Generac Power Systems 2000PSI 1040-3 Owner's Manual

2000PSI
This symbol points out important safety instructions, which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in the manual before attempting to operate this unit.
Model No. 10403 (2000 PSI High Pressure Washer) Manual No. B4561 Revision 0 (4/12/1999)
Owner’s Manual
Problems?
Questions?
back to the store,
call the pressure washer
helpline at
1-800-270-1408
M-F 8-5 CT
GENERAC
The Reliable Ones
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Generac Portable Products 2000 PSI High Pressure Washer
SAFETY RULES
DANGER! Always disconnect spark plug
wire and place wire where it cannot contact spark plug to prevent accidental starting when setting up, transporting, adjusting or making repairs to your high pressure washer.
 Engine exhaust gases contain DEADLY carbon
monoxide gas. This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. Operate this equipment only in the open air where adequate ventilation is available.
 Gasoline is highly FLAMMABLE and its vapors
are EXPLOSIVE. Do not permit smoking, open flames, sparks or heat in the vicinity while handling gasoline. Avoid spilling gasoline on a hot engine. Allow unit to cool for 2 minutes before refueling. Comply with all laws regulating storage and handling of gasoline.
 Locate this pressure washer in areas away
from combustible materials, combustible fumes or dust.
 The high pressure equipment is designed to be
used with Generac authorized parts only. If you use this equipment with parts that do not comply with minimum specifications, the user assumes all risks and liabilities.
 Some chemicals or detergents may be harmful
if inhaled or ingested, causing severe nausea, fainting or poisoning. The harmful elements may cause property damage or severe injury.
 Do not allow CHILDREN to operate the
Pressure Washer at any time.
 Operate engine only at governed speed.
Running the engine at excessive speeds increases the hazard of personal injury. Do not tamper with parts which may increase or decrease the governed speed.
 Do not wear loose clothing, jewelry or anything
that may be caught in the starter or other rotating parts.
 Before starting the Pressure Washer in cold
weather, check all parts of the equipment and be sure ice has not formed there.
 Units with broken or missing parts, or without
protective housing or covers should NEVER be operated.
 The muffler and air cleaner must be installed
and in good condition before operating the Pressure Washer. These components act as spark arrestors if the engine backfires.
 Check the fuel system for leaks or signs of
deterioration such as chafed or spongy hose, loose or missing clamps or damaged tank or cap. Correct all defects before operating the
Pressure Washer.  Do not spray flammable liquids.  Never aim the gun at people, animals or
plants.  High pressure spray can cause paint chips or
other particles to become airborne and fly at
high speeds.
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm.
WARNING:
IMPORTANT!  SAFETY RULES  IMPORTANT!
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Generac Portable Products 2000 PSI High Pressure Washer
 Never allow any part of the body to come in
contact with the fluid stream. DO NOT come in contact with a fluid stream created by a leak in the high pressure hose.
 The high pressure stream of water that this
equipment produces can pierce skin and its underlying tissues, leading to serious injury and possible amputation.
 Always wear eye protection when you use this
equipment or when you are in the vicinity where the equipment is in use.
 Never move the machine by pulling on the high
pressure hose. Use the handle provided on the top of the unit.
 Always be certain the spray gun, nozzles and
accessories are correctly attached.
 Never use a spray gun that does not have a
trigger lock or trigger guard in place and in working order.
 Use a respirator or mask whenever there is a
chance that vapors may be inhaled. Read all instructions with mask so you are certain the mask will provide the necessary protection against inhaling harmful vapors.
 High pressure spray may damage fragile items
including glass. Do not point spray gun at glass when in the jet spray mode.
 Keep all hoses connected to pressure washer
and the spray gun while the system is pressurized. Disconnecting the hoses while the unit is pressurized is dangerous.
 Hold the spray gun firmly in your hand before
you start the unit. Failure to do so could result in an injury from a whipping spray gun. Do not leave the spray gun unattended while the machine is running.
 The cleaning area should have adequate
slopes and drainage to reduce the possibility of a fall due to slippery surfaces.
 Keep water spray away from electric wiring or
fatal electric shock may result.
 Do not secure gun trigger in the pullback
(open) position.
 Do not bypass any safety device on this
machine.
 The muffler and engine heat up during
operation and remain hot immediately after shutting it down. Avoid contact with a hot muffler or engine or you could be severely
burned.  Operate and store this unit on a stable surface.  High pressure hose can develop leaks from
wear, kinking, abuse, etc. Water spraying from
a leak is capable of injecting material into
skin. Inspect hose each time before using it.
Check all hoses for cuts, leaks, abrasions or
bulging of cover, or damage or movement of
couplings. If any of these conditions exist,
replace hose immediately. Never repair high
pressure hose. Replace it with another hose
that meets maximum pressure rating of your
pressure washer.
IMPORTANT!  SAFETY RULES  IMPORTANT!
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Generac Portable Products 2000 PSI High Pressure Washer
CONGRATULATIONS on your purchase of a GENERAC high pressure washer. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest GENERAC Authorized Service facility, or call the 1800 number listed on the front of this manual. We have competent, welltrained technicians and the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will enable you to assemble and maintain your high pressure washer properly.
CUSTOMER RESPONSIBILITIES
 Read and observe the safety rules.  Follow regular schedule in maintaining, caring for
and using your high pressure washer.
 Follow the instructions under Customer
Responsibilities and Storage sections of this Owner's Manual.
PRODUCT SPECIFICATIONS
Pressure Washer Specifications
Outlet Pressure . . . . 2000 psi
Flow Rate . . . . . . . . . 2.0 gallons per minute (gpm)
Detergent Mix . . . . . . Use undiluted detergent
approved for pressure washers
Water Supply . . . . . . Not to Exceed 140°F
Temperature
Automatic Cool . . . . Will cycle when water
Down System reaches 140°-145°F
Engine Specifications
Engine Model . . . . . . Briggs & Stratton Quantum
Rated Horsepower . . 6.0
Displacement . . . . . . 190cc
Spark Plug
Type . . . . . . . . RJ19LM
Set Gap To: . . 0.030 inch (0.76mm) Gasoline Capacity . . 1.6 U.S. quarts
Oil . . . . . . . . . . . . . . . SAE 30
In the State of California a spark arrestor is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
NOTE: If you equip the engine of your pressure washer with a spark arrestor muffler, the spark arrestor must be maintained in effective working order by the owner/operator.
You can order a spark arrestor through your authorized Briggs & Stratton service facility. See Engine Owners Manual for part number.
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Generac Portable Products 2000 PSI High Pressure Washer
Spray Gun
Adjustable Nozzle Extension
High Pressure Hose
Goggles
Air Cleaner
Gas Tank
Water Inlet
Pump equipped with Automatic Cool Down System
Recoil Starter
High Pressure Outlet
Oil Fill Tube
Adjustable Nozzle Extension  You must attach this
to the spray gun to provide high pressure stream. The adjustable nozzle allows you to adjust the spray pattern which, in turn, adjusts the force of spray.
Air Cleaner  Dry type filter element limits the amount of dirt and dust that gets in the engine.
Automatic Cool Down System  Cycles water through pump when water reaches 140°-145°F. Warm
water will discharge from pump onto ground. This system prevents internal pump damage.
Gas Tank  Fill with regular unleaded gasoline only. Goggles  Always use the enclosed goggles or other
eye protection when running your pressure washer.
High Pressure Hose  Connect one end to water pump and the other end to spray wand.
High Pressure Outlet  Connection for high pressure hose.
Oil Fill Tube  Fill engine with oil here. See page 7 for oil recommendations.
Pump  Develops high pressure. Recoil Starter  Used for starting the engine
manually. Spray Gun  Controls the application of water onto
cleaning surface with trigger device. Includes safety latch.
Water Inlet  Connection for garden hose.
KNOW YOUR PRESSURE WASHER
Read this owners manual and safety rules before operating your high pressure washer.
Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
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Generac Portable Products 2000 PSI High Pressure Washer
Read entire owners manual before you attempt to assemble or operate your new pressure washer. Your new pressure washer has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.
REMOVE PRESSURE WASHER FROM CARTON
 Remove parts box included with pressure washer.  Slice two corners at guide handle end of carton
from top to bottom so the panel can be folded down flat, then remove all packing material.
 Roll pressure washer out of carton.
CARTON CONTENTS
Items in the carton include:  Main Unit  Parts Box (which includes the following):
 Wireform  ORing Maintenance Kit.  Goggles  Nozzle Cleaning Kit  Owners Manual  Engine Manual  Spray Gun  Nozzle Extension  High Pressure Hose  Handle  Bottle of Oil  Owners Registration Card  Parts Bag (which includes the following):
 1 carriage bolt  1 carriage hook  2 knobs
If any of the above parts are missing or damaged, call the pressure washer helpline at 18002701408.
PREPARING PRESSURE WASHER FOR USE
If you have any problems with the assembly of your pressure washer or if parts are missing or damaged, call the Pressure Washer Helpline at 1-800-270-1408.
To prepare your pressure washer for operation you will need to perform these tasks:
 Attach the handle and the wire form that holds high
pressure hose and spray gun.
 Connect high pressure hose to the spray gun and
the pump, and connect water supply to the pump.  Add oil to engine crankcase.  Add fuel to fuel tank.
Attach the Handle
 Place the top of the handle onto the bottom of the
handle already connected to the main unit making
sure the holes in the top align with the holes on the
bottom (Figure 1).
Figure 1  Attach the top of the handle to the bottom of
the handle.
Make sure the holes on the top of the handle are aligned with the holes in the bottom of the handle
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Generac Portable Products 2000 PSI High Pressure WasherGenerac Portable Products 2000 PSI High Pressure Washer
 Insert the carriage bolt through the right hole
(looking at the front of the pressure washer) and attach a plastic knob. Tighten the knob by hand (Figure 2).
 Insert the carriage hook through the left hole
(looking at the front of the pressure washer). Pull the recoil handle out slowly. Place the recoil string through the hook and attach the plastic knob. Tighten the knob by hand (Figure 2).
Insert the wire form with the longer arm positioned on the left. From this view (from rear of unit) the hook should resemble a J
(Figure 3)
.
Add Engine Oil
IMPORTANT: Any attempt to crank or start the engine
before it has been properly serviced with the recommended oil may result in an engine failure.
Note: When adding oil to the engine crankcase, use only high quality detergent oil rated with API service classification SF,SG, SH or SH/CD rated SAE 30 weight.
Select the oils viscosity grade according to your expected operating temperature:
Do Not Use SAE 10W40 Oil.
Although multiviscosity oils (5W30, 10W30, etc.) improve starting in cold weather, these multiviscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible damage from running low on oil.
 Place pressure washer on a level surface.  Clean area around oil fill and remove oil dipstick
(Figure 4).
 Wipe dipstick clean. Pour oil into oil fill opening until
oil reaches FULL mark on the dipstick. Stop
occasionally to check oil level. DO NOT OVERFILL.  Install oil dipstick, hand tighten securely.
Note: Check Oil Often During Engine Breakin.
Figure 3  Fit wire form on handle.
Figure 4  Add oil to engine crankcase. Do not attempt
to start engine without adding oil.
Oil Fill Cap
Figure 2  Insert the carriage bolt and hook and attach
the knobs.
colder 32°F warmer
5W30 SAE 30
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Generac Portable Products 2000 PSI High Pressure Washer
Add Gasoline
DANGER! Never fill fuel tank indoors. Never
fill fuel tank when engine is running or hot. Do not smoke when filling fuel tank.
WARNING! Never fill fuel tank completely
full. Fill tank to about 1/2" below the bottom of the filler neck to provide space for fuel expansion. Wipe away any fuel spillage from engine and equipment before starting.
The manufacturer recommends fresh, clean unleaded automotive gasoline.
 Use clean fuel and store in approved, clean,
covered containers. Use clean fill funnels. Never use stale gasoline left over from last season or gasoline stored for long periods.
 Clean area around fuel fill cap, remove cap.
(Figure 5).
 Add UNLEADED regular gasoline, slowly, to fuel
tank. Use a funnel to prevent spillage.
 Install fuel cap and wipe up any spilled gasoline.
Connect Hose and Water Supply to Pump
IMPORTANT: You must assemble wand and attach
all hoses before you start engine. Starting engine without all hoses connected and water supplied will damage pump.
 Uncoil high pressure hose and attach one end of
hose to the base of the spray gun (Figure 6). Tighten by hand.
 Attach other end of high pressure hose to the high
pressure outlet on the pump (Figure 7). Tighten by hand.
 Before you connect your garden hose to the water
inlet, inspect the Inlet Screen (Figure 8). Clean the screen if it contains debris or have it replaced if damaged. Do not run the pressure washer if the
inlet screen is damaged.
 Connect garden hose to water inlet. Tighten by
hand (Figure 8).
Figure 7  Connect high pressure hose to pump.
Figure 6  Connect high pressure hose to spray gun.
Figure 5  Add gasoline to fuel tank.
Fuel Cap
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