Figure 20
Figure 21
CONTACT US AT 1-888-545-6576 15
Wet Conditions
Make sure of your footing when operating in wet conditions.
Because there is no housing to restrict the flow of cut material, you can also use
your TRIMMER/MOWER to mow wet or heavy growth. You can use the
TRIMMER/MOWER in damp conditions, after a rain, or in the early morning
dew without clogging or stalling. You can also mow wet areas such as ditches
and around ponds (Figure 22).
Note: NEVER mow in the rain. Water on the Spark Plug may cause the Engine to
stall.
Figure 22
Very Dry Conditions
Frequently remove debris from the recoil guard on top of the engine and the cooling fins on the front of the engine to prevent
overheating and engine damage.
When trimming and mowing in very dry conditions, be extra cautious of cut grass, chaff, weeds, seeds, etc., accumulating on the
Engine, especially around the Recoil-Starter Housing and Engine Cooling Fins. Please see the Engine Owner’s Manual for more
detailed information on cleaning the Air Intake, Air Filter, and Cooling System on the Engine.
Slopes
Make sure of your footing when operating on slopes.
You can trim and mow on slopes up to 20 degrees. Continuous use on slopes steeper than 20 degrees may deprive the Engine of
adequate lubrication, and damage components.
Windrows
The TRIMMER/MOWER Cutting Cords cut even tall grass in just one pass, so you can collect clippings and leaves for mulch
without raking. The machine ejects cut material to its right side, so you can use it like a lawn broom to make windrows for easy
clean-up.
Firebreaks
Use your Trimmer as a labor saving tool to cut material when creating firebreaks.
Garden Clean-Up
The TRIMMER/MOWER is perfect for cutting down dead perennials, annuals, and wildflowers, saving you hours of hand pruning
and deadheading. You can also re-cut downed material a second time to create mulch for garden beds.
16 GENERAC
®
TRIMMER/MOWER
Chapter 4: Maintaining The TRIMMER/MOWER
S
S
p
A
Regular maintenance is the way to ensure the best performance and long life of your machine. Please refer to this manual and the
engine manufacturer's owner's manual for maintenance procedures. Service intervals listed in the checklist below supersede
those listed in the engine manufacturer's owner's manual.
Before performing any maintenance procedure or inspection, stop the engine, wait five minutes to allow all parts to cool.
Disconnect the spark plug wire, keeping it away from the spark plug.
Regular Maintenance Checklist
Note: Consider that the service intervals shown are the maximum under normal operating conditions. Increase frequencies under
extremely dirty or dusty conditions.
P
ROCEDURE BEFORE EACH
USE
Check Engine Oil Level and add as needed.
Clean Engine Exterior, Cooling Fins and remove collected grass trimmings.*
Check General Equipment Condition, e.g. Nuts, Bolts, Welds, etc.
Replace broken or frayed Cutting Cords.
Check the Mow-Ball® Line Plates for excessive wear.
Check the Trimmer Belt for stretching. Adjust the Drive Cable if necessary per
“Adjusting the Trimmer Belt Tension through the Trimmer Control Cable” in
this Cha
ter.
Lubricate Throttle Cable, Self Propel Cable and Trimmer Control Cable with
st
time 2
1
hours
EVERY 25
HOURS
E
VERY 50
HOUR
EVERY 100
HOUR
SAE 30 Oil.
Change the Engine Oil (excluding 6.75 EXi and 7.25 EXi models) 1st time 5
Replace the Engine Air Filter Cartridge and foam Pre Filter if equipped.
Remove the Trimmer Guard and clean out any collected debris
Check the Battery Voltage (Electric-Starting models)
Lubricate Chains (Self Propelled models)
Replace the Trimmer Belt
Replace the Self Propel Belt (Self Propelled models)
Replace the Spark Plug.
* Cleaning the top of the Engine during use is critical for proper air flow. Keeping the Engine clear of debris is necessary for optimum performance.
Replacing the Mow-Ball® or Line Plates
Tools and Supplies Needed:
Phillips head Screwdriver with at least a 6" shank
Gloves
Disassembly
1. Align the hole in the Anti Wrap Canister with the hole in the internal housing
at the location shown (Figure 23).
2. Insert a Philips Head Screwdriver into the hole in the Anti Wrap Canister and
the hole in the internal Housing.
3. Rotate the Mow-Ball
the shaft, locking it into place.
®
Assembly until the Screw Driver slides into a hole in
Mow-Ball®
Loosen
Figure 23
CONTACT US AT 1-888-545-6576 17
Screw Driver
nti Wrap
Canister
4. Looking down at the top of the Frame, turn the Mow-Ball
A
Note: If the Mow-Ball
®
continues to turn, but does not come off, check to be sure that you locked the Screwdriver into the shaft.
®
clockwise until it unscrews completely from the Bearing Housing.
If the Mow-Ball will not turn by hand a 9/16" Socket can be used on the Bolt (inside the bottom of the Mow-Ball) to loosen it.
You may need to clean grass or debris out of the recess first.
5. Slide the Line Plates, Anti Wrap Canister and Spacer off the Shaft (Figure 24).
Assembly
nti Wrap
Canister
Tab Holes
Mow-Ball
Figure 24
Spacer
Improper installation can cause damage to the trimmer bearings. Follow
these directions carefully to protect your machine from damage. Reassemble
the components in the order shown in figure 24.
1. Place the Spacer and Anti Wrap Canister (with the lip facing up) onto the
Shaft (Figure 24).
Line Plates
2. Ensure the Line Plates are facing top side up as shown. Align the flats at the
center of the Line Plates with the flat on the shaft as you slide them onto the
Shaft. Ensure the Tabs on the underside of the Line Plates are fully into the
holes on the tops of the Line Plates so they will fit together tightly.
Flats in Line
Plates to Match
with Shaft
3. Place the head of the Mow-Ball
bottom of the Mow-Ball
®
®
Bolt so it is sitting in the hex cavity at the
.
4. Looking down at the top of the Frame, hold the Bolt Head in place with your
®
Mow-Ball
Bolt
®
finger and turn the Mow-Ball
Shaft.
5. Tighten the assembly securely by turning the Mow-Ball
®
counterclockwise to start the Bolt into the
®
counterclockwise
when looking down on the top of the Frame.
6. Remove the Screwdriver.
Note: When finished there should be no gaps between any of the components.
18 GENERAC
®
TRIMMER/MOWER
Always make sure you remove the screwdriver from the head assembly when
finished. Failure to remove the screwdriver could cause injury when the head
assembly is engaged.
Replacing the Trimmer Head Belt (non Self Propelled models)
1. Tip the machine back to access the underside (Figure 25).
2. Remove the Trimmer Cords from the Head Assembly.
3. Remove the four Trimmer Guard Bolts and Flat Washers with a 3/8"
Wrench. Remove the Trimmer Guard.
4. Remove the Locknut that secures the Washer Plate to the flat groove Idler
Pulley using a 9/16" Wrench. Loosen the other Locknut to the V groove
Idler Pulley using a 9/16" Wrench just enough so the Washer Plate can be
rotated out of the way.
5. Remove the flat Idler Pulley and Spacer behind it.
6. Remove the Belt from around the Engine and Head Assembly Pulleys.
Note: You should be able to remove the Belt with the Engine Belt Guide in place,
but if not, remove the Engine Belt Guide Locknuts using a 7/16" Wrench
(Figure 26) to remove the Guide.
7. Install a new Drive Belt around the Engine and Head Assembly Pulleys.
8. Install the Engine Belt Guide if it was removed.
9. Install the small Spacer first, then the Flat Groove Idler Pulley with the Belt
in the groove. Make sure you place the Belt correctly between the Idler
Pulley, Bracket Tab, and Guide Pin (Figure 27).
Trimmer Cord
Trimmer
Guard
Figure 25
Flat Groove Idler Locknut
“V” Groove
Idler Locknut
Belt
Figure 26
Engine
Pulley
Bolts and Flat
Washers
Washer
Plate
Engine
The Belt must be installed on the inside of the guide Pin as shown in figure
27. If it is not installed on the inside the Trimmer Head will not function
correctly.
10. Rotate the Washer Plate onto the Flat Groove Idler Stud and install the
Locknut using a 9/16" Wrench (Figure 26). Tighten both Idler Locknuts
using a 9/16" Wrench.
11. Position the Trimmer Guard and secure with the four Bolts and Flat Washers
using the 3/8" Wrench (Figure 25).
12. Install the Trimmer Cord and tip the Trimmer down on the Head Assembly.
13. After installing the new Belt, be sure to adjust the tension properly by
adjusting the In-Line Adjuster all the way in (refer to page 24). Proper
tension will extend the life of the Belt.
Note: Before using your Trimmer for the first time or after you have installed a new
Belt, engage the Trimmer Head Engage Bar 10 times and hold it for 3
seconds each time. This is required to wear in the Belt to ensure the best
grip for trimming.
Bracket Tab
“V” Groove
Idler Pulley
Figure 27
Belt
Guide Pin
Flat Groove
Idler Pulley
CONTACT US AT 1-888-545-6576 19
Trimmer Cord
Trimmer
Guard
Figure 28
Figure 29
“V” Groove
Idler Locknut
Transmission
Guard
Bolts and Flat
Washers
Washer
Plate
Bolts and Flat
Washers
Flat Groove
Idler Locknut
Replacing the Trimmer Head Belt (Self Propelled model)
Tools and Parts needed:
3/8" Wrench
7/16" Wrench
9/16" Wrench
Philips Head Screwdriver
V Belt: 3L440 (Gates #6744)
1.Tip the machine back onto the handlebar to access the underside (Figure
28).
2. Remove the Trimmer Cords from the Head Assembly.
3. Remove the four Trimmer Guard Bolts and Flat Washers with a 3/8"
Wrench. Remove the Trimmer Guard.
4. Remove the four Transmission Cover Bolts and Flat Washers with a 3/8"
Wrench (Figure 29). Remove the Transmission Cover.
5. Remove the Locknut that secures the Washer Plate to the flat groove Idler
Pulley using a 9/16" Wrench. Loosen the other Locknut to the V groove Idler
Pulley using a 9/16" Wrench just enough so the Washer Plate can be rotated
out of the way (Figure 30).
6. Loosen the Drive Belt Guide Locknut at the rear of the Frame using a 7/16"
Wrench and rotate the Guide out of the way (Figure 31).
7. Loosen the left side Engine Belt Guide Locknut using a 7/16" Wrench. This
allows some movement in the Belt guide for Transmission clearance.
8. Rotate the Transmission down toward the back just enough to slide the
small Drive Belt from the Engine Pulley
9. Remove the Trimmer Head Belt from around the Engine and Head Assembly
Pulleys.
10. Install a new Trimmer Head Belt around the Engine and Head Assembly
Pulleys.
11. Rotate the Transmission into position as you guide the Drive Belt into the
Engine Drive Pulley groove.
12. Tighten the Engine Belt Guide Locknut using a 7/16˝ Wrench.
Figure 30
Engine Belt
Guide
Transmission
Locknut
Figure 31
20 GENERAC
®
TRIMMER/MOWER
13. Rotate the Drive Belt Guide at the rear of the Frame into position and tighten
the Locknut with a 7/16" Wrench.
Drive
Belt
Drive
Belt
Guide
14. Install the small Spacer and flat Idler Pulley (Figure 32). Make sure you
place the Belt correctly between the Idler Pulley, Bracket Tab, and Guide
Pin.
Bracket Tab
Belt
Guide Pin
Flat Groove
Idler Pulley
The Belt must be installed on the inside of the guide Pin as shown in figure
32. If it is not installed on the inside the Trimmer Head will not function
correctly.
15. Rotate the Washer Plate onto the Flat Groove Idler Stud and install the
Locknut using a 9/16" Wrench (Figure 30). Tighten the “V” Groove Idler
Locknut using a 9/16" Wrench.
16. Install the Transmission Cover and secure with the four Transmission
Cover Bolts and Flat Washers using a 3/8" Wrench (Figure 29).
17. Position the Trimmer Guard and secure with the four Bolts and Flat
Washers using the 3/8" Wrench (Figure 28).
18. Install the Trimmer Cord and tip the Trimmer down on the Head Assembly.
19. After installing the new Belt, be sure to adjust the tension properly by
adjusting the In-Line Adjuster all the way in (refer to page 24). Proper
tension will extend the life of the Belt.
Note: Before using your Trimmer for the first time or after you have installed a new
Belt, engage the Trimmer Head Engage Bar 10 times and hold it for 3
seconds each time. This is required to wear in the Belt to ensure the best
grip for trimming.
“V” Groove
Idler Pulley
Figure 32
CONTACT US AT 1-888-545-6576 21
Trimmer Cord
t
Trimmer
Guard
Figure 33
Figure 34
Transmission
Guard
Bolts and Flat
Washers
Bolts and Flat
Washers
Replacing the Drive Belt (Self Propelled model)
Tools and Parts needed:
3/8" Wrench
Two 7/16" Wrenches
Philips Head Screwdriver
V Belt: 3L130
1. Tip the machine back onto the handlebar to access the underside.
2. Remove the Trimmer Cords from the Head Assembly.
3. Remove the four Trimmer Guard Bolts and Flat Washers with a 3/8"
Wrench. Remove the Trimmer Guard (Figure 33).
4. Remove the four Transmission Cover Bolts and Flat Washers with a 3/8"
Wrench. Remove the Transmission Cover (Figure 34).
5. Remove the Locknut that is securing the Drive Cable Eyelet to the Bail Bar
using a 7/16˝ Wrench and remove the Eyelet from the Bail Bar (Figure 35).
6. Remove the Cable Bracket from the Handlebar using two 7/16˝ Wrenches.
7. Disconnect the Z-bend end of the Drive Cable from the Bracket (Figure 36).
8. Loosen the rear Drive Belt Guide Locknut using a 7/16" Wrench and rotate
the Guide out of the way (Figure 37).
9. Loosen the left side Locknut from the Engine Belt Guide to allow for some
movement of the Belt Guide.
10. Rotate the Transmission down toward the back enough to slide the small
Drive Belt from the Engine Pulley groove.
Eyelet
Figure 35
Bracket
“Z” Bend
Figure 36
Locknut
Bail Bar
Bolt and
Locknut
Cable Bracke
Transmission
Figure 37
Locknut
Engine Belt
Guide
Lock
Nut
Drive
Belt
Drive Belt Guide
22 GENERAC
®
TRIMMER/MOWER
Note: Ensure that the Drive Cable does not kink or get over stressed during the
following procedure.
The Belt Guide will interfere with the Transmission Housing and Belt when
the Transmission is rotated. The Belt can be repositioned and the Belt Guide
can be moved out of the way slightly as needed.
11. Continue to rotate the Transmission to gain access to the Belt retainers and
Screws on the bottom of the Transmission (Figure 38).
12. Remove the two Retainer Screws where the Belt wraps around the Pulley and
loosen the other two using a Philips Head Screwdriver.
13. Rotate the Belt retainers away from the Transmission Pulley and remove the
Belt.
14. Install a new Drive Belt around the Transmission Pulley.
15. Rotate the Transmission Belt Retainers into position and secure with the two
Screws you removed and tighten the other two using a Philips Head
Screwdriver.
16. Rotate the Transmission and Belt up into the Trimmer and position the
Drive Belt around the Engine Pulley.
17. Tighten the Belt Guide Locknut (Figure 37).
18. Rotate the rear Drive Belt Guide into position centered behind the Engine
Pulley and tighten the Locknut with a 7/16" Wrench.
Drive Belt
Loosen
Remove
Figure 38
Trimmer
Belt
Transmission Pulley
Loosen
Remove
Belt
Retainers
Engine Pulley
19.Reconnect the Z-bend end of the Drive Cable into the Bracket hole (Figure
36).
20. Reattach the Cable Bracket to the Handlebar using two 7/16˝ Wrenches
(Figure 35).
21. Install the Drive Cable Eyelet to the Bail Bar using a 7/16˝ Wrench.
22. Install the Transmission Cover and secure with the four Bolts and Flat
Washers using a 3/8" Wrench (Figure 34).
23. Position the Trimmer Guard and secure with the four Bolts and Flat Washers
using the 3/8" Wrench (Figure 33).
24. Install the Trimmer Cord and tip the Trimmer down on the Head Assembly.
25. After installing the new Belt, be sure to adjust the Cable tension properly by
adjusting the Jam Nuts (refer to page 25). Proper tension will extend the life
of the Belt.
1. Block and stabilize the machine so that the Wheels are off the ground.
2. Loosen and remove the Locknut with the required Wrench (Figure 39).
Locknut
Note: The self propelled Wheel has a Flat Washer under the Locknut.
3. Slide the Wheel off the Axle.
4. Reverse the steps to install the new Wheel.
Wheel
Figure 39
CONTACT US AT 1-888-545-6576 23
A
Changing the Engine Oil
Tools and Supplies needed:
SAE 30 HD Oil (refer to your Engine Owner’s Manual for quantity required)
Suitable container for used oil
Rags
Wooden pallet or workbench
Fuel Fill Cap
Oil Cap/Dipstick
pproved
Container
regular Oil Change. Check the Engine Oil before each use and add Oil as needed.
Refer to the Engine Manufacturers Manual for more detailed Engine information.
Note: Drain the oil when the Engine is warm. Warm oil drains quickly and
completely.
Note: The Oil Fill on the 8.75 model is on opposite side from what is shown in
figure 40.
1. For convenience, place the machine on a wooden pallet or workbench.
2. Remove the Oil Cap/Dipstick and position a suitable oil receptacle beside
the Oil Fill Tube.
Note: The Briggs and Stratton 6.75 EXi and 7.25 EXi Engines do not require a
Figure 40
3. Make sure to securely tighten the Gas Fill Cap.
4. Using the handle of the TRIMMER/MOWER, tip the machine to drain the oil
out through the Oil Filler Tube into a suitable receptacle (Figure 40).
5. Refill the Engine using SAE 30 HD oil to the level indicated on the Dipstick.
Note: Be sure to use environmentally safe disposal procedures in the disposing of the used oil.
Adjusting the Trimmer Head Belt Tension through the Trimmer Control Cable
Before adjusting the trimmer head belt tension cable, check that the belt is properly installed (see Figure 26 and 27 on page 19).
Also make sure the Cable is attached to the bail bar.
The Belt will stretch a little from use when new, then more over time. If the
Trimmer Head does not spin with the Trimmer Head Engage Bar engaged,
Clockwise
to tighten
adjust the Trimmer Control Cable to increase Belt tension. The Adjuster is
located on the Control Cable itself.
1. Locate the Trimmer Head Cable along the left Handlebar. There is an In-
In-Line
Adjuster
Line Adjuster on the Cable to change the tension (Figure 41).
2. You can take the slack out of the cable by holding the Hex Flat Sections of
the In-Line Adjuster and rotating the body of the In-Line Adjuster in the
Hex Flat
clockwise direction as you look down on the cable. If the Cable is too tight,
you can loosen the Cable by twisting the adjuster in the opposite direction.
3. If the In-Line Adjuster Cable is adjusted all the way out and more adjustment
Figure 41
24 GENERAC
®
TRIMMER/MOWER
is needed then the Belt needs to be replaced.
Adjusting the Transmission Belt Tension through the Drive Control
J
Cable
Threaded
Cable End
The Drive Belt will stretch a little when new, then more over time. If the
Trimmer does not move forward with the Wheel engagement Bar engaged,
adjust the Trimmer Drive Cable to put more tension on it. The Adjustment Jam
Nuts are located at the upper end of the Drive Cable itself.
1. Locate the end of the Drive Cable along the right Handlebar. There are Jam
Nuts threaded onto the Cable Threads.
2. Adjust the Jam Nuts towards the end of the Cable to tighten the Belt tension
or towards the sheathing of the Cable to loosen the tension of the Belt
(Figure 42).
Note: The Drive Cable should be adjusted so the Bar will pull close to the Handlebar but not completely against it without feeling
extreme tension.
Figure 42
am Nuts
Loosen
Cable Direction
Tighten
Battery Care (Electric-Start Models)
Proper care can extend the life of a battery. Follow these recommendations to ensure best performance and long life:
Before charging the Battery, observe its external appearance and keep it clean and dry. Never charge or use a Battery that
shows cracks, changes shape, leaks, or is otherwise obviously damaged.
Do not allow the Battery to run down completely before charging. Leaving the Battery discharged damages the Battery. If the
machine is not used, charge the Battery every 4 to 6 weeks. Operate the Engine for at least 45 minutes to maintain proper
Battery charge.
Store an unused Battery in a dry environment with temperatures between +40°F (5°C) and +95°F (+35°C). Make sure the
storage temperatures will never be outside of these limits. The lower the storage temperature is within the specified
temperature, the better as the battery will discharge more slowly at lower temperatures.
Do not charge an already charged Battery. In theory, you cannot overcharge our Battery with a trickle charger; however, when a
Battery is fully charged and the charger is still on, it generates heat that could be harmful to the Battery. A fully charged Battery
will read 12V-13.2V with a voltmeter.
Do not continue to crank the Engine when the Battery charge is low.
If the Battery begins to leak, avoid contact with the leaking acid. Place the damaged Battery in a plastic bag, then dispose of it
properly.
If battery acid does contact your skin or eyes, flush with cool water for at least 15 minutes and call a physician. If you ingest acid,
call a physician immediately.
Charging the Battery
Operate the Trimmer Engine for at least 45 minutes to maintain proper Battery charge. If the Battery loses its charge, you will
need to use a trickle Charger to recharge it. The Charger should have an output of 12 volts at no more than 2 amps.
At 1 amp, the Battery may need charging for as long as 48 hours.
At 2 amps, the Battery may need charging for as long as 24 hours.
Note: Using the recoil starter and then running the Engine will not recharge a dead or significantly discharged Battery.
To connect a Battery Charger to your TRIMMER/MOWER, follow the steps listed below.
3. Detach the two Battery wires going to the Battery on your TRIMMER/ MOWER.
CONTACT US AT 1-888-545-6576 25
4. Attach the Black (-) alligator clipped wire from the Charger Adapter to the Negative (-) terminal of the Battery, then attach the
Red (+) alligator clipped wire to the Positive (+) Battery terminal.
5. Plug the Charger into a standard wall outlet.
Typically, the Battery takes between 6 and 8 hours to fully charge. Do not leave the charger on the battery longer than 24 hours
for a 2 amp charger, or 48 hours for a 1 amp charger as you could potentially damage the battery..
You can charge the Battery many times. The Battery lasts longer if you charge it before it is fully drained. Keep it fully charged
and at room temperature when not using your TRIMMER/MOWER.
If the Battery does not hold its charge for very long under normal conditions or it simply won’t hold a charge, then replace it.
You can purchase replacement Batteries directly from us.
When you are finished charging the battery, disconnect the charger from the outlet first, then disconnect the battery charger
wires from the battery. If you leave the battery charger wires connected to the battery, the battery will discharge itself back into
the charger.
Disposing of the Battery Responsibly
The Battery is a sealed lead-acid Battery. Recycle or dispose of it in an environmentally sound way.
Do not dispose of a lead-acid Battery in a fire; the Battery may explode or leak.
Do not dispose of a lead-acid Battery in your regular, household trash. Law in most areas prohibits incinerating, disposing in a
landfill, or mixing a sealed lead-acid Battery with household trash.
Recycling a Used Battery
Please dispose of used batteries responsibly, according to your local hazardous materials regulations. Never throw away used
batteries in your household trash.
Please dispose of your used Batteries responsibly by recycling them. Call your local Solid Waste Management District or your
local waste handler to locate the collection site nearest you. Some collection sites recycle Batteries year-round; others collect
them periodically.
You can also visit the Web site of Earth 911 for more information [www.earth911.com]. Once there, click the “Find a Recycling
Center” button and type “Waste Lead-acid Batteries - Non-automotive” in the “search for” box, and enter your zip code in the
“Near” box. The site will show a list of recycling centers located near you.
For a fee, you can recycle your Batteries with the International Metals Reclamation Company. Visit them at www.inmetco.com and
click “Services” and then “Battery Recycling”; or contact them at One INMETCO Drive Ellwood City, PA 16117; Office (724) 7582800; Fax (724) 758-2845; sales@inmetco.com
To learn more about hazardous waste recycling, visit the Web site for Battery Council International [www.batterycouncil.org] or for
the Environmental Protection Agency [www.epa.gov].
26 GENERAC
®
TRIMMER/MOWER
Chapter 5: Troubleshooting
Most problems are easy to fix. Consult the Troubleshooting Table below for common problems and their solutions. If you
continue to experience problems, contact us at 1-888-545-6576 for support.
Before performing any maintenance procedure or inspection, stop the engine, wait five (5) minutes to allow all parts to cool.
Disconnect the spark plug wire, keeping it away from the spark plug.
Troubleshooting Table
SYMPTOM POSSIBLE CAUSE
Recoil will not pull out
or is difficult to pull.
The Engine will not start
manually.
(Please refer to the
Engine Owner’s Manual
for Engine-specific
procedures.)
Engine smokes.
Check the Engine oil level, the Engine may be seized.
There may be an oil compression lock in the Cylinder. Take out the Spark Plug; hold a rag
over the Spark Plug hole and pull the Recoil Cord several times to blow out any oil in the
Cylinder. Wipe off the Spark Plug and reinstall it.
The Recoil may be broken or jammed. Try to turn the Engine pulley by hand, with the Spark
Plug wire off. If it turns, the Recoil is broken or jammed. Call us at 1-888-545-6576 for
assistance.
Check that the Throttle is in the most forward position (or RUN position when the engine is
warm). Check the Throttle Cable and make sure that it is attached to the Engine and is
moving freely.
Check for proper attachment of the Spark Plug wire.
Check that the Engine has the right amount of clean oil. If the oil is dirty, change it
following the procedure on page 24.
You should be using fresh, clean, unleaded gas with no more than 10% Ethanol. If the gas
is old, change it. Use a fuel stabilizer if you keep gas longer than one month.
Check the Fuel Filter (if equipped) to see if it is clear. Place a can under the Fuel Filter and
remove the Fuel Line from the Engine side of the Filter. If gas flows freely, it is OK.
Check that the Air Filter is clean. If it is dirty, change it following the procedure in the
Engine Owner’s Manual.
Make sure that the Spark Plug is clean. If the Spark Plug is dirty or cracked, change it. If
it’s oily, leave it out, hold a rag over the Spark Plug hole and pull the Recoil Cord several
times to blow out any oil in the Cylinder, then wipe off the Spark Plug and reinsert it.
If the Engine still will not start, call us at 1-888-545-6576 for assistance.
Check the oil level and adjust as needed.
You may be operating the machine on too great an incline. (See Slopes on page 16)
Check the Air Filter and clean or replace if needed.
You may be using the wrong oil - too light for the temperature. Refer to your Engine
Owner’s Manual for detailed information.
Clean the Engine cooling fins and the carburetor housing if they are dirty.
If the Engine still smokes, call us at 1-888-545-6576 for assistance.
CONTACT US AT 1-888-545-6576 27
Troubleshooting Table (Continued)
SYMPTOM POSSIBLE CAUSE
The Engine won’t start
using Electric-Start.
(Please refer to the
Engine Owner’s manual
for Engine-specific
procedures.)
The Engine lacks power
or is not running
smoothly.
(Please refer to the
Engine Owner’s Manual
for Engine-specific
procedures.)
The Trimmer Head
won’t spin or lacks
power.
The Trimmer Head
keeps spinning or spins
when you release the
Engage Bar.
Check all of the items under the section called Electric Starting on page 12 and the previous
section on Manual Starting.
Check the wire connections - especially the ground connection, the large black wire coming
from the Battery, where it connects to the Engine.
Make sure the Battery is charged. Check the voltage yourself or at a service station. If it is
low, charge it with a 12-volt, 1 to 2 Amp trickle charger. If you do not use your machine for
at least 45 minutes at a time, the Battery may need to be periodically charged. See the
Battery Care section on page 25.
If your Battery is charged and your TRIMMER/MOWER still won’t start, call us at 1-888-545-
6576 for assistance.
Check the Throttle travel. The Throttle Lever should be in the most forward position (RUN
position) when the engine is warm.
Check for debris (hay seed, etc.) clogging the Air Filter Intake and clean out as required.
The Engine’s Blower Housing, Throttle Linkage, and Cooling Fins should be free of debris.
Clean them following the instructions in the Engine Owner’s Manual.
Check that the Air Filter is clean. If it is dirty, change it following the procedure in the
Engine Owner’s Manual.
Remove the Spark Plug wire and dry the connection with a rag.
The Spark Plug may be dirty or cracked, change it. If it’s oily, leave it out, hold a rag over
the Spark Plug hole and pull the Recoil Cord several times to blow out any oil in the
Cylinder, then wipe off the Spark Plug and reinsert it.
You should be using fresh, clean, unleaded gas with no more than 10% Ethanol. If it is old,
change it. Use a fuel stabilizer if you keep gas longer than one month.
Check that the Engine has the right amount of clean oil. If it is dirty, change it following the
procedure on page 23.
If your Engine still lacks power, call us at 1-888-545-6576 for assistance.
Check for proper alignment of the V-Belt. Check it against Figure 27 in the “Replacing the
Belt” section on page 19.
The Belt may be worn or frayed; if so, replace it.
If the Trimmer Head still will not spin, follow the procedure for “Adjusting the Trimmer
Head Belt Tension through the Trimmer Control Cable” on page 24.
If none of the above helps, call us at 1-888-545-6576 for assistance.
Check for proper alignment of the V-Belt. Check it against Figure 27 in the “Replacing the
Belt” section on page 19.
If you just installed a new belt, make sure you run it in by engaging the head at least 10
times.
If the Trimmer Head keeps spinning when you release the Engage Bar, see “Adjusting the
Trimmer Head Belt Tension through the Trimmer Control Cable” on page 24.
If none of the above helps, call us at 1-888-545-6576 for assistance.
28 GENERAC
®
TRIMMER/MOWER
Troubleshooting Table (Continued)
SYMPTOM POSSIBLE CAUSE
The cutting Cords are
difficult to install.
The cutting Cords are
breaking.
The cutting Cords are
pulling out.
The Mow-Ball® is
wearing too quickly.
The Drive Wheels don't
turn when backing up
(Self Propelled model).
Self Propelled Wheel
Drive is not functioning
properly
The Cords may be dry. Soak them in a bucket of water for a few days before installing.
The ends are too flat. Trim the ends of the Cord at an angle
The Cords may be too dry. Store Cords in a plastic bag with a damp sponge or cloth to
make them less prone to breaking or soak them in a bucket of water for a few days.
You may be trying to do too much too fast. Ease into the material you are cutting; let the
Cord tips do the work. Take small bites of tall or tough vegetation. Cut half a swath at a
time, keeping the cut area to the discharge or right side of the Trimmer. Go over tall
material twice, the first time with the Trimmer Head tilted up and back; the second time
with the Mow-Ball
Make sure that you are not hitting the Cords against a stone or a chain-link fence. The
Cords won’t last as long against obstacles as in the open. Work on controlling the cutting
pattern. With practice, you’ll learn to cut closer to obstacles without hitting them.
If none of the above helps, call us at 1-888-545-6576 for assistance.
You may be moving too fast into tough, woody growth. In doing so, the Cords may wrap on
stalks and pull out. Check the operating tips in the section above on breaking Cords.
Make sure that you are not trying to cut material too heavy for the Cord. The design of your
Trimmer is to cut green material up to about the thickness of a pencil.
If none of the above helps, call us at 1-888-545-6576 for assistance.
You may be pushing the Trimmer Head down into the ground. The TRIMMER/MOWER
works best with a light touch, with the Mow-Ball
raised.
You may be hitting the Mow-Ball
obstacles. Try approaching them slowly, and from different directions, to avoid
unnecessary wear.
If none of the above helps, call us at 1-888-545-6576 for assistance.
To release the clutches in the Transmission you must push the Trimmer forward a little
before pulling back.
The belt may be stretched so much it does not pull against the Transmission in the
disengaged position. Replace the belt.
The Drive Cable may be out of adjustment. Check the Wheel Engage Bar tension and adjust
the cable if necessary. See procedures on page 24.
The Drive Belt may be worn or frayed. If so replace it.
®
on the ground.
®
resting easily on the ground or slightly
®
against rocks, concrete driveways or other hard
CONTACT US AT 1-888-545-6576 29
Chapter 6: Parts Lists and Schematic Diagrams
Parts List – Main Frame Assembly
Note: Part numbers listed are available through Generac Power Systems.
The GENERAC TRIMMER/MOWER is warranted for two (2) years against defects in materials or workmanship when
put to ordinary and normal consumer use; ninety (90) days for any other use.
For the purposes of all the above warranties, “ordinary and normal consumer use” refers to non-commercial residential
use and does not include misuse, accidents or damage due to inadequate maintenance.
®
Generac Power Systems certifies that the GENERAC
product of this type is used. Generac Power Systems however, limits the implied warranties of merchantability and
fitness in duration to a period of two (2) years in consumer use, ninety (90) days for any other use.
The 2-Year Limited Warranty on the GENERAC TRIMMER/MOWER starts on the date the machine ships from our
factory. The 2-Year Limited Warranty is applicable only to the original owner.
The warranty holder is responsible for the performance of the required maintenance as defined by the manufacturer's
owner's manuals. The warranty holder is responsible for replacement of normally wearing parts such as the Drive
Belt(s), Cutting Cords, Air Filter, Mow-Ball
Accessories to the machine are not covered by this warranty.
During the warranty period, the warranty holder is responsible for the machine transportation charges, if required.
During the warranty period, warranty parts will be shipped by standard method at no charge to the warranty holder.
Expedited shipping of warranty parts is the responsibility of the warranty holder.
®
TRIMMER/MOWER is fit for ordinary purposes for which a
Support, Battery, Debris Guard, Trimmer Guard and Spark Plug.
SOME STATES DO NOT ALLOW LIMITATIONS ON THE LENGTH OF IMPLIED WARRANTIES, SO THE ABOVE
LIMITATIONS MAY NOT APPLY TO YOU.
Generac Power Systems shall not be liable under any circumstances for any incidental or consequential damages or
expenses of any kind, including, but not limited to, cost of equipment rentals, loss of profit, or cost of hiring services to
perform tasks normally performed by the GENERAC
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL
DAMAGES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU ALSO HAVE OTHER RIGHTS, WHICH VARY
FROM STATE TO STATE.
TRIMMER/MOWER.
Daily Checklist for the TRIMMER/MOWER
To help maintain your TRIMMER/MOWER for optimum performance, we recommend you follow this checklist each time you use your
machine.
Before performing any maintenance procedure or inspection, stop the engine, wait five (5) minutes to allow all parts to cool. Disconnect the
spark plug wire, keeping it away from the spark plug.
[ ] OIL: With the machine on a level surface, check the Engine oil level with the Dipstick and add more if necessary (only add oil to the level
indicated on the Dipstick - do not overfill). Use SAE 30 high detergent motor oil.
[ ] GAS: Fill the Fuel Tank with clean, fresh, unleaded gasoline with no more than 10% Ethanol.
[ ] ENGINE AIR COOLING SYSTEM: It is very important to keep the Engine clean of debris. Remove grass and other built-up materials
from the Air Intake Screen before, during, and after you mow. Regularly remove debris from the Blower Housing and Cooling Fins. A
dirty Engine retains heat and can cause damage to the internal Engine parts.
[ ] CUTTING CORDS: Replace broken or frayed Cords.
[ ] MOW-BALL
[ ] GENERAL CONDITION: Check the general condition of the machine, e.g.; nuts, bolts, welds etc.
®
and LINE PLATES: Check the Mow-Ball® and Line Plates for wear and replace as needed.
End of Season and Storage
NOTE: Please refer to the Engine Owner's Manual for engine-specific procedures.
Before performing any maintenance procedure or inspection, stop the engine, wait five (5) minutes to allow all parts to cool. Disconnect
the spark plug wire, keeping it away from the spark plug.
Never store the Trimmer/Mower with fuel in the fuel tank inside a building where ignition sources are present, such as hot water and space
heaters, clothes dryers and the like. If you are going to drain the fuel tank, do this outdoors. Allow the engine to cool before storing in any
enclosure.
When not in use, your Trimmer/Mower should be stored out of the reach of children and in a dry location.
Check the Belt for wear.
Change the Engine oil. This will help to eliminate sludge and acids in the Engine.
Remove the Spark Plug and pour about 1 ounce of motor oil into the cylinder hole. Reinstall the Plug and pull the Recoil Starter Rope
until you feel strong resistance. This will coat the piston and seat the valves to prevent moisture buildup.
Clean or replace the Engine Air Filter.
Clean any dirt and debris from the cylinder head cooling fins, carburetor linkage, blower housing, debris screen, and muffler area of the
Engine.
Remove any wrapped weeds from the Mow-Ball
Trimmer Frame.
®
, Wheel Spokes, and Axle. Clean grass and debris from the top and underneath the
Check to make sure the operator controls are moving freely. Lubricate the Throttle.
If your Engine has a Fuel Filter, replace it.
If your TRIMMER/MOWER will be idle for more than 30 days, we recommend using a gas stabilizer. This will prevent sediment from
gumming up the Carburetor. If there is dirt or moisture in the gas or Tank, remove it by draining the Tank. Completely fill the Tank with
fresh, unleaded gas with no more than 10% Ethanol and add the appropriate amount of stabilizer or gasoline additive. Run the Engine
for a short time to allow the additive to circulate.