Generac Power Systems 1195-0 Owner's Manual

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1800PSI
The Reliable Ones
High Pressure Washer
Owner’s Manual
Problems?
Questions?
Before taking your unit
back to the store,
helpline at
1-800-270-1408
M-F 8-5 CST
This pressure
washer is equipped
with an Automatic
Cool Down System.
See page 11 for
details.
GENERAC
This symbol points out important safety instructions, which, if not followed, could endan­ger the personal safety and/or property of yourself and others. Read and follow all instructions in the manual before attempting to operate this unit.
Model No. 11950 (1800 PSI High Pressure Washer) Manual No. B2808 Revision 1 (6/9/98)
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High Pressure Washer
Generac 1800PSI High Pressure Washer
GENERAC
CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug to prevent accidental starting when setting up, transporting, adjusting or making repairs to your high pressure washer.
 Engine exhaust gases contain DEADLY carbon monoxide gas.
This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. Operate this equipment only in the open air where adequate ventilation is available.
 Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE.
Do not permit smoking, open flames, sparks or heat in the vicin­ity while handling gasoline. Avoid spilling gasoline on a hot engine. Allow unit to cool for 2 minutes before refueling. Comply with all laws regulating storage and handling of gasoline.
 Locate this pressure washer in areas away from combustible
materials, combustible fumes or dust.
 The high pressure equipment is designed to be used with Generac
authorized parts only. If you use this equipment with parts that do not comply with minimum specifications, the user assumes all risks and liabilities.
 Some chemicals or detergents may be harmful if inhaled or
ingested, causing severe nausea, fainting or poisoning. The harm­ful elements may cause property damage or severe injury.
 Do not allow CHILDREN to operate the Pressure Washer at any
time.
 Operate engine only at governed speed. Running the engine at
excessive speeds increases the hazard of personal injury. Do not tamper with parts which may increase or decrease the governed speed.
 Do not wear loose clothing, jewelry or anything that may be
caught in the starter or other rotating parts.
 Before starting the Pressure Washer in cold weather, check all
parts of the equipment and be sure ice has not formed there.
 Units with broken or missing parts, or without protective housing
or covers should NEVER be operated.
 The muffler and air cleaner must be installed and in good condi-
tion before operating the Pressure Washer. These components act as spark arrestors if the engine backfires.
 Check the fuel system for leaks or signs of deterioration such as
chafed or spongy hose, loose or missing clamps or damaged tank
or cap. Correct all defects before operating the Pressure Washer.  Do not spray flammable liquids.  Never aim the gun at people, animals or plants.  High pressure spray can cause paint chips or other particles to
become airborne and fly at high speeds.  Never allow any part of the body to come in contact with the fluid
stream. DO NOT come in contact with a fluid stream created by
a leak in the high pressure hose.
 The high pressure stream of water that this equipment produces
can pierce skin and its underlying tissues, leading to serious injury and possible amputation.
 Always wear eye protection when you use this equipment or
when you are in the vicinity where the equipment is in use.
 Operate the pressure at no more than the PSI fluid pressure
rated for your pressure washer.
 Never move the machine by pulling on the high pressure hose.
Use the handle provided on the top of the unit.
 Always be certain the spray gun, nozzles and accessories are cor-
rectly attached.
 Never use a spray gun which does not have a trigger lock or trig-
ger guard in place and in working order.
 Use a respirator or mask whenever there is a chance that vapors
may be inhaled. Read all instructions with mask so you are cer­tain the mask will provide the necessary protection against inhaling harmful vapors.
 High pressure spray may damage fragile items including glass.
Do not point spray gun at glass when in the jet spray mode.
 Keep the hose connected to machine or the spray gun while the
system is pressurized. Disconnecting the hose while the unit is pressurized is dangerous.
 Hold the spray gun firmly in your hand before you start the unit.
Failure to do so could result in an injury from a whipping spray gun. Do not leave the spray gun unattended while the machine is running.
 The cleaning area should have adequate slopes and drainage to
reduce the possibility of a fall due to slippery surfaces.
 Keep water spray away from electric wiring or fatal electric shock
may result.  Do not secure trigger gun in the pull-back (open) position.  Do not by-pass any safety device on this machine.  The muffler and engine heat up during operation and remain hot
immediately after shutting it down. Avoid contact with a hot muf-
fler or engine or you could be severely burned.  Operate and store this unit on a stable surface.  High pressure hose can develop leaks from wear, kinking, abuse,
etc. Water spraying from a leak is capable of injecting material
into skin.Inspect hose each time before using it. Check all hoses
for cuts, leaks, abrasions or bulging of cover, or damage or move-
ment of couplings. If any of these conditions exist, replace hose
immediately. Never repair high pressure hose. Replace it with
another hose that meets minimum pressure rating of your pres-
sure washer.
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm.
WARNING:
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High Pressure Washer
Generac 1800PSI High Pressure Washer
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CONGRATULATIONS on your purchase of a GENERAC high pressure washer. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest GEN­ERAC Authorized Service facility, or call the 1-800 number listed on the front of this manual. We have competent, well-trained technicians and the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will enable you to assemble and maintain your high pressure washer properly.
CUSTOMER RESPONSIBILITIES
 Read and observe the safety rules.  Follow regular schedule in maintaining, caring for
and using your high pressure washer.
 Follow the instructions under Customer
Responsibilities and Storage sections of this Owner's Manual.
PRODUCT SPECIFICATIONS
Pressure Washer Specifications
Outlet Pressure . . . . 1800 psi
Flow Rate . . . . . . . . . 2.0 gallons per minute (gpm)
Detergent Mix . . . . . . Use undiluted detergent
approved for pressure washers
Water Supply . . . . . . Not to Exceed 140°F
Temperature
Automatic Cool . . . . Will cycle when water
Down System reaches 140°-145°F
Engine Specifications
Engine Model . . . . . . Honda GC 135
Rated Horsepower . . 4.0
Displacement . . . . . . 135cc
Spark Plug
Type . . . . . . . . NGK:BPR6ES
Set Gap To: . . 028-.031 inch (.7-.8mm) Gasoline Capacity . . 1.8 U.S. quarts
Oil . . . . . . . . . . . . . . . SAE 10W30
In the State of California a spark arrestor is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
NOTE: If you equip the engine of your pressure washer with a spark arrestor muffler, the spark arrestor must be maintained in effective working order by the owner/operator.
You can order a spark arrestor through your authorized Honda service dealer.
Model Number 1195-0
Serial Number
Date of Purchase
The model and serial numbers will be found on a decal attached to the pressure washer. You should record both serial number and date of purchase and keep in a safe place for future reference.
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High Pressure Washer
KNOW YOUR PRESSURE WASHER
Read this owners manual and safety rules before operating your high pressure washer.
Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Generac 1800PSI High Pressure Washer
GENERAC
Adjustable Nozzle  You must attach this to the spray gun to provide high pressure stream. Adjustable nozzle allows you to adjust force of spray and spray pattern.
Air Cleaner  Dry type filter element limits the amount of dirt and dust that gets in the engine.
Automatic Cool Down System  Cycles water through pump when water reaches 140°-145°F. Warm
water will discharge from pump onto ground. This system prevents internal pump damage.
Chemical Injection TubeUsed to siphon chemical
from the detergent container to the pump.
Choke Rod Prepares a cold engine for starting. Goggles  Always use the enclosed goggles or other
eye protection when running your pressure washer.
High Pressure Hose  Connect one end to water pump and the other end to spray wand.
High Pressure Outlet  Connection for high pressure hose.
Oil FillOil input area. Pump  Develops high pressure. Recoil Starter  Used for starting the engine manu-
ally. Spray Gun  Controls the application of water onto
cleaning surface with trigger device. Includes safety latch.
Throttle LeverSets engine in starting mode for recoil starter and stops a running engine.
Water Inlet  Connection for garden hose.
High Pressure Hose
Adjustable Nozzle
Goggles
Choke Rod
High Pressure Outlet
Pump equipped with Automatic Cool Down System
Spray Gun
Water Inlet
Oil Fill
Recoil Starter
Throttle Lever
Air Cleaner
Chemical Injection Tube
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Read entire Owners manual before you attempt to assemble or operate your new pressure washer. Your new pressure washer has been assembled at the factory with exception of those parts left unassem­bled for shipping purposes.
REMOVE PRESSURE WASHER FROM CARTON
 Remove parts box included with pressure washer.  Slice two corners at guide handle end of carton
from top to bottom so the panel can be folded down flat, then remove all packing material.
 Roll pressure washer out of carton.
CARTON CONTENTS
Items in the carton include:  Main Unit  High Pressure Hose  Parts Box (which includes the following):
 Wireform  Goggles  Nozzle Cleaning Kit  Owners Manual  Engine Manual  Spray Gun  Nozzle Extension
If any of the above parts are missing or damaged, call the pressure washer helpline at 18002701408.
PREPARING THE PRESSURE WASHER FOR USE
If you have any problems with the assembly of your pressure washer or if parts are missing or damaged, call the Pressure Washer Helpline at 1-800-270-1408.
To prepare your pressure washer for operation you will need to perform these tasks:
 Unfold the handle and attach the wire form that
holds high pressure hose and spray gun.
 Connect the high pressure hose to the spray gun
and the pump and connect the water supply to the pump.
 Add oil to the engine crankcase.  Add fuel to the fuel tank.
Secure Handle and Wire Form
 Lift the handle upward and allow the locking caps to
slide over the bottom part of the handle to secure it in place. (Figure 1).
Insert the wire form into the handle with the longer arm positioned on the left. From this view the hook should resemble a J
(Figure 2).
Add Engine Oil
IMPORTANT: Any attempt to crank or start the engine before it has been properly serviced with the recommended oil may result in an engine failure.
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Figure 1 — Lift the handle into an upright
position.
Lift the handle to an upright position and slide the locking caps into place
Figure 2 — Fit wire form on handle.
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High Pressure Washer
Note: When adding oil to the engine crankcase, use only high quality detergent oil rated with API service classification SF or SG rated SAE 10W30 weight. Do Not Use SAE 10W40 Oil.
 Place the pressure washer on a level surface.  Clean the area around oil fill and remove the oil dip-
stick (Figure 3).
 Wipe the dipstick clean.  Insert and remove the dipstick without screwing it
into the filler neck. Check the oil level shown on the dipstick.
 If the oil level is low, fill to the edge of the oil filler
hole with the recommended oil. DO NOT OVER­FILL.
 Reinstall the oil dipstick, hand tighten securely.
Note: Check Oil Often During Engine Breakin.
Add Gasoline
DANGER! Never fill fuel tank indoors. Never fill fuel tank when engine is run­ning or hot. Do not smoke when filling fuel tank.
WARNING! Never fill fuel tank completely full. Fill tank to about 1/2" below the bottom of the filler neck to provide space for fuel expansion. Wipe away any fuel spillage from engine and equipment before starting.
The manufacturer recommends fresh, clean unleaded regular automotive gasoline.
 Use clean fuel and store in approved, clean cov-
ered containers. Use clean fill funnels. Never use stale gasoline left over from last season or gaso­line stored for long periods.
 Clean the area around the fuel fill cap, remove the
cap (Figure 4).
 Add UNLEADED regular gasoline, slowly, to fuel
tank. Use a funnel to prevent spillage.
 Install the fuel cap and wipe up any spilled gasoline.
Connect Hose and Water Supply to Pump
IMPORTANT: You must assemble the wand and attach all hoses before you start the engine. Starting engine without all hoses connected and water sup­plied will damage the pump.
 Uncoil the high pressure hose and attach one end
of the hose to the base of the spray gun. (Figure 5). Tighten by hand.
 Attach the other end of the high pressure hose to
the high pressure fitting on the pump (Figure 6). Tighten by hand.
Figure 3 — Add oil to engine crankcase. Do not
attempt to start engine without adding oil.
Figure 4 — Add gasoline to fuel tank.
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 Before you connect your garden hose to the water
inlet, inspect the Inlet Screen (Figure 7). Clean the screen if it contains debris or have it replaced if damaged. DO NOT RUN THE PRESSURE WASHER IF THE SCREEN IS DAMAGED.
 Connect the garden hose to the water inlet. Tighten
by hand (Figure 7).  Turn ON the water.  Squeeze the trigger on the gun to purge the pump
system of air and impurities.
CAUTION: Before starting the pressure washer, be sure you are wearing ade­quate eye protection.
 Attach the nozzle extension to the spray gun.
Tighten By Hand (Figure 8).
CHECKLIST BEFORE STARTING ENGINE
If you have reached this point, look back over the assembly to see if you have performed all of the fol­lowing.
 Check for properly tightened hose connections
(high pressure and water supply) and for tight con­nections and that there are no kinks, cuts, or damage to the high pressure hose.
 Check that oil has been added to the proper level in
the engine crankcase before trying to start the pres-
sure washer.  Add the proper gasoline to fuel tank.  Provide a proper water supply (not to exceed
140°F).  Be sure to read the Safety Rules and Operation
sections before using the pressure washer.
Figure 6 — Connect high pressure hose to
pump.
Figure 5 — Connect high pressure hose
to spray gun.
Connect High Pressure Hose Here
Figure 7 — Connect the garden hose to water
inlet and turn ON the water.
Inspect inlet screen, do not use if dam­aged, clean if dirty
Figure 8 — Connect nozzle extension to spray
gun.
High Pressure Hose Connection
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High Pressure Washer
HOW TO USE YOUR PRESSURE WASHER
If you have any problems operating your pressure washer, please call the pressure washer helpline at 1-800-270-1408.
How to Start Your Engine
The best way to start your engine-powered pressure washer for the first time is to follow these instructions step-by-step. This starting information also applies whenever you start the engine after you have let the pressure washer sit idle for at least a day.
 Place the pressure washer in an area close enough
to an outside water source that can flow at a rate of 2 gallons per minute.
 Check that the high pressure hose is tightly con-
nected to the spray gun and to the pump. See Preparing the Pressure Washer for First Use for illustrations.
 Connect the garden hose to the water inlet on the
pressure washer pump and turn on the water.
IMPORTANT: Do not run the pump without the water supply connected and turned on. You must follow this caution or the pump will be damaged.
 Pull the Choke to the CLOSED position (full choke)
(Figure 9).
 Move the Throttle Control Lever to the Fast
position (Figure 10).
Note: For a warm engine, be sure the Choke is in the OPEN position (no choke).
 Squeeze the trigger on the spray gun (make sure
the nozzle is in low pressure mode) to relieve the air pressure caused by turning ON the water. Water will spew out of the gun in a thin stream. Hold the trigger until a steady stream of water appears. This will make it easier to pull start the
engine. Release the trigger.  Apply the safety latch to the spray gun trigger  Grasp the rope handle and pull slowly until you feel
some resistance. Then pull the cord rapidly to over-
come compression, prevent kickback and start the
engine. Let the rope return to the starter slowly.
Note: Always keep the Throttle Control Lever in the Fast position when operating the pressure washer.
 If the engine fails to start repeat above steps.  If the choke was pulled to the CLOSED position to
start the engine, slowly push it to the OPEN position
as soon as the engine warms up enough to run
smoothly.
How to Stop Your Pressure Washer
 Move the Throttle Control Lever to the Slow position.  Wait for the engine to idle down.  Move the Throttle Control Lever to the Stop position.  Simply shutting off the engine will not release pres-
sure in the system. Squeeze trigger on the spray
gun to relieve pressure in the hose. Note: A small amount of water will squirt out when
you release the pressure.
Figure 9 — Choke positions.
Figure 10 — Throttle control positions.
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How to Use the Adjustable Nozzle
The information in this section will tell you how to adjust the spray pattern and apply detergent or any other cleaning chemicals.
DANGER! Never adjust spray pattern when spraying. Never put hands in front of nozzle to adjust spray pattern.
On the end of your spray gun is a nozzle that you can slide forward and backward and that you can also twist from side to side. With the adjustable nozzle you can adjust the spray pattern to be either high pres­sure or low pressure. You can also adjust the spray so it is concentrated in a stream pattern or expanded into a fan pattern.
 Slide the nozzle forward when you wish to adjust
the spray to low pressure mode (Figure 11). Slide the nozzle backward to achieve high pressure.
 Point the nozzle toward the ground and press the
trigger to test the pattern (Figure 12).
 Twisting the nozzle adjusts the spray pattern from a
narrow pattern to a fan pattern.
 For most effective cleaning, keep the spray nozzle
between 8 to 24 inches away from the cleaning sur­face.
 If you get the spray nozzle too close, especially
using high pressure mode, you may damage the cleaning surface.
 Do not get closer than 8 inches when cleaning tires.
Applying Detergent with the Adjustable Nozzle
IMPORTANT: Use soaps designed specifically for pressure washers. Household detergents could
damage the pump. IMPORTANT: You must attach all hoses before you
start the engine. Starting the engine without all the hoses connected and without the water turned ON will damage the pump.
Figure 11 — Using the adjustable nozzle.
Slide nozzle backward for high pressure mode.
Slide nozzle forward for low pressure mode and detergent application.
Twist nozzle counter­clockwise for fan spray pattern.
Twist nozzle clock­wise for narrow spray pattern.
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High Pressure Washer
To apply detergent follow these steps:
 Review the use of adjustable nozzles.  Prepare the detergent solution as required by the
job.
 Hang the detergent solution on the hook of the
wireform on the handle as shown in Figure 13.
 Place the small filter of the clear, detergent siphon-
ing tube into the detergent container.
 Slide the adjustable nozzle forward to low pressure
mode.
Note: Detergent cannot be applied with the nozzle in high pressure position.
IMPORTANT: Detergent cannot be applied without the water source turned on.
 Make sure the garden hose is connected to the
water inlet. Check that the high pressure hose is connected to the spray gun and the pump (see HOW TO USE YOUR PRESSURE WASHER), and start the engine.
 Apply the detergent to a dry surface, starting from
the bottom and working up.
 Allow the detergent to soak in between 3-5 minutes
before washing and rinsing.
 For washing, start at lower portion of area to be
washed and work upward, using long, even, over­lapping strokes. Do not allow the detergent to dry on. This will prevent streaking.
CAUTION: Keep the detergent siphoning tube from coming in contact with the hot muffler. This will damage the plastic tube. When inserting the filter into a cleaning agent bottle, route the tube so as to keep it from inadvertently contacting the hot muf­fler.
Figure 12 — Test the spray pattern.
Figure 13 — Insert the small filter into container
of cleaning solution.
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High Pressure Washer
Pressure Washer Rinsing
WARNING: Be extremely careful if you must use the pressure washer from a ladder, scaffolding or any other relatively unstable location. Pressure in a running washer builds as you climb. When you press the trigger, the recoil from the initial spray could force you to fall. The high pres­sure spray could also force you to fall if you are too close to the cleaning surface.
For Rinsing:
 Slide the nozzle forward to high pressure and wait
for the detergent to clear.
 Keep the spray gun a safe distance from the area
you plan to spray.
 Apply a high pressure spray to an small area and
then check the surface for damage. If no damage is found, you can assume it is okay to continue cleaning.
 Start at the top of the area to be rinsed, working
down with same overlapping strokes as you used for cleaning.
Note: You can also stop detergent from flowing by simply removing detergent siphoning tube from bottle.
Automatic Cool Down System
(Thermal Relief)
If you run the engine on your pressure washer for 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach a tempera­ture between 140145°F. When the water reaches this temperature, the automatic cool down system engages and cools the pump by discharging the warm water onto the ground. This system prevents internal damage to the pump.
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GENERAL MAINTENANCE RECOMMENDATIONS
The warranty of the high pressure washer does not cover items that have been subjected to operator abuse or negligence. To receive the full value from the warranty, the operator must maintain the high pres­sure washer as instructed in this manual.
 Some adjustments will need to be made periodically
to properly maintain your high pressure washer.
 All adjustments in the Service and Adjustments sec-
tion of this manual should be made at least once each season.
 Once a year you should clean or replace the spark
plug and clean or replace the air filter and check the gun and wand assembly for wear. A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer.
BEFORE EACH USE
 Check engine oil level.  Check water inlet screen for damage.  Check high pressure hose for leaks.  Check detergent siphoning tube and filter for
damage.
 Check gun and wand assembly for leaks.
PRESSURE WASHER MAINTENANCE
Check and Clean Inlet Screen
Examine the screen on the water inlet. Clean it if the screen is clogged or replace it if screen is damaged.
Check High Pressure Hose
The high pressure hose can develop leaks from wear, kinking, or abuse. Inspect the hose each time before using it. Check for cuts, leaks, abrasions or bulging of cover, damage or movement of couplings. If any of these conditions exist, replace the hose immediately.
DANGER: Water spraying from a leak is capable of injecting material into skin. Inspect hose each time before using it. Never repair a high pressure hose. Replace it with another hose that meets the maximum pressure rating of your pressure washer.
Check Detergent Siphoning Tube
Examine the filter on the detergent hose and clean if clogged. The tube should fit tightly on the barbed fit­ting. Examine the tube for leaks or tears. Replace the filter or tube if either is damaged.
Check Gun and Wand
Examine the hose connection to the gun and make sure it is secure. Test the trigger by pressing it and making sure it springs back into place when you release it. Put the safety latch in the ON position and test the trigger. You should not be able to press the trigger.
Purge Pump of Air and Contaminants
To remove the air from the pump, follow these steps:  Set up the pressure washer as described in the
PREPARING THE PRESSURE WASHER FOR
FIRST USE and connect the water supply.  Remove the wand extension from the gun.  Pull the trigger on the gun and hold. To remove the contaminants from the pump, follow
these steps:  Set up the pressure washer as described in the
HOW TO USE YOUR PRESSURE WASHER sec-
tion, and connect the water supply.  Remove the nozzle attachment from the gun.  Start the engine according to instructions in OPER-
ATION section.  Squeeze the trigger on the gun and hold.  When the water supply is steady and constant,
engage the safety latch and refasten the nozzle
attachment.
Cleaning Detergent Siphoning Tube
If you have used the detergent siphoning tube you must flush it with clean water before stopping the engine.
 Place the detergent siphoning tube in a bucket full
of clean water.  Flush for 1-2 minutes.  Shut off the engine. Important: Simply shutting OFF engine will not release
pressure in the system. When the engine has shut down,
squeeze the trigger on the gun to relieve the pressure in the hose.
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High Pressure Washer
Nozzle Maintenance
If the adjustable nozzle becomes restricted or clogged with foreign materials, such as dirt, excessive pump pressure may develop. If this nozzle becomes partially clogged, it can cause a pulsing sensation during use. This generally is not a pump related problem, but rather a clogged or partially restricted adjustable nozzle.
If the adjustable nozzle becomes clogged or partially restricted, immediately clean the nozzle with the kit included with your pressure washer by following these instructions:
 Shut off the engine and turn off the water supply.  Separate the nozzle extension from the gun.  Adjust the nozzle extension to the stream position.  Remove the nozzle from the end of the nozzle exten-
sion (Figure 14) using a 2mm or 5/64 allen wrench (like the one included in the kit).
 Use the wire included in the kit (Figure 14) or a
small paper clip to free the foreign materials clog­ging or restricting the nozzle.
 Remove additional debris by back flushing the
water supply through the nozzle extension (Figure
15). Back flush between 30 to 60 seconds. Turn the nozzle extension to stream spray and move the nozzle from low to high while flushing.
Figure 15 — Backflushing the nozzle.
 Reinstall the nozzle into the nozzle extension. DO
NOT over tighten.  Reconnect the nozzle extension to the gun.  Reconnect the water supply, turn on the water, and
start the engine.  Test the pressure washer by operating with nozzle
in the high and in the low position.
ENGINE MAINTENANCE
See the engine owners manual for instructions on how to properly maintain the engine.
Figure 14 — Removing and cleaning nozzle.
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Generac 1800PSI High Pressure Washer
SERVICE AND ADJUSTMENTS
See the engine Owners Manual for instructions on how to properly service and adjust the engine.
PREPARING THE UNIT FOR STORAGE
Water should not remain in the unit for long periods of time. Sediments of minerals can deposit on pump parts and freeze pump action. If you do not plan to use the pressure washer for more than 30 days, follow this procedure:
1.Flush detergent siphoning tube by placing the filter into a pail of clean water while running pressure washer with nozzle in low pressure mode. Flush for one to two minutes.
2.Shut off the engine and let it cool, then remove all hoses.
3.Place the throttle lever in STOP position.
CAUTION: Be sure lever is in STOP position before you continue. If you start engine without proper water supply con­nected, you can damage pump.
4.Empty the pump of all pumped liquids by pulling the recoil handle about 6 times. This should remove most of the liquid in the pump.
NOTE: To protect the unit from freezing tempera­tures, draw RV antifreeze (no alcohol) into the pump by pouring windshield washer fluid into a 3-foot sec­tion of garden hose connected to inlet adapter and pulling recoil handle twice.
5.Store in a clean, dry area.
STORING THE ENGINE
See the engine Owners manual for instructions on how to properly store the engine.
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TROUBLESHOOTING POINTS
GENERAC
Problem Cause Correction
Pump has following problems: 1. Nozzle in low pressure mode. 1. Pull nozzle backward for high failure to produce pressure, erratic pressure mode. pressure, chattering, loss of pressure, 2. Water inlet is blocked. 2. Clear inlet low water volume. 3. Inadequate water supply. 3. Provide adequate water flow.
4. Inlet hose is kinked or leaking. 4. Straighten inlet hose, patch leak.
5. Clogged inlet hose strainer. 5. Check and clean inlet hose strainer.
6. Water supply is over 140°F. 6. Provide cooler water supply.
7. Outlet hose is blocked or leaks. 7. Clear blocks in outlet hose.
8. Gun leaks. 8. Replace gun.
9. Nozzle is obstructed. 9. Clean nozzle.
10. Pump is faulty. 10. Contact Generac service facility.
Detergent fails to mix with spray. 1. Detergent siphoning tube 1. Insert detergent siphoning tube into
is not submerged. detergent.
2. Chemical filter is clogged. 2. Clean or replace filter/detergent siphoning tube.
3. Nozzle is in high pressure mode. 3. Push nozzle forward for low pressure mode.
Engine runs good at no-load but bogs Engine speed is too slow. Move throttle control to FAST . when load is added. position. If engine still bogs down
contact Generac service facility.
Engine will not start; or starts 1. Low oil level. 1. Fill crankcase to proper level. and runs rough. 2. Dirty air cleaner. 2. Clean or replace air cleaner.
3. Out of gasoline. 3. Fill fuel tank.
4. Stale gasoline. 4. Drain gas tank; fill with fresh fuel.
5. Spark plug wire not connected 5. Connect wire to spark plug. to spark plug.
6. Bad spark plug. 6. Replace spark plug.
7. Water in gasoline. 7. Drain gas tank; fill with fresh fuel.
8. Overchoking. 8. Open choke fully and crank
engine.
9. Excessively rich fuel mixture. 9. Contact Generac service facility.
10. Intake valve stuck open or closed. 10. Contact Generac service facility.
11. Engine has lost compression. 11. Contact Generac service facility.
Engine shuts down during operation. 1. Out of gasoline. 1. Fill fuel tank.
2. Low oil level. 2. Fill crankcase to proper level.
Engine lacks power. Dirty air filter. Replace air filter.
Engine hunts or falters. Choke is opened too soon. Move choke to halfway position
until engine runs smoothly.
Page 16
16
High Pressure Washer
GENERAC
EXPLODED VIEW  PRESSURE WASHER
Drawing No. B2810
Generac 1800PSI High Pressure Washer
16
Page 17
17
High Pressure Washer
REPAIR PARTS  PRESSURE WASHER
Drawing No. B2810
GENERAC
Generac 1800PSI High Pressure Washer
ITEM PART NO. QTY. DESCRIPTION
1 BB2789 1 BASE, HSPW 2 B2537 1 ENGINE, Honda 4HP 3 B1262B 1 PUMP, GPW - EG
Horizontal 4 BB2534 1 HANDLE 5 22129 8 LOCKWASHER, M8 6 52858 2 NUT, M8 Locking Flange 7 39287 2 HHCS, M8 x 45 8 27007 2 MOUNT, Rubber Foot 9 B2142 2 WHEEL, 2" x 9" Black
Mag 10 75402 2 PUSHNUT, 1/2" 11 B2168 1 HANGER, Hose 12 B1460 4 CAP, Vinyl 13 B1779 2 COVER, Hinge 14 B2347 2 CAP, End 15 46476 2 CAPLUG 16 31669 1 BOLT, 1/4" - 20 x 1-3/4"
Carriage 17 B2071 2 NUT, 1/4" - 20 Locking
Flange 18 B2759 1 HOOK, Square Neck
1/4" - 20 19 B1631A 1 BILLBOARD 20 B2812 1 DECAL, 1800 PSI 21 B2796 1 DECAL, Instructions 22 88056 1 DECAL, Data 23 nsp 1 OVERLAMINATE 24 20566 1 DECAL, 1-800 # 25 A1040A 1 HOSE, Chemical 26 A1041 1 FILTER, Chemical Hose
ITEM
PART NO. QTY. DESCRIPTION
27 A1408 1 CAP, Garden Hose Inlet 28 21217 4 MOUNT, Vibration 29 45771 8 NUT, Hex M8 - 1.25 30 21424 1 CONNECTOR, Garden
Hose 31 B1880 3 NUT, M8 with Washer 32 50190 2 WASHER, M8 Flat 33 48031G 2 CLAMP, Hose 13/32" 34 B2218 2 O-RING, 1.625" I.D. x
.103" 35 B2486 1 ADAPTER, Engine 36 97100 1 CAP, High Pressure 37 B1969 1 HOSE, 1/4" x 25 38 30209 4 HHCS, 5/16" - 24 x 1
1/4" 39 B1861 1 GUN, High Pressure 40 42909 3 HHCS, M8 - 1.25 x 30 41 97739 1 PLATE, Pump Mounting 42 98300 1 SEAL, Engine Donut 43 B2517 1 DECAL, Recoil 44 97566 1 TAG, Nozzle 45 B3094 1 DECAL 4 HP 46 B1867E 1 WAND, Adjustable
Nozzle 47 B2163 1 KIT, Nozzle Cleaning 48 B2808 1 MANUAL, Owners 49 87815 1 GOGGLES, Saftey 50 30809 1 GROMMET, Drain Hose 51 B3107 1 HOSE, Thermal Relief 52 B3057 1 KIT, Maintenance 53 48031B 1 CLAMP, Hose 3/8"
Page 18
18
High Pressure Washer
GENERAC
Generac 1800PSI High Pressure Washer
Drawing No. B3096
EXPLODED VIEW  PUMP
Page 19
19
High Pressure Washer
GENERAC
Generac 1800PSI High Pressure Washer
REPAIR PARTS  PUMP
19
Drawing No. B3096
ITEM PART NO. DESCRIPTION QTY
1 96795 SLEEVE, RUBBER GROMMET SPACER 3 2 21640 ASSY., CAGE NEEDLE BEARING 45 X 65 1 3 21641 WASHER, BRG. DIA. 45 x 65 x 1T ( 1 4 21642 WASHER, BRG. DIA. 36 x 65 x 6T [SPECIAL] 1 5 93680 SEAL, OIL PISTON DIA. 15 3 6 97828 SPRING, PISTON RETURN  EG 3 7 93667 SEAL, U-CLIP 3 8 B2557 CAM, AXIAL 5.6mm w/INSERT 1 9 98227 ADAPTER, ENGINE 1
10 20110 HOUSING, PISTON AND UNLOADER 1
11 97830 RETAINER, PISTON SPRING 3 12 97831 SPACER, PILOT 3 13 97832 PISTON, DIA. 15-65 LONG 3 14 A1111B HEAD, PUMP 1 15 57018 BEARING, BALL RADIAL 1 16 21429 BUSHING, RUBBER 6 17 97835 O RING, HOUSING SEAL 1 18 97837 O RING, HI-PRESSURE TRANSFER 1 19 97838 ASSY, CHECK VALVE  INLET 3 20 97839 ASSY, CHECK VALVE  OUTLET 3 21 97840 O RING, INLET PORT CAP 3 23 97841 CAP, INLET PORT 3 24 97842 SEAT, UNLOADER 1 25 97843 O RING, UNLOADER VENTURI 1 26 B1253 PISTON, UNLOADER 1 27 97845 SEAL, UNLOADER PARBACK 2 28 A2731 SPRING, UNLOADER 1 29 97847 O RING, UNLOADER CAP 1 30 A2730 CAP, UNLOADER 1 31 21424 GARDEN HOSE CONNECTOR 1 32 A1575 BARB, HOSE WITH NYLON INSERT 1 33 96137 PLUG, 1/8 NPT [WITH SEALANT] 1 34 95379 BALL, DIA. 5.5 CHEMICAL INJECTOR 1 35 95380 SPRING, CHEMICAL INJECTOR 1 36 20631 VENTURI, CHEMICAL INJECTOR 1 37 97934 O RING, CHECK VALVE  INLET 3 39 93873 LOCK WASHER, M6 RIBBED 7 40 40946 SOCKET HEAD CAPSCREW M6-1.0 x 35mm 4 41 97851 O RING PISTON HOUSING 3 42 97962 SOCKET HEAD CAPSCREW, M6-1.0 x 25mm 3 43 B3090 THERMAL RELIEF 1
44 20876 .5 OZ. SEALANT, THREAD LOCKTITE 545 O 45 B1077 O RING VENTURI 1
Page 20
Generac 1800PSI High Pressure Washer
GENERAC
LIMITED PRESSURE WASHER WARRANTIES
(includes Master Contractor)
GENERAC, LLC warrants to the original retail purchaser, the pressure washer manufactured by GENERAC, LLC to be free from defects in material and workmanship for the period(s) set forth below from the date of original purchase. This warranty is not transferable. The term original purchaser means the person for whom the pressure washer is originally purchased.
Warranty Schedules
Electric Power Washer 1 year (does not apply to commercial or rental operations)
CONSUMER* COMMERCIAL*
Generac, llc GN-Series Engine-driven Engine: Warranted solely by Warranted solely by Power Washer Engine Manufacturer Engine Manufacturer
Pump: 1 year 90 days
All Other Engine-driven Engine: Warranted solely by Warranted solely by Power Washers Engine Manufacturer Engine Manufacturer
Pump: 1 year 90 days
* NOTE: For the purpose of this warranty consumer use means personal residential household use by original purchaser. Commercial Use means all other uses, including rental, construction, com­mercial and income producing purposes. Once a pressure washer has experienced commercial use, it shall thereafter be considered a commercial use pressure washer for the purposes of this warranty.
During said warranty period, GENERAC, LLC will, at its option, repair or replace any part which, upon exami­nation by GENERAC, LLC or GENERAC, LLC Authorized Dealers, is found to be defective under normal use and service**. All transportation costs under warranty, including return to the factory if necessary, are to be borne by the purchaser and prepaid by the purchaser.
** NORMAL WEAR: As with all mechanical devices, the GN-Series engines need periodic parts ser­vice and replacement to perform well. This warranty will not cover repair when normal use has exhausted the life of a part or a pressure washer.
THIS WARRANTY DOES NOT INCLUDE: Used products and demonstration equipment. Parts such as GUNS, HOSES, WANDS, NOZZLES or other wear items such as quick couplers, oil, gauges, belts, O-rings, filters, pump packing, etc. Pumps which have been run without water supplied. Damage or malfunctions resulting from: accidents, abuse, modifications, alterations, or improper servicing. Freezing or chemical dete­rioration. Normal maintenance such as adjustments, fuel system cleaning and obstruction (due to chemical, dirt, carbon or lime, etc.).
THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, SPECIFICALLY, GENERAC, LLC MAKES NO OTHER WARRANTIES AS TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The duration of any implied warranties which cannot be disclaimed is limited to the time period as specified in the express warranty. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL, OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF GENERAC, LLCs NEGLIGENCE. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.
For service, see your nearest GENERAC, LLC authorized warranty service facility or call 1-800-333-1322. Warranty service can be performed only by a GENERAC, LLC authorized service facility. This warranty will not apply to service at any other facility. At the time of requesting warranty service, evidence of original pur­chase date must be presented.
GENERAC PORTABLE PRODUCTS, LLC
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