3200 PSI
Owner’s Manual
Model No. 1014-0 (3200PSI Pressure Washer) Manual No. B4275 Revision 2 (5/1/99)
GENERAC
The Reliable Ones
This symbol points out important safety instructions, which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions
in the manual before attempting to operate this unit.
Problems?
Questions?
Before taking your unit
back to the store,
call the generator
helpline at
1-800-270-1408
M-F 8-5 CT
Generac Portable Products 3200PSI Pressure Washer
2
CAUTION! Always disconnect spark plug
wire and place wire where it cannot contact
spark plug to prevent accidental starting when
setting up, transporting, adjusting or making
repairs to your high pressure washer.
Engine exhaust gases contain DEADLY carbon
monoxide gas. This dangerous gas, if breathed in
sufficient concentrations, can cause
unconsciousness or even death. Operate this
equipment only in the open air where adequate
ventilation is available.
Gasoline is highly FLAMMABLE and its vapors are
EXPLOSIVE. Do not permit smoking, open flames,
sparks or heat in the vicinity while handling gasoline.
Avoid spilling gasoline on a hot engine. Allow unit to
cool for 2 minutes before refueling. Comply with all
laws regulating storage and handling of gasoline.
Locate this pressure washer in areas away from
combustible materials, combustible fumes or dust.
The high pressure equipment is designed to be used
with authorized parts only. If you use this equipment
with parts that do not comply with minimum
specifications, the user assumes all risks and
liabilities.
Some chemicals or detergents may be harmful if
inhaled or ingested, causing severe nausea, fainting
or poisoning. The harmful elements may cause
property damage or severe injury.
Do not allow CHILDREN to operate the Pressure
Washer at any time.
Operate engine only at governed speed. Running the
engine at excessive speeds increases the hazard of
personal injury. Do not tamper with parts which may
increase or decrease the governed speed.
Adjustments should be made by authorized service
personal only.
Do not wear loose clothing, jewelry or anything that
may be caught in the starter or other rotating parts.
Before starting the Pressure Washer in cold weather,
check all parts of the equipment and be sure ice has
not formed anywhere.
Units with broken or missing parts, or without
protective housing or covers should NEVER be
operated.
The muffler and air cleaner must be installed and in
good condition before operating the Pressure
Washer. These components act as spark arrestors if
the engine backfires.
Check the fuel system for leaks or signs of
deterioration such as chafed or spongy hose, loose
or missing clamps or damaged tank or cap. Correct
all defects before operating the Pressure Washer.
Do not spray flammable liquids.
Never aim the gun at people, animals or plants.
High pressure spray can cause paint chips or other
particles to become airborne and fly at high speeds.
Important! Safety Rules Important!
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm.
WWAARRNNIINNGG::
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Generac Portable Products 3200PSI Pressure Washer
Never allow any part of the body to come in contact
with the fluid stream. DO NOT come in contact with a
fluid stream created by a leak in the high pressure
hose.
The high pressure stream of fluid that this equipment
produces can pierce skin and its underlying tissues,
leading to serious injury and possible amputation.
Always wear eye protection when you use this
equipment or when you are in the vicinity where the
equipment is in use.
Operate the pressure at no more than the PSI fluid
pressure rated for your pressure washer.
Never move the machine by pulling on the high
pressure hose. Use the handle provided on the top of
the unit.
Always be certain the spray gun, nozzles and
accessories are correctly attached.
Never use a spray gun which does not have a trigger
lock or trigger guard in place and in working order.
Use a respirator or mask whenever there is a chance
that vapors may be inhaled. Read all instructions with
mask so you are certain the mask will provide the
necessary protection against inhaling harmful vapors.
High pressure spray may damage fragile items
including glass. Do not point spray gun at glass when
in the jet spray mode.
Keep the hose connected to machine or the spray
gun while the system is pressurized. Disconnecting
the hose while the unit is pressurized is dangerous.
Hold the spray gun firmly in your hand before you
start the unit. Failure to do so could result in an injury
from a whipping spray gun. Do not leave the spray
gun unattended while the machine is running.
The cleaning area should have adequate slopes and
drainage to reduce the possibility of a fall due to
slippery surfaces.
Keep water spray away from electric wiring or fatal
electric shock may result.
Do not secure gun trigger in the pull-back (open)
position.
Do not by-pass any safety device on this machine.
The muffler and engine heat up during operation and
remain hot immediately after shutting it down. Avoid
contact with a hot muffler or engine or you could be
severely burned.
Operate and store this unit on a stable surface.
High pressure hose can develop leaks from wear,
kinking, abuse, etc. Water spraying from a leak is
capable of injecting material into skin. Inspect hose
each time before using it. Check all hoses for cuts,
leaks, abrasions or bulging of cover, or damage or
movement of couplings. If any of these conditions
exist, replace the hose immediately. Never repair a
high pressure hose. Replace it with another hose that
meets minimum pressure rating of your pressure
washer.
Important! Safety Rules Important!
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Generac Portable Products 3200PSI Pressure Washer
CONGRATULATIONS on your purchase of a Honda
Powered High Pressure Washer. It has been
designed, engineered and manufactured to give you
the best possible dependability and performance.
Should you experience any problem you cannot
easily remedy, please contact your nearest
Authorized Service facility. We have competent, welltrained technicians and the proper tools to service or
repair this unit.
Please read and retain this manual. The instructions
will enable you to assemble and maintain your high
pressure washer properly. Always observe the
SAFETY RULES.
CUSTOMER
RESPONSIBILITIES
Read and observe the safety rules.
Read and observe all the instructions in this
manual.
Follow regular schedule in maintaining, caring for
and using your high pressure washer.
Follow the instructions under Customer
Responsibilities and Storage sections of this
Owner's Manual.
PRODUCT
SPECIFICATIONS
Pressure Washer Specifications
Outlet Pressure 3200PSI
Flow Rate 4.0 Gallons per minute (gpm)
Detergent Use detergent approved for
pressure washers.
Water Supply Not to exceed 140°F
Temperature
Pump Oil SAE 20-30w
Automatic Cool Will cycle when water
Down System reaches 140°-145°F
Hose Length 50ft.
Engine Specifications
Engine Model Honda GX340
Rated Horsepower 11HP
Displacement 337cc (20.6 cu. in.)
Spark Plug
Type BPR6ES (NGK)
Set Gap To: .028-.031 inch. (.7-.8mm)
Gasoline Capacity 1.7 U.S. Gallons (6.5l)
Oil SAE 10W30
In the State of California a spark arrestor is required
by law (Section 4442 of the California Public
Resources Code). Other states may have similar
laws. Federal laws apply on federal lands.
NOTE: The engine of your pressure washer is
equipped with a spark arresting muffler. The spark
arrestor must be maintained in effective working order
by the owner/operator. You can order a spark arrestor
through your authorized Honda service dealer.
Model Number 1014-0
Serial Number ____________________
Date Of Purchase ____________________
The model and serial numbers will be found on a
decal attached to the pressure washer. Record
both serial number and date of purchase and keep
in a safe place for future reference.
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Generac Portable Products 3200PSI Pressure Washer
Air Cleaner Dry type filter element limits the
amount of dirt and dust that gets in the engine.
Engine RUN/STOP Switch Enables and disables
the ignition system.
Guide Handle Provides ease of handling when
moving or storing pressure washer.
Gun and Wand Assembly Controls the
application of water onto cleaning surface with trigger
device. Includes safety latch.
High Pressure Hose Transfers water under high
pressure to gun assembly.
High Pressure Outlet Connection for high
pressure hose.
Muffler Disperses exhaust gas and quiets engine.
Pressure Regulator Allows you to adjust the
pressure of the outlet stream.
Recoil Starter Pulling the starter grip operates the
recoil starter to crank the engine.
Water Inlet Connection for garden hose.
High Pressure Outlet
Water Inlet
Pressure Regulator
Recoil Starter
Guide Handle
Gun and Wand Assembly
High Pressure Hose
Air Cleaner
Muffler
Engine RUN/STOP
Switch
KNOW YOUR PRESSURE WASHER
Read this owners manual and safety rules before operating your high pressure washer.
Compare this illustration with your high pressure washer to familiarize yourself with the location of the controls.
Save this manual for future reference.
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Generac Portable Products 3200 PSI Pressure Washer
Warning! Read entire owners manual before
you attempt to assemble or operate your new
pressure washer.
REMOVE PRESSURE
WASHER FROM CARTON
Remove the accessory and parts box included with
the pressure washer.
Slice two corners at the guide handle end of carton
from top to bottom so the panel can be folded down
flat, then remove all packing material.
Roll the pressure washer out of the carton.
CARTON CONTENTS
Items in the carton include:
Main unit
High Pressure Hose
Handle
Parts Box (includes the following):
Goggles
Nozzle Cleaning Kit
Owners Manual
Engine Manual
Engine Warranty
Emissions Control Warranty
Spray Gun
Parts Bag (containing hardware to attach handle
to pressure washer)
Wand - Dual
Spark Plug Wrench
Crank Key
Exhaust Deflector with three screws.
If any of the above parts are missing or damaged, call
the pressure washer helpline at 1-800-270-1408.
PREPARING THE
PRESSURE WASHER
FOR USE
If you have any problems with the assembly of your
pressure washer of if parts are missing or damaged,
call the Pressure Washer Helpline at
1-800-270-1408
To prepair your pressure washer for operation you will
need to perform these tasks:
Attach the handle to the main unit.
Add oil to the engine.
Add fuel to the fuel tank.
Connect the high pressure hose to the spray gun and
the pump.
Connect the water supply to the pump.
Attach Handle To Pressure Washer
Place the handle on the pump side of the
pressure washer in the center of the frame.
Attach the handle to the frame using the supplied
bolts (Figure 1).
Attach the Exhaust Deflector
Note: This Step is optional.
The exhaust deflector channels the hot air coming
from the muffler to the ground. To install the exhaust
deflector:
Attach the deflector to the muffler using the three
screws provided (Figure 2).
Connect Hose and water supply to
pump
Important: You must assemble the wand and attach
all hoses before you start engine. Starting engine
without all hoses connected and water supplied will
damage pump.
Unravel the high pressure hose.
Attach the gun to the high pressure hose using
the quick connect fitting. Pull back on the quick
connect sleave and push the fitting all the way in.
Tug on the gun to ensure a secure connection
(Figure 3).
Connect the hose to the water outlet. Tighten by
hand (Figure 4).
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Generac Portable Products 3200 PSI Pressure Washer
Figure 2 Attach the exhaust deflector
Figure 1 Attach the Guide Handle
Figure 3 Connect high pressure hose to spray
gun
Figure 4 Connect high pressure hose to pump
Inspect the Inlet Screen on the water inlet. Clean
it if it contains debris or have it replaced if
damaged. Do not run the pressure washer if
the screen is damaged.
Connect the garden hose tightly to the water inlet
and turn on the water (Figure 5).
Note: Your Water valve must be opened completely.
Squeeze the trigger until a steady stream of water
appears to purge the pump of air and impurities
(Figure 6).
Connect the nozzle extension to the spray gun
(Figure 7).
BEFORE STARTING THE
ENGINE
Caution: Before starting the pressure washer,
be sure you are wearing adequate eye
protection. Goggles are included with this unit.
Before you operate your pressure washer,you should
prepare the engine for the initial starting. Consult the
engine owners manual for details about
preparing the engine. To operate the engine you will
need the following:
Add Engine Oil
Warning! Any attempt to crank or start the
engine before it has been properly serviced
with the recommended oil will result in an
engine failure.
Figure 5 Connect garden hose tightly to water
inlet and turn ON the water
Figure 6 Squeeze trigger to purge pump
system of air and impurities
Figure 7 Connect nozzle extension to spray
gun
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Generac Portable Products 3200 PSI Pressure Washer
Use only high quality detergent oil rated with API
service classification SF or SG rated 10W30. Do
not use SAE 10W40 oil. Other viscosities shown
in the chart below may be used when the average
temperature in your area is within the
recommended range.
IMPORTANT: This engine is equipped with the Oil
Alert System. The Oil Alert System is designed to
prevent damage caused by an insufficient amount of
oil in the crankcase. Before the oil level in the
crankcase can fall below a safe limit, the Oil Alert
System will automatically stop the engine (the engine
switch will remain in the ON position).
Place the pressure washer on a level surface.
Clean the area around the oil fill and remove the oil
fillercap/dipstick (Figure 8).
Wipe the dipstick clean.
Insert and remove the dipstick without screwing it into
the filler neck. Check the oil level shown on the
dipstick.
Fill to the edge of the oil filler hole with the
recommended oil. DO NOT OVERFILL. Engine oil
capacity is 1.16 US qt. (1.1L)
Reinstall the oil fillercap/dipstick, and hand tighten
securely.
Note: Check oil often during engine break-in.
Add Gasoline
WARNING: Never fill fuel tank indoors. Never
fill fuel tank when engine is running or hot. DO
NOT smoke when filling fuel tank.
WARNING: NEVER fill fuel tank completely
full. Fill tank as shown (Figure 9) to provide
space for fuel expansion. Wipe away any fuel
spillage from engine and equipment before
starting.
Use unleaded gasoline with a pump octane rating
of 86 or higher.
Use clean fuel and store in approved, clean covered
containers. Use clean fill funnels. Never use stale
gasoline left over from last season or gasoline stored
for long periods.
Clean area around the fuel fill cap, remove the cap
(Figure 9).
Add regular UNLEADED gasoline, slowly, to fuel
tank.
Install fuel cap and wipe up any spilled gasoline.
Figure 8 Add oil to engine crankcase.
Figure 9 Add Regular Unleaded Gasoline to
Fuel Tank
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Generac Portable Products 3200 PSI Pressure Washer
Generac Portable Products 3200 PSI Pressure Washer
10
CHECKLIST BEFORE
STARTING ENGINE
When you have reached this point, look back over the
assembly to see if you have performed all of the
following.
Check for properly tightened hose connections (high
pressure and water supply). Also, check to make
sure that there are no kinks, cuts, or damage to the
high pressure hose.
Check that oil has been added to the proper level in
engine crankcase before trying to start the pressure
washer.
Add proper gasoline to fuel tank.
Provide proper water supply (not to exceed 140°F).
Be sure to read Safety Rules and How To Use Your
Pressure Washer sections before using the pressure
washer.
HOW TO USE YOUR
PRESSURE WASHER
If you have any problems operating your pressure
washer, please call the pressure washer helpline at
1-800-270-1408
You have assembled your high pressure washer and
have prepared the engine for starting. You are now
ready to clean your car, boat or the outside of a
building or whatever you plan to clean.
How to Start Your Engine
The best way to start your engine-powered pressure
washer for the first time is to follow these instructions
step-by-step. This starting information also applies
whenever you start the engine after you have let the
pressure washer sit idle for at least a day.
Place the pressure washer in an area close enough
to an outside water source that can flow at a rate of
4.4 gallons per minute. Connect a garden hose to a
water spout.
Make sure the unit is in a level position.
Check that the high pressure hose is tightly
connected to the spray gun and to the pump. See
Preparing the Pressure Washer for Use.
(Pages 6-8)
Connect the garden hose to the water inlet on
pressure washer pump and turn on the water.
Note: Make sure the valve is opened completely.
WARNING! Do not run the pump without the
water supply connected and turned on. You
must follow this caution or the pump will be
damaged.
Squeeze the trigger on the spray gun (make sure the
nozzle is in low pressure mode) to relieve the air
pressure caused by turning ON the water. Water will
spew out of the gun in a thin stream. Hold the trigger
until a steady stream of water appears. This will
make it easier to pull start the engine. Release the
trigger.
Apply the safety latch to the spray gun trigger
(Figure 10).
Move the fuel valve to the ON position (Figure 11).
Figure 11 Fuel Valve
Figure 10 Apply safety latch
Safety Latch
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Generac Portable Products 3200 PSI Pressure Washer
Move the throttle lever away from the SLOW (right)
position, about 1/3 of the way to the FAST (left) posi-
tion (Figure 12).
To start a cold engine, move the choke lever to the
CLOSED position. To restart a warm engine, leave
the choke lever in the OPEN position (Figure 13).
Set the engine switch to the ON position (Figure 14).
Grasp the starter grip and pull slowly until you feel
some resistance. Then pull cord out with rapid full
arm stroke. Let rope return slowly. Do not let rope
snap back against starter.
If the choke lever has been moved to the CLOSED
position to start the engine, gradually move it to the
OPEN position as the engine warms up.
Set the throttle control to the FAST (left) position.
Allow engine to warm up for 2 minutes before using
unit.
Place safety latch on gun in OFF position.
Figure 12 Throttle Positions
Figure 13 Choke Positions
Figure 14 Engine Switch
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Generac Portable Products 3200 PSI Pressure Washer
How To Stop Your Pressure Washer
Place the engine switch in the OFF position.
Pull trigger to relieve pressure in the system.
Note: A small amount of water will squirt out when you
release the pressure.
Move the fuel lever to the OFF position.
Move the throttle control lever to the SLOW (right)
position.
How to Use Spray Gun and Control
Pressure
You now should know how to START your pressure
washer and how to STOP it. The information in this
section will tell you how to use the spray and apply
detergent or any other cleaning chemicals.
IMPORTANT: Do not run pump without the water
supply connected and turned on with the water valve
opened completely. You must follow this caution or the
pump will be damaged.
Located on the front of the pump is the pressure
control knob. You can increase the pressure by turning
the knob clockwise or decrease the pressure by turn-
ing the knob counterclockwise (Figure 15).
For most effective cleaning, keep spray nozzle
between 8 to 24 inches away from cleaning surface.
Note: If you get spray nozzle too close, you may
damage the cleaning surface.
Do not get closer than 6 inches when cleaning
automobile tires.
Cleaning and Applying Chemical
WARNING! You must attach all hoses before
you start the engine. Starting the engine without
all the hoses connected and without the water
turned ON will damage the pump.
IMPORTANT: Use soaps designed specifically for
pressure washers. Household detergents could
damage the pump.
To apply detergent follow these steps:
Attach the detergent pick-up tube to the pump
(Figure 16). (The attachment is next to the high
pressure outlet.)
Prepare the detergent solution as required by the
manufacturer.
CAUTION! Keep the chemical injection tube
from coming in contact with the hot muffler.
This will damage the chemical injection tube.
When inserting the filter into the chemical
bottle, route the tube so as to keep it from
inadvertently contacting the hot muffler.
Figure 16 Detergent pick-up tube attachment
Figure 15 Using the Pressure Regulator
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Generac Portable Products 3200 PSI Pressure Washer
Place small filter of the clear detergent siphoning tube
into the detergent container (Figure 17).
IMPORTANT: Detergent cannot be applied without
water source turned ON.
Open the adjusting knob fully on the gun by turning it
counterclockwise (Figure 18).
Make sure the garden hose is connected to the water
inlet. Check that the high pressure hose is connected
to the spray gun and the pump and start the engine.
Apply the detergent to a dry surface, starting at the
lower portion of the area to be washed and work
upward, using long, even, overlapping strokes. Do not
allow the detergent to dry. This will prevent streaking.
Allow the detergent to soak in between 3-5 minutes
before washing and rinsing. Reapply as needed to
prevent surface from drying.
Note: You cannot adjust the concentration of the
chemical.
Pressure Washer Rinsing
WARNING! Be extreamly careful if you must
use the pressure washer from a ladder,
scaffolding or any other relatively unstable
location. Pressure in a running washer builds as
you climb. When you press the trigger, the recoil
from the initial spray could force you to fall. The
high pressure spray could also force you to fall if
you are too close to the cleaning surface.
Note: If you get the spray nozzle too close, you may
damage the cleaning surface.
Initially clean a small area and then check the surface
for damage. If no damage is found, You can assume it
is okay to continue cleaning.
For rinsing, close the adjustment knob fully and wait for
detergent to clear. Start at the top of area to be rinsed,
working down with the same action as for cleaning.
You can also stop detergent from flowing by simply
removing siphon from bottle.
Automatic Cool Down System
(also known as Thermal Relief)
If you run the engine on your pressure washer for 3-5
minutes without pressing the trigger on the spray gun,
circulating water in the pump can reach temperatures
between 140°-145°F. When the water reaches this
temperature, the automatic cool down system engages
and cools the pump by discharging the warm water
onto the base and ground. This system prevents
internal damage to the pump.
GENERAL MAINTENANCE
RECOMMENDATIONS
The warranty of the high pressure washer does not
cover items that have been subjected to operator
abuse or negligence. To receive the full value from the
warranty, the operator must maintain the high pressure
washer as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your high pressure washer.
All adjustments in the Service and Adjustments section
of this manual should be made at least once each
season.
Figure 17 Detergent filter and cleaning solution
Figure 18 Dual lance adjusting knob
Adjusting Knob
Once a year you should clean or replace the spark
plug and clean or replace the air filter and check the
gun and wand assembly for wear. A new spark plug
and clean air filter assure proper fuel-air mixture and
help your engine run better and last longer.
Before Each Use
Check engine oil level.
Check pump oil level.
Check inlet screen for damage.
Check high pressure hose for leaks.
Check detergent inlet hose and filter for damage.
Check gun and wand assembly for leaks.
Rinse out garden hose to flush out debris.
PRESSURE WASHER
MAINTENANCE
Check and Clean Inlet Screen
Examine the screen on the water inlet. Clean it if the
screen is clogged or replace it if screen is damaged.
Check High Pressure Hose
The high pressure hose can develop leaks form wear,
kinking, or abuse. Inspect the hose each time before
using it. Check for cuts, leaks, abrasions or bulging of
cover, damage or movement of couplings. If any of
these conditions exist, replace the hose immediately.
DANGER! Water spraying from a leak is
capable of injecting material into skin. Inspect
hose each time before using it. Never repair a
high pressure hose. Replace it with another
hose that meets the maximum pressure rating of
your pressure washer.
Check In-Line Filter
Refer to Figure 19 and service the in-line filter if it
becomes clogged, as follows:
1. Detach gun and lance from high pressure hose.
Detach lance from gun and remove o-ring and
screen from lance. Flush the screen, gun and lance
with clean water to clear debris.
2. If the screen is damaged, the o-ring kit contains a
replacement in-line filter screen and o-ring. If
undamaged, reuse screen.
3. Place the in-line filter screen into the threaded end of
the lance. Direction does not matter. Push the
screen in with the eraser end of a pencil until it rests
flat at the bottom of the opening. Take care to not
bend the screen.
4. Place the o-ring into the recess. Push the o-ring
snugly against the in-line filter screen.
5. Assemble the lance to the spray gun, as described
earlier in this manual.
Check Gun and Wand
Examine the hose connection to the gun and make
sure it is secure. Test the trigger by pressing it and
making sure it springs back into place when you
release it. Put the safety latch in the ON position and
test the trigger. You should not be able to press the
trigger.
Check Detergent Hose
Examine the filter on the detergent hose and clean if
clogged. The tube should fit tightly on the barbed fitting.
Examine the tube for leaks ot tears. Replace the filter
or tube if either is damaged.
Purge Pump of Air and
Contaminants
To remove the air from the pump, follow these
steps:
Set up the pressure washer as described in Preparing
the Pressure Washer for Use (Pages 6-8) and con-
nect the water supply.
Remove the wand extension form the gun.
Pull the trigger on the gun and hold.
To remove the contaminants form the pump, follow
these steps:
Set up the pressure washer as described in How to
Use Your Pressure Washer (Page 10), and connect
the water supply.
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Generac Portable Products 3200 PSI Pressure Washer
Figure 19 In-Line Filter Assembly
Lance
In-Line Filter
O-Ring
Remove the nozzle attachment form the gun.
Start the engine. (See How To Start Your Engine
Page 10.)
Squeeze the trigger on the gun and hold.
When the water supply is steady and constant, engage
the safety latch and refasten the nozzle attachment.
Cleaning Chemical Injection Tube
If you have used the chemical injection tube you must
flush it with clean water before stopping the engine.
Place the injector filter into a pail of clean water while
running pressure washer with nozzle in low pressure
mode. (Adjusting knob on the gun assembly is open
fully.) Flush for five minutes.
Shut off the engine. (See How to Stop Your Pressure
Washer on page 12).
Important: Simply shutting OFF the engine will not
release pressure in the system. When the engine has
shut down, squeeze the trigger on the gun to relieve
pressure in the hose.
Nozzle Maintenance
If the nozzle becomes restricted or clogged with foreign
materials, such as dirt, excessive pump pressure may
develop. If the nozzle becomes partially clogged, it may
cause a pulsating sensation during use. This generally
is not a pump related problem, but rather a clogged or
partially restricted nozzle.
If the nozzle becomes clogged or partially restricted,
immediately clean the nozzle with the kit included with
your pressure washer by following these instructions:
Shut off the engine and turn off the water supply.
Press trigger to relieve pressure.
Remove the lance form the gun.
Use the wire included in the kit or a small paper clip to
free the foreign materials clogging or restricting the
nozzle (Figure 20).
Remove additional debris by back flushing water
supply through the nozzle holder (Figure 21). Back
flush between 30 and 60 seconds.
Reconnect the lance to the gun.
Reconnect the water supply, turn on the water
completely and start the engine.
Test the pressure washer by operating with nozzle in
the high and in the low position.
ENGINE MAINTENANCE
See Engine Owners Manual for Information on how
to properly maintain the engine.
It describes how to check the oil level, as well as
change the oil, how to service the air cleaner, replace
the spark plug and clean the spark arrestor screen.
Figure 20 Nozzle Maintenance
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Generac Portable Products 3200 PSI Pressure Washer
Figure 21 Backflushing the nozzle
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Generac Portable Products 3200 PSI Pressure Washer
SERVICE AND
ADJUSTMENTS
See the Engine Owners Manual for instructions on
how to properly service and adjust the engine.
PREPARING THE UNIT FOR
STORAGE
Water should not remain in the unit for long periods of
time. Sediments of minerals can deposit on the pump
parts and freeze pump action. If you do not plan to
use the pressure washer for more than 30 days, follow
this procedure:
1. Flush detergent hose by placing the injector filter into
a pail of clean water while running pressure washer
with nozzle in low pressure mode. Flush for five min-
utes.
2. Shut off the engine and let it cool, then remove all the
hoses.
3. Place the engine switch in the OFF position.
CAUTION! Be sure switch is in OFF position before
you continue. If you start the engine without the
proper water supply connected, you can damage
pump.
4. Empty the pump of all water by pulling the recoil
handle about 6 times. This should remove most of the
liquid in the pump.
NOTE: To protect the unit from freezing
temperatures, draw windshield washer fluid
into the pump by pouring windshield washer
fluid into a 3-foot section of garden hose
connected to the inlet adapter and pulling the
recoil handle twice.
5. Store in a clean dry place
Preparing The Engine For Storage
WARNING! NEVER store engine with fuel in
the tank indoors or in enclosed, poorly
ventilated areas where fumes may reach an
open flame, spark or pilot light as on a furnace,
water heater, clothes dryer or other gas
appliance.
Consult engine owners manual for information on
how to properly prepare the engine for storage.
Problem Cause Correction
Pump has following problems: 1. Nozzle in low pressure mode. 1. Pull nozzle backward for high
failure to produce pressure, erratic pressure mode.
pressure, chattering, loss of pressure, 2. Water inlet is blocked. 2. Clear inlet
low water volume. 3. Inadequate water supply. 3. Provide adequate water flow.
4. Inlet hose is kinked or leaking. 4. Straighten inlet hose, patch leak.
5. Clogged inlet hose strainer. 5. Check and clean inlet hose
strainer.
6. Water supply is over 140°F. 6. Provide cooler water supply.
7. Outlet hose is blocked or leaks. 7. Clear blocks in outlet hose.
8. Gun leaks. 8. Replace gun.
9. Nozzle is obstructed. 9. Clean nozzle.
10. Pump is faulty. 10. Contact Generac service facility.
Detergent fails to mix with spray. 1. Chemical injection tube 1. Insert chemical injection tube into
is not submerged. detergent.
2. Chemical filter is clogged. 2. Clean or replace filter/detergent
siphoning tube.
3. High pressure nozzle attached. 3. Use low pressure, black chemical
nozzle to apply detergent.
Engine runs good at noload but bogs Engine speed is too slow. Move throttle control to FAST .
when load is added. position. If engine still bogs down
contact Honda service facility.
Engine will not start; or starts 1. Low oil level. 1. Fill crankcase to proper level.
and runs rough. 2. Dirty air cleaner. 2. Clean or replace air cleaner.
3. Out of gasoline. 3. Fill fuel tank.
4. Stale gasoline. 4. Drain gas tank; fill with fresh fuel.
5. Spark plug wire not connected 5. Connect wire to spark plug.
to spark plug.
6. Bad spark plug. 6. Replace spark plug.
7. Water in gasoline. 7. Drain gas tank; fill with fresh fuel.
8. Overchoking. 8. Open choke fully and crank
engine.
9. Excessively rich fuel mixture. 9. Contact Honda service facility.
10. Intake valve stuck open or closed. 10. Contact Honda service facility.
11. Engine has lost compression. 11. Contact Honda service facility.
Engine shuts down during operation. 1. Out of gasoline. 1. Fill fuel tank.
2. Low oil level. 2. Fill crankcase to proper level.
Engine lacks power. Dirty air filter. Replace air filter.
Engine hunts or falters. Choke is opened too soon. Move choke to halfway position
until engine runs smoothly.
17
Generac Portable Products 3200 PSI Pressure Washer
TROUBLESHOOTING
18
Generac Portable Products 3200 PSI Pressure Washer
EXPLODED VIEW- MAIN UNIT
19
Generac Portable Products 3200 PSI Pressure Washer
Item Part No. Qty. Description Item Part No. Qty. Description
PARTS LIST-MAIN UNIT
1 87815 1 Safety Goggles
2 B2140E 1 Dual Lance Extension
3 B1862 1 Gun W/Moulded Grip
4 95459 1 Quick Disconnect For Gun
5 B1411 1 Hose (3600PSI)
6 95458 1 Quick Disconnect For Hose
7 22259 8 Hex Nut 5/16-18
8 22129 12 Lockwasher
9 50190 7 Washer 10GA
10 NSP 1 Honda Engine
11 52859 3 Locking Nut M10
12 22237 4 Lockwasher
13 23645 4 Bolt 3/8-1x1/4 LG
14 B1410 1 Annovi Pump
15 B1554 1 Termal Relief
16 95457 1 Adaptor 3/8 NPT-M22
17 A1040C 1 Chemical Hose
18 A1041 1 Hose Filter
19 B1442 1 Cradle 1040-0
20 92609 1 Vibration Mount 1.5
21 64416 3 Bolt M10-1.5x45mm LG
22 88521 2 Wheel 10
23 75402 2 Pushnut .5
24 49808 2 Washer M12
25 82857 3 Vibration Mount
26 B1482 1 Engine Base
27 52858 4 Lock Nut M8x1.25
28 B1444 1 Cradle Support
29 27007 2 Vibration Mount
30 42909 2 Screw M8x1.25
31 63281 1 Key, 1/4 SQx2 LG
32 39253 2 Screw M8x1.25
33 51731 4 Screw M8x1.25
34 B1471 1 Logo Decal
35 86292 4 Self Drilling Screws
36 B1472 1 Starting Instruction Decal
37 B1451 1 Billboard Panel
38 93393B 1 Handle
39 45771 4 Hex Nut M8x1.25
40 93221 2 M. C. Decal
41 95320 1 Connector, Garden Hose
20
Generac Portable Products 3200 PSI Pressure Washer
EXPLODED VIEW-PUMP
1 100-B2327 6 O-Ring 17.86x2.62
2 101-B1410 6 Valve Plug (XRV H)
3 102-B2327 6 Complete Valve
4 103-B2327 6 O-Ring 15.54x2.62
5 104-B1410 2 Plug 1/4
6 105-B2327 2 O-Ring 10.82x1.78
11 106-B2327 3 Support Ring 18
12 107-B2327 3 Gasket 18
13 108-B2327 3 Piston Guide
14 109-B2327 3 O-Ring 31.47x1.78
15 110-B2327 3 Gasket 18
16 111-B2327 3 Seal 20x28x6
17 112-B2327 8 Srew TCEI M8x16
18 113-B2327 1 Closed Bearing
Support
19 114-B2327 1 O-Ring 60x2.62
20 115-B2327 1 Bearing 30205A
25x52x16.25
21 116-B2327 1 Pump Housing
22 117-B2327 1 Oil Cap
23 118-B2327 3 Piston Nut Seal
24 119-B2327 3 Washer 8.4x17x1
25 120-B2327 3 Piston 18
26 121-B2327 3 Spacer
27 122-B1410 3 O-Ring 9.25x1.78
28 123-B2327 3 Guarding Piston
29 124-B2327 3 Piston Pin 10x25.5
30 125-B2327 3 Con Rod (Bronze)
34 126-B2327 1 Gasket Cover
35 127-B2327 1 Rear Cover
36 128-B2327 6 Screw TCEI M5x16
40 132-B2327 1 Shim 0,1mm
42 134-B2327 2 O-Ring 14x1.78
43 135-B2327 1 Plug 3/8
46 135-B2327 1 Plug 3/8
(ModelXRV)
46 136-B2327 1 Plug 3/8
(Model XRV H)
47 137-B2327 1 O-Ring 17.5x2
48 134-B2126 1 Plug 1/2 G
(Model XRV)
48 138-B2327 1 Plug 1.2 G
(Model XRV H)
49 135-B1410 1 Pump Head
(Model XRV)
49 139-B2327 1 Pump Head
(Model XRV H)
50 140-B2327 8 Screw TCEI M8x70
59 142-B1410 1 Hollow Shaft 1
60 137-B1410 1 Bearing
32008x40x68x19
61 138-B1410 1 Seal 40x55x7 BA
62 139-B1410 1 O-Ring 72,75x1.78
64 150-B2126 1 Flange for gas/diesel
engine
65 155-B2327 4 Screw TCEI M8x20
66 145-B1410 8 Washer
148-B1410 1 Complete Unloader
(Not Shown)
21
Generac Portable Products 3200 PSI Pressure Washer
PARTS LIST-PUMP
Item Part No. Qty. Description Item Part No. Qty. Description
A B C D E
200-B1410
Valve Kit
201-B1410
Piston Kit
202-B1410
Oil Seal Kit
203-B1410
Water Seal Kit
204-B1410
Support Ring Kit
Item Qty. Item Qty. Item Qty. Item Qty. Item Qty.
3
4
6
6
25 3 16
19
34
61
62
3
1
1
1
1
12
14
15
3
3
3
11 3
22
Generac Portable Products 3200 PSI Pressure Washer
EXPLODED VIEW-UNLOADER
23
Generac Portable Products 3200 PSI Pressure Washer
1 210-B2327 1 Hose Tail
2 211-B2327 1 Stainless Steel Ball
3 212-B2327 1 Spring
4 213-B1410 1 Injector Body
5 Not Used
6 215-B2327 1 Injector Nut
7 216-B2327 1 Spring
8 217-B2327 1 Plunger
9 218-B2327 1 O-Ring
10 219-B2327 1 Upper Piston
11 220-B2327 1 Spacer Plate
12 221-B2327 1 Spring
13 222-B2327 1 Spring, Spacer Plate
14 223-B2327 1 Pin
15 224-B2327 1 Ring
16 225-B2327 1 O-Ring
17 226-B2327 1 Inlet Bolt
18 227-B2327 1 Washer
19 228-B2327 1 Valve Housing
20 229-B2327 2 Ring
21 230-B2327 1 Washer
22 231-B2327 3 O-Ring
23 232-B2327 1 Lower Piston
24 233-B2327 1 Piston Guide
25 234-B2327 1 O-Ring
26 235-B2327 1 O-Ring
27 236-B2327 1 Inlet Bolt
28 237-B2327 1 Washer
29 238-B2327 1 Lower By-Pass Fitting
30 239-B2327 1 Washer
31 240-B2327 1 O-Ring
32 241-B2327 1 Suction Fitting
33 242-B2327 1 Spring Guide
34 243-B2327 1 Pressure Adjusting
Screw
35 244-B2327 1 Pin
36 245-B2327 1 Pressure Adjusting
Knob
37 246-B2327 1 Nut
38 155-B2327 1 Screw
39 248-B2327 1 Plug
40 137-B2327 1 O-Ring
PARTSLIST-UNLOADER
Item Part No. Qty. Description Item Part No. Qty. Description
KIT #2611 or GYMATIC 3/B
Item Qty. Item Qty. Item Qty.
9
15
16
18
20
1
1
1
1
2
21
22
25
26
28
1
3
1
1
1
30
31
40
1
1
1
Limited Pressure Washer Warranty
Generac Portable Products LLC (hereafter referred to as GENERAC LLC) warrants to the original retail purchaser,
the pressure washer manufactured by GENERAC LLC to be free from defects in material and workmanship for
the period(s) set forth below from the date of original purchase. This warranty is not transferable. The term
original purchaser means the person for whom the pressure washer is originally purchased.
Warranty Schedules
Electric Power Washer 1 year (does not apply to commercial or rental applications)
CONSUMER* COMMERCIAL*
All Other Engine-driven Engine: Warranted solely by Warranted solely by
Engine Manufacturer Engine Manufacturer
Pump: 1 year 90 days
* NOTE: For the purpose of this warranty consumer use means personal residential household use by
original purchaser. Commercial Use means all other uses, including rental, construction, commercial
and income producing purposes. Once a pressure washer has experienced commercial use, it shall
thereafter be considered a commercial use pressure washer for the purposes of this warranty.
During said warranty period, GENERAC LLC will, at its option, repair or replace any part which, upon examination
by GENERAC LLC or GENERAC LLC Authorized Dealers, is found to be defective under normal use and
service**. All transportation costs under warranty, including return to the factory if necessary, are to be borne by
the purchaser and prepaid by the purchaser.
** NORMAL WEAR: As with all mechanical devices, pressure washers need periodic parts service and
replacement to perform well. This warranty does not cover repair when normal use has exhausted the life
of a part or pressure washer pump.
This warranty does not include: Used products and demonstration equipment. Parts, such as GUNS, HOSES,
WANDS, NOZZLES or other wear items such as quick couplers, oil, gauges, belts, o-rings, filters, pump packing,
etc. Pumps which have been run without water supplied. Damage or malfunctions resulting from: accidents,
abuse, modifications, alterations, or improper servicing. Freezing or chemical deterioration. Normal maintenance
such as adjustments, fuel system cleaning and obstruction (due to chemical, dirt, carbon or lime, etc.).
THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
SPECIFICALLY, GENERAC LLC MAKES NO OTHER WARRANTIES AS TO MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE. THE DURATION OF ANY IMPLIED WARRANTIES
WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD AS SPECIFIED IN THE
EXPRESS WARRANTY. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL, OR SPECIAL
DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED, EVEN IF SUCH DAMAGES ARE
A DIRECT RESULT OF GENERAC LLC'S NEGLIGENCE. GENERAC LLC ALSO DISCLAIMS ANY
RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS THE LOSS OF
TIME OR THE USE OF THE POWER EQUIPMENT, OR ANY COMMERCIAL LOSS DUE TO THE
FAILURE OF THE EQUIPMENT: AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE
DURATION OF THIS WRITTEN
WARRANTY.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of
incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty
gives you specific legal rights and you may also have other rights, which vary from state to state.
For service, see your nearest GENERAC LLC authorized warranty service facility or call 1-877-544-0982.
Warranty service can be performed only by a GENERAC LLC authorized service facility. This warranty will not
apply to service at any other facility. At the time of requesting warranty service, evidence of original purchase date
must be presented.
Generac Portable Products LLC
Jefferson, Wisconsin U.S. A.
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