Generac Power Systems 1292-1 Owner's Manual

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2300PSI
Pressure Washer Owner’s Manual
Problems?
Questions?
Before taking your
unit back to the store, call
the pressure washer
helpline at
M-F 8-5 CT
GENERAC
The Reliable Ones
This symbol points out important safety instructions, which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in the manual before attempting to operate this unit.
Model No. 12921 (2300 psi High Pressure Washer) Manual No. B4730 Revision 1 (4/15/1999)
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CAUTION! Disconnect spark plug wire and place wire where it cannot contact spark plug to prevent
accidental starting when setting up, transporting, adjusting or making repairs to your high pressure washer.
Engine exhaust gases contain DEADLY carbon
monoxide gas. This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. Operate this equipment only in the open air where adequate ventilation is available.
Gasoline is highly FLAMMABLE and its vapors
are EXPLOSIVE. Do not permit smoking, open flames, sparks or heat in the vicinity while handling gasoline. Avoid spilling gasoline on a hot engine. Allow unit to cool for 2 minutes before refueling. Comply with all laws regulating storage and handling of gasoline.
Locate this pressure washer in areas away from
combustible materials, combustible fumes or dust.
The high pressure equipment is designed to be
used with Generac authorized parts only. If you use this equipment with parts that do not comply with minimum specifications, the user assumes all risks and liabilities.
Some chemicals or detergents may be harmful if
inhaled or ingested, causing severe nausea, fainting or poisoning. The harmful elements may cause property damage or severe injury.
Do not allow CHILDREN to operate the pressure
washer at any time.
Operate engine only at governed speed.
Running the engine at excessive speeds increases the hazard of personal injury. Do not tamper with parts which may increase or decrease the governed speed.
Do not wear loose clothing, jewelry or anything
that may be caught in the starter or other rotating parts.
Before starting the pressure washer in cold
weather, check all parts of the equipment and be sure ice has not formed there.
Units with broken or missing parts, or without
protective housing or covers should NEVER be operated.
The muffler and air cleaner must be installed and
in good condition before operating the pressure washer. These components act as spark arrestors if the engine backfires.
Check the fuel system for leaks or signs of
deterioration such as chafed or spongy hose, loose or missing clamps or damaged tank or cap. Correct all defects before operating the
pressure washer.  Do not spray flammable liquids.  Never aim the gun at people, animals or plants.  High pressure spray can cause paint chips or
other particles to become airborne and fly at high
speeds. Always wear eye protection when
operating the pressure washer.
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other
reproductive harm.
WWAARRNNIINNGG::
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Never allow any part of the body to come in
contact with the fluid stream. DO NOT come in contact with a fluid stream created by a leak in the high pressure hose.
The high pressure hose can develop leaks from
wear, kinking, abuse, etc. Water spraying from a leak is capable of injecting material into skin. Inspect the hose each time before use. Check all hoses for cuts, leaks, abrasions or bulging of cover, or damage or movement of couplings. If any of these conditions exist, replace hose immediately. Never repair the high pressure hose. Replace it with another hose that meets minimum pressure rating of your pressure washer.
The high pressure stream of water that this
equipment produces can pierce skin and its underlying tissues, leading to serious injury.
Always wear eye protection when you use this
equipment or when you are in the vicinity where the equipment is in use.
Never move the machine by pulling on the high
pressure hose. Use the handle provided on the top of the unit.
Always be certain the spray gun, nozzles and
accessories are correctly attached.
Never use a spray gun which does not have a
trigger lock or trigger guard in place and in working order.
Use a respirator or mask whenever there is a
chance that vapors may be inhaled. Read all instructions with mask so you are certain the mask will provide the necessary protection against inhaling harmful vapors.
High pressure spray may damage fragile items
including glass. Do not point spray gun at glass when in high pressure mode.
Keep the hose connected to machine and spray
gun while the system is pressurized. Disconnecting the hose while the unit is pressurized is dangerous.
Hold the spray gun firmly in your hands before
you start the unit. Failure to do so could result in an injury from a whipping spray gun. Do not leave the spray gun unattended while the machine is running.
The cleaning area should have adequate slopes
and drainage to reduce the possibility of a fall due to slippery surfaces.
Keep water spray away from electric wiring.
Fatal electric shock may result.
Do not secure trigger gun in the pull-back (open)
position.
Do not by-pass any safety device on this
machine.
The muffler and engine heat up during operation
and remain hot immediately after shutting it down. Avoid contact with a hot muffler or engine.
Operate and store this unit on a stable, level
surface.
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CONGRATULATIONS on your purchase of a
GENERAC high pressure washer. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest GENERAC Authorized Service facility, or call the 1­800 number listed on the front of this manual. We have competent, well-trained technicians and the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will enable you to assemble and maintain your high pressure washer properly.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.  Follow regular schedule in maintaining, caring for
and using your high pressure washer.
Follow the instructions under Customer
Responsibilities and Storage sections of this Owner's Manual.
PRODUCT SPECIFICATIONS
Pressure Washer Specifications
Outlet Pressure . . . . 2300 psi
Flow Rate . . . . . . . . . 2.9 gallons per minute (gpm)
Detergent Mix . . . . . . Use undiluted detergent
approved for pressure washers
Water Supply . . . . . . Not to Exceed 140°F
Temperature
Automatic Cool . . . . Will cycle when water
Down System reaches 140°-145°F
Engine Specifications
Engine Model . . . . . . Briggs & Stratton Intek
Rated Horsepower . . 6
Displacement . . . . . . 190cc
Spark Plug
Type . . . . . . . . RC-12YC
Set Gap To: . . 0.030 inch (0.76mm) Gasoline Capacity . . 3 U.S. quarts
Oil . . . . . . . . . . . . . . . SAE 30
In the State of California a spark arrestor is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
NOTE: If you equip the engine of your pressure washer with a spark arrestor muffler, the spark arrestor must be maintained in effective working order by the owner/operator.
You can order a spark arrestor through your authorized Briggs & Stratton service facility. See Engine Owners Manual for details.
Model Number 12921
Serial Number
Date of Purchase
The model and serial numbers will be found on a decal attached to the pressure washer. Record both serial number and date of purchase and keep in a safe place for future reference.
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KNOW YOUR PRESSURE WASHER
Read this owners manual and safety rules before operating your high pressure washer.
Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
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Adjustable Nozzle Extension  Attach the adjustable nozzle extension to the spray gun to provide high pressure stream. The adjustable nozzle allows you to adjust the spray pattern which, in turn, adjusts the force of spray.
Automatic Cool Down System  Cycles water through pump when water reaches 140°-145°F. Warm
water will discharge from pump onto ground. This system prevents internal pump damage.
Dual Element Air Filter  Filter limits the amount of
dirt and dust that gets in the engine. Gas Tank  Fill tank with regular unleaded gasoline.
Always leave room for fuel expansion. Goggles  Always use the enclosed goggles or other
eye protection when running your pressure washer.
High Pressure Hose  Connect one end to the water pump and the other end to the spray gun.
High Pressure Outlet  Connection for high pressure hose.
Yellow Oil Fill Cap  Fill engine with oil here. See page 7 for oil recommendations.
Pressure Control Knob  Varies the pressure of the high pressure spray.
Pump  Develops high pressure. Recoil Starter  Use for starting the engine manually. Spray Gun  Controls the application of water onto
cleaning surface with trigger device. Includes safety latch.
Water Inlet  Connect garden hose here.
Spray Gun
Adjustable Nozzle Extension
High Pressure Hose
Recoil Starter
Goggles
Gas Tank
Water Inlet
Pressure Control Knob
Pump equipped with Automatic Cool Down System
High Pressure Outlet
Dual Element Air Filter
Yellow Oil Fill Cap
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Read entire owners manual before you attempt to assemble or operate your new pressure washer. Your new pressure washer has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.
REMOVE PRESSURE WASHER FROM CARTON
Remove parts box included with pressure
washer.
Slice two corners at guide handle end of carton
from top to bottom so the panel can be folded down flat, then remove all packing material.
Roll pressure washer out of carton.
CARTON CONTENTS
Items in the carton include:
Main Unit  Manual Bag Contents
Manual  O-Ring Kit  Nozzle Cleaning Kit  StaBil® Brochure  Owner Registration Card  B&S Intek Engine Manual
Parts Box (which includes the following):
StaBil®  Engine Oil  Video  Wireform  Goggles  Spray Gun  Nozzle Extension  High Pressure Hose  Handle  Parts Bag (which includes the following):
2 carriage bolts  2 knobs
PREPARING THE PRESSURE WASHER FOR USE
If you have any problems with the assembly of your pressure washer or if parts are missing or damaged, call the Pressure Washer Helpline at 1-800-270-1408.
To prepare your pressure washer for operation you will need to perform these tasks:
Remove shipping cap on top of pump.  Attach the handle and attach the wire form that
holds the high pressure hose and spray gun.
Connect the high pressure hose to the spray gun
and the pump and connect water supply to the
pump.  Add oil to engine crankcase.  Add fuel to fuel tank.
Remove Shipping Cap
To prevent oil from leaking from the pump, a shipping cap has been installed on the oil breather of the pump.
You must remove the cap for your pressure washer to operate properly (Figure 1).
Running unit with the shipping cap installed will damage the pump and void your warranty.
Attach the Handle
Place the handle onto the handle supports
already connected to the main unit. Make sure
the holes in the handle align with the holes on
the handle supports. (Figure 2)
Figure 1  Remove shipping cap on top of pump.
Shipping Cap
Remove shipping cap from here.
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Note: It may be necessary to move the handle supports from side to side in order to align the handle so it will slide over the handle supports.
Insert the carriage bolts through the holes on the
handle and attach the plastic knobs. Tighten the knobs by hand (Figure 3).
Insert the wire support with the longer arm positioned on the left. From this view (from rear of unit), the hook should resemble a J
(Figure 4).
Add Engine Oil
IMPORTANT: Any attempt to start the engine before it
has been properly serviced with the recommended oil may result in an engine failure.
Note: When adding oil to the engine crankcase, use only high quality detergent oil rated with API service classification SF,SG, SH or rated SAE 30 weight.
Select the oils viscosity grade according to your expected operating temperature. Do Not Use SAE
10W40 Oil.
Although multi-viscosity oils (5W30, 10W30, etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible damage from running low on oil.
Place pressure washer on a level surface.  Clean area around yellow oil fill and remove oil
fill cap (Figure 5). Do not use grey cap to add or check oil.
Pour oil into oil fill opening until the oil reaches
the point of overflowing. Stop occasionally to check oil level. Do not overfill.
Install oil fill cap, hand tighten securely.
Note: Check oil often during engine breakin.
Add Gasoline
DANGER! Never fill fuel tank indoors. Never
fill fuel tank when engine is running or hot. Do not smoke when filling fuel tank.
WARNING! Never fill fuel tank completely
full. Fill tank to about 1/2" below the bottom of the filler neck to provide space for fuel expansion. Wipe away any fuel spillage from engine and equipment before starting.
DANGER! Allow engine to cool 2 minutes
before refueling.
Figure 4  Fit wire form on handle.
Figure 5  Add oil to engine crankcase. Do not
attempt to start engine without adding oil.
Yellow Oil Fill Cap
Figure 3  Insert the carriage bolts and attach the
plastic knobs.
colder 32°F warmer
5W30 SAE 30
Figure 2  Attach the handle to the handle
supports.
Make sure the holes on the handle are aligned with the holes on the handle supports
Handle
Handle Supports
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The manufacturer recommends fresh, clean unleaded automotive gasoline with a minimum of 87 octane.
Use clean fuel and store in approved, clean,
covered containers. Use clean fill funnels. Never use stale gasoline left over from last season or gasoline stored for long periods (over 30 days).
Clean area around fuel fill cap, remove cap.
(Figure 6).
Add UNLEADED regular gasoline, slowly, to
fuel tank. Use a funnel to prevent spillage.
Install fuel cap and wipe up any spilled gasoline.
Note: Some fuels, called oxygenated or reformulated gasolines, are gasoline blended with alcohols or ethers. Excessive amounts of these blends can damage the fuel system or cause performance problems. If any undesirable operating systems occur, use gasoline with a lower percentage of alcohol or ether.
Connect Hose and Water Supply to Pump
IMPORTANT: You must assemble the nozzle
extension and attach all hoses before you start the engine. Starting engine without all hoses connected and water supplied will damage pump.
Uncoil high pressure hose and attach hose quick
connect coupler to the fitting on the spray gun (Figure 7). To engage the fitting, pull back on the coupler collar, insert the gun fitting, and release the collar. Pull on the gun to make sure it is securely in place.
Similarly, attach other end of the high pressure
hose to the high pressure quick connect fitting on the pump (Figure 8). Pull on the hose to make sure it is securely attached to the pump.
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Figure 8  Connect high pressure hose to pump.
Figure 7  Connect high pressure hose
to spray gun.
Figure 6  Add gasoline to fuel tank.
Fuel Cap
Connect High Pressure Hose Here
Coupler Collar
Connect High Pressure Hose Here
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WARNING! You must provide a water supply
with a minimum flow of 3.2 gallons per minute or damage to the pump will occur.
Before you connect your garden hose to the
water inlet, inspect the Inlet Screen (see Figure
9). Clean the screen if it contains debris or have it replaced if damaged. Do not run the pressure
washer if the inlet screen is damaged.
Connect garden hose to water inlet. Tighten by
hand (Figure 9).
Turn ON the water (open valve completely).  Squeeze trigger on gun to purge pump system of
air and impurities.
CAUTION! Before starting the pressure
washer, be sure you are wearing adequate eye protection.
Attach nozzle extension to spray gun. Tighten by
hand (Figure 10).
CHECKLIST BEFORE STARTING ENGINE
If you have reached this point, look back over the assembly to see if you have performed all of the following.
Check for properly tightened hose connections
(high pressure and water supply) and for tight connections and that there are no kinks, cuts, or damage to the high pressure hose.
Check that oil has been added to proper level in
engine crankcase before trying to start the
pressure washer.  Add proper gasoline to fuel tank.  Provide proper water supply (not to exceed
140°F).  Be sure to read Safety Rules and Operation
sections before using the pressure washer.
Figure 10  Connect nozzle extension
to spray gun.
Figure 9  Connect garden hose to water inlet and
turn ON the water.
Check Screen for Damage
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HOW TO USE YOUR PRESSURE WASHER
If you have any problems operating your pressure washer, please call the pressure washer helpline at
1-800-270-1408.
How to Start Your Engine
The best way to start your engine-powered pressure washer for the first time is to follow these instructions step-by-step.
This pressure washer requires a water source
that flows at least 3.2 gallons per minute. Do not
attempt to siphon water from a non­pressurized container. Place the pressure
washer close enough to an outside water source so that no more than 50' of garden hose is needed.
Check that the high pressure hose is tightly
connected to the spray gun and to the pump. See ASSEMBLY section for illustrations.
Connect the garden hose to water inlet on the
pressure washer pump and turn the water on
all the way.
IMPORTANT: Do not run pump without the water
supply connected and turned on. You must follow this caution or the pump will be damaged.
Set choke lever to Choke position. Note: This
is a multi-position choke.
Move the throttle control lever to the Fast
position.
Note: For a warm engine, be sure the throttle control is in the Fast position and the choke lever is in the Run position.
Turn the fuel shutoff valve to the On position. Squeeze the trigger on the spray gun to relieve
air pressure caused by turning ON the water. Water will spew out the gun in a thin stream. Continue to hold trigger until you have a steady stream of water and no air remains.This will make it easier to pull start the engine. Release the trigger.
Apply the safety latch to the spray gun trigger
(Figure 11).
Grasp rope handle and pull slowly until you feel
some resistance. Then pull cord rapidly to overcome compression, prevent kickback and start the engine. Let rope return to starter slowly.
Note: Always keep the throttle control in the Fast position when operating the pressure washer.
When the engine starts, gradually move the
choke control from one position to the next until it is in the Run position.
If after 3 pulls the engine fails to start, disengage the spray gun safety latch, squeeze the trigger to relive water pressure, re-engage the spray gun safety latch, move the choke control to the Run position and pull the recoil starter handle rapidly (Max. 3 pulls).
How to Stop Your Pressure Washer
Important: Do Not move the choke control to Choke position to stop the engine. Backfire or
engine damage may occur.
Move the throttle control to the Idle or Slow
position.
Wait for the engine to idle down.  Move the throttle control to the Off position.  Close the fuel shutoff valve.  Squeeze trigger on the spray gun to relieve
pressure in the hose. Simply shutting off the engine will not release pressure in the system.
Note: A small amount of water will squirt out when you release the pressure.
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Figure 11  Safety Latch.
Safety Latch
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You now should know how to START your pressure washer and how to STOP it. The information in this section will tell you how to adjust the spray pattern, adjust pressure, apply detergent. and rinse.
How to Use the Adjustable Nozzle and Adjust Pressure
DANGER! Never adjust spray pattern when
spraying. Never put hands in front of nozzle to adjust spray pattern.
Slide the nozzle forward for low pressure. Slide
the nozzle backward for high pressure (Figure
12).
Twisting the nozzle from side to side adjusts the
spray pattern from a narrow jet spray to a fan pattern.
Point the nozzle toward the ground and press
the trigger to test the pattern.
Located on the top of the pump is a pressure
control knob. You can increase and decrease the
pressure of the spray by turning the knob
counterclockwise or clockwise respectively
(Figure 13).
Figure 12  Using the adjustable nozzle.
Slide nozzle backward for high pressure mode.
Slide Nozzle Forward for low pressure mode and detergent application.
Twist nozzle counterclockwise for fan spray pattern.
Twist nozzle clockwise for narrow spray pattern.
Figure 13  Pressure control knob.
Pressure Control Knob
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Applying Detergent with the Adjustable Nozzle
IMPORTANT: Use soaps designed specifically for pressure washers. Household detergents could
damage the pump.
To apply detergent follow these steps:
Review the use of adjustable nozzles on Page
11.  Prepare the detergent as instructed.  Hang the detergent solution on the wireform
hook, as shown in Figure 14.
Place filter end of chemical injection tube into
detergent container (Figure 14).
Slide adjustable nozzle forward to low pressure
mode. Detergent cannot be applied with nozzle in high pressure position.
IMPORTANT: Water source MUST be turned on.
Make sure garden hose is connected to water
inlet. Check that high pressure hose is connected to spray gun and pump (see ASSEMBLY), and start engine.
Apply detergent to dry surface, starting from
bottom and working up to avoid streaking.
Allow detergent to soak in for 3-5 minutes before
washing and rinsing. Reapply to prevent drying
For washing, start at lower portion of area to be
washed and work upward, using long, even, overlapping strokes.
CAUTION! Keep chemical injection tube from
coming in contact with hot muffler. When inserting filter into cleaning agent bottle, route tube to keep it from inadvertently contacting hot muffler.
Pressure Washer Rinsing
WARNING! Be extremely careful if you must
use the pressure washer from a ladder, scaffolding or any other relatively unstable location. Pressure in a running washer builds as you climb. When you press the trigger, the recoil from the initial spray could force you to fall. The high pressure spray could also force you to fall if you are too close to the cleaning surface.
For Rinsing:
Slide nozzle backward to high pressure and wait
for detergent to clear.
Note: You can also stop detergent from flowing by simply removing the chemical injection tube from the bottle.
Keep the spray gun a safe distance from the
area you plan to spray.
Apply a high pressure spray to a small area and
then check the surface for damage. If no damage is found, you can assume it is okay to continue cleaning.
Start at top of area to be rinsed, working down
with the same overlapping strokes you used for cleaning.
For most effective cleaning, keep spray nozzle
between 8 to 24 inches away from cleaning surface.
If you get spray nozzle too close, especially
using high pressure mode, you may damage the cleaning surface.
Do not get closer than 6 inches when cleaning
automobile tires.
Automatic Cool Down System (Thermal Relief)
If you run the engine on your pressure washer for 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach a temperature between 140145°F. When the water reaches this temperature, the automatic cool down system engages and cools the pump by discharging the warm water onto the base of the unit. This system prevents internal damage to the pump.
Figure 14  Insert the small filter into container of
cleaning solution.
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GENERAL MAINTENANCE RECOMMENDATIONS
The warranty of the high pressure washer does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain the high pressure washer as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your high pressure washer.
All adjustments in the Service and Adjustments
section of the engine owners manual should be made at least once each season.
BEFORE EACH USE
Check engine oil level.  Check water inlet screen for damage.  Check high pressure hose for leaks.  Check chemical injection tube and filter for
damage.
Check gun and wand assembly for leaks.
PRESSURE WASHER MAINTENANCE
Check and Clean Inlet Screen
Examine screen on the water inlet. Clean if the screen is clogged or replace if screen is damaged.
Check High Pressure Hose
The high pressure hose can develop leaks from wear, kinking, or abuse. Inspect the hose each time before using it. Check for cuts, leaks, abrasions or bulging of cover, damage or movement of couplings. If any of these conditions exist, replace hose immediately.
DANGER! Water spraying from a leak is
capable of injecting material into skin. Inspect hose each time before using it. Never repair a high pressure hose. Replace it with another hose that meets the maximum pressure rating of your pressure washer.
Check Gun and Wand
Examine hose connection to gun and make sure it is secure. Test trigger by pressing it and making sure it springs back into place when you release it. Put safety latch in On position and test trigger. You should not be able to press trigger.
Check In-Line Filter
Refer to Figure 15 and service the in-line filter if it becomes clogged, as follows:
1. Detach gun and lance from high pressure hose. Detach lance from gun and remove o-ring and screen from lance. Flush the screen, gun and lance with clean water to clear debris.
2. If the screen is damaged, the O-ring kit contains a replacement in-line filter screen and an o-ring. If undamaged, reuse screen.
3. Place the in-line filter screen into the threaded end of the lance. Direction does not matter. Push the screen in with the eraser end of a pencil until it rests flat at the bottom of the opening. Take care to not bend the screen.
4. Place the o-ring into the recess. Push the o-ring snugly against the in-line filter screen.
5. Assemble the lance to the spray gun, as described earlier in this manual.
Figure 15  In-Line Filter Assembly.
Lance
In-line Filter
O-ring
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Check and Clean Chemical Injection Tube
Examine the filter on the chemical injection tube and clean if clogged. The tube should fit tightly on barbed fitting. Examine tube for leaks or tears. Replace the filter or tube if either is damaged.
If you have used the chemical injection tube you must flush it with clean water before stopping the engine.
Place the small filter end of the chemical
injection tube in a bucket of clean water.  Slide the adjustable nozzle forward.  Squeeze the spray gun trigger for two minutes to
flush the chemical injection tube.  Shut off the engine.
Important: Simply shutting OFF engine will not release pressure in the system. When engine has shut down,
squeeze the trigger on the gun to relieve the pressure in the hose.
Purge Pump of Air and Contaminants
To remove the air from the pump, follow these steps:
Set up the pressure washer as described in the
ASSEMBLY section and connect the water
supply.  Remove the wand extension from the gun.  Squeeze the trigger on the gun and hold.
To remove any contaminants from the pump, follow these steps:
Set up the pressure washer as described in the
ASSEMBLY section, and connect the water
supply.  Remove the nozzle extension from the spray
gun.  Start the engine according to instructions in
OPERATION section.  Squeeze the trigger on the spray gun and hold.  When the water supply is steady and constant,
engage the safety latch and refasten the nozzle
extension.
Nozzle Maintenance
If the adjustable nozzle becomes restricted or clogged with foreign materials, such as dirt, excessive pump pressure may develop. If this nozzle becomes partially clogged, it can cause a pulsing sensation during use. This generally is not a pump related problem, but rather a clogged or partially restricted adjustable nozzle.
If the adjustable nozzle becomes clogged or partially restricted, immediately clean the nozzle with the kit included with your pressure washer by following these instructions:
Shut off the engine and turn off the water supply.  Separate the nozzle extension from the gun.  Adjust the nozzle extension to the stream
position.
Remove nozzle from the end of the wand
extension (Figure 16) using a 2mm or 5/64 allen wrench (like the one included in the kit).
Use the wire included in the kit (Figure 17) or a
small paper clip to free the foreign materials clogging or restricting the nozzle.
Figure 16  Remove nozzle.
Figure 17  Clean the nozzle.
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Remove additional debris by back flushing water
through wand extension (Figure 18). Back flush between 30 to 60 seconds. Turn nozzle extension to stream spray and move nozzle forward and backward while flushing.
Reinstall nozzle into the wand extension. DO
NOT overtighten.
Reconnect the nozzle extension to the spray
gun.
Reconnect the water supply, turn on the water,
and start the engine.
Test the pressure washer by operating with
nozzle in the high and in the low position.
Engine Maintenance
See the engine owners manual for instructions on how to properly maintain the engine.
Service and Adjustments
See the engine owners manual for instructions on how to properly service and adjust the engine.
PREPARING THE UNIT FOR STORAGE
Water should not remain in the unit for long periods of time. Sediments of minerals can deposit on pump parts and freeze pump action. If you do not plan to use the pressure washer for more than 30 days, follow this procedure:
1. Flush chemical injection tube by placing the injector filter into a pail of clean water while running pressure washer and squeezing the spray gun trigger with the adjustable nozzle in low pressure mode. Flush for two minutes.
2. Shut off the engine and let it cool, then remove all hoses.
3. Place throttle lever in STOP position.
CAUTION! Be sure throttle lever is in STOP
position before you continue. If you start engine without proper water supply connected, you can damage the pump.
4. Empty the pump of all pumped liquids by pulling recoil handle about 6 times. This should remove most of the liquid in the pump.
NOTE: To protect unit from freezing temperatures, pour RV Antifreeze fluid (antifreeze without any alcohol) into a 3-foot section of garden hose connected to inlet adapter and pulling recoil handle twice.
5. Store in a clean, dry area.
Storing the Engine
Using a fuel additive such as STA-BIL®, or equivalent, will prevent the build up of gum and varnish in the fuel system. Refer to the engine owners manual for further information.
Figure 18  Backflush nozzle.
Generac Portable Products 2300PSI High Pressure Washer
Page 16
TROUBLESHOOTING
16
Problem Cause Solution
Pump has the following problems: Failure to produce adequate pressure, erratic pressure, chattering, loss of pressure or low water volume.
1. Adjustable nozzle in low pressure.
2. Water inlet is blocked.
3. Inadequate water supply.
4. Garden hose is kinked or leaking.
5. Clogged water inlet screen.
6. Water supply is over 140°F.
7. Outlet hose is blocked or leaks.
8. Gun leaks.
9. Nozzle is obstructed.
10. Pump is faulty.
1. Pull nozzle back to high pressure position.
2. Clear inlet.
3. Make sure you have at least a 2.5 GPM flow for your garden hose.
4. Straighten garden hose or patch leak.
5. Check and clean water inlet screen.
6. Provide cooler water supply.
7. Clear blocks in outlet hose. Replace immediately if leaking.
8. Use o-ring manitenance kit to replace worn o-rings.
9. Clear nozzle.
10. Contact Generac service facility.
Detergent fails to mix with spray.
1. Chemical injector hose is not submerged.
2. Chemical injector hose is clogged.
3. Adjustable nozzle is in high pressure mode.
1. Insert chemical line into detergent.
2. Clean or replace filter/chemical injector hose.
3. Put adjustable nozzle into low pressure mode.
Engine runs well when not spraying but bogs down when trigger is squeezed.
1. Engine speed is too slow. 1. Contact Briggs & Stratton service facility.
Engine will not start; or starts and runs rough.
1. Low oil level.
2. Dirty air cleaner.
3. Out of gasoline.
4. Stale gasoline.
5. Spark plug wire not connected to
spark plug.
6. Bad spark plug.
7. Water in gasoline.
8. Excessively rich fuel mixture.
9. Intake valve stuck open or
closed.
10. Engine has lost compression
1. Fill crankcase to proper level.
2. Clean or replace air filter.
3. Fill fuel tank.
4. Drain gas tank; fill with fresh fuel.
5. Connect wire to spark plug.
6. Replace spark plug.
7. Drain as tank fill with fresh fuel.
8. Contact Briggs & Stratton service facility.
9. Contact Briggs & Stratton service facility.
10. Contact Briggs & Stratton service facility.
Engine shuts down during operation.
1. Out of gasoline.
2. Low oil level
1. Fill fuel tank.
2. Fill crankcase to proper level.
Engine lacks power.
1. Dirty air filter. 1. Replace air filter.
Engine hunts or falters.
1. Engine is not operating properly. 1. Contact Briggs & Stratton service facility.
Generac Portable Products 2300PSI High Pressure Washer
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17
NOTES
Generac Portable Products 2300PSI High Pressure Washer
Page 18
18
EXPLODED VIEW  PRESSURE WASHER
Generac Portable Products 2300PSI High Pressure Washer
Page 19
19
Item Part # Qty Description
1 AB1770 1 BASE 2 67989 10 NUT, M8 Flange Serr. 3 42909 2 HHCS, M8 1.25 x 30 4 50190 2 WASHER, M8 Flat 5 27007 2 MOUNT, Donut Type Vibration 6 20566 1 DECAL, Generac #1-800 7 B2192 1 DECAL, Generac 8 B2150 1 HOOK , Gun 9 B2516 1 CAP, Vinyl (black)
10 B2043 7 BOLT, 5/16"-18 x 1-3/4"
Carriage
11 B3760 1 DECAL, Logo 12 B1983 1 HANDLE 13 B1631A 1 BILLBOARD, Plastic 14 B1932 1 DECAL, Instructions 15 99583 8 NUT, Flange Lock 5/16"-18 16 B1981 2 SUPPORT, Handle 20 21217 4 MOUNT, Rubber Shock 21 B1232 1 CLAMP, Hose 7/16 Dia. 22 32713 1 SCREW, Taptite #10-32 x 5/8" 23 A1040D 1 HOSE, 4-1/2 Chemical Clear 24 A1041 1 FILTER, Chemical Hose 25 70453 1 TAG, Warning Oil 26 97178 2 KNOB, Handle 1/4" - 20 PW 27 31669 2 BOLT, 1/4" - 20 x 1-3/4"
Carriage 28 B1760 2 ASSEMBLY, 10" Tire & Wheel 29 75402 2 PUSHNUT, .50" Dia. 30 B4095 1 SHEET, Info. 31 B3297 1 MANUAL,Engine 32 B4730 1 MANUAL
Item Part # Qty Description
33 23139B 1 KEY, 3/16" sq. x 1-1/2" Lg. 34 95531 4 SHCS, 5/16" - 24 x 3/4" 35 B3699A 1 ASSEMBLY, Pump 36 B4757 1 CAP, Inlet Quick Connect 37 89647A 1 CONNECTOR, Garden Hose 38 97098 1 CAP, Garden Hose Inlet 39 B1982 1 BUMPER 40 NSP 1 ENGINE 41 B3057 1 KIT, O Ring 42 B4719 1 HOSE, High Pressure 43 87815 1 GOGGLES, Safety 44 B4720 1 GUN, High Pressure 45 B3335C 1 LANCE, Nozzle Hi/Lo 46 97566 1 TAG,Nozzle Instructions 47 B2168A 1 HANGER, Hose, Gun, Jug 48 B1460 2 CAP, Vinyl (black) 49 B2163 1 KIT, Nozzle Cleaning 50 B2203 1 KIT, Handle Fastening 51 92661 1 NOZZLE, 1.20 Blue
Replacement 52 B3213 1 VALVE, Thermal Relief 53 92479 4 LOCK WASHER, Ribbed 54 88681 1 CARD, Owner Registration 55 85883 1 STA-BIL 56 BB3061B 1 OIL 57 83831 1 BROCHURE, Stabil 58 81886 1 DECAL, Stabil 59 B4099 1 DECAL, IMP. Purge Air 60 95458 1 QUICK DISCONNECT, Hose
to Gun
PARTS LIST  PRESSURE WASHER
Generac Portable Products 2300PSI High Pressure Washer
Page 20
20
EXPLODED VIEW  PUMP
Generac Portable Products 2300PSI High Pressure Washer
Page 21
21
Item Part # Qty Description
1 100B3699 1 Manifold 2 165B3169 6 O-ring 12.42 x 1.78 3 102B3699 6 Valve unit 4 103B3699 6 O-ring 5.60 x 1.78 5 104B3699 3 Valve cap 6 105B3699 1 Unloader valve screw 7 106B3699 3 O-ring 9.92 x 2.62 8 107B3699 1 Valve seat 9 108B3699 1 Spacer
10 119B3699 1 Spring
11 110B3699 1 Unloader piston 12 111B3699 1 Seal 13 112B3699 1 O-ring 14 113B3699 1 Anti-extrusion ring 15 114B3699 1 Unloader stem 16 10892293P 1 O-ring 17 116B3699 1 Guide 18 10292293P 3 O-ring 19 118B3699 1 Regulating knob 20 119B3699 3 Oil seal 21 120B3699 4 Screw, M6 x 30 22 12692294P 6 Screw, M6 x 30 23 122B3699 3 Head ring 24 123B3699 3 O-ring 25 120B3169 6 O-ring 26 125B3699 3 Packing 27 126B3699 3 Retainer 15mm 28 119B3169 3 O-ring 29 128B3699 3 Spring 33 x 56 30 129B3699 3 Piston assembly 31 130B3699 3 Spring plate 32 131B3699 3 Spring plate retainer 33 132B3699 2 Roller bearing
Item Part # Qty Description
34 148B3169 1 Screw, M8 x 28 35 134B3699 1 Wobble plate 36 135B3699 1 Bearing bushing 37 136B3699 1 Crankcase 38 100B3699A 1 Cap, Brass 39 138B3699 1 Snap ring 40 139B3699 1 Oil seal 41 12092293P 1 O-ring 42 141B3699 1 Piston guide 43 142B3699 1 Plug, M14 x 1.5 x 9mm 44 143B3699 1 Plug, 10mm 45 144B3699 1 O-ring 46 100B3169A 1 Nipple, 3/8 NPT 47 146B3699 1 Orifice, 1.8mm 48 147B3699 1 Plug, 3/8" 49 148B3699 4 Screw, M8 x 70 50 149B3699 1 Screw, M8 x 25 51 150B3699 1 Inlet manifold 60 177B3169 1 O-ring 61 178B3169 1 Spring, conical 62 179B3169 1 Ball, 7/32" 63 11492293P 1 O-ring 64 197B3169 1 Hose barb 65 112B3169 1 O-ring 66 157B3699 1 Injector housing 69 12492293P 4 Washer 70 159B3699 4 Screw 71 160B3699 1 Gas mounting flange 72 161B3699 1 Crankshaft 73 10692293P 4 Washer 74 12692293P 4 Screw 75 164B3699 1 Vent plug
Repair Kits
Description Part # Items included # Assys
in kit in Kit
High Pressure Seal 201B3699 23, 24, 25, 26, 27, 28 1 Check Valve C / O Ring 202B3699 4, 5 4 Check Valve / O Ring 203B3699 2, 3 6 Oil Seal 204B3699 20 3 Unloader 205B3699 6, 7, 8, 9, 10, 11, 12, 13, 14,
15, 16, 17, 18 1
PARTS LIST  PUMP
Generac Portable Products 2300PSI High Pressure Washer
Page 22
NOTES
22
Generac Portable Products 2300PSI High Pressure Washer
Page 23
NOTES
23
Generac Portable Products 2300PSI High Pressure Washer
Page 24
Limited Pressure Washer Warranty
Generac Portable Products LLC (hereafter referred to as GENERAC LLC) warrants to the original retail purchaser, the pressure washer manufactured by GENERAC LLC to be free from defects in material and workmanship for the period(s) set forth below from the date of original purchase. This warranty is not transferable. The term original purchaser means the person for whom the pressure washer is originally purchased.
Warranty Schedules
Electric Power Washer 1 year (does not apply to commercial or rental applications)
CONSUMER* COMMERCIAL*
All Other Engine-driven Engine: Warranted solely by Warranted solely by
Engine Manufacturer Engine Manufacturer
Pump: 1 year 90 days
* NOTE: For the purpose of this warranty consumer use means personal residential household use by original purchaser. Commercial Use means all other uses, including rental, construction, commercial and income producing purposes. Once a pressure washer has experienced commercial use, it shall thereafter be considered a commercial use pressure washer for the purposes of this warranty.
During said warranty period, GENERAC LLC will, at its option, repair or replace any part which, upon examination by GENERAC LLC or GENERAC LLC Authorized Dealers, is found to be defective under normal use and service**. All transportation costs under warranty, including return to the factory if necessary, are to be borne by the purchaser and prepaid by the purchaser.
** NORMAL WEAR: As with all mechanical devices, pressure washers need periodic parts service and replacement to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or pressure washer pump.
This warranty does not include: Used products and demonstration equipment. Parts, such as GUNS, HOSES,
WANDS, NOZZLES or other wear items such as quick couplers, oil, gauges, belts, o-rings, filters, pump packing, etc. Pumps which have been run without water supplied. Damage or malfunctions resulting from: accidents, abuse, modifications, alterations, or improper servicing. Freezing or chemical deterioration. Normal maintenance such as adjustments, fuel system cleaning and obstruction (due to chemical, dirt, carbon or lime, etc.).
THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, SPECIFICALLY, GENERAC LLC MAKES NO OTHER WARRANTIES AS TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD AS SPECIFIED IN THE EXPRESS WARRANTY. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL, OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF GENERAC LLC'S NEGLIGENCE. GENERAC LLC ALSO DISCLAIMS ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS THE LOSS OF TIME OR THE USE OF THE POWER EQUIPMENT, OR ANY COMMERCIAL LOSS DUE TO THE FAILURE OF THE EQUIPMENT: AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN
WARRANTY.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.
For service, see your nearest GENERAC LLC authorized warranty service facility or call 1-877-544-0982. Warranty service can be performed only by a GENERAC LLC authorized service facility. This warranty will not apply to service at any other facility. At the time of requesting warranty service, evidence of original purchase date must be presented.
Generac Portable Products LLC
Jefferson, Wisconsin U.S. A.
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