Owner's Manual
". | =*=
Generator
Wheel kit
Storage Cover
Battery
Battery Float Charger
Battery Charge Cables
Spare Spark Plug,Air Filter, and Oil Filter
Spark PlugWrench
(2) Locking 30 Amp Plugs
EngineOil
Owner's Manual
EngineManual
If any parts are missing or damaged,call 1-800-270-1408.
SafetyRules...................................... 2-4
Know Your Generator ............................... 5
Assembly........................................ 6-7
Operation ...................................... 8-13
Product Specifications .............................. 14
Maintenance...................................... 14
Storage.......................................... 15
Troubleshooting ................................... 15
Schematic........................................ 16
Wiring Diagram ................................... 17
Replacement Parts .............................. 18-22
Notes ........................................... 23
Warranty ................................... Last Page
Questions? Help is just a moment away!
Call:Generac Generator Helpline - 1-800-270-1408 M-F 8-5 CT
Web: www.generac-por tables.corn
EQUIPMENT
DESCRIPTION
_Read thls manual carefully and become
familiar with your generator. Know its
applications, its limitations and any hazards
involved,
The generators are an engine_riven, revolvTng field,
al:ernatTng current (AC) generator, It wzs designed _o
supply electrical power for operating compatible electrical
lighting, appliances, _ools and motor loads.The generator's
revolvTng field is drTven at about 3,600 rpm by a single-
cylTnder engTne.
CAUTION! DO NOT exceed the generator's
wa_age/amperage c_pacfty. See ==Don't Overload
Genera_or" on page 13.
Every effor_ has been made _o ensure that fnforma_ion in
_his manual fs accurate and current, However, we reserve
the right to change, al_er or otherwfse improve the product
and thfs document at any tfme wfthout prfor no_ice.
The Emission Control System for this generator is
warranted for standards set by the Environmental
Pro_ecUon Agency. For warranty information refer to the
engine owner's manual.
!_ _h_ Sta_e of Californ! a a spzr_ zr_ster is _qu!_ d bylaw
(Sec:io_ 4_t2 of;he C_lifomi_ Public Resou_es Code).
Other S_es m_ _ave Sim!lar I_S. Fecle_l lawsZpply on
fede_l IzndSi IfYO_e_ip 1;hem_ffler _i_h Z spare arres_ r,
SAFETY RULES
_IL hls isthe safety alert symbol. It is used to
alert you to potential personal injury hazards.
Obey all safety messages that follow this
symbol to avoid possible injury or death.
The safety alert symbol (_) is used with a signal word
(DANGER, CAUTION,WARNING), a pictorial and/or a
safety message _o aler_ you _o hzzards. DANGER indicates
a hzzard which, if not avoided, vAf!result in death or serious
injury.WARNING indicates a hazard which, if n_t avoided,
could result in death or serious iniury. CAUTION
indicates a hzzard which, if not avoided, might result in
minor or moderate injury. CAUTION, when used
without the aler_ symbol, indicates a situation that could
result in equipment damage. Follow sat'e_ messzges to
avoid or reduce the risk of iniury or de_th.
WARNING
The engine exhaust from (;his produc_ contains
chemicals known to the State of Callfornla to cause
cancer, birth defects, or o_her reproductive harm,
Hazard Symbols and Meanings
Electrocu_Jon Electrical Shock Electrical Shocl(
Toxic Fumes
Explosive Pressure
E_plesfen Fire
Chemical Burn Hot Surface
DANGER
DANGER
,when using_eneratorforbackuppowen,_i_0t(!i_
, use a ground Circuit fault interrup_ (G FCI) in any damp or
highly conductive area_such _s rnc'ta! d0tl_ng or s_¢l wet I_
No- useg_n_r_r_th _let_ieal_o_swhicha_worn
NOT h_.ndle generac0r or _!ettriea! COrds Whi!_ standing
in water, While bar_o0t_ 0n while hands Or"fec-_
"DO N_ a!!0w unqualified Persons or chi!dren _O OPerate or
DANGER
,Wc_r protettiye goF_!esirubberapron_and rubber g!oves.
WHEN ADDING FUEL
,Turn g¢:n¢:rat.or OFF and let ic cool _t least _-min_os
n_rn0vIng gas taPi Lo_en caP slowfi co mJieve PreSSUrein _n Ic
,DO NOT overfitl_n_AI!ow apacefor
,Keep furl away fr°m aparksi open fl_mes,pi!oc I!ghtsi hear. and
,This generator is not for usein mobile equipment 0r m_.rin_
WHEN TRANSPORTING OR REPAIRI NG EQUIPMENT
, Transpo_repair with rue! tank EH_ or wi_h rue! shut_
, Disconnec_ apark plug wire:
WHEN STORING FUEL OR EQUIPMENT WITH FUEL
dryers or Other appliantes that h_ve pilot ligh_or Other
ignitionsouse _¢_uso thc_icani_nitefuelvapo_
_WARNING
,This generator does not meet U.S.C_st Gua_ Regu]ad0n
33CFR=!83 _nd should not b_ used on marine _pplit_tions
, F_.ilur'__ USe=he, _.ppropri,_te OiSi GO_t Guard
genera_t, could _osult in bodily inju_ _nd/or prope_
CAUTION
,Al!ow eClurpm_ntto ¢ool befo_ _ouching
CAUTION
'Se_!'D0n!t Over!oad G_n_rac0r'' on page13.
, $_.rt generator and le_._nginescabflfzebefor_ ¢0nne_ing
_l_ric_l I_dSi
! c0nn_=_I_C_I JOadS!nOFFpOS.sO,__he,__umONfo_
Opera'don.
, "-urn d_ccr!_l loads OFI: and d!sc0nn_¢cfrom generacor
CAUTION
' USegen_racOronly for incend_cluses.
' li_U h_-veqUe_'c(ons_-bOUCincendedU_eiaskd_io_ 0 r C_-iI
,DO NOT expose g_ner_tor tO exCeS$(WmoiscU_i dust.dirt:_
' DO NOT inser__.n_Obj_ct_through €oolingsio_i
, i_¢0nnc_t.oddcv(cesoverhc_ti_um_h_m Off_nd disc0nnec_
, Shutc_ _n_ra_ot" if:
_l_ri_! 0utpu_ is lost;
-un(€vibrat_s_Cossivoly.
KNOW YOUR G EN ERATOR
Read this owner's manual and safeb/rules before operating your genera_or,
Compare the illustratTons wi_h your genera_or, to familiarize yourself wT_ the Io_ions of various controls and
adjustments. S_¢ethis manual for future reference.
CTrcuit Breakers (AC)
FuelTank
12Volt DC
Receptacle
Choke Lever
120/240VoltAC,
30 Amp Locldng
Receptacle
120VoltAC, 30Amp
Locl_TngReceptacle
120VoltAC, 20 Amp
Duplex Recep_cle
rl_Arres_er M_ffler
120/240VoltAC,
50 Amp Receptacle
GroundingF_stener
12Volt DC ReceptaCle LJse :his _ceP_€!e W!_h Ch0_ Leve r _ Used whe_ staring a c01d e_gi_e i
bat_e_ Charge cables_ Charge a l2Vo!t b_ery, CirCUit Breake_ (AC)Each receptacle is provided
Am Ou exRete t=ucle_M be wth_ ush_orese_ clrcul_bre_k_r_oprotectd_
i20V°lt AC' 20 P P P i _Y ......... P: .... _ ...... ": 0ver d_d ........ ........... :
.......... gener_r" zga!_S: e!e_r!_ .... :.............
i 20 volt ACi Single ph_e, 60 HZ eiectri_l lighti_gi Epplia_¢e, FUel Tank _ CapaCity OfSeven (7)UiSi gaii0_S.
20VoitAC 30Am Lockin ........... ...................... :........... :
i , [p Ground n_ Fastener _ If reci_fred p!ease consul_ a
usedtosuppyelectrica ower for the epera_Jon of ......... ,...... : " ,. I.... _ ..... :
20VotAC 30Amp, sngle phase bu.z elec_rica_I=g_ti g,....... _avi_ :UrSd ct0_ ........... :...................... :..............
............
! 20!240 Volt ACi 30 Amp I-ocldng Receptac!e _ ay at _brm_l (_igh)Speeds When the_ is _ i0_d p_Se_ _nd
be used _ suppl_ e!ec_ic_l Power fop _he the engine at idle _I0W)Speeds whe_a 10ad i_ not
20 _ndt0r 240Vo_AC 30Amp S _gle:ph_e 60Hz Lrese_ ....................... :...........
eiec_H_i lighting;appliance, t001Z_d m_;0ri0adsi F
S0 Amp, snge phase,_O Hz e ec_r cal loads Run/S_op Switch -- _st be in "Run" posiUon to sta_
m engTne Sette Stop tostoparunnmge_g e
Am Cleaner Uses a dry O/pe fTiter:element and lea , !
pre c e_er to EXhauSt muffler 10wets engine
into d_eenginei _oise _d is _Uipped Wi_h Z spzrP.Zrrester
ASSEMBLY
Your generator requires some assembly and is ready for
use at_er it has been properly serviced with the
recommended oil and fuel.
If you have any problems with the assembly of your
generator, please call the generator helpllne at
1-800-270-1408.
IMPORTANT:Any a_empt to run the unit before it hzs
been serviced with the recommended oil will result in an
engine failure.
Remove Generator From Carton
I, Set _rton on a rigid flat surface with "This Side Up"
arrows pointing upward.
2. Carefully open top flaps of shipping car_on. Review
"Cold Weather Operation" on pzge 10.
3. Cut down corners at one end of _rton from top to
bo_om and laythat side of _rton down tla=
4. Remove all pacl(Tngmaterial, car_on fillers, etc.
S. Remove the generator from the shipping carton.
Install Wheel Kit
The wheel Idt is designed to greatly improve the por_bili_
of your generator.
NOTE:Wheel kit is not intended for over-the-road use.
You will need a socket wrench with I/2" or 13ram socl(ets
and a needle-nose plier to instil this kit,
Refer to Figure I and install the wheel kit as follows:
I. Place the bo_om of the generator cradle on a flat,
even surface.Temporarily place unit on bloc_ to e_se
assembly.
2. Slide zxle through both axle mounting brackets on
cradle frame, as shown in Figure I.
3. Slide a wheel over the axle.
NOTE: Be sure to install both wheels with the air
pressure valve on the outboard side.
4. Place the e-ring onto the groove in the axle.You may
add the flat washer if desired.
NOTE: Use retaining pins instead of e-clip, if appli_ble.
5. Place one end of the needle nose pliers on the bot_m
of the axle and the other end of the pliers on top of
the e-ring. Seat the e-ring by pressing the pliers closed.
6. Repeat step 3 through 5 to secure second wheel.
II vv
7. Removetie _emporary blocks.
8. At_ch the vibration mourns to the support leg with
30ram capscrews, washers and lock nuts,
9, With the wheels on, you can now Hft up the handle
end and a_ch tie suppor_ leg wTth 20ram cap screws
and lock nuts.
IO, Check tiatallfastenersarerightznd thetiresare Tnfla_d
_o tile value marked on tile tTre or wTthin IS and 40 psT.
Check Battery /Attach Negative
Battery Wire
The sealed battery on the generator is fully charged and
pre-Tns_lled except for the negative (blacl_) battery cable,
To install;
I. Cut off _ie wrap securing loose end of negative (black)
c_ble.
2, Remove nut and washer on negative bakery terminal,
3, Slide negative battery cable over screw on negative
_erminal (Figure 2),
Negative
battery \_
c_ble Screw
Positive battery cable
_t. Re_ch wzsher and nut and tighten,
5. Verify tiat connections to bakery and generator are
_Jghtand secure,
BEFORE STARTING THE
ENGINE
Add Engine Oil and Fuel
• Place generator on a level surface.
• Refer to engfne owner's manual and follow ofl and fuel
recommendations and instructions,
CAUTION
NOTE: Checl_ oil often during engine break-in, Refer to
engine owner's manual for recommendations,
NOTE: The generator zssembly rotates on a prelubricated
and sealed ball bearing that recIuires no additional
lubrication for the life of tie bearing,
USING THE GENERATOR
System Ground
The generator has a system ground :hat connects the
generator frame components _o the ground terminals on
the AC output recep_cles.The system ground is connected
_o the AC neutral wire (see "EquTpment DescrTpdon",
earlier in thTs manual).
Special Requirements
There may be Federal or $_te OccupatTonal Safety and
Health AdmTnTstratTon(OSHA) regulations, local codes, or
ordinances that apply _o the in_ended use of the generator.
Please consult a qualifTedelectrician, electrical inspector, or
the local zgency having jurisdiction.
• In some areas,generators are required to be registered
with local utili_/companies.
• It'the generator is used at a construction site, there may
be additional regulations which must be observed.
Connecting to a Building's Electrical
System
Connections for s_ndby power to a building's electrical
system must be made by a qualified electrician.The
connection must isolate the generator power from u_ility
power, and must comply with all applicable laws and
electrical codes.
DANGER
,wh_, usi,g_o,o_tor_orbackupp0*o_,,_i_
, Use a ground _UI_Circuit interrUp_ (G FCI)in anydampor'
highly ¢0nducciye arca_suchRsmG_a!d_€l_ngor' s_¢l wor`I_
N_ h_ndl_gcn_r_cOr`Or'_!ec_rica!cordsWhi!_s_nding
W_rer,Whi]_b_oo_ Orwhileh_.nd_.Or _ec_
N_ a!!owunqualified_mons or chi]d_nro op_ or
How to Use the Battery Charger
Use bakery float charger iack to I_s_ep:he sr_r_ing battery
charged and ready for use. B_t_ery charging should be done
in a dry Ioc_ion, such as inside a g_rage.
• Plugthe charger into the unit's"Battery Float Charger"
jack, which is located on the s_rter switch (Figure 3).
Plug ba:tery charger into a 120VoltAC wall recep_cle.
\\
• Unplug :he charger from :he unit and the wall ouder when
generator is being s_r_ed and while it is in operation.
• Keep this charger plugged in when generator is not in
use to prolong battery life.The charger has a built in float
ecIualizer and will not overcharge the b_tery, even when
plugged in for an ex_ended period of time.
IN PORTANT: See "B_ery Maintenance" on pzge 14 for
additional information.
OPERATING THE
G EN ERATO R
IN PORTANT: Always unplug the battery float charger
before star_ing :he generator.
CAUTION
S_ [DOnt _erlo_.d GCner_t:or_on pa_¢ 3;
"S_ _ne_t:or _.nd!et__ngin_ s_bi!!ze_before €onn_ct:ing
electrical Ic_dSi
, C0nn_c__l_¢tr!cal !0ads !n OFF p0sitJon,rhen turn ON for`
, Turn oJf:ccr(_.lloadsOFF and d(sconn_¢cfrom generator
Loading...