Generac 005982-0 User Manual
MODEL: 005982-0
Owner's Manual
GP 3250 Portable Generator
Table of Contents
Owner's Manual
Introduction ....................................................................................... 1
Read this Manual Thoroughly ........................................................... 1
Safety Rules ..................................................................................... 2
Standards Index ..................................................................... 3
General Information .......................................................................... 4
1.1 Unpacking .............................................................................. 4
1.2 Assembly ............................................................................... 4
Operation .......................................................................................... 4
2.1 Know the Generator ............................................................... 4
2.2 Cord Sets and Connection Plugs ............................................ 6
2.3 How to Use the Generator ...................................................... 6
2.4 Don’t Overload the Generator ................................................. 7
2.5 Wattage Reference Guide ....................................................... 7
2.6 Before Starting the Generator ................................................. 8
2.7 To Start the Engine ................................................................. 8
2.8 Stopping the Engine ............................................................... 9
2.9 Low Oil Level Shutdown System ............................................ 9
Maintenance ..................................................................................... 9
3.1 Maintenance Schedule ........................................................... 9
3.2 Product Specifications ........................................................... 9
3.3 General Recommendations .................................................. 10
3.4 Service Air Filter ................................................................... 11
3.5 Valve Clearance ................................................................... 11
3.6 General ................................................................................ 11
3.7 Long Term Storage............................................................... 12
3.8 Other Storage Tips ............................................................... 12
Troubleshooting .............................................................................. 13
4.1 Troubleshooting Guide .......................................................... 13
Notes .............................................................................................. 14
Warranty ......................................................................................... 16
Manual del propietario ........................19
Introducción
Lea este manual completamente .................................................... 21
Reglas de seguridad ....................................................................... 21
Índice de estándares ............................................................ 23
Informatión general ........................................................................ 24
1.1 Desembalaje ........................................................................ 24
1.2 Montaje ............................................................................... 24
Operación ....................................................................................... 24
2.1 Conozca el generador .......................................................... 24
2.2 Juego de cuerdas y conectores ............................................ 26
2.3 Cómo usar este generador ................................................... 26
2.4 No sobrecargue el generador ............................................... 27
2.5 Guía de referencia de potencias ........................................... 27
2.6 Antes de poner en marcha el generador ............................... 28
2.7 Arranque del motor .............................................................. 29
2.8 Detener del motor ................................................................ 29
2.9 Sistema de apagado - nivel de aceite ................................... 29
...................................................................................... 21
Mantenimiento ................................................................................ 29
3.1 Programa de mantenimiento................................................. 29
3.2 Especificaciones del producto .............................................. 29
3.3 Recomendaciones generales ................................................ 30
3.4 Servicio al filtro de aire ........................................................ 31
3.5 Claridad de la valvula ........................................................... 31
3.6 General ................................................................................ 31
3.7
Almacenamiento por largo plazo
3.8
Otros consejos para almacenamiento
Detección de fallas ......................................................................... 33
4.1
Guía de localización y resolución de problemas
ía
.......................................................................................... 34
Garant
............................................... 32
........................................ 32
........................... 33
Manuel d'entretien .........................................37
Introduction ..................................................................................... 39
Lire attentivement ce manuel ......................................................... 39
Règles de sécurité .......................................................................... 39
Index des normes ................................................................ 41
Informations générales ................................................................... 42
1.1 Déballage ............................................................................. 42
1.2 Montage .............................................................................. 42
Fonctionnement .............................................................................. 42
2.1 Bien connaître le générateur ................................................. 42
2.2 Cordons et connecteurs ....................................................... 44
2.3 Utilisation du générateur ....................................................... 44
2.4 Ne pas surcharger le générateur ........................................... 45
2.5 Guide de référence de wattage ............................................. 45
2.6 Avant le démarrage du générateur ........................................ 46
2.7 Démarrage du moteur .......................................................... 47
2.8 Arrêt du moteur.................................................................... 47
2.9 Système d'arrêt de bas niveau d'huile ................................... 47
Maintenance ................................................................................... 47
3.1 Programme de maintenance ................................................. 47
3.2 Caractéristiques techniques des produits .............................. 47
3.3 Recommandations générales ............................................... 48
3.4 Entretien du filtre à air .......................................................... 49
3.5 Jeu des soupapes ................................................................ 49
3.6 Généralités ........................................................................... 49
3.7 Stockage à long terme ......................................................... 50
3.8 Autres conseils de stockage ................................................. 50
Dépannage ...................................................................................... 51
4.1 Guide de dépannage ............................................................ 51
Garantie .......................................................................................... 52
INTRODUCTION
Thank you for purchasing this model by Generac Power Systems,
Inc. This model is a compact, high performance, air-cooled,
engine driven generator designed to supply electrical power to
operate electrical loads where no utility power is available or in
place of utility due to a power outage.
READ THIS MANUAL THOROUGHLY
If any portion of this manual is not understood, contact the
nearest Authorized Dealer for starting, operating and servicing
procedures.
The operator is responsible for proper and safe use of the
equipment. We strongly recommend that the operator read this
manual and thoroughly understand all instructions before using the
equipment. We also strongly recommend instructing other users to
properly start and operate the unit. This prepares them if they need
to operate the equipment in an emergency.
The generator can operate safely, efficiently and reliably only if it
is properly located, operated and maintained. Before operating or
servicing the generator:
Become familiar with and strictly adhere to all local, state and •
national codes and regulations.
Study all safety warnings in this manual and on the product •
carefully.
Become familiar with this manual and the unit before use.•
The manufacturer cannot anticipate every possible circumstance
that might involve a hazard. The warnings in this manual, and on
tags and decals affixed to the unit are, therefore, not all inclusive.
If using a procedure, work method or operating technique that the
manufacturer does not specifically recommend, ensure that it is
safe for others. Also make sure the procedure, work method or
operating technique utilized does not render the generator unsafe.
THE INFORMATION CONTAINED HEREIN WAS BASED ON
MACHINES IN PRODUCTION AT THE TIME OF PUBLICATION.
GENERAC RESERVES THE RIGHT TO MODIFY THIS MANUAL AT
ANY TIME.
SAFETY RULES
Throughout this publication, and on tags and decals affixed to the
generator, DANGER, WARNING, CAUTION and NOTE blocks are
used to alert personnel to special instructions about a particular
operation that may be hazardous if performed incorrectly or
carelessly. Observe them carefully. Their definitions are as
follows:
INDICATES A HAZARDOUS SITUATION OR
ACTION WHICH, IF NOT AVOIDED, WILL RESULT
IN DEATH OR SERIOUS INJURY.
Introduction
Indicates a hazardous situation or action which,
if not avoided, could result in death or serious
injury.
Indicates a hazardous situation or action which,
if not avoided, could result in minor or moderate
injury.
NOTE:
Notes contain additional information important to a procedure
and will be found within the regular text body of this manual.
These safety warnings cannot eliminate the hazards that they
indicate. Common sense and strict compliance with the special
instructions while performing the action or service are essential to
preventing accidents.
Four commonly used safety symbols accompany the DANGER,
WARNING and CAUTION blocks. The type of information each
indicates is as follows:
This symbol points out important safety
n
information that, if not followed, could
endanger personal safety and/or property of
others.
This symbol points out potential explosion
hazard.
This symbol points out potential fire hazard.
This symbol points out potential electrical
shock hazard.
GENERAL HAZARDS
Never operate in an enclosed area or indoors. •
For safety reasons, the manufacturer recommends that the •
maintenance of this equipment is carried out by an Authorized
Dealer. Inspect the generator regularly, and contact the nearest
Authorized Dealer for parts needing repair or replacement.
Operate generator only on level surfaces and where it will not be •
exposed to excessive moisture, dirt, dust or corrosive vapors.
Keep hands, feet, clothing, etc., away from drive belts, fans, •
and other moving parts. Never remove any fan guard or shield
while the unit is operating.
Certain parts of the generator get extremely hot during •
operation. Keep clear of the generator until it has cooled to
avoid severe burns.
Do NOT operate generator in the rain.•
Do not alter the construction of the generator or change •
controls which might create an unsafe operating condition.
Never start or stop the unit with electrical loads connected •
to receptacles AND with connected devices turned ON. Start
the engine and let it stabilize before connecting electrical
loads. Disconnect all electrical loads before shutting down the
generator.
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Safety Rules
Do not insert objects through unit’s cooling slots.•
When working on this equipment, remain alert at all times. •
Never work on the equipment when physically or mentally
fatigued.
Never use the generator or any of its parts as a step. Stepping •
on the unit can stress and break parts, and may result in
dangerous operating conditions from leaking exhaust gases,
fuel leakage, oil leakage, etc.
NOTE:
This generator is equipped with a spark arrestor muffler. The
spark arrestor must be maintained in effective working order
by the owner/ operator. In the State of California, a spark
arrestor is required by law (Section 4442 of the California
Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands.
EXHAUST & LOCATION HAZARDS
Never operate in an enclosed area or indoors! • NEVER use in
the home, or in partly enclosed areas such as garages, even
if doors and windows are open! ONLY use outdoors and far
from open windows, doors, vents, and in an area that will not
accumulate deadly exhaust.
ELECTRICAL HAZARDS
The • generator produces dangerously high voltage when in
operation. Avoid contact with bare wires, terminals, connections,
etc., while the unit is running, even on equipment connected
to the generator. Ensure all appropriate covers, guards and
barriers are in place before operating the generator.
Never handle any kind of electrical cord or device while •
standing in water, while barefoot or while hands or feet are wet.
DANGEROUS ELECTRICAL SHOCK MAY RESULT.
The National Electric Code (NEC) requires the frame and external •
electrically conductive parts of the generator be properly
connected to an approved earth ground. Local electrical codes
may also require proper grounding of the generator. Consult
with a local electrician for grounding requirements in the area.
Use a ground fault circuit interrupter in any damp or highly •
conductive area (such as metal decking or steel work).
Do not use worn, bare, frayed or otherwise damaged electrical •
cord sets with the generator.
Before performing any maintenance on the generator, disconnect •
the engine starting battery (if equipped) to prevent accidental
start up. Disconnect the cable from the battery post indicated
by a NEGATIVE, NEG or (–) first. Reconnect that cable last.
In case of accident caused by electric shock, immediately shut •
down the source of electrical power. If this is not possible,
attempt to free the victim from the live conductor. AVOID
DIRECT CONTACT WITH THE VICTIM. Use a non-conducting
implement, such as a rope or board, to free the victim from the
live conductor. If the victim is unconscious, apply first aid and
get immediate medical help.
The engine exhaust fumes contain carbon monoxide, which •
can you cannot see or smell. This poisonous gas, if breathed
in sufficient concentrations, can cause unconsciousness or
even death.
Adequate, unobstructed flow of cooling and ventilating air •
is critical to correct generator operation. Do not alter the
installation or permit even partial blockage of ventilation
provisions, as this can seriously affect safe operation of the
generator. The generator MUST be operated outdoors.
This exhaust system must be properly maintained. Do nothing •
that might render the exhaust system unsafe or in noncompliance
with any local codes and/or standards.
Always use a battery operated carbon monoxide alarm indoors, •
installed according to the manufacturers instructions.
If you start to feel sick, dizzy, or weak after the generator has •
been running, move to fresh air IMMEDIATELY. See a doctor, as
you could have carbon monoxide poisoning.
FIRE HAZARDS
Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE• .
Do not permit smoking, open flames, sparks or heat in the
vicinity while handling gasoline.
Never add fuel while unit is running or hot. Allow engine to cool •
completely before adding fuel.
Never fill fuel tank indoors. • Comply with all laws regulating
storage and handling of gasoline.
Do not overfill the fuel tank. Always allow room for fuel •
expansion. If tank is over-filled, fuel can overflow onto a hot
engine and cause FIRE or an EXPLOSION. Never store generator
with fuel in tank where gasoline vapors might reach an open
flame, spark or pilot light (as on a furnace, water heater or
clothes dryer). FIRE or EXPLOSION may result. Allow unit to
cool entirely before storage.
Wipe up any fuel or oil spills immediately. Ensure that no •
combustible materials are left on or near the generator. Keep the
area surrounding the generator clean and free from debris and
keep a clearance of five (5) feet on all side to allow for proper
ventilation of the generator.
Do not insert objects through unit’s cooling slots.•
Do not • operate the generator if connected electrical devices
overheat, if electrical output is lost, if engine or generator sparks
or if flames or smoke are observed while unit is running.
Keep a fire extinguisher near the generator at all times. •
2
STANDARDS INDEX
In the absence of pertinent standards, codes, regulations and laws,
the published information listed below may be used as a guideline
for operation of this equipment. Always reference the latest revision
available for the standards listed.
1. NFPA No. 70, NFPA HANDBOOK OF NATIONAL ELECTRIC
CODE.
2. Article X, NATIONAL BUILDING CODE, available from the
American Insurance Association, 85 John Street, New York,
N.Y. 10038.
3. AGRICULTURAL WIRING HANDBOOK, available from the Food
and Energy Council, 909 University Avenue, Columbia, MO
65201.
4. ASAE EP-3634, INSTALLATION AND MAINTENANCE OF
FARM STANDBY ELECTRICAL SYSTEMS, available from the
American Society of Agricultural Engineers, 2950 Niles Road,
St. Joseph, MI 49085.
Safety Rules
CALIFORNIA PROPOSITION 65 WARNING
Engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects
and other reproductive harm.
CALIFORNIA PROPOSITION 65 WARNING
This product contains or emits chemicals known to the
State of California to cause cancer, birth defects and
other reproductive harm.
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General Information
1.1 UNPACKING
Remove all packaging material.•
Remove separate accessory box.•
Remove the generator from carton.•
1.1.1 ACCESSORY BOX
Check all contents. If any parts are missing or damaged, locate an
authorized dealer at 1-888-436-3722.
1 - Owner’s manual•
1 - Oil SAE 30•
3 - Product Registration Cards (English, Spanish, French)•
2 - 8” WHEELS•
1 - Axle•
1 - Frame Foot•
1 - Handle with grip•
1 - Hardware Bag•
1 - Plastic Spacer 2 - M8-1.25 x 40 Bolts
1 - Handle Bracket 1 - M6-1.0 x 40 Bolt
2 - Rubber Bumpers 2 - M8-1.25 x 16 Bolts
2 - Cotter Pins 1 - M6-1.0 Hex Flange Nut
2 - M8-1.25 Hex Flange Nuts
1.2 ASSEMBLY
The generator requires some assembly prior to using it. If problems
arise when assembling the generator, please call the Generator
Helpline at 1-888-436-3722.
1x HANDLE BRACKET
1x M6-1.0X40 BOLT
1x PLASTIC SPACER
1x HANDLE W/GRIP
Figure 1 – Wheel Assembly
Figure 2 – Handle Kit
M8-1.25 x 40
BOLTS
1 X M6-10 HEX FLANGE NUT
1.2.1 ASSEMBLING THE ACCESSORY KIT
The wheels are designed to the unit to greatly improve the
portability of the generator.
NOTICE:
The wheels are not intended for over-the-road-use.
1. Refer to Figure 1 to install the wheels as shown.
• Slide the axle through the frame brackets.
• Slide on the wheels then install the cotter pins.
2. Refer to Figure 1 to install the wheel bumpers as shown.
• Secure the two rubber bumpers to the frame foot
using two M8-1.25 Hex Flange Nuts (if not already
assembled).
• Place the frame foot under the frame and secure with two
M8-1.25 x 16 bolts.
3. Refer to Figure 2 to install the handle assembly as shown.
• Install the handle bracket to the frame using two M8-1.25
x 40 bolts (if not already assembled).
• Slide the plastic spacer onto the handle assembly then
align with the holes in the handle bracket (if not already
assembled).
• Secure the handle assembly to the handle bracket using
the M6-1.0 x 40 bolt and one M6-1.0 hex flange nut.
2.1 KNOW THE GENERATOR
Read the Owner’s Manual and Safety Rules before operating
this generator.
Compare the generator to Figures 3 through 6 to become
familiarized with the locations of various controls and adjustments.
Save this manual for future reference.
1. 120 Volt AC, 20 Amp, Duplex Receptacle – Supplies electrical
power for the operation of 120 Volt AC, 20 Amp, single-phase,
60 Hz electrical lighting, appliance, tool and motor loads.
2. 120/240V AC, 20 Amp Locking Receptacle – Supplies
electrical power for the operation of 120 and/or 240 volt AC,
20 amp, single-phase, 60 Hz, electrical lighting, appliance,
tool and motor loads.
3. Circuit Breakers (AC) – Each receptacle is provided with a
2-pole, 14 amp circuit breaker to protect the generator against
electrical overload.
4. Air Filter – Filters intake air as it is drawn into the engine.
5. Choke Knob – Used when starting a cold engine.
6. Fuel Tank – Tank holds 4 U.S. gallons of fuel.
7. Grounding Lug – Ground the generator to an approved earth
ground here. See "Grounding the Generator" for details.
8. On/OFF Switch – Controls the operation of the generator.
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