Generac Power Systems 1173-1 Owner's Manual

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2700PSI
The Reliable Ones
High Pressure Washer
Owner’s Manual
Problems?
Questions?
Before taking your unit
back to the store,
helpline at
1-800-270-1408
M-F 8-5 CST
This pressure
washer is
equipped with an
Automatic Cool
Down System.
See page 11 for
details
GENERAC
This symbol points out important safety instructions, which, if not followed, could endan­ger the personal safety and/or property of yourself and others. Read and follow all instructions in the manual before attempting to operate this unit.
Model No. 11731 (2700 PSI High Pressure Washer) Manual No. B3258 Revision 0 (6/24/98)
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High Pressure Washer
Generac 2700PSI High Pressure Washer
GENERAC
CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug to prevent accidental starting when setting up, transporting, adjusting or making repairs to your high pressure washer.
 Engine exhaust gases contain DEADLY carbon monoxide gas.
This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. Operate this equipment only in the open air where adequate ventilation is available.
 Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE.
Do not permit smoking, open flames, sparks or heat in the vicin­ity while handling gasoline. Avoid spilling gasoline on a hot engine. Allow unit to cool for 2 minutes before refueling. Comply with all laws regulating storage and handling of gasoline.
 Locate this pressure washer in areas away from combustible
materials, combustible fumes or dust.
 The high pressure equipment is designed to be used with Generac
authorized parts only. If you use this equipment with parts that do not comply with minimum specifications, the user assumes all risks and liabilities.
 Some chemicals or detergents may be harmful if inhaled or
ingested, causing severe nausea, fainting or poisoning. The harm­ful elements may cause property damage or severe injury.
 Do not allow CHILDREN to operate the Pressure Washer at any
time.
 Operate engine only at governed speed. Running the engine at
excessive speeds increases the hazard of personal injury. Do not tamper with parts which may increase or decrease the governed speed.
 Do not wear loose clothing, jewelry or anything that may be
caught in the starter or other rotating parts.
 Before starting the Pressure Washer in cold weather, check all
parts of the equipment and be sure ice has not formed there.
 Units with broken or missing parts, or without protective housing
or covers should NEVER be operated.
 The muffler and air cleaner must be installed and in good condi-
tion before operating the Pressure Washer. These components act as spark arrestors if the engine backfires.
 Check the fuel system for leaks or signs of deterioration such as
chafed or spongy hose, loose or missing clamps or damaged tank
or cap. Correct all defects before operating the Pressure Washer.  Do not spray flammable liquids.  Never aim the gun at people, animals or plants.  High pressure spray can cause paint chips or other particles to
become airborne and fly at high speeds.
 The high pressure stream of water that this equipment produces
can pierce skin and its underlying tissues, leading to serious injury and possible amputation.
 Always wear eye protection when you use this equipment or
when you are in the vicinity where the equipment is in use.
 Never move the machine by pulling on the high pressure hose.
Use the handle provided on the top of the unit.
 Always be certain the spray gun, nozzles and accessories are cor-
rectly attached.
 Never use a spray gun which does not have a trigger lock or trig-
ger guard in place and in working order.
 Use a respirator or mask whenever there is a chance that vapors
may be inhaled. Read all instructions with mask so you are cer­tain the mask will provide the necessary protection against inhaling harmful vapors.
 High pressure spray may damage fragile items including glass.
Do not point spray gun at glass when in the high pressure spray mode.
 Keep the hose connected to machine and the spray gun while
the system is pressurized. Disconnecting the hose while the unit is pressurized is dangerous.
 Hold the spray gun firmly in your hand before you start the unit.
Failure to do so could result in an injury from a whipping spray gun. Do not leave the spray gun unattended while the machine is running.
 The cleaning area should have adequate slopes and drainage to
reduce the possibility of a fall due to slippery surfaces.
 Keep water spray away from electric wiring or fatal electric shock
may result.  Do not secure trigger gun in the pull-back (open) position.  Do not by-pass any safety device on this machine.  The muffler and engine heat up during operation and remain hot
immediately after shutting it down. Avoid contact with a hot muf-
fler or engine or you could be severely burned.  Operate and store this unit on a stable surface.  Never allow any part of the body to come in contact with the fluid
stream. DO NOT come in contact with a fluid stream created by
a leak in the high pressure hose.  High pressure hose can develop leaks from wear, kinking, abuse,
etc. Water spraying from a leak is capable of injecting material
into skin.Inspect hose each time before using it. Check all hoses
for cuts, leaks, abrasions or bulging of cover, or damage or move-
ment of couplings. If any of these conditions exist, replace hose
immediately. Never repair high pressure hose. Replace it with
another hose that meets minimum pressure rating of your pres-
sure washer.
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm.
WWAARRNNIINNGG::
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Generac 2700PSI High Pressure Washer
GENERAC
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High Pressure Washer
CONGRATULATIONS on your purchase of a GENERAC high pressure washer. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest GEN­ERAC Authorized Service facility, or call the 1-800 number listed on the front of this manual. We have competent, well-trained technicians and the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will enable you to assemble and maintain your high pressure washer properly.
CUSTOMER RESPONSIBILITIES
 Read and observe the safety rules.  Follow regular schedule in maintaining, caring for
and using your high pressure washer.
 Follow the instructions under Customer
Responsibilities and Storage sections of this Owner's Manual.
PRODUCT SPECIFICATIONS
Pressure Washer Specifications
Outlet Pressure . . . . 2700 psi
Flow Rate . . . . . . . . . 2.5 gallons per minute (gpm)
Detergent Mix . . . . . . Use undiluted detergent
approved for pressure washers
Water Supply . . . . . . Not to Exceed 140°F
Temperature
Automatic Cool . . . . Will cycle when water
Down System reaches 140°-145°F
Engine specifications
Engine Model . . . . . . Generac GN220
Rated Horsepower . . 7.8
Displacement . . . . . . 220cc
Spark Plug
Type . . . . . . . . Champion RC12YC
Set Gap To: . . 0.030 inch (0.76mm) Gasoline Capacity . . 1 gallon
Oil . . . . . . . . . . . . . . . SAE 30
In the State of California a spark arrestor is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
NOTE: The spark arrestor must be maintained in effective working order by the owner/operator.
You can order a replacement spark arrestor through your authorized Generac service facility. See Engine Owners Manual for part number.
Model Number 1173-1
Serial Number
Date of Purchase
The model and serial numbers will be found on a decal attached to the pressure washer. You should record both serial number and date of purchase and keep in a safe place for future reference.
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High Pressure Washer
KNOW YOUR PRESSURE WASHER
Read this owners manual and safety rules before operating your high pressure washer.
Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various con­trols and adjustments. Save this manual for future reference.
Generac 2700PSI High Pressure Washer
GENERAC
Automatic Cool Down System  Cycles water through pump when water reaches 140°-145°F. Warm
water will discharge from pump onto base of unit. This system prevents internal pump damage.
Chemical Concentration Knob  Adjust to vary
chemical concentration. Chemical Valve Handle  The handle allows you to
select the high pressure spray or the chemical spray. Dual Element Air Cleaner  Uses a dry type filter
element and foam pre-cleaner to limit the amount of dirt and dust that gets in the engine.
Dual Lance  Must be connected to the spray gun. Engine Oil FIll  Fill engine with oil here. See page 6
for oil recommendations.
Gas Tank  Fill tank with regular unleaded gasoline. Goggles  Always use the enclosed goggles or other
eye protection when running your pressure washer.
High Pressure Hose  Connect one end to water pump and the other end to spray wand.
High Pressure Outlet  Connection for high pressure hose.
Pressure Control Knob  Adjust to vary pressure. Primer Bulb  Used when starting a cold engine.
Pump  Develops high pressure. Spark Arrestor Muffler  Exhaust muffler lowers
engine noise and is equipped with a spark arrestor screen, a USDA mandate for engine use in national forests and parks.
Spray Gun  Controls the application of water and chemical onto cleaning surface with trigger device. Includes safety latch.
Water Inlet  Connection for garden hose.
Spray Gun
Chemical Valve Handle
High Pressure Hose
Goggles
Dual element Air Cleaner
Primer Bulb
Gas Tank
Water Inlet
Pump equipped with Automatic Cool Down System
High Pressure Outlet
Chemical Concentration Knob
Engine Oil Fill Cap
Dual Lance
Pressure Control Knob
Spark Arrestor Muffler
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High Pressure Washer
5
Read entire owners manual before you attempt to assemble or operate your new pressure washer. Your new pressure washer has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.
REMOVE PRESSURE WASHER FROM CARTON
 Remove parts box included with pressure washer.  Slice two corners at guide handle end of carton
from top to bottom so the panel can be folded down flat, then remove all packing material.
 Roll pressure washer out of carton.
CARTON CONTENTS
Items in the carton include:  Main Unit  Manual Bag
 Owners Manual  Engine Owners Manual  Nozzle Cleaning Kit  O-Ring Maintenance Kit
 Parts Box (which includes the following):
 Wireform  Video  Goggles  Spray Gun  Dual Lance  High Pressure Hose  Handle  Handle Parts Bag (which includes the following):
 2 carriage bolts  2 knobs
If any of the above parts are missing or damaged, call the pressure washer helpline at 18002701408.
PREPARING THE PRESSURE WASHER FOR USE
If you have any problems with the assembly of your pressure washer or if parts are missing or damaged, call the Pressure Washer Helpline at 1-800-270-1408.
To prepare your pressure washer for operation you will need to perform these tasks:
 Attach the handle and attach the wire form that
holds high pressure hose and spray gun.
 Connect high pressure hose to the spray gun and
the pump and connect water supply to the pump.  Add oil to engine crankcase.  Add fuel to fuel tank.
Attach the Handle
 Place the bottom of the handle onto the top of the
handle supports connected to the main unit making
sure the holes in the handle align with the holes on
the handle supports. (Figure 1)
Note: It may be necessary to move the handle sup­ports from side to side in order to align the handle so it will slide over the handle supports.
Generac 2700PSI High Pressure Washer
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Figure 1 — Attach the top of the handle to the
bottom of the handle.
Make sure the holes on the bottom of the handle are aligned with the holes in the top of the handle supports
Handle
Handle Supports
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High Pressure Washer
 Insert the carriage bolts from the outside through
the holes on the handle and attach the plastic knobs on the inside. Tighten the knobs by hand (Figure 2).
Insert the wire support with the longer arm positioned on the left. From this view (from rear of unit) the hook should resemble a J.
(Figure 3)
Add Engine Oil
IMPORTANT: Any attempt to crank or start the engine before it has been properly serviced with the recommended oil may result in an engine failure.
Note: When adding oil to the engine crankcase, use only high quality detergent oil rated with API service classification SF,SG, SH or SH/CD rated SAE 30 weight. Select the oils viscosity grade according to your expected operating temperature. Do Not Use SAE 10W40 Oil.
Although multi-viscosity oils (5W30, 10W30, etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible damage from running low on oil.
 Place pressure washer on a level surface.  Clean area around oil fill and remove yellow oil fill
cap (Figure 4).
 Pour oil into the oil fill opening until it reaches the
top. DO NOT OVERFILL.
 Install yellow oil cap, hand tighten securely.
Note: Check Oil Often During Engine Breakin.
Add Gasoline
DANGER! Never fill fuel tank indoors. Never fill fuel tank when engine is run­ning or hot. Do not smoke when filling fuel tank.
WARNING! Never fill fuel tank completely full. Fill tank to about 1/2" below the bottom of the filler neck to provide space for fuel expansion. Wipe away any fuel spillage from engine and equipment before starting.
Figure 3 — Fit wire form on handle.
Figure 4 — Add oil to engine crankcase. Do not
attempt to start engine without adding oil.
Yellow Oil Fill Cap is in this area
Figure 2 — Insert the carriage bolt and attach
the knobs.
colder 32°F warmer
5W30 SAE 30
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High Pressure Washer
The manufacturer recommends fresh, clean unleaded automotive gasoline.
 Use clean fuel and store in approved, clean, cov-
ered containers. Use clean fill funnels. Never use stale gasoline left over from last season or gaso­line stored for long periods.
 Clean area around fuel fill cap, remove cap.
(Figure 5).
 Add UNLEADED gasoline, slowly, to fuel tank.
Use a funnel to prevent spillage.
 Install fuel cap and wipe up any spilled gasoline.
Connect Hose and Water Supply to Pump
IMPORTANT: You must assemble wand and attach all hoses before you start engine. Starting engine without all hoses connected and water supplied will damage pump.
 Uncoil high pressure hose and attach the end of the
hose with the threaded end to the base of the spray gun (Figure 6). Tighten by hand.
 Attach other end of high pressure hose to the high
pressure outlet on the pump (Figure 7). Tighten by
hand.
 Before you connect your garden hose to the water
inlet, inspect the water inlet screen (see Figure 8).
Clean the screen if it contains debris or have it
replaced if damaged. Do not run the pressure
washer if the water inlet screen is damaged.
 Connect garden hose to water inlet. Tighten firmly
by hand. (Figure 8)
 Turn on the water (open valve completely).  Squeeze trigger on gun to purge pump system of
air and impurities. Squeeze until a steady stream
appears.
Warning: Before starting the pressure washer, be sure you are wearing ade­quate eye protection.
Figure 7 — Connect high pressure hose to
pump.
Figure 6 — Connect high pressure hose
to spray gun.
Figure 8 — Connect the garden hose to water
inlet and turn ON the water.
Figure 5 — Add gasoline to fuel tank.
Fuel Cap
Connect High Pressure Hose Here
Connect Garden hose here. Check Screen for Damage.
Connect high pressure hose here
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High Pressure Washer
 Attach dual lance to spray gun. Tighten by hand
(Figure 9).
CHECKLIST BEFORE STARTING ENGINE
If you have reached this point, look back over the assembly to see if you have performed all of the fol­lowing.
 Check for properly tightened hose connections
(high pressure and water supply) and for tight con­nections and that there are no kinks, cuts, or damage to the high pressure hose, or garden hose.
 Check that oil has been added to proper level in
engine crankcase before trying to start the pressure
washer.  Add proper gasoline to fuel tank.  Provide proper water supply (not to exceed 140°F).  Be sure to read Safety Rules and Operation sec-
tions before using the pressure washer.
Figure 9 — Connect nozzle extension to spray
gun.
Page 9
HOW TO USE YOUR PRESSURE WASHER
If you have any problems operating your pressure washer, please call the pressure washer helpline at 1-800-270-1408.
You have assembled your high pressure washer and have prepared the engine for starting. You are now ready to clean your car, boat, the outside of a building or whatever you plan to clean.
How to Start Your Engine
The best way to start your engine-powered pressure washer for the first time is to follow these instructions step-by-step. This starting information also applies whenever you start the engine after you have let the pressure washer sit idle for at least a day.
 This pressure washer requires a water source that
flows at least 3.0 gallons per minute. Do not
attempt to siphon water from a non-pressurized container. Place the pressure washer close
enough to an outside water source so that no more than 50' of garden hose is needed.
 Check that the high pressure hose is tightly con-
nected to the spray gun and to the pump. See ASSEMBLY section for illustrations.
 Connect the garden hose to water inlet on the pres-
sure washer pump and turn the water valve on all
the way.
IMPORTANT: Do not run pump without the water
supply connected and turned on. You must follow this caution or the pump will be damaged.
 Place the Run/Stop switch to Run.  Press the primer bulb 3 times, waiting 2 seconds
between each push
Note: For a warm engine, do not prime.  Squeeze the trigger on the spray gun to relieve air
pressure caused by turning on the water. Water will spew out the gun in a thin stream. Continue to hold trigger until you have a steady stream of water and no air remains.This will make it easier to pull start the engine. Release the trigger.
 Apply the safety latch to the spray gun trigger
(Figure 11).
 Grasp rope handle and pull slowly until you feel
some resistance. Then pull cord rapidly to over­come compression, prevent kickback and start the engine. Let rope return to starter slowly.
If after 3 pulls the engine fails to start, disengage the spray gun safety latch, squeeze the trigger to relieve water pressure, re-engage the spray gun safety latch and pull the recoil starter handle rapidly (Max. 3 pulls).
How to Stop Your Pressure Washer
 Move the Run/Stop switch to Stop.  Simply shutting off the engine will not release pres-
sure in the system. Squeeze trigger on the spray
gun to relieve pressure in the hose.
Note: A small amount of water will squirt out when
you release the pressure.
Generac 2700PSI High Pressure Washer
GENERAC
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High Pressure Washer
Figure 11 — Safety Latch.
Safety Latch On
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Generac 2700PSI High Pressure Washer
GENERAC
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High Pressure Washer
How to Use the Dual Lance and Adjust Pressure
You now should know how to START your pressure washer and how to STOP it. The information in this section will tell you how to adjust the pressure and apply detergent or any other cleaning chemicals.
IMPORTANT: You must attach all hoses and turn on the water source fully before you start the engine.
Starting the engine without all the hoses connected and without the water turned on will damage the pump.
DANGER! Never put hands in front of nozzle.
 Located on the side of the pump is a pressure con-
trol knob. You can increase and decrease the pressure of the spray by turning the knob clockwise or counterclockwise respectively (Figure 12).
 Point the nozzle toward the ground and squeeze
the trigger to test the pressure. Be careful not to spray your feet.
 For most effective cleaning, keep spray nozzle
between 8 to 24 inches away from cleaning sur­face.
 If you get spray nozzle too close, especially using
high pressure, you may damage the cleaning sur­face.
 Do not get closer than 6 inches when cleaning
automobile tires.
Applying Detergent
IMPORTANT: Use soaps designed specifically for pressure washers. Household detergents could
damage the pump.
IMPORTANT: You must attach all hoses and turn on the water source fully before you start the engine.
Starting the engine without all the hoses connected and without the water turned on will damage the pump.
To apply detergent follow these steps:
 Prepare the detergent solution as required by the
job.  Hang the detergent solution on J hook of the wire-
form on the handle.  Place small filter end of the chemical injecting tube
into the detergent container (Figure 13).
 Adjust chemical concentration knob for desired
chemical concentration.  Open the chemical valve handle fully on the lance
by turning it counterclockwise (Figure 14).
IMPORTANT: Detergent cannot be applied without the water source turned on.
 Make sure garden hose is connected to water inlet.
Check that high pressure hose is connected to
spray gun and pump (see ASSEMBLY), and start
engine.
Figure 12 — Pressure control knob.
Figure 13 — Insert the small filter into container
of cleaning solution.
Pressure Control Knob
Chemical Concentration Knob
Figure 14 — Chemical valve handle.
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High Pressure Washer
 Apply detergent to a dry surface, starting from the
bottom and working up to avoid streaking.
 Allow the detergent to soak in for 3-5 minutes
before washing and rinsing.
 For washing, start at lower portion of area to be
washed and work upward, using long, even, over­lapping strokes.
CAUTION: Keep the plastic injector tube from coming in contact with the hot muf­fler. This will damage the plastic tube. When inserting the filter into a cleaning agent bottle, route the tube so as to keep it from inadvertently contacting the hot muf­fler.
Pressure Washer Rinsing
WARNING: Be extremely careful if you must use the pressure washer from a ladder, scaffolding or any other relatively unstable location. Pressure in a running washer builds as you climb. When you press the trigger, the recoil from the initial spray could force you to fall. The high pres­sure spray could also force you to fall if you are too close to the cleaning surface.
For Rinsing:
 Remove the chemical injector hose from the chemi-
cal bottle to stop detergent from flowing. Spray until the detergent has cleared form the gun.
 Turn the chemical valve handle clockwise fully until
it stops. This puts the gun into high pressure mode.
 Keep the spray gun a safe distance from the area
you plan to spray.
 Apply a high pressure spray to a small area and
then check the surface for damage. If no damage is found, you can assume it is okay to continue cleaning.
 Start at top of area to be rinsed, working down with
same overlapping strokes as you used for cleaning.
Automatic Cool Down System
(Thermal Relief)
If you run the engine on your pressure washer for 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach a tempera­ture between 140145°F. When the water reaches this temperature, the automatic cool down system engages and cools the pump by discharging the warm water onto the ground. This system prevents internal damage to the pump.
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High Pressure Washer
GENERAL MAINTENANCE RECOMMENDATIONS
The warranty of the high pressure washer does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain high pressure washer as instructed in this manual.
 Some adjustments will need to be made periodi-
cally to properly maintain your high pressure washer.
 All adjustments in the Service and Adjustments
section of the engine owners manual should be made at least once each season.
 Once a year you should clean or replace the spark
plug, clean or replace the air filter and check the gun and wand assembly for wear. A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer.
BEFORE EACH USE
 Check engine oil level.  Check water inlet screen for damage.  Check high pressure hose for leaks.  Check detergent inlet hose and filter for damage.  Check gun and wand assembly for leaks.
PRESSURE WASHER MAINTENANCE
Check and Clean Inlet Screen
Examine screen on the water inlet. Clean if the screen is clogged or replace if screen is damaged.
Check High Pressure Hose
High pressure hose can develop leaks from wear, kinking, or abuse. Inspect hose each time before using it. Check for cuts, leaks, abrasions or bulging of cover, damage or movement of couplings. If any of these conditions exist, replace hose immediately.
DANGER: Water spraying from a leak is capable of injecting material into skin. Inspect hose each time before using it. Never repair a high pressure hose. Replace it with another hose that meets the maximum pressure rating of your pressure washer.
Check Detergent Hose
Examine the filter on the detergent hose and clean if clogged. Hose should fit tightly on barbed fitting. Examine hose for leaks or tears. Replace the filter or hose if either is damaged.
Check Gun and Wand
Examine hose connection to gun and make sure it is secure. Test trigger by pressing it and making sure it springs back into place when you release it. Put safety latch in on position and test trigger. You should not be able to press trigger.
Purge Pump of Air and Contaminants
To remove the air from the pump, follow these steps:
 Set up the pressure washer as described in the
ASSEMBLY section and connect the water supply.  Remove the dual lance from the gun.  Squeeze the trigger on the gun and hold.
To remove any contaminants from the pump, follow these steps:
 Set up the pressure washer as described in the
ASSEMBLY section, and connect the water supply.  Remove the dual lance from the spray gun.  Start the engine according to instructions in OPER-
ATION section.  Squeeze the trigger on the spray gun and hold.  When the water supply is steady and constant,
engage the safety latch and refasten the dual lance.
Cleaning Chemical Injector Hose
If you have used the chemical injector hose you must flush it with clean water before stopping the engine.
To clean the chemical injector hose:
 Place the small filter end of the chemical injector
hose in a bucket of clean water.  Open the chemical valve handle fully on the lance
by turning it counterclockwise. This puts the gun in
low pressure.  Squeeze the spray gun trigger for five minutes to
flush the chemical injector hose.  Shut off the engine. Important: Simply shutting OFF engine will not release
pressure in the system. When engine has shut
down, squeeze the trigger on the gun to relieve the pressure in the hose.
Page 13
Nozzle Maintenance
If the nozzle on the dual lance becomes restricted or clogged with foreign materials, such as dirt, excessive pump pressure may develop. If this nozzle becomes partially clogged, it can cause a pulsing sensation during use. This generally is not a pump related problem, but rather a clogged or partially restricted nozzle.
If the nozzle becomes clogged or partially restricted, immediately clean the nozzle with the kit included with your pressure washer by following these instruc­tions:
 Shut off the engine and turn off the water supply.  Press trigger to relieve pressure.  Separate the dual lance from the gun.  Use the wire included in the kit (Figure 15) or a
small paper clip to free the foreign materials clog­ging or restricting the nozzle.
Figure 15 — Removing and cleaning nozzle.
 Remove additional debris by back flushing water
supply through dual lance (Figure 16). Back flush between 30 to 60 seconds. Back flush both lances by turning chemical valve handle.
Figure 16 — Backflushing the nozzle.
 Reconnect the dual lance to the spray gun.  Reconnect the water supply, turn on the water, and
start the engine.
 Test the pressure washer by operating with nozzle
in the high and in the low position.
ENGINE MAINTENANCE
See the engine Owners Manual for instructions on how to properly maintain the engine.
SERVICE AND ADJUSTMENTS
See the engine Owners Manual for instructions on how to properly service and adjust the engine
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High Pressure Washer
PREPARING THE UNIT FOR STORAGE
Water should not remain in the unit for long periods of time. Sediments of minerals can deposit on pump parts and freeze pump action. If you do not plan to use the pressure washer for more than 30 days, follow this procedure:
1.Flush chemical injector hose by placing the injector filter into a pail of clean water while running pres­sure washer and squeezing the spray gun trigger with the dual lance in low pressure mode. Flush for two minutes.
2.Shut off the engine and let it cool, then remove all hoses.
3.Place Run/Stop Switch in STOP position.
4.Empty the pump of all liquids by pulling recoil handle about 6 times. This should remove most of the liquid in the pump.
NOTE: To protect unit from freezing temperatures, draw Antifreeze fluid into pump by pouring Antifreeze fluid into a 3-foot section of garden hose connected to inlet adapter and pulling recoil handle twice.
5.Store in a clean, dry area.
STORING THE ENGINE
See the engine Owners manual for instructions on how to properly store the engine.
GENERAC
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NOTES
15
High Pressure Washer
GENERAC
Generac 2700PSI High Pressure Washer
Page 16
TROUBLESHOOTING POINTS
Generac 2700PSI High Pressure Washer
GENERAC
16
High Pressure Washer
Problem Cause Correction
Pump has following problems: 1. Lance in low pressure mode. 1. Adjust chemical valve handle to failure to produce pressure, erratic high pressure. pressure, chattering, loss of pressure, 2. Water inlet is blocked. 2. Clear inlet. low water volume. 3. Inadequate water supply. 3. Provide adequate water flow.
4. Garden hose is kinked or leaking. 4. Straighten garden hose, patch leak.
5. Clogged inlet hose strainer. 5. Check and clean water inlet screen.
6. Water supply is over 140°F. 6. Provide cooler water supply.
7. Outlet hose is blocked or leaks. 7. Clear blocks in outlet hose.
8. Gun leaks. 8. Replace gun.
9. Nozzle is obstructed. 9. Clear nozzle.
10. Pump is faulty. 10. Contact Generac service facility.
Detergent fails to mix with spray. 1. Chemical injector hose is not submerged. 1. Insert chemical line into deter
gent.
2. Chemical injector hose is clogged. 2. Clean or replace filter/chemical injector hose.
3. Nozzle is in high pressure mode. 3. Push nozzle forward for low
pressure mode.
4. Chemical concentration knob is closed. 4. Open chemical concentration knob.
Engine runs well when not spraying Engine speed is too slow. Contact Generac service facility. but bogs down when the trigger is squeezed.
Page 17
TROUBLESHOOTING POINTS
17
High Pressure Washer
GENERAC
Generac 2700PSI High Pressure Washer
PROBLEM CAUSE CORRECTION
Engine will not start; or starts 1. Low oil level. 1. Fill crankcase to proper level. and runs rough. 2. Dirty air cleaner. 2. Clean or replace air cleaner.
3. Out of gasoline. 3. Fill fuel tank.
4. Stale gasoline. 4. Drain gas tank; fill with fresh fuel.
5. Spark plug wire not connected 5. Connect wire to spark plug. to spark plug.
6. Bad spark plug. 6. Replace spark plug.
7. Water in gasoline. 7. Drain gas tank; fill with fresh fuel.
8. Excessively rich fuel mixture. 8. Contact Generac service facility.
9. Intake valve stuck open or closed. 9. Contact Generac service facility.
10. Engine has lost compression. 10. Contact Generac service facility.
Engine shuts down during operation. 1. Out of gasoline. 1. Fill fuel tank.
2. Low oil level. 2. Fill crankcase to proper level.
Engine lacks power. Dirty air filter. Replace air filter.
Engine hunts or falters. Engine not operating properly. Contact Generac service facility.
Page 18
GENERAC
EXPLODED VIEW  PRESSURE WASHER
Drawing No. B3259
Generac 2700PSI High Pressure Washer
18
High Pressure Washer
18
Page 19
REPAIR PARTS  PRESSURE WASHER
Drawing No. B3259
GENERAC
19
High Pressure Washer
Generac 2700PSI High Pressure Washer
Item Part # Qty. Description
Item Part # Qty. Description
1 A1040D 1 HOSE, 4-1/2 Chemical Clear 2 A1041 1 FILTER, Chemical Hose 3 94481 1 TAG, Warning Oil (English/French) 4 97178 2 KNOB, Handle 1/4 - 20 PW 5 31669 2 BOLT, 1/4 - 20 x 1-3/4 Carriage 6 B1210B 1 TAG, Start Instructions
(English/French) 7 99583 8 NUT, Flange Lock 5/16-18 8 B1982 1 BUMPER 9 98944 1 TAG, Pres. Adjust (English/French) 10 B1288 1 TAG, PW Breather Cap, (Tri-Lingual) 11 B1232 1 CLAMP, Hose 7/16 Dia. 12 96686 1 DECAL, Danger (French) 13 91682B 1 DECAL, Recoil 14 45771 7 NUT, M8 - 1.25 Hex 15 22129 7 LOCKWASHER, M8 16 21217 2 MOUNT, Rubber Shock 17 NSP .001 QT., Liquid Neoprene
18 97100 1 CAP, H.P. Adaptor
19 97098 1 CAP, Garden Hose Inlet 20 B2043 7 BOLT, 5/16-18 x 1-3/4 Carriage 21 N/A 1 ASSEMBLY, Pump
(see pump exploded view) 22 NSP 1 ENGINE, ENGB2219 23 B1983 1 HANDLE 24 B1631A 1 BILLBOARD, Plastic 25 B2772 1 DECAL, Instructions 26 B1981 2 SUPPORT, Handle
27 B2192 1 DECAL, Generac
28 B1760 2 ASSEMBLY, 10" Tire & Wheel 29 75402 2 PUSHNUT, .50 Dia.
30 AB1770 1 BASE
31 52858 3 NUT, M8 1.25 Locking 32 42909 2 HHCS, M8 1.25 x 30 33 50190 2 WASHER, M8 Flat 34 27007 2 MOUNT, Donut Type Vibration
35 20566 1 DECAL, Generac #1-800
36 B2150 1 HOOK , Gun 37 B1990 1 DECAL, Logo 38 52857 2 NUT, M6 1.0 Locking 39 20707 1 BRACKET, Pump Support 40 21216 2 MOUNT, Rubber Shock 41 38750 2 HHCS, M6 1.0 x 30 42 91630 1 HOSE, High Pressure 43 87815 1 GOGGLES, Safety 44 B2140C 1 LANCE, Dual 45 B1862 1 GUN, High Pressure 46 B2203 1 KIT, Handle Fastening 47 B2508 1 KIT, Cleaning 48 B1460 2 CAP, Vinyl (black)
49 B2168 1 HANGER, Hose, Gun, Jug 50 40976 2 SHCS, M8 1.25 x 20 51 22145 1 WASHER, Flat - M8 52 89476 1 GASKET, Exhaust 53 83208 1 BRACKET, Muffler 54 66476 2 HHCS, M6 1.0 x 12 55 83071 1 MUFFLER 56 39414 1 HHCS, M8 - 1.25 x 35 57 48031C 3 CLAMP, Hose 58 96193 1 VALVE, Fuel Shut Off 59 96001 4 BOLT, M6 - 1.0 x 21 Lg. Shoulder 60 96002 4 BUSHING, Tank 61 94994 1 TANK, 1 Gal Fuel 62 95549 1 CAP, Fuel 63 30340 1 HOSE, Fuel - 1/4" I.D. 64 21545 1 SHIELD, Heat 65 B2516 1 CAP, Vinyl (black) 66 67989 1 NUT, M8 Flange Serrated 67 B3258 1 MANUAL, (English/French) 68 B3064 1 SHEET, Nozzle Cleaning (French) 69 B3062 1 KIT, O-Ring
Page 20
EXPLODED VIEW  PUMP
GENERAC
Generac 2700PSI High Pressure Washer
Drawing No. B3181
20
High Pressure Washer
51
Page 21
REPAIR PARTS  PUMP
GENERAC
21
High Pressure Washer
Generac 2700PSI High Pressure Washer
21
Drawing No. B3181
ITEM PART NO.DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.
1 B2218 O RING 1 2 B2260 ADAPTOR, Engine 1 3 96542 BEARING, Roller Thrust 1 4 97215 POPPET, Check Valve 6 5 95165 ADAPT., Enging Shaft 1 6 21277V AXIAL CAM 1 8 93790 O RING 1 10 99427 PISTON 3 11 96400 SPRING, Piston Return 3 12 B2665 WASHER, Head Bolt 6 14 40945 SHCS, M6 x 1 x 20 Long 9 15 97568A CRANKCASE, Aluminum 1 16 93680 SEAL, Oil-Piston 3 17 93668 SPACER, Pilot 3 18 93667 SEAL, Lo-Press U Pak 3 19 96015 RING, Bearing Seal 3 20 99735 CAP, Breather 1 21 97027 TOWER, High Pressure Port 3 22 96053 SEAL, High Pressure Black 3 23 95504 RING, Back-Up 6 24 95503 O RING 6 25 97128 KIT, Check Valve 6 26 97028 SUPPORT,Check Valve,Plastic 6 27 B2261A BUTTON HEAD, 5/16-24 x 1 4
28 93652 SPRING, Thermal By-Pass 1 29 95416 PISTON, By-Pass 1 30 97122P PLATE, Spacer 1 31 89137 GUIDE, Check Valve Plastic 6 32 46580 SHCS, M61 x 45 3 33 B2668 GASKET, Head 1 34 93644 ACTUATOR, Thermal By-Pass 1 35 95320 CONNECTOR, Garden Hose 1 36 95138 HEAD, Cylinder 1 37 93887 NUT, Jam 1 38 B1339 HANDLE (Replacement Part Only) 0 39 93874 SHCS, M8-1.25 x 75 6 40 94738 WASHER, Beelleville 1 41 96137 Plug, Pipe 1/8 NPT 1 42 96069 O RING 3 43 95506 RING, BackUp 3 44 89138 SPRING, Check Valve 6 45 94944 SHOE, Piston Pivot 3 47 93876 O RING 1 48 21746 ASSEMBLY, Unnloader 1 49 97606 ASSEMBLY, Bearing 1 50 B2217 O RING 4 51 B3182A PUMP HEAD ASSY
Page 22
NOTES
22
High Pressure Washer
GENERAC
Generac 2700PSI High Pressure Washer
Page 23
NOTES
23
High Pressure Washer
GENERAC
Generac 2700PSI High Pressure Washer
Page 24
GENERAC
Generac 2700PSI High Pressure Washer
LIMITED PRESSURE WASHER WARRANTIES
(includes Master Contractor)
GENERAC, LLC warrants to the original retail purchaser, the pressure washer manufactured by GENERAC, LLC to be free from defects in material and workmanship for the period(s) set forth below from the date of original purchase. This warranty is not transferable. The term original purchaser means the person for whom the pressure washer is originally purchased.
Warranty Schedules
Electric Power Washer 1 year (does not apply to commercial or rental operations)
CONSUMER* COMMERCIAL*
Engine-driven Power Washers Engine: Warranted solely by Warranted solely by
Engine Manufacturer Engine Manufacturer
Pump: 1 year 90 days
* NOTE: For the purpose of this warranty consumer use means personal residential household use by original purchaser. Commercial Use means all other uses, including rental, construction, com­mercial and income producing purposes. Once a pressure washer has experienced commercial use, it shall thereafter be considered a commercial use pressure washer for the purposes of this warranty.
During said warranty period, GENERAC, LLC will, at its option, repair or replace any part which, upon exami­nation by GENERAC, LLC or GENERAC, LLC Authorized Dealers, is found to be defective under normal use and service**. All transportation costs under warranty, including return to the factory if necessary, are to be borne by the purchaser and prepaid by the purchaser.
** NORMAL WEAR: As with all mechanical devices, the pressure washer need periodic parts service and replacement to perform well. This warranty will not cover repair when normal use has exhausted the life of a part or pressure washer.
THIS WARRANTY DOES NOT INCLUDE: Used products and demonstration equipment. Parts such as GUNS, HOSES, WANDS, NOZZLES or other wear items such as quick couplers, oil, gauges, belts, O-rings, filters, pump packing, etc. Pumps which have been run without water supplied. Damage or malfunctions resulting from: accidents, abuse, modifications, alterations, or improper servicing. Freezing or chemical dete­rioration. Normal maintenance such as adjustments, fuel system cleaning and obstruction (due to chemical, dirt, carbon or lime, etc.).
THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, SPECIFICALLY, GENERAC, LLC MAKES NO OTHER WARRANTIES AS TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The duration of any implied warranties which cannot be disclaimed is limited to the time period as specified in the express warranty. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL, OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF GENERAC, LLCs NEGLIGENCE. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.
For service, see your nearest GENERAC, LLC authorized warranty service facility or call 1-800-333-1322. Warranty service can be performed only by a GENERAC, LLC authorized service facility. This warranty will not apply to service at any other facility. At the time of requesting warranty service, evidence of original pur­chase date must be presented.
Generac Portable Products, LLC
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