Generac Power Systems 1042-1 Owner's Manual

2250PSI
The Reliable Ones
High Pressure Washer
Owner’s Manual
Problems?
Questions?
Before taking your unit
back to the store,
helpline at
1-800-270-1408
M-F 8-5 CST
This pressure
washer is
equipped with an
Automatic Cool
Down System.
See page 11 for
details.
GENERAC
This symbol points out important safety instructions, which, if not followed, could endan­ger the personal safety and/or property of yourself and others. Read and follow all instructions in the manual before attempting to operate this unit.
Model No. 10421 (2250 PSI High Pressure Washer) Manual No. B2137 Revision 2 (4/13/98)
CAUTION: Disconnect spark plug wire and place wire where it cannot contact spark plug to prevent accidental starting when setting up, transporting, adjusting or making repairs to your high pressure washer.
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High Pressure Washer
Generac 2250PSI High Pressure Washer
GENERAC
 Engine exhaust gases contain DEADLY carbon monoxide gas.
This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. Operate this equipment only in the open air where adequate ventilation is available.
 Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE.
Do not permit smoking, open flames, sparks or heat in the vicin­ity while handling gasoline. Avoid spilling gasoline on a hot engine. Allow unit to cool for 2 minutes before refueling. Comply with all laws regulating storage and handling of gasoline.
 Locate this pressure washer in areas away from combustible
materials, combustible fumes or dust.
 The high pressure equipment is designed to be used with Gen-
erac authorized parts only. If you use this equipment with parts that do not comply with minimum specifications, the user assumes all risks and liabilities.
 Some chemicals or detergents may be harmful if inhaled or
ingested, causing severe nausea, fainting or poisoning. The harm­ful elements may cause property damage or severe injury.
 Do not allow CHILDREN to operate the Pressure Washer at any
time.
 Operate engine only at governed speed. Running the engine at
excessive speeds increases the hazard of personal injury. Do not tamper with parts which may increase or decrease the governed speed.
 Do not wear loose clothing, jewelry or anything that may be
caught in the starter or other rotating parts.
 Before starting the Pressure Washer in cold weather, check all
parts of the equipment for ice formation.
 Units with broken or missing parts, or without protective housing
or covers should NEVER be operated.
 The muffler and air cleaner must be installed and in good condi-
tion before operating the Pressure Washer. These components act as spark arrestors if the engine backfires.
 Check the fuel system for leaks or signs of deterioration such as
chafed or spongy hose, loose or missing clamps or damaged tank
or cap. Correct all defects before operating the Pressure Washer.  Do not spray flammable liquids.  Never aim the gun at people, animals or plants.  High pressure spray can cause paint chips or other particles to
become airborne and fly at high speeds.
 Never allow any part of the body to come in contact with the fluid
stream. DO NOT come in contact with a fluid stream created by a leak in the high pressure hose.
 The high pressure stream of water that this equipment produces
can pierce skin and its underlying tissues, leading to serious injury and possible amputation.
 Always wear eye protection when you use this equipment or
when you are in the vicinity where the equipment is in use.
 Never move the machine by pulling on the high pressure hose.
Use the handle provided on the top of the unit.
 Always be certain the spray gun, nozzles and accessories are cor-
rectly attached.
 Never use a spray gun which does not have a trigger lock or trig-
ger guard in place and in working order.
 Use a respirator or mask whenever there is a chance that vapors
may be inhaled. [Read all instructions a mask to be certain the mask will provide the necessary protection against inhaling harm­ful vapors.]
 High pressure spray may damage fragile items including glass.
Do not point spray gun at glass when in the jet spray mode.
 Keep the hose connected to machine and spray gun while the
system is pressurized. Disconnecting the hose while the unit is pressurized is dangerous.
 Hold the spray gun firmly in your hand before you start the unit.
Failure to do so could result in an injury from a whipping spray gun. Do not leave the spray gun unattended while the machine is running.
 The cleaning area should have adequate slopes and drainage to
reduce the possibility of a fall due to slippery surfaces.
 Keep water spray away from electric wiring or fatal electric shock
may result.  Do not secure gun trigger in the pull-back (open) position.  Do not by-pass any safety device on this machine.  The muffler and engine heat up during operation and remain hot
immediately after shutting it down. Avoid contact with a hot muf-
fler or engine or severe burns may occur.  Operate and store this unit on a stable surface.  The high pressure hose can develop leaks from wear, kinking,
abuse, etc. Water spraying from a leak is capable of injecting mate-
rial into skin. Inspect the hose each time before use. Check all
hoses for cuts, leaks, abrasions or bulging of cover, or damage
or movement of couplings. If any of these conditions exist, replace
hose immediately. Never repair the high pressure hose. Replace
it with another hose that meets minimum pressure rating of your
pressure washer.
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm.
WWAARRNNIINNGG::
Generac 2250PSI High Pressure Washer
GENERAC
3
High Pressure Washer
CONGRATULATIONS on your purchase of a GENERAC high pressure washer. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest GEN­ERAC Authorized Service facility, or call the 1-800 number listed on the front of this manual. We have competent, well-trained technicians and the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will enable you to assemble and maintain your high pressure washer properly.
CUSTOMER RESPONSIBILITIES
 Read and observe the safety rules.  Follow regular schedule in maintaining, caring for
and using your high pressure washer.
 Follow the instructions under Customer Responsi-
bilities and Storage sections of this Owner's Manual.
PRODUCT SPECIFICATIONS
Pressure Washer Specifications
Outlet Pressure . . . . 2250 psi
Flow Rate . . . . . . . . . 2.22 gallons per minute (gpm)
Detergent Mix . . . . . . Use undiluted detergent
approved for pressure washers
Water Supply . . . . . . Not to Exceed 140°F
Temperature
Automatic Cool . . . . Will cycle when water
Down System reaches 140°-145°F
Engine specifications
Engine Model . . . . . . Briggs & Stratton Intek
Rated Horsepower . . 6.0
Displacement . . . . . . 190cc
Spark Plug
Type . . . . . . . . RC-12YC
Set Gap To: . . 0.030 inch (0.76mm) Gasoline Capacity . . 4.2 U.S. quarts
Oil . . . . . . . . . . . . . . . SAE 30
In the State of California a spark arrestor is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
NOTE: If you equip the engine of your pressure washer with a spark arrestor muffler, the spark arrestor must be maintained in effective working order by the owner/operator.
You can order a spark arrestor through your authorized Generac service facility. See Engine Owners Manual for part number.
Model Number 1042-1
Serial Number
Date of Purchase
The model and serial numbers will be found on a decal attached to the pressure washer. You should record both serial number and date of purchase and keep in a safe place for future reference.
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High Pressure Washer
KNOW YOUR PRESSURE WASHER
Read this owners manual and safety rules before operating your high pressure washer.
Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Generac 2250PSI High Pressure Washer
GENERAC
Pump  Develops high pressure. Recoil Starter  Used for starting the engine man-
ually. Spray Gun  Controls the application of water onto
cleaning surface with trigger device. Includes safety latch.
Adjustable Nozzle Extension  You must attach this to the spray gun to provide high pressure stream. The adjustable nozzle allows you to adjust the spray pattern which, in turn, adjusts the force of spray.
Dual Element Air Filter  Filter element limits the amount of dirt and dust that gets in the engine.
Water Inlet  Connection for garden hose. High Pressure Outlet  Connection for high pres-
sure hose.
High Pressure Hose  Connect one end to water pump and the other end to spray gun.
Goggles  Always use the enclosed goggles or other eye protection when running your pressure washer.
Automatic Cool Down System  Cycles water through pump when water reaches 140°-145°F.
Warm water will discharge from pump onto ground. This system prevents internal pump damage.
Pressure Control Knob  Varies the pressure of
the high pressure spray.
Oil Fill Cap  Fill engine with oil here. Gas Tank  Fill tank with regular unleaded
gasoline.
Spray Gun
Adjustable Nozzle Extension
High Pressure Hose
Recoil Starter
Goggles
Gas Tank
Water Inlet
Pressure Control Knob
Pump equipped with Automatic Cool Down System
High Pressure Outlet
Dual Element Air Filter
Oil Fill Cap
High Pressure Washer
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Read entire owners manual before you attempt to assemble or operate your new pressure washer. Your new pressure washer has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.
REMOVE PRESSURE WASHER FROM CARTON
 Remove parts box included with pressure washer.  Slice two corners at guide handle end of carton
from top to bottom so the panel can be folded down flat, then remove all packing material.
 Roll pressure washer out of carton.
CARTON CONTENTS
Items in the carton include:  Main Unit  Parts Box (which includes the following):
 Wireform  Goggles  Nozzle Cleaning Kit  Owners Manual  Engine Manual  Spray Gun  Nozzle Extension  High Pressure Hose  Handle  Parts Bag (which includes the following):
 2 carriage bolts  2 knobs
If any of the above parts are missing or damaged, call the pressure washer helpline at 18002701408.
PREPARING THE PRESSURE WASHER FOR USE
If you have any problems with the assembly of your pressure washer or if parts are missing or damaged, call the Pressure Washer Helpline at 1-800-270-1408.
To prepare your pressure washer for operation you will need to perform these tasks:
 Attach the handle and attach the wire form that
holds the high pressure hose and spray gun.
 Connect the high pressure hose to the spray gun
and the pump and connect water supply to the
pump.  Add oil to engine crankcase.  Add fuel to fuel tank.
Attach the Handle
 Place the top of the handle onto the bottom of the
handle already connected to the main unit making
sure the holes in the top align with the holes on the
bottom (Figure 1).
Note: It may be necessary to move the handle sup­ports from side to side in order to align the handle so it will slide over the handle supports.
Generac 2250PSI High Pressure Washer
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GENERAC
Figure 1 — Attach the top of the handle to the
bottom of the handle.
Make sure the holes on the bottom of the handle are aligned with the holes in the top of the handle supports
Handle
Handle Support
Generac 2250PSI High Pressure Washer
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GENERAC
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High Pressure Washer
 Insert the carriage bolts through the aligned holes
on the handle and attach the plastic knobs. Tighten the knobs by hand (Figure 2).
Insert the wire support with the longer arm positioned on the left. From this view (from rear of unit) the hook should resemble a J
(Figure 3).
Add Engine Oil
IMPORTANT: Any attempt to crank or start the engine before it has been properly serviced with the recommended oil may result in an engine failure.
Note: When adding oil to the engine crankcase, use only high quality detergent oil rated with API service classification SF,SG, SH or rated SAE 30 weight. Select the oils viscosity grade according to your expected operating temperature. Do Not Use SAE 10W40 Oil. Do not use the upper grey oil fill cap.
Although multi-viscosity oils (5W30, 10W30, etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more
frequently to avoid possible damage from running
low on oil.  Place pressure washer on a level surface.  Clean area around oil fill and remove yellow oil fill
cap (Figure 4). Do not use the upper grey oil fill
cap.
 Fill with recommended oil. Oil should be full to
overflowing. (Approximately 21 ounces).
 Install oil fill cap, tighten securely.
Note: Check Oil Often During Engine Breakin.
Add Gasoline
DANGER! Never fill fuel tank indoors. Never fill fuel tank when engine is run­ning or hot. Do not smoke when filling fuel tank.
WARNING! Never fill fuel tank com­pletely full. Fill tank to about 1/2" below the bottom of the filler neck to provide space for fuel expansion. Wipe away any fuel spillage from engine and equipment before starting.
DO NOT operate or refuel engine with spark plug access hole cover removed. Allow engine to cool 2 minutes before refueling.
Figure 3 — Fit wire form on handle.
Figure 4 — Add oil to engine crankcase. Do not
attempt to start engine without adding oil.
Yellow Oil Fill Cap
Figure 2 — Insert the carriage bolt and hook
and attach the knobs.
colder 32°F warmer
5W30 SAE 30
Generac 2250PSI High Pressure Washer
GENERAC
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High Pressure Washer
The manufacturer recommends fresh, clean unleaded automotive gasoline with a minimum of 85 octane.
 Use clean fuel and store in approved, clean, cov-
ered containers. Use clean fill funnels. Never use stale gasoline left over from last season or gaso­line stored for long periods (over 30 days).
 Clean area around fuel fill cap, remove cap.
(Figure 5).
 Add UNLEADED regular gasoline, slowly, to fuel
tank. Use a funnel to prevent spillage.
 Install fuel cap and wipe up any spilled gasoline. Note: Some fuels, called oxygenated or reformulated
gasolines, are gasoline blended with alcohols or ethers. Excessive amounts of these blends can damage the fuel system or cause performance prob­lems. If any undesirable operating systems occur, use gasoline with a lower percentage of alcohol or ether.
Connect Hose and Water Supply to Pump
IMPORTANT: You must assemble spray gun and attach all hoses before you start engine. Starting engine without all hoses connected and water sup­plied will damage pump.
 Uncoil high pressure hose and attach one end of
hose to the base of the spray gun (Figure 6). Tighten by hand.
 Attach other end of high pressure hose to the high
pressure outlet on the pump (Figure 7). Tighten by
hand.
 Before you connect your garden hose to the water
inlet, inspect the Inlet Screen (see Figure 8). Clean
the screen if it contains debris or have it replaced if
damaged. Do not run the pressure washer if the
inlet screen is damaged.
 Connect garden hose to water inlet. Tighten by
hand (Figure 8).
Figure 7 — Connect high pressure hose to
pump.
Figure 6 — Connect high pressure hose
to spray gun.
Figure 5 — Add gasoline to fuel tank.
Gas Cap
Connect High Pressure Hose Here
Connect High Pressure Hose Here
Generac 2250PSI High Pressure Washer
GENERAC
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High Pressure Washer
 Turn ON the water (open valve completely).  Squeeze trigger on gun to purge pump system of
air and impurities.
CAUTION: Before starting the pressure washer, be sure you are wearing ade­quate eye protection.
 Attach nozzle extension to spray gun. Tighten by
hand (Figure 9).
CHECKLIST BEFORE STARTING ENGINE
If you have reached this point, look back over the assembly to see if you have performed all of the fol­lowing.
 Check for properly tightened hose connections
(high pressure and water supply) and for tight con­nections and that there are no kinks, cuts, or damage to the high pressure hose.
 Check that oil has been added to proper level in
engine crankcase before trying to start the pressure
washer.  Add proper gasoline to fuel tank.  Provide proper water supply (not to exceed 140°F).  Be sure to read Safety Rules and Operation sec-
tions before using the pressure washer.
Figure 9 — Connect nozzle extension to spray
gun.
Figure 8 — Connect the garden hose to water
inlet and turn ON the water.
Check Screen for Damage
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