Generac Power Systems 1439-0 Owner's Manual

Page 1
High Pressure Washer Owner’s Manual
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
2100PSI
GENERAC
The Reliable Ones
Model No. 1439-0 (2,100 PSI High Pressure Washer) Manual No. B5700 Revision 1 (5/18/2000)
Visit our Generac website: www.generac-portables.com
Questions?
Before taking your unit
back to the store,
call the pressure washer
helpline at
1-800-270-1408
M-F 8-5 CT
Page 2
Generac Portable Products 2,100 PSI High Pressure Washer
2
EQUIPMENT DESCRIPTION
CONGRATULATIONS on your purchase of a
GENERAC high pressure washer. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
This manual contains information for a high pressure washer that operates at 2,100 PSI at a flow rate of
2.0 gallons per minute. This high quality residential system features 9 wheels, axial cam pump with stainless steel pistons, automatic cool down system, chemical injection system, adjustable spray nozzle. Includes safety goggles, heavy duty 25 hose, and more.
Please read and retain this manual. The instructions will enable you to assemble your unit without tools, and maintain your high pressure washer properly.
Every effort has been made to ensure that the information in this manual is both accurate and current. However, Generac reserves the right to change, alter or otherwise improve the product and its documentation at any time without prior notice.
Should you experience any problem you cannot easily remedy, call the pressure washer helpline at
1-800-270-1408.
CUSTOMER
RESPONSIBILITIES
 Read and observe the safety rules.  Follow regular schedule in maintaining, caring for
and using your high pressure washer.
 For off-season storage, review Preparing the Unit
for Storage on page 14.
SAFETY RULES
CAUTION! When setting up, transporting,
adjusting or making repairs to your high pressure washer, always disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
DANGER! Engine exhaust gases contain
DEADLY carbon monoxide gas. This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. Operate this equipment only in the open air where adequate ventilation is available.
DANGER! Gasoline is highly FLAMMABLE
and its vapors are EXPLOSIVE. Do Not permit smoking, open flames, sparks or heat in the vicinity while handling gasoline. Avoid spilling gasoline on a hot engine. Allow unit to cool for 2 minutes before refueling. Comply with all laws regulating storage and handling of gasoline.
Read this manual carefully and become familiar with your pressure washer. Know its applications, its limitations, and any hazards involved.
 Locate this pressure washer in areas away from
combustible materials, combustible fumes or dust.
 The high pressure equipment is designed to be
used with Generac authorized parts only. If you use this equipment with parts that do not comply with minimum specifications, the user assumes all risks and liabilities.
 Some chemicals or detergents may be harmful if
inhaled or ingested, causing severe nausea, fainting or poisoning. The harmful elements may cause property damage or severe injury.
Do Not allow CHILDREN to operate the pressure
washer at any time.
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm.
WARNING:
Page 3
Generac Portable Products 2,100 PSI High Pressure Washer
3
 Operate engine only at governed speed. Running
the engine at excessive speeds increases the hazard of personal injury. Do Not tamper with parts which may increase or decrease the governed speed.
Do Not wear loose clothing, jewelry or anything that
may be caught in the starter or other rotating parts.
 Before starting the pressure washer in cold weather,
check all parts of the equipment and be sure ice has not formed there.
Never use a spray gun which does not have a trigger
lock or trigger guard in place and in working order.
 Keep the hose connected to machine or the spray
gun while the system is pressurized. Disconnecting the hose while the unit is pressurized is dangerous.
 Units with broken or missing parts, or without
protective housing or covers, should NEVER be
operated.  Operate and store this unit on a stable surface.  Check the fuel system for leaks or signs of
deterioration, such as chafed or spongy hose, loose
or missing clamps, or damaged tank or cap. Correct
all defects before operating the pressure washer.  Do Not spray flammable liquids.  Do Not secure the spray gun in the open position.  Use a respirator or mask whenever there is a
chance that vapors may be inhaled. Read all
instructions with mask so you are certain the mask
will provide the necessary protection against inhaling
harmful vapors.  Never aim the spray gun at people, animals or
plants. The high pressure stream of water that this
equipment produces can pierce skin and its
underlying tissues, leading to serious injury and
possible amputation.  Never allow any part of the body to come in contact
with the fluid stream. Do Not come in contact with a
fluid stream created by a leak in the high pressure
hose.  Always wear eye protection when you use this
equipment or when you are in the vicinity where the
equipment is in use.  High pressure spray can cause paint chips or other
particles to become airborne.
Do Not operate the pressure washer above the
rated pressure.
Never move the machine by pulling on the high
pressure hose. Use the handle provided on the unit.
 Always be certain the spray gun, nozzles and
accessories are correctly attached.
 High pressure spray may damage fragile items
including glass. Do Not point spray gun at glass when in the jet spray mode.
 Hold the spray gun firmly in your hand before you
start the unit. Failure to do so could result in an injury from a whipping spray gun. Do Not leave the spray gun unattended while the machine is running.
 The cleaning area should have adequate slopes and
drainage to reduce the possibility of a fall due to slippery surfaces.
 Keep water spray away from electric wiring or fatal
electric shock may result.
Do Not bypass any safety device on this machine.  The muffler and engine heat up during operation and
remain hot immediately after shutting it down. Avoid contact with a hot muffler or engine as you could be severely burned.
 High pressure hose can develop leaks from wear,
kinking, abuse, etc. Water spraying from a leak is capable of injecting material into skin. Inspect hose each time before using it. Check all hoses for cuts, leaks, abrasions or bulging of cover, or damage or movement of couplings. If any of these conditions exist, replace hose immediately. Never repair high pressure hose. Replace it with another hose that exceeds maximum pressure rating of your unit.
 The muffler and air cleaner must be installed and in
good condition before operating the pressure washer. These components act as spark arresters if the engine backfires.
In the State of California a spark arrester is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
NOTE: If you equip the muffler with a spark arrester, it must be maintained in effective working order. You can order a spark arrester through your authorized Briggs and Stratton service dealer.
Page 4
Generac Portable Products 2,100 PSI High Pressure Washer
4
KNOW YOUR PRESSURE WASHER
Read this owners manual and safety rules before operating your high pressure washer.
Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Adjustable Nozzle  Always attached to nozzle extension. Adjustable nozzle allows you to adjust spray pressure and spray pattern.
Air Cleaner  Dry type filter element limits the amount of dirt and dust that gets in the engine.
Automatic Cool Down System  Cycles water through pump when water reaches 140°-145°F. Warm water will discharge from pump onto ground. This system prevents internal pump damage.
Choke Lever  Prepares a cold engine for starting. High Pressure Hose  Connect one end to water
pump and the other end to spray gun.
High Pressure Outlet  Connection for high pressure hose.
Oil Fill/Dipstick  Check and fill with oil here. Pump  Develops high pressure. Recoil Starter  Used for starting the engine
manually. Spray Gun  Controls the application of water onto
cleaning surface with trigger device. Includes safety latch.
Throttle Control Lever  Sets engine in starting mode for recoil starter and stops a running engine.
Water Inlet  Connection for garden hose.
High Pressure Hose
Adjustable Nozzle
Throttle Control Lever
High Pressure Outlet
Pump equipped with Automatic Cool Down System
Spray Gun
Water Inlet
Oil Fill/Dipstick
Recoil Starter
Choke Lever
Air Cleaner
Page 5
Generac Portable Products 2,100 PSI High Pressure Washer
5
Read entire owners manual before you attempt to assemble or operate your new pressure washer.
REMOVE PRESSURE
WASHER FROM CARTON
 Remove the high pressure hose and parts box
included with pressure washer.  Slice two corners at the end of carton from top to
bottom so the panel can be folded down flat, then
remove all packing material.  Roll pressure washer out of carton.
Carton Contents
Items in the carton include:
Main Unit  Parts Box (which includes the following):
Wireform  Goggles  Handle Assembly  Handle Fastening Hardware  Nozzle Cleaning Kit  High Pressure Hose  Owners Manual  Engine Manual  Owners Registration Card  Spray Gun  Nozzle Extension  Oil Bottle  O-Ring Maintenance Kit
If any of the above parts are missing or damaged, call the pressure washer helpline at 18002701408.
PREPARING PRESSURE
WASHER FOR USE
If you have any problems with the assembly of your pressure washer or if parts are missing or damaged, call the pressure washer helpline at 1-800-270-1408.
To prepare your pressure washer for operation, you will need to perform these tasks:
 Attach the handle and wire form.  Add oil to the engine crankcase.  Add fuel to the fuel tank.  Connect the high pressure hose to the spray gun
and the pump.
 Connect the water supply to the pump.
Attach Handle and Wire Form
NOTE: All assembly operations given in this section
will be described from the perspective of assembling the pressure washer from the rear.
 Place the handle onto the handle supports already
connected to the main unit. Make sure the holes in the handle align with the holes on the handle supports (Figure 1).
NOTE: It may be necessary to move the handle supports from side to side in order to align the handle so it will slide over the handle supports.
Make sure the
holes on the
handle are
aligned with
the holes on
the handle
supports
Handle
Handle
Supports
Figure 1  Attach Handle to Base
Page 6
Generac Portable Products 2,100 PSI High Pressure Washer
6
 Insert the carriage bolt through the left hole (from
the rear of the unit) and attach a plastic knob.
Tighten by hand (Figure 2).
 Insert the carriage hook through the right hole (from
the rear of the unit). Pull the recoil handle out slowly.
Place the recoil string through the hook and attach
the plastic knob. Tighten by hand (Figure 2).
 Insert the wire form with the longer arm positioned
on the left. From the rear of the unit, the hook
should resemble a J (Figure 3).
Add Engine Oil
IMPORTANT: Any attempt to crank or start the engine
before it has been properly serviced with the recommended oil may result in an engine failure.
 Place pressure washer on a level surface.  Refer to the engine owners manual to add
recommended oil to engine. NOTE: Check oil often during engine breakin. Refer
to engine owners manual for recommendations.
Add Gasoline
DANGER! Never fill fuel tank indoors. Never
fill fuel tank when engine is running or hot.
Do Not smoke when filling fuel tank.
WARNING! Never fill fuel tank completely full.
Provide space for fuel expansion. Wipe away any fuel spillage from engine and equipment before starting.
Use fresh, clean unleaded automotive gasoline and
store in approved, clean, covered containers. Use clean fill funnels. Never use stale gasoline left over
from last season or gasoline stored for long periods.  Clean area around fuel fill cap, remove cap.  Slowly add UNLEADED regular gasoline to fuel
tank. Use a funnel to prevent spillage. Slowly fill tank
to about 1/2 below the bottom of the filler neck
(Figure 5).
 Install fuel cap and wipe up any spilled gasoline.
Connect Hose and Water Supply to
Pump
IMPORTANT: You must attach all hoses before you
start the engine. Starting engine without all hoses connected and water supplied will damage the pump.
 Uncoil the high pressure hose and attach one end of
the hose to the base of the spray gun (Figure 6).
Tighten by hand.
Figure 3  Attach Wire Form to Handle
Figure 2  Secure Handle
Figure 5  Add Gasoline to Fuel Tank
Page 7
Generac Portable Products 2,100 PSI High Pressure Washer
7
 Attach the other end of the high pressure hose to
the high pressure fitting on the pump (Figure 7). Tighten by hand.
 Before you connect your garden hose to the water
inlet, inspect the inlet screen (Figure 8). Clean the screen if it contains debris, replace it if it is damaged. DO NOT RUN THE PRESSURE WASHER IF THE SCREEN IS DAMAGED.
 Run water through your garden hose for 30 seconds
to clean out any debris. Turn off water.
 Connect the garden hose to the water inlet. Tighten
by hand (Figure 8).
WARNING! There MUST be at least ten feet
of unrestricted garden hose between the pressure washer inlet and any flow shut off device, such as a Y shut-off connector or other convenience-type water shut-off valve. Damage to pressure washer resulting from disregarding this warning will not be covered by the warranty.
 Turn ON the water and squeeze the trigger on the
spray gun to purge the pump system of air and
impurities.
CAUTION: Before starting the pressure
washer, be sure you are wearing adequate eye protection.
CHECKLIST BEFORE
STARTING ENGINE
Review the units assembly to confirm you have performed all of the following:
 Make sure the handle and wire form are in place
and secure.  Check that oil has been added to the proper level in
the engine crankcase.  Add the proper gasoline to fuel tank.  Check for properly tightened hose connections.  Check to make sure that there are no kinks, cuts, or
damage to the high pressure hose.  Provide a proper water supply (not to exceed 140°F)
at an adequate flow.  Be sure to read Safety Rules and How To Start
Your Engine before using the pressure washer.
Connect High Pressure
Hose Here
Figure 6  Connect High Pressure Hose to Spray Gun
Figure 7  Connect High Pressure Hose to Water
Outlet
Inlet Screen
Figure 8  Connect Garden Hose to Water Inlet
Page 8
Generac Portable Products 2,100 PSI High Pressure Washer
8
HOW TO USE YOUR
PRESSURE WASHER
If you have any problems operating your pressure washer, please call the pressure washer helpline at
1-800-270-1408.
How to Start Your Engine
The best way to start your engine-powered pressure washer for the first time is to follow these instructions step-by-step. You may also refer to your engine owners manual. This starting information also applies whenever you start the engine after you have let the pressure washer sit idle for at least a day.
 Place the pressure washer in an area close to an
outside water source capable of supplying water at a flow rate greater than 2.2 gallons per minute.
 Check that the high pressure hose is tightly
connected to the spray gun and to the pump. See
Preparing Pressure Washer for Use on page 5.  Make sure unit is in a level position.  Connect the garden hose to the water inlet on the
pressure washer pump. Turn on the water.
CAUTION: Do Not run the pump without the
water supply connected and turned on. You must follow this caution or the pump will be damaged.
 Move the choke lever to the Choke position
(Figure 9).
NOTE: For a warm engine, be sure the choke lever is in the Run position.
 Move throttle lever to the Fast position, shown in
Figure 9 as a rabbit. Always keep the throttle in the Fast position while pressure washing.
 Ensure the nozzle extension is NOT attached to the
spray gun. Stand at the rear of the unit, as shown in Figure 10.
 While resting the heel of your hand on the units
handle as shown, grasp the spray gun with your left hand. Squeeze the trigger on the spray gun. Water will flow out of the spray gun in a thin stream. Continue to squeeze the trigger. Your left hand will also serve to steady the unit.
Throttle Lever
Choke Lever
Figure 9  Throttle and Choke Controls
Figure 10  Recommended Engine Starting Posture
Right Hand
pulls recoil
starter handle
Safety Goggles
Left Hand
stabilizes unit and
squeezes trigger
Do Not attach
either nozzle
extension
Page 9
 Grasp the recoil starter handle with your right hand
and pull slowly until you feel some resistance. Then
pull rapidly to start the engine.  Return the starter handle slowly. Do Not let rope
snap back against starter.  If the choke lever was placed in the Choke
position to start the engine, move it slowly to the
Run position as the engine warms up enough to
run smoothly.  If the engine fails to start, review instructions given
in the engine owners manual.  Engage the safety latch to the spray gun trigger
(Figure 11).
 Attach the adjustable nozzle extension to the spray
gun. Tighten by hand (Figure 12).
How to Stop Your Pressure Washer
 Move throttle lever on engine to Stop position.  Squeeze trigger on the spray gun to relieve
pressure in the hose. NOTE: A small amount of water will squirt out when
you release the pressure.
How to Use the Adjustable Nozzle
You now should know how to START your pressure washer and how to STOP it. The information in this section will tell you how to adjust the spray pattern and apply detergent or other cleaning chemicals.
DANGER! Never adjust spray pattern when
spraying. Never put hands in front of nozzle to adjust spray pattern.
The adjustable nozzle affixed to the nozzle extension permits you to adjust the spray pattern and the spray pressure, as follows:
 Slide the nozzle forward to adjust the spray to low
pressure mode (Figure 13). Slide the nozzle backward to achieve high pressure.
 Point the nozzle down towards a firm surface and
press the trigger to test the pattern (Figure 14).
Generac Portable Products 2,100 PSI High Pressure Washer
9
Safety Latch
Figure 11  Spray Gun with Safety Latch Engaged
Slide nozzle backward
for high pressure
mode.
Slide nozzle forward
for low pressure mode
and detergent
application.
Figure 13 - Adjusting Spray Pressure
Figure 14  Test the Spray Pattern
Figure 12  Connect Nozzle Extension to Spray Gun
Page 10
Generac Portable Products 2,100 PSI High Pressure Washer
10
 Twisting the nozzle adjusts the spray pattern from a
narrow pattern to a fan pattern (Figure 15).
 For most effective cleaning, keep the spray nozzle
between 8 to 24 inches away from cleaning surface.  If you get the spray nozzle too close, especially
using high pressure mode, you may damage the
surface being cleaned.  Do Not get closer than 8 inches when cleaning tires.
Applying Detergent with the
Adjustable Nozzle
IMPORTANT: Use soaps designed specifically for pressure washers. Household detergents could
damage the pump. IMPORTANT: You must attach all hoses before you
start the engine. Starting the engine without all the hoses connected and without the water turned ON will damage the pump.
To apply detergent, follow these steps:
 Review the use of adjustable nozzles.  Prepare detergent solution as required by the job.
 Hang the detergent solution on the hook of the
wireform attached to the handle, as shown in Figure 16.
 Place the small filter end of the detergent siphoning
tube into the detergent container.
CAUTION: Keep the detergent siphoning tube
from coming in contact with the hot muffler. This will damage the plastic tube. When inserting the filter into a cleaning solution bottle, route the tube so as to keep it from inadvertently contacting the hot muffler.
 Make sure the garden hose is connected to the
water inlet. Check that the high pressure hose is
connected to the spray gun and the pump.  Start the engine and attach nozzle extension.  Slide the adjustable nozzle forward to low pressure
mode. Detergent cannot be applied with the nozzle
in high pressure position.  Apply detergent to a dry surface, starting from the
bottom and working up.  Allow the detergent to soak in for 3-5 minutes
before washing and rinsing. Reapply as needed to
prevent surface from drying.  For washing, start at lower portion of area to be
washed and work upward, using long, even,
overlapping strokes.
Figure 16  Insert Filter into Container
Twist nozzle
counterclockwise for
fan spray pattern.
Twist nozzle clockwise
for narrow spray
pattern.
Figure 15 - Adjusting Spray Pattern
Page 11
Generac Portable Products 2,100 PSI High Pressure Washer
11
Pressure Washer Rinsing
WARNING: Be extremely careful if you must
use the pressure washer from a ladder, scaffolding or any other relatively unstable location. Pressure in a running washer builds as you climb. When you press the trigger, the recoil from the initial spray could cause you to fall. The high pressure spray could also cause you to fall if you are too close to the cleaning surface.
For Rinsing:
 Slide the nozzle backward to high pressure, press
the trigger and wait for the detergent to clear.
NOTE: You can also stop detergent from flowing by simply removing detergent siphon tube from bottle.
 Keep the spray gun a safe distance from the area
you plan to spray.
 Apply a high pressure spray to a small area, then
check the surface for damage. If no damage is found, it is okay to continue cleaning.
 Start at the top of the area to be rinsed, working
down with same overlapping strokes as you used for washing and applying detergent.
Automatic Cool Down System
(Thermal Relief)
If you run the engine on your pressure washer for 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach a temperature between 140145°F. When the water reaches this temperature, the automatic cool down system engages and cools the pump by discharging the warm water onto the ground. This system prevents internal damage to the pump.
SPECIFICATIONS
Outlet Pressure . . . . 2,100 psi
Flow Rate . . . . . . . . . 2.0 gallons per minute (gpm)
Detergent . . . . . . . . . Use detergent approved for
pressure washers
Water Supply Temp . Not to Exceed 140°F
Automatic Cool . . . . Will cycle when water
Down System . . . . . . reaches 140°-145°F
Page 12
Generac Portable Products 2,100 PSI High Pressure Washer
12
GENERAL MAINTENANCE
RECOMMENDATIONS
The pressure washer warranty does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the high pressure washer as instructed in this manual.
 Some adjustments will need to be made periodically
to properly maintain your high pressure washer.
 All maintenance in this manual and the engine
owners manual should be made at least once each season.
 Once a year you should clean or replace the spark
plug, clean or replace the air filter and check the spray gun and adjustable nozzle extension assembly for wear. A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer. Please refer to your engine owners manual for more details.
BEFORE EACH USE
 Check engine oil level.  Check water inlet screen for damage.  Check in-line filter for damage.  Check high pressure hose for leaks.  Check detergent siphoning tube and filter for
damage.
 Check spray gun and adjustable nozzle extension
assembly for leaks.
 Rinse out garden hose to flush out debris before
connecting to pressure washer.
PRESSURE WASHER
MAINTENANCE
Check and Clean Inlet Screen
Examine the screen on the water inlet. Clean it if the screen is clogged or replace it if screen is damaged.
Check High Pressure Hose
The high pressure hose can develop leaks from wear, kinking, or abuse. Inspect the hose each time before using it. Check for cuts, leaks, abrasions or bulging of cover, damage or movement of couplings. If any of these conditions exist, replace the hose immediately.
WARNING: Water spraying from a leak is
capable of injecting material into skin. Inspect hose each time before using it. Never repair a high pressure hose. Replace it with another hose that exceeds the maximum pressure rating of your pressure washer.
Check Detergent Siphoning Tube
Examine the filter on the detergent tube and clean if clogged. The tube should fit tightly on the barbed fitting. Examine the tube for leaks or tears. Replace the filter or tube if either is damaged.
Check Gun and Adjustable Nozzle
Extension
Examine the hose connection to the spray gun and make sure it is secure. Test the trigger by pressing it and making sure it springs back into place when you release it. Put the safety latch in the ON position and test the trigger. You should not be able to press the trigger.
Page 13
Generac Portable Products 2,100 PSI High Pressure Washer
13
Check In-Line Filter
Refer to Figure 17 and service the in-line filter if it becomes clogged, as follows:
1. Detach spray gun and nozzle extension from high pressure hose. Detach nozzle extension from spray gun and remove o-ring and screen from nozzle extension. Flush the screen, spray gun, and adjustable nozzle extension with clean water to clear debris.
2. If the screen is damaged, the o-ring kit contains a replacement in-line filter screen and an o-ring. If undamaged, reuse screen.
3. Place the in-line filter screen into the threaded end of the nozzle extension. Direction does not matter. Push the screen in with the eraser end of a pencil until it rests flat at the bottom of the opening. Take care to not bend the screen.
4. Place the o-ring into the recess. Push the o-ring snugly against the in-line filter screen.
5. Assemble the nozzle extension to the spray gun, as described earlier in this manual.
Purge Pump of Air and
Contaminants
To remove air from the pump, follow these steps:
 Set up the pressure washer as described in
Preparing Pressure Washer For Use. Connect the
water supply and turn water on.  Pull the trigger on the spray gun and hold.  When the water supply is steady and constant,
engage the safety latch.
To remove contaminants from the pump, follow these steps:
 Set up the pressure washer as described in
Preparing Pressure Washer For Use. Connect the water supply and turn water on.
 Start the engine according to instructions in How To
Start Your Engine.  Squeeze the trigger on the spray gun and hold.  When the water supply is steady and constant,
engage the safety latch and attach the nozzle
extension.
Cleaning Detergent Siphoning Tube
If you used the detergent siphoning tube, you must flush it with clean water before stopping the engine.
 Place the detergent siphoning tube in a bucket full of
clean water.  Slide the adjustable nozzle forward to the low
pressure position. Flush for 1-2 minutes.  Shut off the engine. IMPORTANT: Simply shutting OFF engine will not
release pressure in the system. When the engine has
shut down, squeeze the trigger on the spray gun to relieve the pressure in the hose.
Nozzle Maintenance
If the adjustable nozzle becomes restricted or clogged with foreign materials such as dirt, excessive pump pressure may develop. A partially clogged nozzle causes a pulsing sensation during use.
If the adjustable nozzle becomes clogged or partially restricted, immediately clean the nozzle with the kit included with your pressure washer by following these instructions:
 Shut off the engine and turn off the water supply.  Separate the nozzle extension from the spray gun.  Adjust the nozzle extension to the stream position.  Remove the nozzle from the end of the nozzle
extension (Figure 18) using a 2mm or 5/64 allen
wrench (like the one included in the kit).
Nozzle Extension
Filter Screen
O-ring
Figure 17  Clean In-Line Filter
Page 14
Generac Portable Products 2,100 PSI High Pressure Washer
14
 Use the wire included in the kit (Figure 18) or a
small paper clip to free the foreign material clogging or restricting the nozzle.
 Remove additional debris by back flushing water
through the nozzle extension (Figure 19). Back flush between 30 to 60 seconds. Turn the nozzle extension to stream spray and move the nozzle from low to high while flushing.
 Reinstall the nozzle into the nozzle extension.
Do Not overtighten.
 Reconnect the water supply, turn on the water, and
start the engine.  Reconnect the nozzle extension to the spray gun.  Test the pressure washer by operating with nozzle in
the high and in the low positions.
ORing Maintenance
Through the normal operation of your pressure washer, orings, which keep the connections of the hoses and spray gun tight and leakfree, may become worn or damaged.
Provided with your pressure washer is an ORing Maintenance Kit which includes replacement o-rings, rubber washer and water inlet filter. Refer to the instruction sheet provided in the kit to service your units o-rings. Note that not all of the parts in the kit will be used on your unit.
To remove a worn or damaged oring:
 Use a small flathead screwdriver to get underneath
the o-ring and pry it off.
ENGINE MAINTENANCE
See the engine owners manual for instructions on how to properly maintain the engine.
PREPARING THE UNIT FOR
STORAGE
Water should not remain in the unit for long periods of time. Sediments or minerals can deposit on pump parts and freeze pump action. If you do not plan to use the pressure washer for more than 30 days, follow this procedure:
1. Flush detergent siphoning tube by placing the filter into a pail of clean water while running pressure washer in low pressure mode (adjustable nozzle in the forward position). Flush for one to two minutes.
2. Shut off the engine and let it cool, then remove all hoses. Disconnect spark plug wire from spark plug.
3. Empty the pump of all pumped liquids by pulling the recoil handle about 6 times. This should remove most of the liquid in the pump.
NOTE: To protect the unit from freezing temperatures, draw RV antifreeze (non-alcohol) into the pump by pouring the solution into a 3-foot section of garden hose connected to inlet adapter and pulling recoil handle twice.
4. Store unit in a clean, dry area.
Storing the Engine
See the engine owners manual for instructions on how to properly prepare the engine for storage.
Nozzle
Figure 18  Removing and Cleaning Nozzle
Figure 19  Backflushing the Nozzle
Page 15
Generac Portable Products 2,100 PSI High Pressure Washer
15
TROUBLESHOOTING
Problem Cause Correction
Pump has following problems: failure to produce pressure, erratic pressure, chattering, loss of pressure, low water volume.
1. Nozzle in low pressure mode.
2. Water inlet is blocked.
3. Inadequate water supply.
4. Inlet hose is kinked or leaking.
5. Clogged inlet hose strainer.
6. Water supply is over 140°F.
7. High pressure hose is blocked or leaks.
8. Gun leaks.
9. Nozzle is obstructed.
10. Pump is faulty.
1. Pull nozzle backward for high pressure mode.
2. Clear inlet.
3. Provide adequate water flow.
4. Straighten inlet hose, patch leak.
5. Check and clean inlet hose strainer.
6. Provide cooler water supply.
7. Clear blocks in outlet hose.
8. Replace gun.
9. Clean nozzle.
10. Contact Generac service facility.
Detergent fails to mix with spray.
1. Detergent siphoning tube is not submerged.
2. Chemical filter is clogged.
3. Nozzle is in high pressure mode.
1. Insert detergent siphoning tube into detergent.
2. Clean or replace filter/detergent siphoning tube.
3. Push nozzle forward for low pressure mode.
Engine runs good at no-load but bogs when load is added.
Engine speed is too slow. Move throttle control to FAST
position. If engine still bogs down, contact Briggs service facility.
Engine will not start; or starts and runs rough.
1. Low oil level.
2. Dirty air cleaner.
3. Out of gasoline.
4. Stale gasoline.
5. Spark plug wire not connected to spark plug.
6. Bad spark plug.
7. Water in gasoline.
8. Overchoking.
9. Excessively rich fuel mixture.
10. Intake valve stuck open or closed.
11. Engine has lost compression.
1. Fill crankcase to proper level.
2. Clean or replace air cleaner.
3. Fill fuel tank.
4. Drain gas tank; fill with fresh fuel.
5. Connect wire to spark plug.
6. Replace spark plug.
7. Drain gas tank; fill with fresh fuel.
8. Open choke fully and crank engine.
9. Contact Briggs service facility.
10. Contact Briggs service facility.
11. Contact Briggs service facility.
Engine shuts down during operation.
1. Out of gasoline.
2. Low oil level.
1. Fill fuel tank.
2. Fill crankcase to proper level.
Engine lacks power.
Dirty air filter. Replace air filter.
Engine hunts or falters.
Choke is opened too soon. Move choke to halfway position until
engine runs smoothly.
Page 16
Generac Portable Products 2,100 PSI High Pressure Washer
16
EXPLODED VIEW  UNIT
Page 17
Generac Portable Products 2,100 PSI High Pressure Washer
17
PARTS LIST  UNIT
Item Part # Qty. Description
1 NSP 1 ENGINE 2 B1460 1 CAP, Vinyl Black 3 AB5697 1 BASE, VSPW 5 30809 1 GROMMET, Chem Hose 6 B5704 1 DECAL, Logo 7 B1631B 1 BILLBOARD, Plastic 8 B1932 1 DECAL, Instructions
9 B2142 2 TIRE, 2" X 9" Black Mag 10 75402 2 PUSHNUT, 1/2" 11 97178 2 KNOB, PW Handle 12 AB1945 1 HANDLE, VS PW 13 31669 1 BOLT, 1/4"-20 X 1.75 Carriage 14 B1730 1 BOLT, Eye 15 B5693 1 HOSE, 1/4" X 25' 16 B5830 1 KIT, O-Ring Maintenance 17 B3263 1 GUN, High Pressure 18 B1953A 1 WIREFORM 19 BB3061B 1 OIL, 20oz 20 B5700 1 MANUAL, Owners 21 B3356 1 MANUAL, Engine 22 B2163 1 KIT, Nozzle Cleaning 23 B3335 1 EXTENSION, Adjustable Nozzle 24 97566 1 HANG TAG, Nozzle 25 A1041 1 FILTER, Chemical Hose 26 98300 1 SEAL, Engine Donut 27 87815 1 GOGGLES, Safety 28 21761 1 NOZZLE, 1.05 Yellow 29 48031G 1 CLAMP, Hose Band 30 B3468A 1 PUMP, Assembly 31 B1880 3 NUT, M8 with Washer 33 B1735 3 STUD, Double Ended 34 21424 1 CONNECTOR, Garden Hose 36 52858 5 NUT, M8 Locking Flange 37 A1040B 1 HOSE, Chemical 38 B1214 2 HHCS, M8 X 1.25 X 45 39 50190 2 WASHER, Flat, .34" x 1" 40 27007 2 MOUNT, Rubber Foot 41 B4224 1 SCREEN, Gun Inlet 42 97837 1 O-RING, Hi - Pressure 43 49808 2 WASHER, M12 Flat
Page 18
Generac Portable Products 2,100 PSI High Pressure Washer
18
EXPLODED VIEW  PUMP
Page 19
Generac Portable Products 2,100 PSI High Pressure Washer
19
PARTS LIST  PUMP
Item Part # Qty. Description
1 98300 1 SEAL, Engine Donut
2 97962 3 SHCS, M6 - 1 x 25
3 96795 3 SLEEVE, Grommet Spacer
4 21429 6 BUSHING, Rubber Mount
5 97835 1 O-RING, Housing Seal
6 21783 1 THERMAL RELIEF
7 93680 3 SEAL, Oil Piston 15 TC4
8 97831 3 SPACER, Pilot
9 B2702 1 HOUSING, Piston 10 98227 1 ADAPTER, Engine 11 B2310 0 KIT, AXIAL CAM SERV
1 . . . . . . 1 SEAL, Engine Donut
2 . . . . . . 3 SHCS, M6 - 1 x 25
5 . . . . . . 1 O-RING, Housing Seal
12 . . . . . . 1 WASHER, Brg. 36 x 65 x 6
13 . . . . . . 1 ASSY., Brg. Cage 45 x 65
14 . . . . . . 1 WASHER, Brg. 45 x 65 x 1
15 . . . . . . 1 CAM, Axial 5.6 VS
16 . . . . . . 1 BALL BEARING, 35 x 72 x 17
17 185287 0 KIT, CHEM INJECT
18 . . . . . . 1 FITTING, Chem Inject
19 . . . . . . 1 BALL, Chem Inject
20 . . . . . . 1 SPRING, Chem Inject
21 . . . . . . 1 O-RING, Venturi & Seat, Black
22 . . . . . . 1 VENTURI, Chem Inject
28 . . . . . . 1 O-RING, Venturi, Yellow
23 185711 0 KIT, UNLOADER
21 . . . . . . 1 O-RING, Venturi & Seat, Black
24 . . . . . . 1 CAP, Unloader
25 . . . . . . 1 O-RING, Unloader Cap
26 . . . . . . 1 SPRING, 2000 Unloader
27 . . . . . . 1 PISTON, Unloader
29 . . . . . . 1 SEAT, 2000 Unloader
30 B3513 0 KIT, CHECK VALVES
31 . . . . . . 6 O-RING, Check Valve
32 . . . . . . 6 ASSY., Check Valve
37 . . . . . . 4 SHCS, M6-1.0 x 35
Item Part # Qty. Description
33 B3286 3 SEAL, Double-Lip 34 97837 1 O-RING, Hi-Pressure
Transfer 35 97841 3 CAP, Outlet Check Valve 36 97840 3 O-RING, Outlet CV Cap 37 40946 4 SHCS, M6-1.0 x 35 38 B4186 0 KIT, HEAD CASTING SFG
37 . . . . . . 4 SHCS, M6-1.0 x 35
39 . . . . . . 1 HEAD, Pump
40 . . . . . . 1 PLUG, 1/8-28 W/VIBR
41 B2312 0 KIT, PISTON & SPRING
1 . . . . . . 1 SEAL, Engine Donut
2 . . . . . . 3 SHCS, M6 - 1 x 25
5 . . . . . . 1 O-RING, Housing Seal
42 . . . . . . 3 RETAINER, Piston Spring
43 . . . . . . 3 PISTON, Dia. 15 x 65
44 . . . . . . 3 SPRING, Piston Return
45 B1933 0 KIT, O-RING/SEAL SERV
1 . . . . . . 1 SEAL, Engine Donut
2 . . . . . . 3 SHCS, M6 - 1 x 25
5 . . . . . . 1 O-RING, Housing Seal
7 . . . . . . 3 SEAL, Oil Piston 15 TC4
21 . . . . . . 2 O-RING, Venturi & Seat, Black
25 . . . . . . 1 O-RING, Unloader Cap
28 . . . . . . 1 O-RING, Venturi, Yellow
31 . . . . . . 6 O-RING, Check Valve
33 . . . . . . 3 SEAL, Double-Lip
34 . . . . . . 1 O-RING, High Pressure
Transfer
36 . . . . . . 3 O-RING, Outlet CV Cap
37 . . . . . . 4 SHCS, M6-1.0 x 35
Item numbers 11, 17, 23, 30, 38, 41, and 45 are service kits and include all parts shown within the box. Certain parts may only be available as components of a kit.
Page 20
LIMITED PRESSURE WASHER WARRANTY
GENERAC PORTABLE PRODUCTS (hereafter referred to as the COMPANY) warrants to the original retail purchaser, the pressure washer manufactured by the COMPANY to be free from defects in material and workmanship for the period(s) set forth below from the date of original purchase. This warranty is not transferable. The term original purchaser means the person for whom the pressure washer is originally purchased.
Warranty Schedules
Electric Power Washer 1 year (does not apply to commercial or rental applications)
CONSUMER* COMMERCIAL*
All Other Engine-driven Engine: Warranted solely by Warranted solely by
Engine Manufacturer Engine Manufacturer
Pump: 1 year 90 days
* NOTE: For the purpose of this warranty consumer use means personal residential household use by original purchaser. Commercial use means all other uses, including rental, construction, commercial and income producing purposes. Once a pressure washer has experienced commercial use, it shall thereafter be considered a commercial use pressure washer for the purposes of this warranty.
During said warranty period, the COMPANY will, at its option, repair or replace any part which, upon examination by the COMPANY or COMPANY-Authorized Dealers, is found to be defective under normal use and service**. All transportation costs under warranty, including return to the factory if necessary, are to be borne by the purchaser and prepaid by the purchaser.
** NORMAL WEAR: As with all mechanical devices, pressure washers need periodic parts service and replacement to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or pressure washer pump.
This warranty does not include: Used products and demonstration equipment. Parts, such as GUNS, HOSES,
WANDS, NOZZLES or other wear items such as quick couplers, oil, gauges, belts, o-rings, filters, pump packing, etc. Pumps which have been run without water supplied. Damage or malfunctions resulting from: accidents, abuse, modifications, alterations, or improper servicing. Freezing or chemical deterioration. Normal maintenance such as adjustments, fuel system cleaning and obstruction (due to chemical, dirt, carbon or lime, etc.).
THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, SPECIFICALLY, THE COMPANY MAKES NO OTHER WARRANTIES AS TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD AS SPECIFIED IN THE EXPRESS WARRANTY. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL, OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF THE COMPANY'S NEGLIGENCE. THE COMPANY ALSO DISCLAIMS ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS THE LOSS OF TIME OR THE USE OF THE POWER EQUIPMENT, OR ANY COMMERCIAL LOSS DUE TO THE FAILURE OF THE EQUIPMENT: AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN
WARRANTY.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.
For service, see your nearest COMPANY-Authorized warranty service facility or call 1-877-544-0982. Warranty service can be performed only by a COMPANY-Authorized service facility. This warranty will not apply to service at any other facility. At the time of requesting warranty service, evidence of original purchase date must be presented.
Generac Portable Products
Jefferson, Wisconsin U.S. A.
Loading...