Generac Power Systems 1042-1 Owner's Manual

Page 1
2250PSI
The Reliable Ones
High Pressure Washer
Owner’s Manual
Problems?
Questions?
Before taking your unit
back to the store,
helpline at
1-800-270-1408
M-F 8-5 CST
This pressure
washer is
equipped with an
Automatic Cool
Down System.
See page 11 for
details.
GENERAC
This symbol points out important safety instructions, which, if not followed, could endan­ger the personal safety and/or property of yourself and others. Read and follow all instructions in the manual before attempting to operate this unit.
Model No. 10421 (2250 PSI High Pressure Washer) Manual No. B2137 Revision 2 (4/13/98)
Page 2
CAUTION: Disconnect spark plug wire and place wire where it cannot contact spark plug to prevent accidental starting when setting up, transporting, adjusting or making repairs to your high pressure washer.
2
High Pressure Washer
Generac 2250PSI High Pressure Washer
GENERAC
 Engine exhaust gases contain DEADLY carbon monoxide gas.
This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. Operate this equipment only in the open air where adequate ventilation is available.
 Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE.
Do not permit smoking, open flames, sparks or heat in the vicin­ity while handling gasoline. Avoid spilling gasoline on a hot engine. Allow unit to cool for 2 minutes before refueling. Comply with all laws regulating storage and handling of gasoline.
 Locate this pressure washer in areas away from combustible
materials, combustible fumes or dust.
 The high pressure equipment is designed to be used with Gen-
erac authorized parts only. If you use this equipment with parts that do not comply with minimum specifications, the user assumes all risks and liabilities.
 Some chemicals or detergents may be harmful if inhaled or
ingested, causing severe nausea, fainting or poisoning. The harm­ful elements may cause property damage or severe injury.
 Do not allow CHILDREN to operate the Pressure Washer at any
time.
 Operate engine only at governed speed. Running the engine at
excessive speeds increases the hazard of personal injury. Do not tamper with parts which may increase or decrease the governed speed.
 Do not wear loose clothing, jewelry or anything that may be
caught in the starter or other rotating parts.
 Before starting the Pressure Washer in cold weather, check all
parts of the equipment for ice formation.
 Units with broken or missing parts, or without protective housing
or covers should NEVER be operated.
 The muffler and air cleaner must be installed and in good condi-
tion before operating the Pressure Washer. These components act as spark arrestors if the engine backfires.
 Check the fuel system for leaks or signs of deterioration such as
chafed or spongy hose, loose or missing clamps or damaged tank
or cap. Correct all defects before operating the Pressure Washer.  Do not spray flammable liquids.  Never aim the gun at people, animals or plants.  High pressure spray can cause paint chips or other particles to
become airborne and fly at high speeds.
 Never allow any part of the body to come in contact with the fluid
stream. DO NOT come in contact with a fluid stream created by a leak in the high pressure hose.
 The high pressure stream of water that this equipment produces
can pierce skin and its underlying tissues, leading to serious injury and possible amputation.
 Always wear eye protection when you use this equipment or
when you are in the vicinity where the equipment is in use.
 Never move the machine by pulling on the high pressure hose.
Use the handle provided on the top of the unit.
 Always be certain the spray gun, nozzles and accessories are cor-
rectly attached.
 Never use a spray gun which does not have a trigger lock or trig-
ger guard in place and in working order.
 Use a respirator or mask whenever there is a chance that vapors
may be inhaled. [Read all instructions a mask to be certain the mask will provide the necessary protection against inhaling harm­ful vapors.]
 High pressure spray may damage fragile items including glass.
Do not point spray gun at glass when in the jet spray mode.
 Keep the hose connected to machine and spray gun while the
system is pressurized. Disconnecting the hose while the unit is pressurized is dangerous.
 Hold the spray gun firmly in your hand before you start the unit.
Failure to do so could result in an injury from a whipping spray gun. Do not leave the spray gun unattended while the machine is running.
 The cleaning area should have adequate slopes and drainage to
reduce the possibility of a fall due to slippery surfaces.
 Keep water spray away from electric wiring or fatal electric shock
may result.  Do not secure gun trigger in the pull-back (open) position.  Do not by-pass any safety device on this machine.  The muffler and engine heat up during operation and remain hot
immediately after shutting it down. Avoid contact with a hot muf-
fler or engine or severe burns may occur.  Operate and store this unit on a stable surface.  The high pressure hose can develop leaks from wear, kinking,
abuse, etc. Water spraying from a leak is capable of injecting mate-
rial into skin. Inspect the hose each time before use. Check all
hoses for cuts, leaks, abrasions or bulging of cover, or damage
or movement of couplings. If any of these conditions exist, replace
hose immediately. Never repair the high pressure hose. Replace
it with another hose that meets minimum pressure rating of your
pressure washer.
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm.
WWAARRNNIINNGG::
Page 3
Generac 2250PSI High Pressure Washer
GENERAC
3
High Pressure Washer
CONGRATULATIONS on your purchase of a GENERAC high pressure washer. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest GEN­ERAC Authorized Service facility, or call the 1-800 number listed on the front of this manual. We have competent, well-trained technicians and the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will enable you to assemble and maintain your high pressure washer properly.
CUSTOMER RESPONSIBILITIES
 Read and observe the safety rules.  Follow regular schedule in maintaining, caring for
and using your high pressure washer.
 Follow the instructions under Customer Responsi-
bilities and Storage sections of this Owner's Manual.
PRODUCT SPECIFICATIONS
Pressure Washer Specifications
Outlet Pressure . . . . 2250 psi
Flow Rate . . . . . . . . . 2.22 gallons per minute (gpm)
Detergent Mix . . . . . . Use undiluted detergent
approved for pressure washers
Water Supply . . . . . . Not to Exceed 140°F
Temperature
Automatic Cool . . . . Will cycle when water
Down System reaches 140°-145°F
Engine specifications
Engine Model . . . . . . Briggs & Stratton Intek
Rated Horsepower . . 6.0
Displacement . . . . . . 190cc
Spark Plug
Type . . . . . . . . RC-12YC
Set Gap To: . . 0.030 inch (0.76mm) Gasoline Capacity . . 4.2 U.S. quarts
Oil . . . . . . . . . . . . . . . SAE 30
In the State of California a spark arrestor is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
NOTE: If you equip the engine of your pressure washer with a spark arrestor muffler, the spark arrestor must be maintained in effective working order by the owner/operator.
You can order a spark arrestor through your authorized Generac service facility. See Engine Owners Manual for part number.
Model Number 1042-1
Serial Number
Date of Purchase
The model and serial numbers will be found on a decal attached to the pressure washer. You should record both serial number and date of purchase and keep in a safe place for future reference.
Page 4
4
High Pressure Washer
KNOW YOUR PRESSURE WASHER
Read this owners manual and safety rules before operating your high pressure washer.
Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Generac 2250PSI High Pressure Washer
GENERAC
Pump  Develops high pressure. Recoil Starter  Used for starting the engine man-
ually. Spray Gun  Controls the application of water onto
cleaning surface with trigger device. Includes safety latch.
Adjustable Nozzle Extension  You must attach this to the spray gun to provide high pressure stream. The adjustable nozzle allows you to adjust the spray pattern which, in turn, adjusts the force of spray.
Dual Element Air Filter  Filter element limits the amount of dirt and dust that gets in the engine.
Water Inlet  Connection for garden hose. High Pressure Outlet  Connection for high pres-
sure hose.
High Pressure Hose  Connect one end to water pump and the other end to spray gun.
Goggles  Always use the enclosed goggles or other eye protection when running your pressure washer.
Automatic Cool Down System  Cycles water through pump when water reaches 140°-145°F.
Warm water will discharge from pump onto ground. This system prevents internal pump damage.
Pressure Control Knob  Varies the pressure of
the high pressure spray.
Oil Fill Cap  Fill engine with oil here. Gas Tank  Fill tank with regular unleaded
gasoline.
Spray Gun
Adjustable Nozzle Extension
High Pressure Hose
Recoil Starter
Goggles
Gas Tank
Water Inlet
Pressure Control Knob
Pump equipped with Automatic Cool Down System
High Pressure Outlet
Dual Element Air Filter
Oil Fill Cap
Page 5
High Pressure Washer
5
Read entire owners manual before you attempt to assemble or operate your new pressure washer. Your new pressure washer has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.
REMOVE PRESSURE WASHER FROM CARTON
 Remove parts box included with pressure washer.  Slice two corners at guide handle end of carton
from top to bottom so the panel can be folded down flat, then remove all packing material.
 Roll pressure washer out of carton.
CARTON CONTENTS
Items in the carton include:  Main Unit  Parts Box (which includes the following):
 Wireform  Goggles  Nozzle Cleaning Kit  Owners Manual  Engine Manual  Spray Gun  Nozzle Extension  High Pressure Hose  Handle  Parts Bag (which includes the following):
 2 carriage bolts  2 knobs
If any of the above parts are missing or damaged, call the pressure washer helpline at 18002701408.
PREPARING THE PRESSURE WASHER FOR USE
If you have any problems with the assembly of your pressure washer or if parts are missing or damaged, call the Pressure Washer Helpline at 1-800-270-1408.
To prepare your pressure washer for operation you will need to perform these tasks:
 Attach the handle and attach the wire form that
holds the high pressure hose and spray gun.
 Connect the high pressure hose to the spray gun
and the pump and connect water supply to the
pump.  Add oil to engine crankcase.  Add fuel to fuel tank.
Attach the Handle
 Place the top of the handle onto the bottom of the
handle already connected to the main unit making
sure the holes in the top align with the holes on the
bottom (Figure 1).
Note: It may be necessary to move the handle sup­ports from side to side in order to align the handle so it will slide over the handle supports.
Generac 2250PSI High Pressure Washer
AA
SSSSEEMMBBLL
YY
GENERAC
Figure 1 — Attach the top of the handle to the
bottom of the handle.
Make sure the holes on the bottom of the handle are aligned with the holes in the top of the handle supports
Handle
Handle Support
Page 6
Generac 2250PSI High Pressure Washer
AASSSSEEMMBBLLYY
GENERAC
6
High Pressure Washer
 Insert the carriage bolts through the aligned holes
on the handle and attach the plastic knobs. Tighten the knobs by hand (Figure 2).
Insert the wire support with the longer arm positioned on the left. From this view (from rear of unit) the hook should resemble a J
(Figure 3).
Add Engine Oil
IMPORTANT: Any attempt to crank or start the engine before it has been properly serviced with the recommended oil may result in an engine failure.
Note: When adding oil to the engine crankcase, use only high quality detergent oil rated with API service classification SF,SG, SH or rated SAE 30 weight. Select the oils viscosity grade according to your expected operating temperature. Do Not Use SAE 10W40 Oil. Do not use the upper grey oil fill cap.
Although multi-viscosity oils (5W30, 10W30, etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more
frequently to avoid possible damage from running
low on oil.  Place pressure washer on a level surface.  Clean area around oil fill and remove yellow oil fill
cap (Figure 4). Do not use the upper grey oil fill
cap.
 Fill with recommended oil. Oil should be full to
overflowing. (Approximately 21 ounces).
 Install oil fill cap, tighten securely.
Note: Check Oil Often During Engine Breakin.
Add Gasoline
DANGER! Never fill fuel tank indoors. Never fill fuel tank when engine is run­ning or hot. Do not smoke when filling fuel tank.
WARNING! Never fill fuel tank com­pletely full. Fill tank to about 1/2" below the bottom of the filler neck to provide space for fuel expansion. Wipe away any fuel spillage from engine and equipment before starting.
DO NOT operate or refuel engine with spark plug access hole cover removed. Allow engine to cool 2 minutes before refueling.
Figure 3 — Fit wire form on handle.
Figure 4 — Add oil to engine crankcase. Do not
attempt to start engine without adding oil.
Yellow Oil Fill Cap
Figure 2 — Insert the carriage bolt and hook
and attach the knobs.
colder 32°F warmer
5W30 SAE 30
Page 7
Generac 2250PSI High Pressure Washer
GENERAC
AA
SSSSEEMMBBLL
YY
7
High Pressure Washer
The manufacturer recommends fresh, clean unleaded automotive gasoline with a minimum of 85 octane.
 Use clean fuel and store in approved, clean, cov-
ered containers. Use clean fill funnels. Never use stale gasoline left over from last season or gaso­line stored for long periods (over 30 days).
 Clean area around fuel fill cap, remove cap.
(Figure 5).
 Add UNLEADED regular gasoline, slowly, to fuel
tank. Use a funnel to prevent spillage.
 Install fuel cap and wipe up any spilled gasoline. Note: Some fuels, called oxygenated or reformulated
gasolines, are gasoline blended with alcohols or ethers. Excessive amounts of these blends can damage the fuel system or cause performance prob­lems. If any undesirable operating systems occur, use gasoline with a lower percentage of alcohol or ether.
Connect Hose and Water Supply to Pump
IMPORTANT: You must assemble spray gun and attach all hoses before you start engine. Starting engine without all hoses connected and water sup­plied will damage pump.
 Uncoil high pressure hose and attach one end of
hose to the base of the spray gun (Figure 6). Tighten by hand.
 Attach other end of high pressure hose to the high
pressure outlet on the pump (Figure 7). Tighten by
hand.
 Before you connect your garden hose to the water
inlet, inspect the Inlet Screen (see Figure 8). Clean
the screen if it contains debris or have it replaced if
damaged. Do not run the pressure washer if the
inlet screen is damaged.
 Connect garden hose to water inlet. Tighten by
hand (Figure 8).
Figure 7 — Connect high pressure hose to
pump.
Figure 6 — Connect high pressure hose
to spray gun.
Figure 5 — Add gasoline to fuel tank.
Gas Cap
Connect High Pressure Hose Here
Connect High Pressure Hose Here
Page 8
Generac 2250PSI High Pressure Washer
GENERAC
AASSSSEEMMBBLLYY
8
High Pressure Washer
 Turn ON the water (open valve completely).  Squeeze trigger on gun to purge pump system of
air and impurities.
CAUTION: Before starting the pressure washer, be sure you are wearing ade­quate eye protection.
 Attach nozzle extension to spray gun. Tighten by
hand (Figure 9).
CHECKLIST BEFORE STARTING ENGINE
If you have reached this point, look back over the assembly to see if you have performed all of the fol­lowing.
 Check for properly tightened hose connections
(high pressure and water supply) and for tight con­nections and that there are no kinks, cuts, or damage to the high pressure hose.
 Check that oil has been added to proper level in
engine crankcase before trying to start the pressure
washer.  Add proper gasoline to fuel tank.  Provide proper water supply (not to exceed 140°F).  Be sure to read Safety Rules and Operation sec-
tions before using the pressure washer.
Figure 9 — Connect nozzle extension to spray
gun.
Figure 8 — Connect the garden hose to water
inlet and turn ON the water.
Check Screen for Damage
Page 9
Generac 2250PSI High Pressure Washer
GENERAC
9
High Pressure Washer
HOW TO USE YOUR PRESSURE WASHER
If you have any problems operating your pressure washer, please call the pressure washer helpline at 1-800-270-1408.
You have assembled your high pressure washer and have prepared the engine for starting. You are now ready to clean your car, boat or the outside of a build­ing or whatever you plan to clean.
How to Start Your Engine
The best way to start your engine-powered pressure washer for the first time is to follow these instructions step-by-step. This starting information also applies whenever you start the engine after you have let the pressure washer sit idle for at least a day.
 This pressure washer requires a water source that
flows at least 2 gallons per minute. Do not attempt
to siphon water from a non-pressurized con­tainer. Place the pressure washer close enough to
an outside water source so that no more than 50' of garden hose is needed.
 Check that the high pressure hose is tightly con-
nected to the spray gun and to the pump. See ASSEMBLY section for illustrations.
 Connect the garden hose to water inlet on the pres-
sure washer pump and turn the water on all the
way.
IMPORTANT: Do not run pump without the water
supply connected and turned on. You must follow this caution or the pump will be damaged.
 Set choke control to Choke position. Note: This
is a multi-position choke.
 Move the throttle control to the Fast position. Note: For a warm engine, be sure the Throttle Con-
trol Lever is in the Fast position and the Choke Lever is in the Run position.
 Turn the fuel shutoff valve to the On position.  Move the stop control to the On position.  Squeeze the trigger on the spray gun to relieve air
pressure caused by turning ON the water. Water will spew out the gun in a thin stream. Continue to hold trigger until you have a steady stream of water and no air remains.This will make it easier to pull start the engine. Release the trigger.
 Apply the safety latch to the spray gun trigger
(Figure 10).
 Grasp rope handle and pull slowly until you feel
some resistance. Then pull cord rapidly to over­come compression, prevent kickback and start the engine. Let rope return to starter slowly.
Note: Always keep the throttle control in the Fast position when operating the pressure washer.
 When the engine starts, gradually move the choke
control from one position to the next until it is in the Run position.
If after 3 pulls the engine fails to start, disengage the spray gun safety latch, squeeze the trigger to relieve water pressure, re-engage the spray gun safety latch, move the choke control to the Run position and pull the recoil starter handle rapidly (Max. 3 pulls).
How to Stop Your Pressure Washer
Important: Do Not move the choke control to Choke position to stop the engine. Backfire or
engine damage may occur.  Move the throttle control to the Idle or Slow posi-
tion.
 Wait for the engine to idle down.  Move the stop control to the Off position.  Close the fuel shutoff valve.  Squeeze trigger on the spray gun to relieve
pressure in the hose. Simply shutting off the engine will not release pressure in the system.
Note: A small amount of water will squirt out when you release the pressure.
Figure 10 — Safety Latch.
Safety Latch ON
Page 10
Generac 2250PSI High Pressure Washer
GENERAC
10
High Pressure Washer
How to Use the Adjustable Nozzle and Adjust Pressure
You now should know how to START your pressure washer and how to STOP it. The information in this section will tell you how to adjust the spray pattern and apply detergent or any other cleaning chemicals.
DANGER! Never adjust spray pattern when spraying. Never put hands in front of nozzle to adjust spray pattern.
On the end of your spray gun is a nozzle that you can slide forward and backward and that you can also twist from side to side. With the adjustable nozzle you can adjust the spray to be either high pressure or low pressure. You can also adjust the spray so it is con­centrated in a stream pattern or expanded into a fan pattern.
 Slide the nozzle forward when you wish to adjust
the spray to low pressure mode (Figure 11). Slide the nozzle backward to achieve high pressure.
 Located on the side of the pump is a pressure con-
trol knob. You can increase and decrease the pressure of the spray by turning the knob clockwise or counterclockwise respectively (Figure 12).
 Point the nozzle toward the ground and press the
trigger to test the pattern.  Twisting the nozzle adjusts the spray pattern from a
narrow pattern to a fan pattern.  For most effective cleaning, keep spray nozzle
between 8 to 24 inches away from cleaning sur-
face.  If you get spray nozzle too close, especially using
high pressure mode, you may damage the cleaning
surface.  Do not get closer than 6 inches when cleaning
automobile tires.
Figure 11 — Using the adjustable nozzle.
Slide Nozzle Backward for High Pressure Mode
Slide Nozzle Forward for low pressure mode and detergent application
Twist nozzle counter­clockwise for fan spray pattern
Twist nozzle clock­wise for narrow spray pattern
Figure 12 — Pressure control knob.
Pressure Control Knob
Page 11
Generac 2250PSI High Pressure Washer
GENERAC
11
High Pressure Washer
Applying Detergent with the Adjustable Nozzle
IMPORTANT: Use soaps designed specifically for pressure washers. Household detergents could
damage the pump. IMPORTANT: You must attach all hoses before you
start the engine. Starting the engine without all the hoses connected and without the water turned ON will damage the pump.
To apply detergent follow these steps:
 Review the use of adjustable nozzles on Page 10.  Prepare the detergent solution as required by the
job.
 Hang the detergent solution on hook of the wire-
form on the handle as shown (Figure 13).
 Place small filter end of the chemical injection tube
into the detergent container.
 Slide the adjustable nozzle forward to low pressure
mode. Detergent cannot be applied with nozzle in high pressure position.
IMPORTANT: Detergent cannot be applied without the water source turned on.
 Make sure garden hose is connected to water inlet.
Check that high pressure hose is connected to spray gun and pump (see ASSEMBLY), and start engine.
 Apply detergent to a dry surface, starting from the
bottom and working up to avoid streaking.
 Allow the detergent to soak in for 3-5 minutes
before washing and rinsing.
 For washing, start at lower portion of area to be
washed and work upward, using long, even, over­lapping strokes.
CAUTION: Keep the plastic chemical injection tube from coming in contact with the hot muffler. This will damage the plas­tic tube. When inserting the filter into a cleaning agent bottle, route the tube so as to keep it from inadvertently contacting the hot muffler.
Pressure Washer Rinsing
WARNING: Be extremely careful if you must use the pressure washer from a ladder, scaffolding or any other relatively unstable location. Pressure in a running washer builds as you climb. When you press the trigger, the recoil from the initial spray could force you to fall. The high pressure spray could also force you to fall if you are too close to the cleaning surface.
For Rinsing:
 Slide nozzle backward to high pressure and wait for
detergent to clear.
 Keep the spray gun a safe distance from the area
you plan to spray.
 Apply a high pressure spray to a small area and
then check the surface for damage. If no damage is found, you can assume it is okay to continue cleaning.
 Start at top of area to be rinsed, working down with
same overlapping strokes as you used for cleaning.
Note: You can also stop detergent from flowing by simply removing the chemical injection tube from the bottle.
Automatic Cool Down System
(Thermal Relief)
If you run the engine on your pressure washer for 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach a tempera­ture between 140145°F. When the water reaches this temperature, the automatic cool down system engages and cools the pump by discharging the warm water onto the base of the unit. This system prevents internal damage to the pump.
Figure 13 — Insert the small filter into container
of cleaning solution.
Page 12
Generac 2250PSI High Pressure Washer
GENERAC
12
High Pressure Washer
GENERAL MAINTENANCE RECOMMENDATIONS
The warranty of the high pressure washer does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain high pressure washer as instructed in this manual.
 Some adjustments will need to be made periodi-
cally to properly maintain your high pressure washer.
 All adjustments in the Service and Adjustments
section of the engine owners manual should be made at least once each season.
 Once a year you should clean or replace the spark
plug and clean or replace the air filter and check the gun and wand assembly for wear. A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer.
BEFORE EACH USE
 Check engine oil level.  Check water inlet screen for damage.  Check high pressure hose for leaks.  Check chemical injection tube and filter for damage.  Check gun and wand assembly for leaks.
PRESSURE WASHER MAINTENANCE
Check and Clean Inlet Screen
Examine screen on the water inlet. Clean if the screen is clogged or replace if screen is damaged.
Check High Pressure Hose
High pressure hose can develop leaks from wear, kinking, or abuse. Inspect hose each time before using it. Check for cuts, leaks, abrasions or bulging of cover, damage or movement of couplings. If any of these conditions exist, replace hose immediately.
DANGER: Water spraying from a leak is capable of injecting material into skin. Inspect hose each time before using it. Never repair a high pressure hose. Replace it with another hose that meets the maximum pressure rating of your pressure washer.
Check Chemical Injection Tube
Examine the filter on the chemical injection tube and clean if clogged. The tube should fit tightly on barbed fitting. Examine tube for leaks or tears. Replace the filter or tube if either is damaged.
Check Gun and Nozzle Extension
Examine hose connection to gun and make sure it is secure. Test trigger by pressing it and making sure it springs back into place when you release it. Put safety latch in On position and test trigger. You should not be able to press trigger.
Purge Pump of Air and Contaminants
To remove the air from the pump, follow these steps:  Set up the pressure washer as described in the
ASSEMBLY section and connect the water supply.  Remove the nozzle extension from the gun.  Squeeze the trigger on the gun and hold. To remove any contaminants from the pump, follow
these steps:  Set up the pressure washer as described in the
ASSEMBLY section, and connect the water supply.  Remove the nozzle extension from the spray gun.  Start the engine according to instructions in OPER-
ATION section.  Squeeze the trigger on the spray gun and hold.  When the water supply is steady and constant,
engage the safety latch and refasten the nozzle
extension.
Page 13
Cleaning Chemical Injection Tube
If you have used the chemical injection tube you must flush it with clean water before stopping the engine.
 Place the small filter end of the chemical injection
tube in a bucket of clean water.  Slide the adjustable nozzle forward.  Squeeze the spray gun trigger for five minutes to
flush the chemical injection tube.  Shut off the engine. Important: Simply shutting OFF engine will not release
pressure in the system. When engine has shut down,
squeeze the trigger on the gun to relieve the pres­sure in the hose.
Nozzle Maintenance
If the adjustable nozzle becomes restricted or clogged with foreign materials, such as dirt, excessive pump pressure may develop. If this nozzle becomes partially clogged, it can cause a pulsing sensation during use. This generally is not a pump related problem, but rather a clogged or partially restricted adjustable nozzle.
If the adjustable nozzle becomes clogged or partially restricted, immediately clean the nozzle with the kit included with your pressure washer by following these instructions:
 Shut off the engine and turn off the water supply.  Separate the nozzle extension from the gun.  Adjust the nozzle extension to the stream position.  Remove nozzle from the end of the wand extension
(Figure 17) using a 2mm or 5/64 allen wrench (like
the one included in the kit).  Use the wire included in the kit (Figure 17) or a
small paper clip to free the foreign materials clog-
ging or restricting the nozzle.
Figure 17 — Removing and cleaning nozzle.
 Remove additional debris by back-flushing water
supply through nozzle extension (Figure 18). Back­flush between 30 to 60 seconds. Turn nozzle extension to stream spray and move nozzle forward and backward while flushing.
Figure 18 — Backflushing the nozzle.
 Reinstall nozzle into the nozzle extension. DO NOT
overtighten.  Reconnect the nozzle extension to the spray gun.  Reconnect the water supply, turn on the water, and
start the engine.  Test the pressure washer by operating with nozzle
in the high and in the low position.
ENGINE MAINTENANCE
See the engine Owners Manual for instructions on how to properly maintain the engine.
SERVICE AND ADJUSTMENTS
See the engine Owners Manual for instructions on how to properly service and adjust the engine.
13
High Pressure Washer
Generac 2250PSI High Pressure Washer
GENERAC
Page 14
14
High Pressure Washer
PREPARING THE UNIT FOR STORAGE
Water should not remain in the unit for long periods of time. Sediments of minerals can deposit on pump parts and freeze pump action. If you do not plan to use the pressure washer for more than 30 days, follow this procedure:
1.Flush chemical injection tube by placing the injector filter into a pail of clean water while running pres­sure washer and squeezing the spray gun trigger with the adjustable nozzle in low pressure mode. Flush for five minutes.
2.Shut off the engine and let it cool, then remove all hoses.
3.Place throttle lever in STOP position.
CAUTION: Be sure lever is in STOP position before you continue. If you start engine without proper water supply connected, you can damage the pump.
4.Empty the pump of all pumped liquids by pulling recoil handle about 6 times. This should remove most of the liquid in the pump.
NOTE: To protect unit from freezing temperatures, draw windshield washer fluid into pump by pouring RV Antifreeze fluid (antifreeze without any alcohol) into a 3-foot section of garden hose connected to inlet adapter and pulling recoil handle twice.
5.Store in a clean, dry area.
STORING THE ENGINE
See the engine Owners manual for instructions on how to properly store the engine.
GENERAC
Generac 2250PSI High Pressure Washer
Page 15
NOTES
15
High Pressure Washer
GENERAC
Generac 2250PSI High Pressure Washer
Page 16
TROUBLESHOOTING POINTS
Generac 2250PSI High Pressure Washer
GENERAC
16
High Pressure Washer
Problem Cause Correction
Pump has following problems: 1. Nozzle in low pressure mode. 1. Pull nozzle backward for high failure to produce pressure, erratic pressure mode. pressure, chattering, loss of pressure, 2. Water inlet is blocked. 2. Clear inlet. low water volume. 3. Inadequate water supply. 3. Provide adequate water flow.
4. Inlet hose is kinked or leaking. 4. Straighten inlet hose, patch leak.
5. Clogged inlet hose strainer. 5. Check and clean inlet hose strainer.
6. Water supply is over 140°F. 6. Provide cooler water supply.
7. Outlet hose is blocked or leaks. 7. Clear blocks in outlet hose.
8. Gun leaks. 8. Replace gun.
9. Nozzle is obstructed. 9. Clear nozzle.
10. Pump is faulty. 10. Contact Generac service facility.
Detergent fails to mix with spray. 1. Chemical injection tube is not submerged. 1. Insert chemical injection tube into
detergent.
2. Chemical injection tube filter is clogged. 2. Clean or replace filter/chemical injection tube.
3. Nozzle is in high pressure mode. 3. Push nozzle forward for low pressure mode.
Engine runs well at no-load but bogs Engine speed is too slow. Move throttle control to FAST . when load is added. position. If engine still bogs down
contact Generac service facility.
Page 17
TROUBLESHOOTING POINTS
17
High Pressure Washer
GENERAC
Generac 2250PSI High Pressure Washer
PROBLEM CAUSE CORRECTION
Engine will not start; or starts 1. Low oil level. 1. Fill crankcase to proper level. and runs rough. 2. Dirty air cleaner. 2. Clean or replace air cleaner.
3. Out of gasoline. 3. Fill fuel tank.
4. Stale gasoline. 4. Drain gas tank; fill with fresh fuel.
5. Spark plug wire not connected 5. Connect wire to spark plug. to spark plug.
6. Bad spark plug. 6. Replace spark plug.
7. Water in gasoline. 7. Drain gas tank; fill with fresh fuel.
8. Overchoking. 8. Open choke fully and crank
engine.
9. Excessively rich fuel mixture. 9. Contact Generac service facility.
10. Intake valve stuck open or closed. 10. Contact Generac service facility.
11. Engine has lost compression. 11. Contact Generac service facility.
Engine shuts down during operation. 1. Out of gasoline. 1. Fill fuel tank.
2. Low oil level. 2. Fill crankcase to proper level.
Engine lacks power. Dirty air filter. Replace air filter.
Engine hunts or falters. Choke is opened too soon. Move choke to halfway position
until engine runs smoothly.
Page 18
GENERAC
EXPLODED VIEW  PRESSURE WASHER
Drawing No. B2138
Generac 2250PSI High Pressure Washer
18
High Pressure Washer
18
Page 19
REPAIR PARTS  PRESSURE WASHER
Drawing No. B2138
GENERAC
19
High Pressure Washer
Generac 2250PSI High Pressure Washer
1 A1040D 1 HOSE, 4-1/2 Chemical Clear 2 A1041 1 FILTER, Chemical Hose 3 70453 1 TAG, Warning Oil 4 97178 2 KNOB, Handle 1/4 - 20 PW 5 31669 2 BOLT, 1/4 - 20 x 1-3/4 Carriage 6 21424 1 CONNECTOR, Garden Hose 7 99583 8 NUT, Flange Lock 5/16-28 8 B1982 1 BUMPER 9 97054 1 TAG, Pres. Adjust 10 B1288 1 TAG, PW Breather Cap 11 B2718 1 CLAMP, Hose 7/16" Dia. 13 32713 1 SCREW, Taptite #10 - 32 x 5/8" Lg
12 97566 1 TAG, Nozzle 14 45771 8 NUT, M8 - 1.25 Hex 15 22129 8 LOCKWASHER, M8 16 21217 2 MOUNT, Rubber Shock 17 B1236F NOZZLE, Replacement 1.25 mm
18 97100 1 CAP, H.P. Adaptor
19 97098 1 CAP, Garden Hose Inlet 20 B2043 7 BOLT, 5/16 - 18 x 1-3/4" Carriage 21 N/A 1 ASSEMBLY, Pump
(see pump exploded view) 22 B1827 1 ENGINE 23 B1983 1 HANDLE 24 B1631A 1 BILLBOARD, Plastic 25 B1932 1 DECAL, Instructions
26 B1981 2 SUPPORT, Handle
27 B2192 1 DECAL, Generac
28 B1760 2 ASSEMBLY, 10" Tire & Wheel 29 75402 2 PUSHNUT, .50 Dia.
30 AB1770 1 BASE
31 52858 2 NUT, M8 1.25 Locking 32 42909 2 HHCS, M8 1.25 x 30 33 50190 2 WASHER, M8 Flat 34 27007 2 MOUNT, Donut Type Vibration
35 20566 1 DECAL, Generac #1-800
36 B2150 1 HOOK , Gun 37 B2146 1 DECAL, Logo 38 52857 2 NUT, M6 1.0 Locking 39 20707 1 BRACKET, Pump Support 40 21216 2 MOUNT, Rubber Shock 41 38750 2 HHCS, M6 1.0 x 30 42 B1969 1 HOSE, High Pressure 43 87815 1 GOGGLES, Saftey 44 B1867F 1 WAND 45 B1861 1 GUN, High Pressure 46 B2203 1 KIT, Handle Fastening 47 B2163 1 KIT, Cleaning 48 B1460 2 CAP, Vinyl (black) 49 B2168 1 HANGER, Hose, Gun, Jug
65 B2516 1 CAP, Vinyl (black) 66 95441 1 SPACER, Engine Pilot (not
shown)
Item Part # Qty Description
Item Part # Qty Description
Page 20
EXPLODED VIEW  PUMP
GENERAC
Generac 2250PSI High Pressure Washer
Drawing No. B1962E
20
High Pressure Washer
Page 21
REPAIR PARTS  PUMP
GENERAC
21
High Pressure Washer
Generac 2250PSI High Pressure Washer
21
Drawing No. B1962E
Item Part # Qty. Description
Item Part # Qty. Description
1 93871 1 GASKET, Engine Adapter 2 96430A 1 ADAPTER, Engine 3 96542 1 BEARING, Eng. Adptr. Roller
Thrust 4 x 4 4 97675 1 C - RING, Cam Retainer 5 97570 1 WASHER, Thrust 6 95524 1 WASHER, Retainer 7 92479 4 LOCKWASHER, M8 Ribbed 8 95531 4 BOLT, SHC 5/16 - 24 x 3/4" Lg 9 95435 1 ADAPTER, Engine Shaft 3/4" 10 21277V 1 CAM, Axial 7.5 Lift 11 97606 1 BEARING, Axial Cam Roller
Thrust 5.5 x 4 12 93790 1 O RING, Crankcase 113.97 x
119.21 x 2.62 13 97568A 1 CRANKCASE, Pump 14 96400 3 SPRING, Piston Return 15 99 427 3 ASSEMBLY, Ceramic Piston & Cap 16 94944 3 SHOE, Piston Pivot 17 99735 1 ASSEMBLY, Breather
18 93680 3 SEAL, OiI Piston 19 93668 3 SPACER, Pilot 20 93667 3 SEAL, U - Cup ELF 21 93652 1 SPRING, Thermal Relief Actuator 22 95416 1 PISTON, Thermal Relief Actuator 23 93876 1 O RING, Thermal Relief 2.9 x
6.5 x 1.78
24 A1320 1 SPACER, Inlet Plate 25 93873 6 LOCKWASHER, M6 Ribbed 26 40945 6 SCREW, SHC M6 x 1.0 x 20 mm Lg 27 A2069 1 GASKET, Head 28 A2062 3 SEAT, Check Valve Inlet 29 A2060 6 POPPET, Check Valve
30 97931 3 CAGE, Check Valve Inlet
31 B2640 6 O RING, Chk Valve 12.4 x 15.96 x
1.78 32 97929 6 SPRING, Check Valve Outlet
33 97843 1 O RING, 9.25 x 12.81 x 1.78 34 A2017 2 PAR -BACK, Backup Ring
35 A1719 1 PIN, 2.0 Dia. Spindle
36 A1711 1 SPINDLE, Pressure Regulator
37 93656 1 O RING, Spindle
1/4 x 3/8 x 1/16 cs
38 A3829 1 O RING, Retainer
Nut 14 x 17.56 x 1.78
39 A1712 1 NUT, Retainer - Spindle 40 A1716 1 SPRING, Unloader 41 A2016 1 PAR-BACK, Backup Ring 42 A2039 1 HANDLE, Unloader
43 A2013 6 BOLT, Head M8 x 1.25 x 70mm Lg 44 97840 3 O RING, Chk Valve Cap
15.6 x 19.16 x 1.78 45 97841 3 CAP, Outlet Port 46 20002 3 CAGE, Check Valve Outlet 47 A3805 1 O RING, Venturi
10.82 x 14.38 x 1.78 48 A2217 3 SEAT, Check Valve Outlet 49 A1318 1 CYLINDER, Head 50 B1758 1 PLUG, Button M8 x 1.25 x 8 mm 51 96053 3 SEAL, High Pressure 52 96015 3 RING, Bearing 53 A1717 1 MAGNET, Ball Deflector
54 B1757 4 PLUG, Button M6 x 1.0 x 8 mm 55 A1718 1 SET SCREW, M8 - 1.25 x 8 mm 56 93644 1 ACTUATOR, Thermal Relief 57 95380 1 SPRING, Chemical Injector 58 95379 1 BALL, 5.5 dia. Chemical Injector 59 A1575 1 BARB HOSE, Brass with
Nylon Insert
60 97855 1 O RING, Ball Seat
6.5 x 10.5 x 2 cs 61 A1713 1 SEAT, Ball Unloader 62 A2015 1 BALL, Stainless Steel 9/32 Dia. 63 A2503 1 SEAT, Trapped Line Pressure 64 A2756 1 VALVE, Shuttle Piston 65 89138 1 SPRING, Check Valve 66 21123 1 O RING, 3.68 x 7.24 x 1.78 cs 67 A1714 1 VENTURI, Chemical 68 B2236 1 LOCKNUT, M6 x 1.0 Nylon 69 B2241 1 CAP, Plastic 73 B2665 6 WASHER 74 95441 1 PILOT, Engine
Page 22
NOTES
22
High Pressure Washer
GENERAC
Generac 2250PSI High Pressure Washer
Page 23
NOTES
23
High Pressure Washer
GENERAC
Generac 2250PSI High Pressure Washer
Page 24
Generac 2250PSI High Pressure Washer
GENERAC
GENERAC
LIMITED PRESSURE WASHER WARRANTIES
(includes Master Contractor)
GENERAC warrants to the original retail purchaser, the pressure washer manufactured by GENERAC to be free from defects in material and workmanship for the period(s) set forth below from the date of original pur­chase. This warranty is not transferable. The term original purchaser means the person for whom the pressure washer is originally purchased.
Warranty Schedules
Electric Power Washer 1 year (does not apply to commercial or rental operations)
CONSUMER* COMMERCIAL*
Generac GN-Series Engine-driven Engine: 2 years 1 year Power Washer (2nd year parts only)
Pump: 1 year 90 days
All Other Engine-driven Engine: Warranted solely by Warranted solely by Power Washers Engine Manufacturer Engine Manufacturer
Pump: 1 year 90 days
* NOTE: For the purpose of this warranty consumer use means personal residential household use by original purchaser. Commercial Use means all other uses, including rental, construction, com­mercial and income producing purposes. Once a pressure washer has experienced commercial use, it shall thereafter be considered a commercial use pressure washer for the purposes of this warranty.
During said warranty period, GENERAC will, at its option, repair or replace any part which, upon examination by GENERAC or GENERAC Authorized Dealers, is found to be defective under normal use and service**. All transportation costs under warranty, including return to the factory if necessary, are to be borne by the pur­chaser and prepaid by the purchaser.
** NORMAL WEAR: As with all mechanical devices, the GN-Series engines need periodic parts ser­vice and replacement to perform well. This warranty will not cover repair when normal use has exhausted the life of a part or an engine.
THIS WARRANTY DOES NOT INCLUDE: Used products and demonstration equipment. Parts such as GUNS, HOSES, WANDS, NOZZLES or other wear items such as quick couplers, oil, gauges, belts, O-rings, filters, pump packing, etc. Pumps which have been run without water supplied. Damage or malfunctions resulting from: accidents, abuse, modifications, alterations, or improper servicing. Freezing or chemical dete­rioration. Normal maintenance such as adjustments, fuel system cleaning and obstruction (due to chemical, dirt, carbon or lime, etc.).
THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, SPECIFICALLY, GENERAC MAKES NO OTHER WARRANTIES AS TO MERCHANTABILITY OR FITNESS FOR A PARTICU­LAR PURPOSE. The duration of any implied warranties which cannot be disclaimed is limited to the time period as specified in the express warranty. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL, OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF GENERACs NEGLIGENCE. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limi­tations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.
For service, see your nearest GENERAC authorized warranty service facility or call 1-800-333-1322. War­ranty service can be performed only by a GENERAC authorized service facility. This warranty will not apply to service at any other facility. At the time of requesting warranty service, evidence of original purchase date must be presented.
GENERAC CORPORATION
Loading...