Generac Power Systems 2000PSI, 1040-0 Owner's Manual

2000PSI
The Reliable Ones
High Pressure Washer
Owner’s Manual
Problems?
Questions?
Before taking your unit
back to the store,
helpline at
1-800-270-1408
M-F 8-5 CST
This pressure
washer is
equipped with an
Automatic Cool
Down System.
See page 11 for
details
GENERAC
This symbol points out important safety instructions, which, if not followed, could endan­ger the personal safety and/or property of yourself and others. Read and follow all instructions in the manual before attempting to operate this unit.
Model No. 10400 (2000 PSI High Pressure Washer) Manual No. B2062 Revision 1 (3/8/98)
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High Pressure Washer
Generac 2000PSI High Pressure Washer
GENERAC
CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug to prevent accidental starting when setting up, transporting, adjusting or making repairs to your high pressure washer.
 Engine exhaust gases contain DEADLY carbon
monoxide gas. This dangerous gas, if breathed in sufficient concentrations, can cause unconscious­ness or even death. Operate this equipment only in the open air where adequate ventilation is available.
 Gasoline is highly FLAMMABLE and its vapors are
EXPLOSIVE. Do not permit smoking, open flames, sparks or heat in the vicinity while handling gasoline. Avoid spilling gasoline on a hot engine. Allow unit to cool for 2 minutes before refueling. Comply with all laws regulating storage and handling of gasoline.
 Locate this pressure washer in areas away from com-
bustible materials, combustible fumes or dust.
 The high pressure equipment is designed to be used with Gen-
erac authorized parts only. If you use this equipment with parts that do not comply with minimum specifications, the user assumes all risks and liabilities.
 Some chemicals or detergents may be harmful if
inhaled or ingested, causing severe nausea, fainting or poisoning. The harmful elements may cause prop­erty damage or severe injury.
 Do not allow CHILDREN to operate the Pressure
Washer at any time.
 Operate engine only at governed speed. Running the
engine at excessive speeds increases the hazard of personal injury. Do not tamper with parts which may increase or decrease the governed speed.
 Do not wear loose clothing, jewelry or anything that
may be caught in the starter or other rotating parts.
 Before starting the Pressure Washer in cold weather,
check all parts of the equipment and be sure ice has not formed there.
 Units with broken or missing parts, or without protec-
tive housing or covers should NEVER be operated.
 The muffler and air cleaner must be installed and in good con-
dition before operating the Pressure Washer. These components act as spark arrestors if the engine backfires.
 Check the fuel system for leaks or signs of deterio-
ration such as chafed or spongy hose, loose or missing clamps or damaged tank or cap. Correct all defects
before operating the Pressure Washer.  Do not spray flammable liquids.  Never aim the gun at people, animals or plants.
 High pressure spray can cause paint chips or other
particles to become airborne and fly at high speeds.
 Never allow any part of the body to come in contact with the
fluid stream. DO NOT come in contact with a fluid stream cre­ated by a leak in the high pressure hose.
 The high pressure stream of water that this equipment
produces can pierce skin and its underlying tissues, leading to serious injury and possible amputation.
 Always wear eye protection when you use this equip-
ment or when you are in the vicinity where the equipment is in use.
 Never move the machine by pulling on the high pressure hose.
Use the handle provided on the top of the unit.
 Always be certain the spray gun, nozzles and acces-
sories are correctly attached.
 Never use a spray gun which does not have a trigger
lock or trigger guard in place and in working order.
 Use a respirator or mask whenever there is a chance
that vapors may be inhaled. Read all instructions with mask so you are certain the mask will provide the nec­essary protection against inhaling harmful vapors.
 High pressure spray may damage fragile items includ-
ing glass. Do not point spray gun at glass when in the jet spray mode.
 Keep the hose connected to machine or the spray gun
while the system is pressurized. Disconnecting the hose while the unit is pressurized is dangerous.
 Hold the spray gun firmly in your hand before you start
the unit. Failure to do so could result in an injury from a whipping spray gun. Do not leave the spray gun unat­tended while the machine is running.
 The cleaning area should have adequate slopes and drainage
to reduce the possibility of a fall due to slippery surfaces.
 Keep water spray away from electric wiring or fatal
electric shock may result.  Do not secure trigger gun in the pull-back (open) position.  Do not by-pass any safety device on this machine.  The muffler and engine heat up during operation and
remain hot immediately after shutting it down. Avoid
contact with a hot muffler or engine or you could be
severely burned.  Operate and store this unit on a stable surface.  High pressure hose can develop leaks from wear, kinking,
abuse, etc. Water spraying from a leak is capable of inject-
ing material into skin. Inspect hose each time before using it.
Check all hoses for cuts, leaks, abrasions or bulging of cover,
or damage or movement of couplings. If any of these condi-
tions exist, replace hose immediately. Never repair high
pressure hose. Replace it with another hose that meets min-
imum pressure rating of your pressure washer.
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm.
WWAARRNNIINNGG::
Generac 2000PSI High Pressure Washer
GENERAC
CONGRATULATIONS on your purchase of a GENERAC high pressure washer. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest GEN­ERAC Authorized Service facility, or call the 1-800 number listed on the front of this manual. We have competent, well-trained technicians and the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will enable you to assemble and maintain your high pressure washer properly.
CUSTOMER RESPONSIBILITIES
 Read and observe the safety rules.  Follow regular schedule in maintaining, caring for
and using your high pressure washer.
 Follow the instructions under Customer Responsi-
bilities and Storage sections of this Owner's Manual.
PRODUCT SPECIFICATIONS
Pressure Washer Specifications
Outlet Pressure . . . . 2000 psi
Flow Rate . . . . . . . . . 2.0 gallons per minute (gpm)
Detergent Mix . . . . . . Use undiluted detergent
approved for pressure washers
Water Supply . . . . . . Not to Exceed 140°F
Temperature
Automatic Cool . . . . Will cycle when water
Down System reaches 140°-145°F
Engine Specifications
Engine Model . . . . . . Briggs & Stratton Quantum
Rated Horsepower . . 6.0
Displacement . . . . . . 190cc
Spark Plug
Type . . . . . . . . RJ19LM
Set Gap To: . . 0.030 inch (0.76mm) Gasoline Capacity . . 1.6 U.S. quarts
Oil . . . . . . . . . . . . . . . SAE 30
In the State of California a spark arrestor is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
NOTE: If you equip the engine of your pressure washer with a spark arrestor muffler, the spark arrestor must be maintained in effective working order by the owner/operator.
You can order a spark arrestor through your authorized Generac service facility. See Engine Own­ers Manual for part number.
3
High Pressure Washer
Model Number 1040-0
Serial Number
Date of Purchase
The model and serial numbers will be found on a decal attached to the pressure washer. You could record both serial number and date of purchase and keep in a safe place for future reference.
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High Pressure Washer
KNOW YOUR PRESSURE WASHER
Read this owners manual and safety rules before operating your high pressure washer.
Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Generac 2000PSI High Pressure Washer
GENERAC
Pump  Develops high pressure. Recoil Starter  Used for starting the engine man-
ually. Spray Gun  Controls the application of water onto
cleaning surface with trigger device. Includes safety latch.
Adjustable Nozzle Extension  You must attach this to the spray gun to provide high pressure stream. The adjustable nozzle allows you to adjust the spray pattern which, in turn, adjusts the force of spray.
Air Cleaner  Dry type filter element limits the amount of dirt and dust that gets in the engine.
High Pressure Outlet  Connection for high pres­sure hose.
Water Inlet  Connection for garden hose. High Pressure Hose  Connect one end to water
pump and the other end to spray wand. Goggles  Always use the enclosed goggles or
other eye protection when running your pressure washer.
Automatic Cool Down System  Cycles water through pump when water reaches 140°-145°F.
Warm water will discharge from pump onto ground. This system prevents internal pump damage.
Spray Gun
Adjustable Nozzle
High Pressure Hose
Goggles
Air Cleaner
Gas Tank
Water Inlet
Pump equipped with Automatic Cool Down System
Recoil Starter
High Pressure Outlet
Oil Fill Tube
High Pressure Washer
5
Read entire owners manual before you attempt to assemble or operate your new pressure washer. Your new pressure washer has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.
REMOVE PRESSURE WASHER FROM CARTON
 Remove parts box included with pressure washer.  Slice two corners at guide handle end of carton
from top to bottom so the panel can be folded down flat, then remove all packing material.
 Roll pressure washer out of carton.
CARTON CONTENTS
Items in the carton include:  Main Unit  Parts Box (which includes the following):
 Wireform  Goggles  Nozzle Cleaning Kit  Owners Manual  Engine Manual  Spray Gun  Nozzle Extension  High Pressure Hose  Handle  Parts Bag (which includes the following):
 1 carriage bolt  1 carriage hook  2 knobs
If any of the above parts are missing or damaged, call the pressure washer helpline at 18002701408.
PREPARING THE PRESSURE WASHER FOR USE
If you have any problems with the assembly of your pressure washer or if parts are missing or damaged, call the Pressure Washer Helpline at 1-800-270-1408.
To prepare your pressure washer for operation you will need to perform these tasks:
 Attach the handle and attach the wire form that
holds high pressure hose and spray gun.
 Connect high pressure hose to the spray gun and
the pump and connect water supply to the pump.  Add oil to engine crankcase.  Add fuel to fuel tank.
Attach the Handle
 Place the top of the handle onto the bottom of the
handle already connected to the main unit making
sure the holes in the top align with the holes on the
bottom. (Figure 1)
Generac 2000PSI High Pressure Washer
AA
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GENERAC
Figure 1  Attach the top of the handle to the
bottom of the handle.
Make sure the holes on the top of the handle are aligned with the holes in the bottom of the handle
Generac 2000PSI High Pressure Washer
AASSSSEEMMBBLLYY
GENERAC
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High Pressure Washer
 Insert the carriage bolt through the right hole (look-
ing at the front of the pressure washer) and attach a plastic knob. Tighten the knob by hand (Figure 2).
 Insert the carriage hook through the left hole (look-
ing at the front of the pressure washer). Pull the recoil handle out slowly. Place the recoil string through the hook and attach the plastic knob. Tighten the knob by hand (Figure 2).
Insert the wire support with the longer arm positioned on the left. From this view (from rear of unit) the hook should resemble a J.
(Figure 3)
Add Engine Oil
IMPORTANT: Any attempt to crank or start the
engine before it has been properly serviced with the recommended oil may result in an engine failure.
Note: When adding oil to the engine crankcase, use only high quality detergent oil rated with API service classification SF,SG, SH or SH/CD rated SAE 30 weight. Select the oils viscosity grade according to your expected operating temperature. Do Not Use SAE 10W40 Oil.
Although multi-viscosity oils (5W30, 10W30, etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more
frequently to avoid possible damage from running
low on oil.  Place pressure washer on a level surface.  Clean area around oil fill and remove oil dipstick
(Figure 4)
 Wipe dipstick clean. Pour oil into oil fill opening until
oil reaches FULL mark on the dipstick. Stop occa­sionally to check oil level. DO NOT OVERFILL.
 Install oil dipstick, hand tighten securely.
Note: Check Oil Often During Engine Breakin.
Add Gasoline
DANGER! Never fill fuel tank indoors. Never fill fuel tank when engine is run­ning or hot. Do not smoke when filling fuel tank.
WARNING! Never fill fuel tank completely full. Fill tank to about 1/2" below the bottom of the filler neck to provide space for fuel expansion. Wipe away any fuel spillage from engine and equipment before starting.
Figure 3  Fit wire form on handle.
Figure 4  Add oil to engine crankcase. Do not
attempt to start engine without adding oil.
Oil Fill Cap
Figure 2  Insert the carriage bolt and hook
and attach the knobs.
colder 32°F warmer
5W30 SAE 30
Generac 2000PSI High Pressure Washer
GENERAC
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High Pressure Washer
The manufacturer recommends fresh, clean unleaded automotive gasoline.
 Use clean fuel and store in approved, clean, cov-
ered containers. Use clean fill funnels. Never use stale gasoline left over from last season or gaso­line stored for long periods.
 Clean area around fuel fill cap, remove cap.
(Figure 5).
 Add UNLEADED regular gasoline, slowly, to fuel
tank. Use a funnel to prevent spillage.
 Install fuel cap and wipe up any spilled gasoline.
Connect Hose and Water Supply to Pump
IMPORTANT: You must assemble wand and attach
all hoses before you start engine. Starting engine without all hoses connected and water supplied will damage pump.
 Uncoil high pressure hose and attach one end of
hose to the base of the spray gun (Figure 6). Tighten by hand.
 Attach other end of high pressure hose to the high
pressure outlet on the pump (Figure 7). Tighten by
hand.
 Before you connect your garden hose to the water
inlet, inspect the Inlet Screen (see Figure 8). Clean
the screen if it contains debris or have it replaced if
damaged. DO NOT RUN THE PRESSURE
WASHER IF THE SCREEN IS DAMAGED.  Connect garden hose to water inlet. Tighten by
hand. (Figure 8)
 Turn ON the water (open valve completely).  Squeeze trigger on gun to purge pump system of
air and impurities.
CAUTION: Before starting the pressure washer, be sure you are wearing ade­quate eye protection.
Figure 7  Connect high pressure hose to
pump.
Figure 6  Connect high pressure hose
to spray gun.
Figure 8  Connect the garden hose to water
inlet and turn ON the water.
Figure 5  Add gasoline to fuel tank.
Gas Cap
Connect High Pressure Hose Here
Check Screen for Damage
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