Generac Power Systems 1293-2 Owner's Manual

Page 1
2700PSI
This symbol points out important safety instructions, which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in the manual before attempting to operate this unit.
Model No. 12932 (2700 psi High Pressure Washer) Manual No. B4724 Revision 0 (4/14/1999)
Pressure Washer Owner’s Manual
Problems?
Questions?
back to the store,
call the pressure washer
helpline at
1-800-270-1408
M-F 8-5 CT
GENERAC
The Reliable Ones
Page 2
2
Generac Portable Products 2700PSI High Pressure Washer
CAUTION! Always disconnect spark plug wire and place wire where it cannot contact spark plug to prevent
accidental starting when setting up, transporting, adjusting or making repairs to your high pressure washer.
 Engine exhaust gases contain DEADLY carbon
monoxide gas. This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. Operate this equipment only in the open air where adequate ventilation is available.
 Gasoline is highly FLAMMABLE and its vapors are
EXPLOSIVE. Do not permit smoking, open flames, sparks or heat in the vicinity while handling gasoline. Avoid spilling gasoline on a hot engine. Allow unit to cool for 2 minutes before refueling. Comply with all laws regulating storage and handling of gasoline.
 Use this pressure washer in areas away from
combustible materials, combustible fumes or dust.
 The high pressure equipment is designed to be
used with Generac authorized parts only. If you use this equipment with parts that do not comply with minimum specifications, the user assumes all risks and liabilities.
 Some chemicals or detergents may be harmful if
inhaled or ingested, causing severe nausea, fainting or poisoning.
 Do not allow CHILDREN to operate the pressure
washer at any time.
 Operate engine only at governed speed. Running
the engine at excessive speeds increases the hazard of personal injury. Do not tamper with parts which may increase or decrease the governed speed.
 Do not wear loose clothing, jewelry or anything that
may be caught in the starter or other rotating parts.
 Before starting the pressure washer in cold
weather, check all parts of the equipment and be sure ice has not formed there.
 Units with broken or missing parts, or without
protective housing or covers should NEVER be operated.
 The muffler and air cleaner must be installed and in
good condition before operating the pressure washer. These components act as spark arrestors if the engine backfires.
 Check the fuel system for leaks or signs of
deterioration such as chafed or spongy hose, loose or missing clamps or damaged tank or cap. Correct
all defects before operating the pressure washer.  Do not spray flammable liquids.  Never aim the gun at people, animals or plants.  The high pressure stream of water that this
equipment produces can pierce skin and its
underlying tissues, leading to serious injury.  High pressure spray can cause paint chips or other
particles to become airborne and fly at high speeds.
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm.
WWAARRNNIINNGG::
IMPORTANT!  SAFETY RULES  IMPORTANT!
Page 3
3
Generac Portable Products 2700PSI High Pressure Washer
 Always wear eye protection when you use this
equipment or when you are in the vicinity where the equipment is in use.
 Never move the machine by pulling on the high
pressure hose. Use the handle provided on the top of the unit.
 Always be certain the spray gun, nozzles and
accessories are correctly attached.
 Never use a spray gun which does not have a
trigger lock or trigger guard in place and in working order.
 Use a respirator or mask whenever there is a
chance that vapors may be inhaled. Read all instructions with the mask so you are certain it will provide the necessary protection against inhaling harmful vapors.
 High pressure spray may damage fragile items
including glass. Do not point spray gun at glass when in the high pressure spray mode.
 Keep the hose connected to machine and the spray
gun while the system is pressurized. Disconnecting the hose while the unit is pressurized is dangerous.
 Hold the spray gun firmly in your hands before you
start the unit. Failure to do so could result in an injury from a whipping spray gun. Do not leave the spray gun unattended while the machine is running.
 The cleaning area should have adequate slopes
and drainage to reduce the possibility of a fall due to slippery surfaces.
 Keep water spray away from electric wiring or fatal
electric shock may result.
 Do not secure trigger gun in the pull-back (open)
position.  Do not by-pass any safety device on this machine.  The muffler and engine heat up during operation
and remain hot immediately after shutting it down.
Avoid contact with a hot muffler or engine or you
could be severely burned.  Operate and store this unit on a stable surface.  Never allow any part of the body to come in contact
with the fluid stream. DO NOT come in contact with
a fluid stream created by a leak in the high pressure
hose.  High pressure hose can develop leaks from wear,
kinking, abuse, etc. Water spraying from a leak is
capable of injecting material into skin. Inspect hose
each time before using it. Check all hoses for cuts,
leaks, abrasions or bulging of cover, or damage or
movement of couplings. If any of these conditions
exist, replace hose immediately. Never repair high
pressure hose. Replace it with another hose that
meets minimum pressure rating of your pressure
washer.
IMPORTANT!  SAFETY RULES  IMPORTANT!
Page 4
4
Generac Portable Products 2700PSI High Pressure Washer
CONGRATULATIONS on your purchase of a
GENERAC high pressure washer. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest GENERAC Authorized Service facility, or call the 1­800 number listed on the front of this manual. We have competent, well-trained technicians and the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will enable you to assemble and maintain your high pressure washer properly.
CUSTOMER RESPONSIBILITIES
 Read and observe the safety rules.  Follow regular schedule in maintaining, caring for
and using your high pressure washer.
 Follow the instructions under Customer
Responsibilities and Storage sections of this Owner's Manual.
PRODUCT SPECIFICATIONS
Pressure Washer Specifications
Outlet Pressure . . . . 2700 psi
Flow Rate . . . . . . . . . 2.7 gallons per minute (gpm)
Detergent Mix . . . . . . Use undiluted detergent
approved for pressure washers
Water Supply . . . . . . Not to exceed 140°F
Temperature
Automatic Cool . . . . Will cycle when water
Down System reaches 140°-145°F
Engine Specifications
Engine Model . . . . . . Generac Power Systems
Rated Horsepower . . 7.8
Displacement . . . . . . 220cc
Spark Plug
Type . . . . . . . . RC-12YC
Set Gap To: . . 0.030 inch (0.76mm) Gasoline Capacity . . 4.2 U.S. quarts
Oil . . . . . . . . . . . . . . . SAE 30
In the State of California a spark arrestor is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
NOTE: The spark arrestor must be maintained in effective working order by the owner/operator.
You can order a replacement spark arrestor through your authorized Generac service facility. See Engine Owners Manual for part number.
Model Number 12932
Serial Number
Date of Purchase
The model and serial numbers will be found on a decal attached to the pressure washer. Record both serial number and date of purchase and keep in a safe place for future reference.
Page 5
KNOW YOUR PRESSURE WASHER
Read this owners manual and safety rules before operating your high pressure washer.
Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
5
Generac Portable Products 2700PSI High Pressure Washer
Automatic Cool Down System  Cycles water through pump when water reaches 140°-145°F. Warm water will discharge from pump under base of unit. This system prevents internal pump damage.
Chemical Valve Handle  The handle allows you to select the high pressure spray or the chemical spray (located on the wand).
Dual Element Air Cleaner  Uses a dry type filter element and foam pre-cleaner to limit the amount of dirt and dust that gets in the engine.
Dual Lance  Must be connected to the spray gun. Gas Tank  Fill with regular unleaded gasoline. Goggles  Always use the enclosed goggles or other
eye protection when running your pressure washer.
High Pressure Hose  Connect one end to water pump and the other end to spray gun.
High Pressure Outlet  Connection for high pressure hose.
Primer Bulb  Used for starting a cold engine. Pump  Develops high pressure. Spark Arrestor Muffler  Exhaust muffler lowers
engine noise and is equipped with a spark arrestor screen, a USDA mandate for engine use in national forests and parks.
Spray Gun  Controls the application of water and chemical onto cleaning surface with trigger device. Includes safety latch.
Water Inlet  Connection for garden hose.
Spray Gun
Chemical Valve Handle
High Pressure Hose
Goggles
Dual Element Air Cleaner
Gas Tank
Water Inlet
Pump equipped with Automatic Cool Down System
High Pressure Outlet
Spark Arrestor Muffler
Primer Bulb
Dual Lance
Page 6
6
Generac Portable Products 2700PSI High Pressure Washer
Read entire owners manual before you attempt to assemble or operate your new pressure washer. Your new pressure washer has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.
REMOVE PRESSURE WASHER FROM CARTON
 Remove parts box included with pressure washer.  Slice two corners at guide handle end of carton
from top to bottom so the panel can be folded down flat, then remove all packing material.
 Roll pressure washer out of carton.
Carton Contents
Items in the carton include:  Main Unit  Manual Bag
Owners Manual  Engine Owners Manual  Nozzle Cleaning Kit  ORing Maintenance Kit  StaBil® Brochure  StaBil®  Owner Registration Card
 Parts Box (which includes the following):
Video  Engine Oil  Wireform  Goggles  Spray Gun  Dual Lance  High Pressure Hose  Handle  Handle Parts Bag (which includes the following):
2 carriage bolts  2 knobs
PREPARING PRESSURE WASHER FOR USE
If you have any problems with the assembly of your pressure washer or if parts are missing or damaged, call the Pressure Washer Helpline at 1-800-270-1408.
To prepare your pressure washer for operation you will need to perform these tasks:
 Remove shipping cap from your pump and install oil
dipstick.
 Attach the handle and attach the wire form that
holds high pressure hose and spray gun.
 Connect high pressure hose to the spray gun and
the pump and connect water supply to the pump.  Add oil to engine crankcase.  Add fuel to fuel tank.
Remove Shipping Cap / Install Oil Dipstick
To prevent oil from leaking from the pump, a shipping cap has been installed on the oil breather of the pump.
You must remove the shipping cap and the install oil dipstick for your pressure washer to operate properly (Figure 1).
Running unit with the shipping cap installed will damage the pump and void your warranty.
Figure 1  Remove shipping cap and install oil
Shipping Cap
Oil Dipstick
Remove shipping cap and install oil dipstick here.
Page 7
7
Generac Portable Products 2700PSI High Pressure Washer
Attach the Handle
 Place the handle onto the bottom of the handle
supports already connected to the main unit. Make sure the holes in the handle align with the holes in the handle supports (Figure 2).
Note: It may be necessary to move the handle supports from side to side in order to align the handle so it will slide over the handle supports.
 Insert the carriage bolts from the outside through
the holes on the handle and attach the plastic knobs on the inside. Tighten the knobs by hand (Figure 3).
 Insert the wire support with the longer arm
positioned on the left. From this view (from rear of unit), the hook resembles a J (Figure 4).
Add Engine Oil
WARNING! Any attempt to crank or start the
engine before being properly serviced with the recommended oil will result in an engine failure.
Note: When adding oil to the engine crankcase, use only high quality detergent oil rated with API service classification SF,SG, SH or SH/CD rated SAE 30 weight.
Select the oils viscosity grade according to your expected operating temperature:
Do Not Use SAE 10W40 Oil.
Although multi-viscosity oils (5W30, 10W30, etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible damage from running low on oil.
To fill unit with oil:
 Place pressure washer on a level surface.  Clean area around oil fill and remove oil fill cap
(Figure 5).
Figure 4  Fit wire form on handle.
Figure 3  Insert the carriage bolts and attach the
knobs.
colder 32°F warmer
5W30 SAE 30
Figure 2  Attach the top of the handle to the bottom of
the handle.
Make sure the holes in the handle supports are aligned with the holes in the handle.
Handle
Handle
Supports
Page 8
8
Generac Portable Products 2700PSI High Pressure Washer
 Pour oil into the oil fill opening until it reaches point
of overflowing. DO NOT OVERFILL.
Note: The bottle of oil included with your pressure washer contains more oil than the capacity of the crankcase.
 Install oil fill cap, hand tighten securely.
Note: Check oil often during engine breakin.
Add Gasoline
DANGER! Never fill fuel tank indoors. Never
fill fuel tank when engine is running or hot. Do not smoke when filling fuel tank.
WARNING! Never fill fuel tank completely full.
Fill tank to about 1/2" below the bottom of the filler neck to provide space for fuel expansion. Wipe away any fuel spillage from engine and equipment before starting.
 Use fresh, clean fuel and store in approved
containers. Use clean fill funnels. Never use stale gasoline left over from last season or gasoline stored for long periods.
 Clean area around gas cap. Remove cap
(Figure 6).
 Add UNLEADED gasoline, slowly, to fuel tank.
Use a funnel to prevent spillage.  Install gas cap and wipe up any spilled gasoline.
Connect Hose and Water Supply to Pump
WARNING! You must assemble wand and
attach all hoses before you start engine. Starting engine without all hoses connected and water supplied will damage pump.
 Uncoil high pressure hose and attach hose quick
connect coupler to the fitting on the spray gun
(Figure 7). To engage the fitting, pull back on the
coupler collar, insert the gun fitting, and release the
collar. Pull on the gun to make sure it is securely in
place.
Figure 7  Connect high pressure hose to spray gun.
Figure 6  Add gasoline to fuel tank.
Gas Cap
Connect High Pressure
Hose Here
Figure 5  Add oil to engine crankcase. Do not attempt
to start engine without adding oil.
Oil Fill Cap
Make sure unit is on a level
surface before filling with oil!
Coupler Collar
Page 9
9
Generac Portable Products 2700PSI High Pressure Washer
 Similarly, attach other end of high pressure hose to
the high pressure quick connect fitting on the pump (Figure 8). Pull on the hose to make sure it is securely attached to the pump.
 Before you connect your garden hose to the water
inlet, inspect the water inlet screen (see Figure 9). Clean the screen if it contains debris or have it replaced if damaged. Do not run the pressure
washer if the water inlet screen is damaged.
 Connect garden hose to water inlet. Tighten firmly
by hand (Figure 9).
 Turn on the water (open valve completely).  Squeeze trigger on gun to purge pump system of
air and impurities. Squeeze until a steady stream
appears.
WARNING! Before starting the pressure
washer, be sure you are wearing adequate eye protection.
 Attach dual lance to spray gun. Tighten by hand.
CHECKLIST BEFORE STARTING ENGINE
In review, look back over the assembly to see if you have performed all of the following.
 Check for properly tightened hose connections
(high pressure and water supply). Make sure the
hoses have no kinks, cuts, or damage.  Check that oil has been added to proper level in
engine crankcase before trying to start the pressure
washer.  Add proper gasoline to fuel tank.  Provide proper water supply (not to exceed 140°F).  Be sure to read Safety Rules and Operation
sections before using the pressure washer.
Figure 8  Connect high pressure hose to pump.
Connect High
Pressure Hose
Here
Figure 9  Connect the garden hose to water inlet and
turn ON the water.
Check Screen for Damage and Connect Garden Hose Here
Page 10
10
Generac Portable Products 2700PSI High Pressure Washer
HOW TO USE YOUR PRESSURE WASHER
If you have any problems operating your pressure washer, please call the pressure washer helpline at
1-800-270-1408.
How to Start Your Engine
The best way to start your engine-powered pressure washer for the first time is to follow these instructions step-by-step. This starting information also applies whenever you start the engine after you have let the pressure washer sit idle for at least a day.
 This pressure washer requires a water source that
flows at least 3.0 gallons per minute. Do not attempt to siphon water from a non-pressurized container. Place the pressure washer close enough to an outside water source so that no more than 50' of garden hose is needed.
 Check that the high pressure hose is tightly
connected to the spray gun and to the pump. See ASSEMBLY section for illustrations.
 Connect the garden hose to water inlet on the
pressure washer pump and turn the water valve on all the way.
WARNING! Do not run pump without the
water supply connected and turned on. You must follow this caution or the pump will be damaged.
 Remove dual lance from the spay gun.
 Squeeze trigger on spray gun until a steady
stream of water appears.
 Apply the safety latch to the spray gun trigger
(Figure 10).
 Place the Run/Stop switch to Run.  Press the primer bulb 3 times, waiting 2 seconds
between each push Note: For a warm engine, do not prime.  Grasp rope handle and pull slowly until you feel
some resistance. Then pull cord rapidly to
overcome compression, prevent kickback and start
the engine. Let rope return to starter slowly. If after 3 pulls the engine fails to start, disengage the
spray gun safety latch, squeeze the trigger to relieve water pressure, re-engage the spray gun safety latch and pull the recoil starter handle rapidly (Max. 3 pulls).
How to Stop Your Pressure Washer
 Move the Run/Stop switch to Stop.  Simply shutting off the engine will not release
pressure in the system. Squeeze trigger on the
spray gun to relieve pressure in the hose. Note: A small amount of water will spray out when
you release the pressure.
How to Use the Spray Gun and Dual Lance
You now should know how to START your pressure washer and how to STOP it. The information in this section will tell you how to adjust pressure and apply chemicals using the spray gun and dual lance.
DANGER! Never put hands in front of nozzle.
 For most effective cleaning, keep spray nozzle
between 8 to 24 inches away from cleaning surface.  If you get spray nozzle too close, especially using
high pressure, you may damage the cleaning
surface.  Do not get closer than 6 inches when cleaning
automobile tires.
Figure 10  Safety Latch.
Safety Latch Applied
Page 11
11
Generac Portable Products 2700PSI High Pressure Washer
Applying Detergent
IMPORTANT: Use soaps designed specifically for
pressure washers. Household detergents could damage the pump.
To apply detergent follow these steps:
 Prepare the detergent solution as required by
chemical manufacturer. See chemical bottle for any instructions
 Hang the detergent solution on J hook of the
wireform on the handle.
 Place small filter end of the chemical injecting tube
into the detergent container (Figure 11).
CAUTION: Keep the plastic injector tube from
coming in contact with the hot muffler. This will damage the plastic tube. When inserting the filter into a cleaning agent bottle, route the tube so as to keep it from inadvertently contacting the hot muffler.
 Open the chemical valve handle (Figure 12).
IMPORTANT: Detergent cannot be applied without the water source turned on.
 Make sure garden hose is connected to water inlet.
Check that high pressure hose is connected to spray gun and pump (see ASSEMBLY section starting on page 6), and start engine.
 Apply detergent to a dry surface, starting from the
bottom and working up to avoid streaking.
 Allow the detergent to soak in for 3-5 minutes
before washing and rinsing. Reapply to prevent surface from drying.
 For washing, start at lower portion of area to be
washed and work upward, using long, even, overlapping strokes.
Pressure Washer Rinsing
WARNING: Be extremely careful if you must
use the pressure washer from a ladder, scaffolding or any other relatively unstable location. Pressure in a running washer builds as you climb. When you press the trigger, the recoil from the initial spray could force you to fall. The high pressure spray could also force you to fall if you are too close to the cleaning surface.
For Rinsing:
 Remove the chemical injector hose from the
chemical bottle to stop detergent from flowing. Spray until the detergent has cleared from the gun.
 Turn the chemical valve handle clockwise fully until
it stops. This puts the gun into high pressure mode.
 Keep the spray gun a safe distance from the area
you plan to spray.
 Apply a high pressure spray to a small area and
then check the surface for damage. If no damage is found, you can assume it is okay to continue cleaning.
 Start at top of area to be rinsed, working down with
same overlapping strokes as you used for cleaning.
Figure 11  Insert the small filter into container of
cleaning solution.
Figure 12  Chemical Valve Handle.
Chemical Valve Handle
Page 12
12
Generac Portable Products 2700PSI High Pressure Washer
Automatic Cool Down System (Thermal Relief)
If you run the engine on your pressure washer for 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach a temperature between 140145°F. When the water reaches this temperature, the automatic cool down system engages and cools the pump by discharging the warm water onto the ground. This system prevents internal damage to the pump.
GENERAL MAINTENANCE RECOMMENDATIONS
The warranty of the high pressure washer does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain high pressure washer as instructed in this manual.
 Some adjustments will need to be made
periodically to properly maintain your high pressure washer.
 All adjustments in the Service and Adjustments
section of the engine owners manual should be made at least once each season.
 Once a year you should clean or replace the spark
plug, clean or replace the air filter and check the gun and wand assembly for wear. A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer.
BEFORE EACH USE
 Check engine oil level.  Check water inlet screen for damage.  Check high pressure hose for leaks.  Check detergent inlet hose and filter for damage.  Check gun and wand assembly for leaks.
PRESSURE WASHER MAINTENANCE
Check and Clean Inlet Screen
Examine screen on the water inlet. Clean if the screen is clogged or replace if screen is damaged.
Check High Pressure Hose
The high pressure hose can develop leaks from wear, kinking, or abuse. Inspect hose each time before using it. Check for cuts, leaks, abrasions or bulging of cover, damage or movement of couplings. If any of these conditions exist, replace hose immediately.
DANGER! Water spraying from a leak is
capable of injecting material into skin. Inspect hose each time before using it. Never repair a high pressure hose. Replace it with another hose that meets the maximum pressure rating of your pressure washer.
Check Gun and Wand
Examine hose connection to gun and make sure it is secure. Test trigger by pressing it and making sure it springs back into place when you release it. Put safety latch in on position and test trigger. You should not be able to press trigger.
Check In-Line Filter
Refer to Figure 13 and service the in-line filter if it becomes clogged, as follows:
1.Detach gun and lance from high pressure hose. Detach lance from gun and remove o-ring and screen from lance. Flush the screen, gun and lance with clean water to clear debris.
Figure 13  In-Line Filter Assembly.
Lance
In-line Filter
O-ring
Page 13
13
Generac Portable Products 2700PSI High Pressure Washer
2.If the screen is damaged, the O-ring kit contains a replacement in-line filter screen and an o-ring. If undamaged, reuse screen.
3.Place the in-line filter screen into the threaded end of the lance. Direction does not matter. Push the screen in with the eraser end of a pencil until it rests flat at the bottom of the opening. Take care to not bend the screen.
4.Place the o-ring into the recess. Push the o-ring snugly against the in-line filter screen.
5.Assemble the lance to the spray gun, as described earlier in this manual.
Check Detergent Hose
Examine the filter on the detergent hose and clean if clogged. Hose should fit tightly on barbed fitting. Examine hose for leaks or tears. Replace the filter or hose if either is damaged.
Purge Pump of Air and Contaminants
To remove the air from the pump, follow these steps:
 Set up the pressure washer as described in the
ASSEMBLY section and connect the water supply.
 Remove the dual lance from the gun.  Squeeze the trigger on the gun and hold.
To remove any contaminants from the pump, follow these steps:
 Set up the pressure washer as described in the
ASSEMBLY section, and connect the water supply.
 Remove the dual lance from the spray gun.  Start the engine according to instructions in
OPERATION section.
 Squeeze the trigger on the spray gun and hold.  When the water supply is steady and constant,
engage the safety latch and refasten the dual lance.
Cleaning Chemical Injector Hose
If you have used the chemical injector hose you must flush it with clean water before stopping the engine.
To clean the chemical injector hose:  Place the small filter end of the chemical injector
hose in a bucket of clean water.
 Open the chemical valve handle fully on the lance
by turning it counterclockwise. This puts the gun in low pressure.
 Squeeze the spray gun trigger for 1 to 2 minutes to
flush the chemical injector hose.
 Shut off the engine. Important: Simply shutting OFF engine will not release
pressure in the system. When engine has shut down,
squeeze the trigger on the gun to relieve water pressure in the hose.
Nozzle Maintenance
If the nozzle on the dual lance becomes restricted or clogged with foreign materials, such as dirt, excessive pump pressure may develop. If this nozzle becomes partially clogged, it can cause a pulsing sensation during use. This generally is not a pump related problem, but rather a clogged or partially restricted nozzle.
If the nozzle becomes clogged or partially restricted, immediately clean the nozzle with the kit included with your pressure washer by following these instructions:
 Shut off the engine and turn off the water supply.  Press trigger to relieve pressure.  Separate the dual lance from the gun.  Use the wire included in the kit (Figure 14) or a
small paper clip to free the foreign materials clogging or restricting the nozzle.
Page 14
14
Generac Portable Products 2700PSI High Pressure Washer
 Remove additional debris by back flushing water
supply through dual lance (Figure 15). Back flush between 30 to 60 seconds. Back flush both lances by turning chemical valve handle.
 Reconnect the dual lance to the spray gun.
 Reconnect the water supply, turn on the water, and
start the engine.
 Test the pressure washer by operating with nozzle
in the high and in the low position.
ENGINE MAINTENANCE
See the Engine Owners Manual for instructions on how to properly maintain the engine.
SERVICE AND ADJUSTMENTS
See the engine owners manual for instructions on how to properly service the engine.
PREPARING THE UNIT FOR STORAGE
Water should not remain in the unit for long periods of time. Sediments of minerals can deposit on pump parts and freeze pump action. If you do not plan to use the pressure washer for more than 30 days, follow this procedure:
1.Flush chemical injector hose by placing the injector filter into a pail of clean water while running pressure washer and squeezing the spray gun trigger with the dual lance in low pressure mode. Flush for two minutes.
2.Shut off the engine and let it cool, then remove all hoses.
3.Place Run/Stop Switch in STOP position.
4.Empty the pump of all liquids by pulling recoil handle about 6 times. This should remove most of the liquid in the pump.
NOTE: To protect unit from freezing temperatures,
draw R. V. Antifreeze (Antifreeze without alcohol) into pump by pouring antifreeze into a 3-foot section of garden hose connected to inlet adapter and pulling recoil handle twice.
5.Store in a clean, dry area.
STORING THE ENGINE
Using a fuel additive such as STA-BIL®, or equivalent, will prevent the build up of gum and varnish in the fuel system. Refer to the engine owners manual for further information.
Figure 15  Backflushing the nozzle.
Figure 14  Cleaning the nozzle.
Page 15
15
Generac Portable Products 2700PSI High Pressure Washer
TROUBLESHOOTING POINTS
Problem
Pump has the following problems: Failure to produce adequate pressure, erratic pressure, chattering, loss of pressure or low water volume.
Detergent fails to mix with spray.
Engine runs well when not spraying but bogs down when trigger is squeezed.
Engine will not start; or starts and runs rough.
Engine shuts down during operation.
Engine lacks power.
Engine hunts or falters.
Cause
1. Lance in low pressure.
2. Water inlet is blocked.
3. Inadequate water supply.
4. Garden hose is kinked or leaking.
5. Clogged water inlet screen.
6. Water supply is over 140°F.
7. Outlet hose is blocked or leaks.
8. Gun leaks.
9. Nozzle is obstructed.
10. In-line filter obstructed.
11. Pump is faulty.
1. Chemical injector hose is not submerged.
2. Chemical injector hose is clogged.
3. Lance is in high pressure mode.
Engine speed is too slow.
1. Low oil level.
2. Dirty air cleaner.
3. Out of gasoline.
4. Stale gasoline.
5. Spark plug wire not connected to spark plug.
6. Bad spark plug.
7. Water in gasoline.
8. Excessively rich fuel mixture.
9. Intake valve stuck open or closed.
10. Engine has lost compression.
1. Out of gasoline.
2. Low oil level.
Dirty air filter.
Engine is not operating properly.
Solution
1. Adjust chemical valve handle to high pressure.
2. Clear inlet.
3. Make sure you have at least a 3.0 gpm flow for your garden hose.
4. Straighten garden hose or patch leak.
5. Check and clean water inlet screen.
6. Provide cooler water supply.
7. Clear blocks in outlet hose. Replace immediately if leaking.
8. Replace gun.
9. Clear nozzle.
10. Remove and clean in-line filter.
11. Contact Generac service facility.
1. Insert chemical line into detergent.
2. Clean or replace filter/chemical injector hose.
3. Put dual lance into low pressure mode.
Contact Generac service facility.
1. Fill crankcase to proper level.
2. Clean or replace air filter.
3. Fill fuel tank.
4. Drain gas tank; fill with fresh fuel.
5. Connect wire to spark plug.
6. Replace spark plug.
7. Drain as tank fill with fresh fuel.
8. Contact Generac service facility.
9. Contact Generac service facility.
10. Contact Generac service facility.
1. Fill fuel tank.
2. Fill crankcase to proper level.
Replace air filter.
Contact Generac service facility.
Page 16
16
Generac Portable Products 2700PSI High Pressure Washer
EXPLODED VIEW  PRESSURE WASHER
Page 17
17
Generac Portable Products 2700PSI High Pressure Washer
Item Part # Qty Description
1 A1040D 1 HOSE, 4-1/2' Chemical Clear 2 A1041 1 FILTER, Chemical Hose 3 70453 1 TAG, Warning Oil 4 97178 2 KNOB, Handle 1/4" - 20 5 31669 2 BOLT, Carriage, 1/4" - 20 x
1-3/4" 6 B1210A 1 TAG, Start Instructions 7 99583 8 NUT, Flange Lock 5/16"-18 8 B1982 1 BUMPER 9 A8926 1 MANUAL, Engine
10 B2727 1 VALVE, Thermal Relief 11 B1232 1 CLAMP, Hose 7/16" Dia. 12 21786 1 DECAL, Danger 13 91682B 1 DECAL, Recoil 15 22129 4 LOCK WASHER, M8 16 21217 2 MOUNT, Rubber Shock M8 17 B2141D 1 NOZZLE, Replacement 18 B4757 1 CAP, Inlet Quick Connect 19 97098 1 CAP, Garden Hose Inlet 20 B2043 7 BOLT, 5/16"-18 x 1-3/4"
Carriage
21 B3169A 1 ASSEMBLY, Pump 22 NSP 1 ENGINE 23 B1983 1 HANDLE 24 B1631A 1 BILLBOARD, Plastic 25 B1932 1 DECAL, Instructions 26 B1981 2 SUPPORT, Handle 27 B2192 1 DECAL, Generac 28 B1760 2 ASSEMBLY, 10" Tire &
Wheel
29 75402 2 PUSH NUT, 1/2" Dia. 30 AB1770 1 BASE 32 42909 2 HHCS, M8 1.25 x 30 33 50190 2 WASHER, M8 Flat 34 27007 2 MOUNT, Donut Type
Vibration
35 20566 1 DECAL, Generac #1-800 36 B2150 1 HOOK, Gun 37 B3761 1 DECAL, Logo 38 22147 4 HHCS, 5/16" - 24 x 1" 39 22145 4 FLAT WASHER, M8 40 95320 1 CONNECTOR, Garden Hose
Item Part # Qty Description
41 23139B 1 KEY, 3/16" Square 42 B4719 1 HOSE, High Pressure 43 87815 1 GOGGLES, Safety 44 B2140D 1 LANCE, Dual 45 B4720 1 GUN, High Pressure 46 B2203 1 KIT, Handle Fastening 47 B2508 1 KIT, Cleaning 48 B1460 2 CAP, Vinyl (black) 49 B2168A 1 HANGER, Hose, Gun, Chem
Bottle 50 40976 2 SHCS, M8 1.25 x 20 51 B2431 1 VIDEO 52 89476 1 GASKET, Exhaust 53 83208 1 BRACKET, Muffler 54 66476 2 HHCS, M6 1.0 x 12 55 83071 1 MUFFLER 56 B3062 1 KIT, Maintenance 57 48031C 3 CLAMP, Hose 58 96193 1 VALVE, Fuel Shut Off 59 96001 4 BOLT, M6 - 1.0 x 21
Shoulder 60 96002 4 BUSHING, Tank 61 94994 1 TANK, 1 Gal Fuel 62 95549 1 CAP, Fuel 63 30340C 1 HOSE, Fuel - 1/4" I.D. 64 21545 1 SHIELD, Heat 65 B2516 1 CAP, Vinyl (black) 67 B4724 1 MANUAL 68 88681 1 CARD, Owner Registration 69 48031B 1 CLAMP, Hose 3/8" 70 30809 1 GROMMET, Rubber 71 B3800 2 MOUNT, Rubber Shock, M8 72 B3107A 1 HOSE, Thermal Relief 73 85883 1 STA-BIL 74 B3061 1 OIL, 28 oz 75 83831 1 BROCHURE, Sta-Bil 76 81886 1 DECAL, Sta-Bil 77 67989 10 NUT, Flange special 78 95458 1 QUICK DISCONNECT, Hose
to Gun
PARTS LIST  PRESSURE WASHER
Page 18
18
Generac Portable Products 2700PSI High Pressure Washer
EXPLODED VIEW  PUMP
Page 19
19
Generac Portable Products 2700PSI High Pressure Washer
Item Part # Qty Description
1 100-92293P 1 Crankcase 2 101-92293P 1 Plug 3 102-92293P 1 O-Ring 4 103-92293P 1 Protector 5 104-B3169 3 Oil Seal 6 104-92293P 1 Plug 8 106-92293P 8 Washer
9 107-92293P 8 Screw 10 108-B3169 6 O-Ring 11 109-B3169 6 Valve Seat 12 110-B3169 6 Valve Plate 13 111-B3169 6 Spring 14 112-B3169 6 Valve Cage 15 108-92293P 6 O-Ring 16 114-B3169 6 Valve Cap 17 115-B3169 6 Valve Assy. 18 116-B3169 3 Head Ring 19 117-B3169 3 Packing 20 118-B3169 3 Packing Retainer 21 119-B3169 3 O-Ring 22 120-B3169 3 O-Ring 23 110-92293P 1 Sight Gauge 24 111-92293P 1 Needle Bearing 25 94504 1 Oil Dip Stick 26 112-92293P 3 Nut 27 113-92293P 3 Washer 28 150-92293P 3 Plunger 29 114-92293P 3 O-Ring 30 115-92293P 3 Back Up Ring 31 116-92293P 3 Flinger Washer 32 117-92293P 3 Conn. Rod Pin 33 118-92293P 1 Crankcase Cover 34 126-92293P 4 Screw 35 120-92293P 1 Cover O-Ring 36 134-B3169 3 Connecting Rod 37 122-92293P 3 Plunger Rod 49 136-B3169 4 Screw 50 137-B3169 4 Washer 51 138-B3169 1 Flange 52 126-92293P 4 Screw 53 106-92293P 4 Washer 54 128-92293P 1 Spacer
Item Part # Qty Description
55 129-92293P 1 O-Ring 56 130-92293P 1 Oil Seal 57 131-92293P 1 Snap Ring 58 132-92293P 1 Bearing 59 146-B3169 1 Crankshaft 60 134-92293P 1 Knob 61 148-B3169 1 Bolt 62 149-B3169 1 Nut 63 137-92293P 1 O-Ring 64 138-92293P 1 Pressure Regulator 65 152-B3169 1 Seal 66 140-92293P 1 Spring 67 154-B3169 1 Bushing 68 108-92293P 1 O-Ring 69 156-B3169 1 Stopper 70 157-B3169 1 Spring 71 158-B3169 3 O-Ring 72 159-B3169 1 Ball 73 160-B3169 2 Back Up Ring 74 161-B3169 2 O-Ring 75 162-B3169 1 Piston 76 163-B3169 1 Back Up Ring 77 164-B3169 1 Valve Guide 78 165-B3169 1 O-Ring 79 166-B3169 1 Back Up Ring 80 167-B3169 1 Valve 81 168-B3169 1 Screw 82 169-B3169 1 Valve Seal 83 170-B3169 1 O-Ring 84 100-B3169A 1 Nipple, 3/8 NPT 86 172-B3169 1 UI Manifold 87 173-B3169 1 Cap 88 104-92293P 1 Cap 89 161-B3169 1 O-Ring 90 142-92293P 1 Nozzle 91 177-B3169 1 O-Ring 92 178-B3169 1 Spring 93 179-B3169 1 Ball 94 114-92293P 1 O-Ring 95 197-B3169 1 Hose barb 96 112-92293P 1 O-Ring 97 199-B3169 1 Injector Housing
Kit Description
Part # Items included in kit # Assys in kit
Valve Kit 500-92294P 10, 11, 12, 13, 14, (17) 6 Oil Seal 500-92293P 5 3 ORing 192-B3169 20, 21, 22 3 ORing 506-92294P 83,89,91,92,93,94,95,96  ORing 503-92293P 18, 19, 20, 21, 22 1 ORing 195-B3169 18, 19, 21, 22 3 ORing 505-92293P 67,68,69,70,71,72,73,74,75,76, 77,78,79,80,81,82
PARTS LIST  PUMP
Page 20
Limited Pressure Washer Warranty
Generac Portable Products LLC (hereafter referred to as GENERAC LLC) warrants to the original retail purchaser, the pressure washer manufactured by GENERAC LLC to be free from defects in material and workmanship for the period(s) set forth below from the date of original purchase. This warranty is not transferable. The term original purchaser means the person for whom the pressure washer is originally purchased.
Warranty Schedules
Electric Power Washer 1 year (does not apply to commercial or rental applications)
CONSUMER* COMMERCIAL*
All Other Engine-driven Engine: Warranted solely by Warranted solely by
Engine Manufacturer Engine Manufacturer
Pump: 1 year 90 days
* NOTE: For the purpose of this warranty consumer use means personal residential household use by original purchaser. Commercial Use means all other uses, including rental, construction, commercial and income producing purposes. Once a pressure washer has experienced commercial use, it shall thereafter be considered a commercial use pressure washer for the purposes of this warranty.
During said warranty period, GENERAC LLC will, at its option, repair or replace any part which, upon examination by GENERAC LLC or GENERAC LLC Authorized Dealers, is found to be defective under normal use and service**. All transportation costs under warranty, including return to the factory if necessary, are to be borne by the purchaser and prepaid by the purchaser.
** NORMAL WEAR: As with all mechanical devices, pressure washers need periodic parts service and replacement to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or pressure washer pump.
This warranty does not include: Used products and demonstration equipment. Parts, such as GUNS, HOSES,
WANDS, NOZZLES or other wear items such as quick couplers, oil, gauges, belts, o-rings, filters, pump packing, etc. Pumps which have been run without water supplied. Damage or malfunctions resulting from: accidents, abuse, modifications, alterations, or improper servicing. Freezing or chemical deterioration. Normal maintenance such as adjustments, fuel system cleaning and obstruction (due to chemical, dirt, carbon or lime, etc.).
THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, SPECIFICALLY, GENERAC LLC MAKES NO OTHER WARRANTIES AS TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD AS SPECIFIED IN THE EXPRESS WARRANTY. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL, OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF GENERAC LLC'S NEGLIGENCE. GENERAC LLC ALSO DISCLAIMS ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS THE LOSS OF TIME OR THE USE OF THE POWER EQUIPMENT, OR ANY COMMERCIAL LOSS DUE TO THE FAILURE OF THE EQUIPMENT; AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN
WARRANTY.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.
For service, see your nearest GENERAC LLC authorized warranty service facility or call 1-877-544-0982. Warranty service can be performed only by a GENERAC LLC authorized service facility. This warranty will not apply to service at any other facility. At the time of requesting warranty service, evidence of original purchase date must be presented.
Generac Portable Products LLC
Jefferson, Wisconsin U.S. A.
Loading...